Thermal

Powerplant
Raipur Power &
Steel Limited

Presented by - Tushar Singh

Rajput
CONTENT

* Introduction

* Working principle

* Flow chart diagram of

thermal power plant

* Main equipments

* Advantages & Dis-

advantages

* SMS Plant

* Rolling mill
 INTRODUCTION

* A Thermal power plant converts the heat energy of coal

into electrical energy.

* Coal is burnt in boiler which converts water into steam.

The steam is produced by water can rotates the turbine
and produced a mechanical energy which drives the
alternator.
* In thermal generating station, coal ,oil,straw etc are used
as primary source of energy.
 WORKING PRINCIPLE

* Firstly the water is taken into the boiler tube from a water source. The boiler tube is
heated with the help of coal.

* The increase in temperature helps in the transformation of water into steam. The
steam generated in boiler is sent to the steam turbine.

* The turbine has blades that rotates when high velocity steam passed across them. This
rotation of turbine blade is used to generate electricity.

* The generator is connected to the steam turbine. When turbine rotates electricity
generated and given as output by the generator, which is supplied to the consumers to
the high voltage power lines.

* Note:- Raipur power and steel limited plant can produces 15MW.
General layout of power plant
MAIN EQUIPMENTS

* Coal handling plant

* Water treatment plant

Turbine
*
Condensor
*
Feed water pump
*
Economizer
*
Super heaters
*
Cooling towers
*
COAL HANDLING PLANT

* Coal is transported to power station by rail or road and

stored in coal storage plant and then pulverized.
* In CHP screening , crushing , magnetic separation method
etc are used to make the size of coal small.
* Screening is a process in which the large materials will
converts into small particles of (0-8mm).
* Crusher is a machine in which the large particles get crushed
& converted in small particles.
 Flow chart of CHP
* Magnetic separation is a type of
metod where all the magnetic &
non magnetic particles falls apart.

* At last, Coal bunker is place

where all the coal collected their.
After collecting coal to their max.
& min. capacity they will go to
furnance to burn.
WATER TREATMENT PLANT

* DM plant( de-mineralization plant)

* It is basically used for water softening &
to remove the hardness of water.
* It will remove the cation & anion
impurities present in water.
*Turbine:- Turbine rotates when high velocity steam
passed through them.

* Condensor:- Condensor is a type of machine in which

the waste heat coming from the turbine
will be condensed & gets converted into
water.
* Feed water :- The cool water coming from the
pump condensor was feeded in economizer.
(200kw) motor for FWP.
* Economizer:- Economizer is a machine in which the cool
water gets economized & goes to the boiler.
* Super heaters:- Super heaters is a type of heater in which
water gets converted into steam.
Furnance temp- 600-700°C
Steam temp- 500°C
Turbine rotation- 7000rpm
Pressure-65kg/cm2

* Cooling tower:- Cooling tower is a place in which the

condensed water can cooled.
ECONOMIZER:- FLOW OF STEAM:-
Advantages:-

* The fuel uesd is cheap.(coal,straw)

* Making energy from this plant is easy.
* It can be setup anywhere near fuel & water supply.
Dis-Advantages:-
* Due to burning of fossil fuels, it causes air pollution.
* A large water source is required to convert water into
steam.
* It's maintenance cost is high.
SMS PLANT
SMS (steel making shop) plant receives Hot Metal
(HM) from Iron-making units and converts it into
various grades of Steel and casts them into Slabs,
Blooms, Billets, Beam blanks, Rounds and thin slab-
HR coils.

*The 11kv transformer is used for AC supply.

*The water acts as coolant in outer side of
the furnance.
*The scrap,pig iron,sponge iron, etc are used
for the production of steel.(300ton/day)
 ROLLING MILL

* Rolling mill is a metal forming process

in which metal stock is passed through
one or more pairs of rolls to reduce the
thickness and to make the thickness
uniform.
* Rolling is classified according to the
temperature of the metal rolled.
* RPSL metal production was
400ton/day.
Thank you