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Article history: The resistance of composite floor structures traditionally composes of the elemental resistance of the
Received 16 June 2012 concrete slab and that of the composite beams. The fire resistance of a properly designed floor structure
Received in revised form increases due to its membrane behaviour. Its evaluation is based on advanced as well as simple design
4 April 2013
procedures approved by tests, for partially protected floors reaching 60 min and more. Composite
Accepted 15 April 2013
Available online 16 May 2013
structures are increasingly reinforced by steel fibres instead of steel bars. Due to an equal distribution of
reinforcement steel fibre reinforced concrete (SFRC) achieves better deformation capacity compared to
Keywords: the traditional reinforced concrete even at elevated temperatures. Therefore, questions have been raised
Fire design about its fire resistance and utilisation of membrane action of the floor.
Composite steel to concrete structure
In the last two years, composite SFRC floor slabs at ambient and at elevated temperature have been
Composite floor slab
tested at the Czech Technical University in Prague. At elevated temperatures, the floor was only partially
Steel fibre reinforced concrete
Experiments fire protected. Intermediate beams and SFRC slab in steel sheeting remained unprotected. Concrete
Slab resistance slabs were reinforced by steel fibres only without added steel bars. The main aim of the tests was to
demonstrate the sufficient properties of the SFRC slab in fire. For the fire resistance of the floor slabs, it is
important for the material to have sufficient ductility and adequate tensile and shear strength. These
material properties of the SFRC allow for the slab to create a different load bearing mechanism, which increases
its fire resistance. Hence, the SFRC slabs have been tested at ambient and at elevated temperature with a focus
on ductility and tensile strength of the material.
& 2013 Elsevier Ltd. All rights reserved.
0379-7112/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.firesaf.2013.04.008
112 J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121
for this proposal to be applied for design of the steel–concrete slabs in resistance in bending is achieved. Nonlinear behaviour activates
practice, in accordance to European design standards EN1991-1-2 [8], before reaching the CLS due to microcracking. The behaviour at this
EN1993-1-2 [9] and EN1994-1-4 [10], based on set of experiments and stage may be described using quasi-linear-elastic model (QLE). After
FE simulations. the developed macrocracks open, the lengths of cracks increases and
The ductility of steel fibre reinforced concrete (SFRC) broadens the steel fibres in critical cross-sections are activated and the part of
the range of application of the reinforced concrete and composite the cross-section in compression reduces. This part of the curve may
steel–concrete structures, see [11]. The combination of the closely be represented using quasi-plastic behaviour (QPL) model. The
observed parameters, such as high strength, ductility and dur- conventional resistance at ambient temperature is defined at a value
ability, while retaining easy formability of products with possibi- of deflection of 3.5 mm. The SFRC is expected to provide at least one
lity of high quality surface finishing, ranks these composites third of the maximum resistance at this stage, otherwise it is not
among the most progressive construction materials. These materi- considered reinforced.
als are characterized by high resistance to cracking, corrosion, On the force deflection diagram resulting from the four-point
abrasion, impacts, fatigue and good resistance in exposition to bending test in Fig. 2, the following is shown: (CLS)m the ultimate
the high temperatures, see [12]. Steel fibre reinforcement helps to stage of microcracking average value; (CLS)k the ultimate stage of
maintain the residual strength and fracture toughness after being macro-cracking characteristic value; FRm,c the average value of
heated, see [13]. To ensure the material properties, technological the resistance of the element at the ultimate rupture; FRk,res,1 the
conditions were elaborated, which involved: definitions, testing average value of the residual resistance of the test element at
procedures, evaluation of performed tests and evaluation of SFRC its corresponding deflection δt1; FRk,res,2 the average value of the
strength and ductility characteristics. In addition to standard tests, residual resistance of the test element in the decline at the local
see [14] and [15], which are analogous to those of plain concrete, minimum and the deflection δt2; and FRk,res,3 the average value of
the four-point bending test was chosen as determinative test to the residual resistance of the test element in the rise of the local
specify ductility characteristics, see Fig. 1. maximum at the deflection δt3. The relative deflections in terms of
The specimens were tested in a hydraulic press, which is length may be calculated as Δδt ¼δt/600 [mm/mm], see Fig. 1.
