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Fertigation
Manual
Fertigation Manual
Yara is committed to providing special- required for successful fertigation, This manual is an integral part of Yara’s
ist crop nutrition advice and products based on the field experience of Yara’s fertigation training programme, as well
to growers worldwide. Increasingly, this agronomists. as supporting the on farm use of the
includes the use of fertigation to en- company’s fertigation software - FAST.
sure efficient, productive growth, with Thus, the manual focuses on the agro-
minimal environmental impact. nomic value of fertigation practice and Through adopting the practices outlined
provides the reader with best practice in this Fertigation Manual, growers and
This Fertigation Manual summarizes advice. their advisors will be better placed to
the basic principles and practices of achieve optimum yields of high quality
fertigation systems to ensure accurate It is primarily aimed at those with a crops.
and efficient crop nutrition. limited knowledge of fertigation, but it
will also serve as an update, and prac-
It is not a formal textbook, but a tical day-today guide, for those already
practical compilation of the approaches actively involved in fertigation.
2 | ©Yara
Contents
Introduction 4
Fertigation Principles 5
Soil and Water Management 7
Soil Aeration 11
Salinity and Sodicity 11
Water Quality 15
Nutrient Principles 18
Nutrient Mobility and Availability 18
Nitrogen 22
Phosphorus 24
Potassium 25
Calcium, Magnesium and Sulfur 26
Micronutrients 27
Fertigation Systems 28
Filters 28
Injection Devices 30
Pumps 32
Emitters 34
Fertigation Management 46
Calculating Crop Water Requirements 46
Calculating Nutrient Needs 49
Converting Nutrient Needs into Fertilizer Requirements 53
Fertigation Scheduling 56
Fertigation Practice 63
Dissolving fertilizers 63
Pre and Post Irrigation Management 64
Cleaning the System and Acidification 65
Monitoring the System 69
Trouble Shooting 70
Glossary 72
©Yara | 3
Introduction
Low volume irrigation systems, such Currently, the area under micro overcome the salinity problems that
as micro sprinklers or jets and also irrigation is about 5.5 million hectares currently affect 12.5m ha worldwide.
drip irrigation systems, were originally worldwide. The USA and Spain have As this area increases, so too will the
developed to make best use of limited the largest areas with 1.6 and 0.9 use of micro irrigation to maintain crop
water resources. million ha respectively and the top production.
10 countries total 4.7 million ha.
However, at the same time, these However, while the USA has double In addition, because growers are
systems also improved performance the area of land under micro irrigation looking to reduce cost of production but
where water quality was poor and on than any other producer, a greater at the same time improve crop quality,
soils where irrigation was traditionally proportion of the available land area of the improved efficiency provided from
difficult to manage, such as sands and countries such as Spain, Italy and Israel fertigation technology will become
clays. A natural development of this are cropped using the technique. increasingly important.
has been the use of these systems to
deliver nutrients and chemicals to the Undoubtedly, the area under micro
This manual mainly concentrates
plant - fertigation and chemigation. irrigation will continue to increase
on surface applied drip irrigation,
rapidly as the amount of water
which is the most widely used
As a result, fertigation has now been available to agriculture declines and
system worldwide.
adapted for use across many different the demands for urban and industrial
crops, soil types and climates and is use increase.
However, where appropriate,
increasingly popular worldwide (Figure
details of other micro irrigation
1). Micro irrigation is also one of the few
systems (e.g. subsurface drip and
techniques that enables growers to
micro sprinkler) are quoted in the
data and figures used.
Figure 1
Micro Irrigation Area (’000ha)
Top 10 Countries
USA Spain Mexico Italy China India South Australia Brazil Israel
Africa
REF: FAO & OTHERS
4 | ©Yara
Fertigation Principles
Micro sprinklers, tapes and drips With drip irrigation, the wetted area
are the most commonly used micro is bulb shaped and called the ‘wetted
irrigation systems and each one suits bulb’. This is the area of soil where
a different environment or range of water and nutrients are targeted.
conditions.
The size and shape of this wetted bulb
depends on the type of soil and the
micro irrigation system used (Figure 2).
Different systems use different volumes
of water and create different patterns
according to the texture and condition
of the soil (See photographs on page
7). Because water and nutrients are
supplied to the wetted bulb area,
Drip active feeder root development is
also concentrated to this zone. This
In all cases, the technique requires improves the efficiency of absorption
specific equipment and systems (Figure of both water and nutrients. In trees,
61, page 73) that accurately apply rooting depth is greater and those roots
Micro sprinkler
water and nutrients under pressure. outside the wetted bulb largely serve as
anchorage for the crop.
Figure 2
Typical Wettable Bulb Volumes -
Different Irrigation Systems
©Yara | 5
Rain gun in potatoes
The key principle of fertigation is that The best results are achieved when all
application programmes should match nutrients are applied regularly across
a crop’s nutrient demand. the season. This ‘balanced nutrition’
approach is the key to high crop
This - ‘just in time’- approach, allows productivity (Figure 5).
frequent manipulation of nutrient input,
maximizing efficiency and minimizing
leaching. Figure 5
Strawberry Yield (g/plant)
Crop potential is maximized, because Germany
the nutrients are supplied and available
g/plant
exactly when they are needed,
increasing both yield and quality in a
range of crops (Figures 3 & 4).
Figure 3
Citrus Crop Yield (kg/tree)
Israel and USA
t/ha
6 | ©Yara
Soil and Water Figure 6
The Influence of Soil pH on Nutrient Availability
Management
10.0
The chemical and physical properties
of the soil or substrate significantly
influence fertigation practice.
NITROGEN
PHOSPHORUS
POTASSIUM
SULFUR
CALCIUM
MAGNESIUM
IRON
MANGANESE
BORON
MOLYBDENUM
Sandy soil, bigger wetted bulb
In addition, soils with a high clay or also affect moisture availability as well
organic matter content will also fix as the total water holding capacity of
some nutrients (e.g. K or NH4, see the soil profile (Figure 7).
Figures 28 & 31), again reducing
availability to the plant. Soils with a higher clay or silt content
generally have a higher water holding
The texture and structure of a soil will capacity than sands or light loams.
Figure 7
Soil Texture
Loam
While soil fertility is less important Sandy Loam Silt Loam
under fertigation, because most of the
needed elements are provided directly Loamy
Sand Sand Silt
to the root zone, extremes of pH will
reduce nutrient availability (Figure 6).
% SAND
©Yara | 7
The structure of the soil (the The relative potentials in the soil At the other end of the scale, after
arrangement of soil aggregates) also will change as the moisture content rainfall or irrigation, the soil is
influences water movement through changes. saturated with water, and all the pores
the soil. Those with a more open (macro and micro) are full. This is
structure and sandy texture drain more All potentials are measured as negative known as ‘saturation point’.
freely and hence are more likely to lose forces and expressed as atmospheric
nutrients through leaching. A more units, Pascal (Pa) or as kilo Pascal Saturated soil will drain and settle
compact soil is less quick to drain, but (KPa) or mega Pascal (MPa), or, most down until it reaches an equilibrium
also restricts root development. frequently in irrigation, bars (cbars = state where the pull of gravity is
bar 10-2) or meters of water column balanced by the total potential of the
A wide range of different pressure height (mwc), where 1bar = 10mwc. soil. This point is known as ‘field
forces (potentials) have been identified, capacity’.
all of which influence the water status Water moves through the soil from
of soils. They are important to the areas of high potential to areas of low At any one time, the total potential
understanding of water movement potential and because these potentials amount of water available to a plant
through the soil. Some definitions are have a negative value, -10cb is a bigger from the soil is the difference between
given below: potential than –50cb. that water at wilting point and that
held at field capacity.
The Osmotic Potential ( o) is a Water held by micro-pores has a high
measure of the levels of salts in the matric potential and so is not easily Different soils have different levels of
solution. A soil with a high level of available for plants. available water (Table 1). Available
salts in solution has a high osmotic water is expressed in pressure
potential and is the one most likely to The most readily available water in the units (cbars), mm of water, or as a
cause salinity problems in plants. The soil comes from the macro-pores, with percentage related to the weight of dry
osmotic pressure that a fertigation their lower matric potential, but this soil.
water will create in a soil (cbar) can be water is often most easily lost through
estimated by multiplying the EC of the drainage, particularly in sands. Fertigation practice, and most
water (dS/m) by 0.36. importantly dripper selection and
Plants use energy to counteract these spacing, needs to take into account
The Matric Potential ( m), is a forces and absorb water from the soil. all these above soil factors, as well as
measure of the adsorption forces For example, plants growing in soils the specific crop’s rooting depth and
holding the water to soil particles. This with a high matric potential, or a high the level of nutrients needed within
occurs mainly within the micro-pores of salinity (high osmotic potential), need the wetted bulb. Examples of different
the soil. to use more energy to absorb available layouts for garlic are shown in the
water (see page 57, Table 40 for photos opposite.
Finally, the Pressure Potential ( p) example).
is a measure of the gravitational
force. This varies according to the When it is no longer possible for the
soil type and the depth from surface. plant to extract the water, the plant
Under fertigation, when the solution wilts. This is known as the ‘wilting
is injected into the soil, the pressure point’ (Figure 9) and is different for
potential is almost zero at the soil each soil.
surface.