governed by force. The speed of loading was kept at ΔF¼0.4 kN/s In the frame of the presented project, composite floor slabs of
until macrocracks formed. After forming macrocracks, the force 4.5 3 m2 were designed to investigate behaviour of the SFRC at
was reduced. The specimens tested at elevated temperatures were large deflections during the fire situation. Four slabs were tested
heated up directly in the press. Fig. 2 shows evaluation of the four- at the ambient temperature and two at elevated temperature. The
point bending test. slabs of 40 mm thickness were made by pouring self-consolidating
The force deflection diagram of the four-point bending test concrete into trapezoidal sheets TR40/160/0.75. The secondary
shows the major difference between SFRC composite before and internal and edge beams as well as primary beams were design as
after reaching the macrocracks. At the cracking limit state (CLS), composite with cross section IPE100 and connectors of diameter
when the macrocracks occur in the critical cross-section, the highest 12.5 mm and height 70 mm in distance 160 mm, for primary
J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121 113
Specimen A
Specimen B
(CLS)m
Specimen C
FRm,c
(CLS)k Average value
Characteristic value
FRk,c
Force FR [kN]
FRk,res,1
FRk,res,2 FRk,res,3
Km (minFRk,res,1) FRk,res,3
δt1 = 3.5
δtk,c
δtm,c
δt3
Deflection δt [mm]
Fig. 2. Marking important points at force–deflection diagram from four-point bending test.
beams 300 mm. The beam to beam simple connections were Table 1
created by header plates, P10 with four bolts M12. The concrete Composition of the tested steel fibre reinforced concrete.
was reinforced with hooked-end 0.75 50 mm2 steel fibres of
Mixture for Mixture for
strength of 1100 MPa, using 70 kg and 50 kg per cubic meter, see Composition (kg/m3)
tests 2010 tests 2011
Table 1. The SFRC was transported to site by mixer truck within
50 min from the preparation and was poured within another CEM I 42,5R Mokrá 330 350
60 min. Four slabs were tested at ambient temperatures and two Aggregate 0/4 mm Suchdol 948 948
Aggregate 8/16 mm Nemojov 669 669
at elevated temperatures with adequate material. The spread of
Addition of fly ash Mělník 140 140
steel fibres were checked during dismantling of all test specimens. Addition ViscoCrete 3.96 3.96
In all cases the uniform spread and the confining structure of steel Water 190 190
fibres were observed. Steel fibre HE 75/50 Arcelor 70 –
Steel fibre Krampe Harex DE 60/0.8 N – 50
Polypropylene fibre 1.5 –
2. Material tests
strength was 5.78 MPa at the relative deflection 1/1086. The strain ambient temperature in graph and includes the curve H2-20-ADD,
in the SFRC was calculated till the cracking limit state (CLS) which represents the test of the specimen from different batch
occurred as with the same composition.
εfc;t ¼ 2:0δti ½‰ ð1Þ
where εfc,t is tensile strain of SFRC and δti is deflection of a prism. 2.2. Steel fibre reinforced concrete at elevated temperatures
After the cracking limit state (CLS) was reached the strain was
determined as The four-point bending tests were performed on the speci-
εfc;t ¼ ð4:0δti þ 1; 67Δ δti Þ ð1−ξ1 Þ ½‰ ð2Þ mens, that were heated up to 500 1C and 600 1C by five electrical
ceramics heaters attached to specimens in the test machine, see
where Δδti is increment of the deflection and ξ1 is ratio of the Fig. 5. The specimens were thermally protected and were being
compression area to whole height of section after CLS. heated for 4 h until reaching and stabilizing the intended homo-
At the level of initiation of the macrocracks reached the average genous temperature. Four thermocouples were located on surface
ductility 1.1‰. The load deflection diagrams are shown in Fig. 4. and in the concrete block in depth 20 mm, 40 mm and 60 mm. At
After creating the macrocracks, stretching increased and load this stage, according to the thermocouples, the temperature varied
bearing capacity decreased. In this diagram, the measured deflec- by less than 3% across the prism cross-sections. The deflections
tions up to 6.5 mm only are shown, evaluated at ambient
temperatures. This shows the behaviour at larger deflections at
Fig. 3. Prism after the test at ambient temperature, test H20. Fig. 5. The specimen during the heating in four-point bending test.
40
H7-20
for εR60 = 6‰ H8-20
35 H9-20
δ = 3.5mm for εR90 = 10‰ for εR120 = 14‰ HA-20
H2-20-ADD
30
25
Force (kN)
at ffc,tm,8 = 2.61MPa
20
15
12.37
at ffc,tm,10 = 1.65MPa
10
9.32
0
0 2 3.3 4 5.76 8 8.4 10 12 14 16
Deflection (mm)
Fig. 4. Diagrams from the test of the specimens at ambient temperature.
J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121 115
were measured by two deflectometers. The loading procedure strain only. The specimens were tested at steady-state testing
follows the test procedure at ambient temperature, see Fig. 3. regime, heated and then loaded and the strain reports to the
The four-point bending test was applied to two sets of three mechanical loading only. At temperature 500 1C, the material
prisms at 500 1C and 600 1C. The ductility was calculated at the achieved average tensile strength of 3.38 MPa with average ducti-
initiation of the macro-cracks; see Figs. 6 and 7, due to constant lity 6.88‰ at the relative deflection 1/175. At 600 1C it reached
temperature during the loading taken into account the mechanical only 1.47 MPa and ductility 8.4‰ at the relative deflection 1/143.
40
for εR120 = 14‰ H4-500
for εR60 = 6‰
H5-500
H6-500
35 for εR90 = 10‰
δ = 3.5mm HA-500
30
25
Force (kN)
11.12
10
0
3.0 4.6 6.7
0 2 4 5 6 8 10 12 14 16
Deflection (mm)
Fig. 6. Force–deflection diagram of the tests on specimens at 500 1C..
40
H7-600
for εR120 = 14‰
for εR60 = 6‰ H8-600
H9-600
35 δ = 3.5mm HA-600
for εR90 = 10‰
30
25
Force (kN)
20
15
at ffc,tm,8 = 1.45MPa
10
8.20 at ffc,tm,14 = 1.37MPa
8.25
7.73
5
at ffc,tm,10 = 1.46MPa
0
0 2 3.0 4 4.3 5.6 6 8 10 12 14 16
Deflection (mm)
Fig. 7. Force–deflection diagram of the tests on specimens at 600 1C..
116 J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121
The average values of tensile strength, the ductility in the time AMB-PL-1, AMB-PL-2 and AMB-PL-3 were used as a reference to the
of creating the macro-cracks and at strain 6‰, 10‰ and 14‰ tests at elevated temperatures ELE-BE-1 and ELE-BE-2. The tests at
are summarised in Table 2. In this table are also compared the ambient temperature showed clearly the development of yield lines,
reduction coefficients related to the maximum average tensile which correspond to pattern observed in slabs with reinforcing net,
strength at ambient temperature kt,max ¼ft,θ/ft and the reduction see [1]. The behaviour of the SFRC slab was recorded by eleven
coefficients related to the average tensile strength for strain 6‰; deflectometers. Five deflectometers were installed to measure the
10‰; and 14‰ at ambient temperature kt,6‰ ¼ ft,6‰,θ/ft,6‰; kt,10‰ ¼ vertical deflections and six to measure the horizontal deflections. In
ft,10‰,θ/ft,10‰; and kt,14‰ ¼ft,14‰,θ/ft,14‰ to values for plane concrete 2010, the floor slab with internal beams, test set-up AMB-BE-1,
kc,tθ according to EN1994-1-4, see [10], and to values for SFRC kt,k reached a deflection 132 mm and the slab without internal beams,
published by Rustin and Kodur, see [11]. test set-up AMB-PL-1, deflected by 162 mm. The slab resistance with
internal beams, test set-up AMB-BE-1, exceeded 29.5 kN/m2 and
without internals beams, test set-up AMB-PL-1, 15.8 kN/m2. Two floor
3. Experiments with slab slabs without internal beams, test set-ups AMB-PL-2 and AMB-PL-3,
were tested in 2011 only. The slabs were designed with the same size
3.1. Tests at ambient temperature but with different reinforcing, see Table 1. The slab AMB-PL-2 reached
the deflection 151 mm under the loading of 13.5 kN/m2. At this stage
The tests at ambient temperature were performed in Prague in the crack propagates through the full depth of slab. The slab AM-PL-3
UTAM laboratory. The mechanical loading was introduced by four reached the deflection over 179 mm at loading of 11.9 kN/m2 Fig. 9.
jacks through triangular rigid devices with contact 900 mm to At first, the slabs cracked around the corners. This cracking of
750 mm welded from UCB 120 and HEB 120 cross sections size, see the concrete did not have any effect on the integrity of the floor
Fig. 8. The results of the tests at ambient temperatures AMB-BE-1, slab on the edge. These cracks resulted from negative bending
Table 2
Tensile strength at ambient and elevated temperature with corresponding reduction coefficients.
Specimen Max tensile Tensile strength Tensile strength Tensile strength kt,max kt,6‰ kt,10‰ kt,14‰ kctθ [10] kt,k [11]
strength (MPa) for ε¼ 6‰ (MPa) for ε ¼10‰ (MPa) for ε¼ 14‰ (MPa)
Fig. 8. Sizes of the specimens, loading points and location of the deflectometers on the floor slabs tests.
J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121 117
Fig. 9. Loading of the floor slab at ambient temperature by four jacks, each in three Fig. 11. Bottom view of the slab after the test at ambient temperature, the
contact points, the specimen AMB-PL-1. specimen AMB-PL-1.
Fig. 10. Top view of the slab after the test at ambient temperature, the specimen Fig. 12. Crack located in the corner of the slab, the specimen ELE-BE-1.
AMB-PL-1.
thermocouples were integrated in the composite slab, four were
located on steel beams and six recorded the gas temperature in
moments, which formed due to the connection of the slab by the furnace. Seven deflectometers measured the vertical deflec-
headed studs. The next cracks formed along the edge beams. tions and six measured the horizontal deflections.
The final cracks in all four tests developed in the shorter span, In test ELE-BE-1 the cracks formed at full depth of the slab across
see Figs. 10 and 11. This mode corresponds to failure, which is the shorter span in 75 min of the test. At the end of the test at
described according to [2] in tests with steel bar reinforcements elevated temperature, final fracture of the fibre reinforced concrete
for lightly reinforced slabs with higher quality concrete and slab across the longer span occurred in the 198th minute. Displace-
documents the full development of the membrane action. ment of this slab reached the value of 300 mm, which was a tenth
of the span. Connections of the composite internal beams to edge
3.2. Tests at elevated temperatures beams remained intact. The slabs exposed to elevated temperature
cracked first also around the corners due to the negative bending
Two slabs ELE-BE-1 and ELE-BE-2 were tested in the furnace at moments, which resulted from the connection of the slab by
elevated temperature in PAVUS laboratory in Veselí nad Lužnicí. headed studs, see Fig. 12. During the test, both internal primary
The mechanical loading was introduced into similar locations as by beams buckled laterally losing its bearing resistance. Shear con-
tests by ambient temperature, see Fig. 8. The floor plates were in nectors of the internal beams were suspended during the fire test
this case loaded by two concrete blocks through the stiffened Fig. 13. The headed studs at ends of the internal beams were
rectangular rigid plates of thickness 50 mm and size 500 mm fractured. The headed studs in the centre of the beams were taken
to 500 mm. The applied load 4 6 kN represents the uniform out of the slab with cone of concrete, see Fig. 14. The damage
load 1.8 kN/m2, which is consistent with loads in a typical office pattern corresponds to the development of the compression and
building designed for fire conditions, qk ¼qk,fi/ ηfi,t ¼ 1.8/0.6 ¼ tension regions in the slab acting as a two-way spanning mem-
3 kN/m2. The lower surface of the floor was heated according to brane. The recorded temperature development in the slab is shown
nominal standard fire curve. The behaviour of the composite slabs in Fig. 15. The figure shows that corresponding temperatures were
was recorded by 40 thermocouples and 13 deflectometers. Thirty similar in the centre of the slab and on the edges of the slab.
118 J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121
The test of the slab at elevated temperature ELE-BE-2 was Another cracks formed between the concentrated loads, following
terminated after 125 min. The integrity of the slab was maintained the directions of the secondary beams, in the cover of the headed
during the whole test. The critical crack formed in the direction of studs. All cracks can be observed in Fig. 16. The criterion of
the shorter span approximately in the middle of the longer span. isolation was reached in 59 min.
Fig. 13. Collapse of the composite slab during the fire test ELE-BE-1. Fig. 16. The test ELE-BE-2 with marked cracks on the top surface.
Fig. 14. Taking out of the stud from the slab in its centre ELE-BE-1 and disconnection of the studs on its edge.
1200
Nest A in the rib - 20 mm
Nest C in the rib - 20mm
1000 Nest A in the rib - 60 mm
Nest C in the rib - 60 mm
Nest A in the rib - surface
Nest C in the rib - surface
800
Temperature (°C)
600
400
200
0
0
15
30
45
60
75
90
105
120
135
150
165
180
195
Time (min)
Fig. 15. Comparison of the temperatures development in the composite slab, the specimen ELE-BE-1.
J. Bednář et al. / Fire Safety Journal 59 (2013) 111–121 119
The strain at the outer surface of the slab may be estimated The limit deflection of the slab is
from the measured values and the shape during the experiment.
wlim ¼ l=30 ð7Þ
The strain of the SFRC composes of two constituent parts. The first
part arises from the temperature effects and the second part The load bearing capacity of the slab is given as
from mechanical loading. The strain may be calculated from total
deflection of the slab w as 24m
ps;Rd ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi2 ð8Þ
2 2
8w 2 l 3 þ Ll − Ll
εf c ¼ 2
ð3Þ
3l
where l is the shorter span of the composite slab. The calculated
values are summarised in Table 3. 5. Summary
Table 3
Experimentally observed strain at top surface of the slab during its fire loading of the slab tested in 2010.
Time Temperature at Temperature at Deflection in the l [mm] L [mm] wt [mm] wε [mm] Strain of the slab [‰]
top surface [1C] bottom surface [1C] midspan [mm]
1400
Gas temperature
Nest C on the rib-20 mm (35)
Nest C on the rib-surface (37)
1200 Nominal fire curve
Calculated on the rib-20 mm
Calculated on the rib-surface
1000
Temperature (°C)
800
600
400
200
0
0 15 30 45 60 75 90 105 120 135 150 165 180 195
Time (min)
Fig. 18. Comparison of calculated and measured temperatures in the composite slab, test ELE-BE-1.
Time (min)
0 15 30 45 60 75 90 105 120 135 150 165 180 195
0
Recorded total deflection
Limit deflection
100
Deflection (mm)
150
200
250
300
350
Fig. 19. Comparison of the measured deflection and calculated limited deflection, test ELE-BE-1.