Figure 8
Soil Potentials
8 | ©Yara
Table 1
Water Availability in Different Soils
As % of dry soil and at different hydraulic potentials
Sandy 6 - 12 9 2-6 4 5 85 60 30 20 0
Table 2
Maximum Application Rates Before Run Off Occurs
Maximum application rate (mm/h)
Soil - texture and depth
0-5% 5-8% 8-12% 12-16%
Coarse sandy soil to 1.8m 50.0 38.0 25.0 13.0
Coarse sandy soils over more compact soils 38.0 25.0 19.0 10.0
Light sandy loams to 1.8m 25.0 20.0 15.0 10.0
Light sandy loams over more compact soils 19.0 13.0 10.0 8.0
Silt loams to 1.8m 13.0 10.0 8.0 5.0
Silt loams over more compact soils 8.0 6.0 4.0 2.5
Heavy textured clays or clay loams 4.0 2.5 2.0 1.5
REF: YARA
Figure 10
Typical Wettable Bulb Shape and Water Infiltration Rate
Infiltration rate during one hours irrigation and until steady state is reached
10 minutes
20 minutes
Steady state
40 minutes
Fertigation layout depends on soil and climatic conditions
as shown in the 3 garlic crops above
©Yara | 9
Figure 11 However, bulb shape can vary
Soil Conditions and Wetted Bulb Patterns according to structure and the presence
of different soil horizons or different
textures (Figure 11).
Figure 12 Figure 14
Wetted Bulb and Drip Discharge. Clay and Sandy Soil Infiltration
Different Volumes of Water Applied Over Same Time Scale Patterns
Clay soil
Figure 13
Wetted Bulb and Drip Discharge.
Same Volume of Water - Different Lengths of Irrigation
Sandy soil
50 min. 2l/h
10 | ©Yara
Soil Aeration
For optimum root respiration and
microbiological activity, oxygen levels
need to be maintained at around 10%
within the soil atmosphere. Below
this, anaerobic processes predominate.
Anoxia significantly reduces plant vigor; Yield loss as a result of salt toxicity
leaves will exhibit various nutrient Salinity and Sodicity can be assessed using the following
deficiencies, especially nitrogen. In Salts can have a negative effect on
yield and quality. Crops differ in equation:
addition, damage to the roots is often
extensive even when no symptoms are their sensitivity to salinity and some
commonly illustrate specific toxicity Y = 100 - b (ECe - a), where Y is
visible. the relative crop yield (%), ECe is the
symptoms.
salinity of the saturated soil extract
Crops vary in their tolerance to anoxia in dS/m, a is the threshold value for
(Table 3). There is a close correlation However, even where toxicity
symptoms are not seen, once threshold maximum, 100% production, and b is
between O2 and CO2 concentration - the yield loss in percentage per unit
increasing one will decrease the other. levels have been reached, yield loss
is incurred, and the higher the level of increase in salinity.
salinity, the greater the drop in crop
Table 3 performance.
Crop Sensitivity to Soil Oxygen Levels
Low Maize
Tolerance Low salinity Medium salinity High salinity
Peas
O2 : 10%
Faba bean
Tobacco
©Yara | 11
Crops vary in their sensitivity to salinity While these indices give no indication
and nutrient toxicities, e.g. boron and of the type of salinity, further soil
chlorine (Tables 4 - 6). analysis can confirm whether it is
sodium chloride, sodium sulfate,
Thus, it is important to evaluate magnesium sulfate or even carbonates,
the salinity and sodium status or that are causing the problem. Chlorine,
‘sodicity’ status of soils by testing soil sodium and boron toxicity will also
solutions for pH, ECex, SAR and ESP reduce yield.
(Definitions and examples follow on
pages 15 to 17). Identifying the type of salinity - through
soil and water analysis - is the key to
Generally, saline soils have an ECex managing the soil nutrient status.
above 4 dS/m, pH below 8,2 and ESP
< 15 (Table 7). And, in saline-sodic Where salinity is an issue, fertigation Boron toxicity in tomato
soils, pH is above 8.2, ECex is above can used to help minimize the problem
4 and ESP above 15. by altering specific cation balances in
the wetted bulb, and leaching problem
salts out of the main root zone.
Table 4
Crop Sensitivity to Salinity
100% 90% 75% 50% 0%
a* b* ECe ECw ECe ECw ECe ECw ECe ECw ECe ECw
Squash, zucchini (Courgette) (Cucurbita pepo melopepo) 4.7 9.7 4.7 3.1 5,8 3.8 7.4 4.9 10 6.7 15 10
Squash, scallop (Cucurbita pepo melopepo) 2.1 16.1 3.2 2.1 3.8 2.6 4.8 3.2 6.3 4.2 9.4 6.3
Broccoli (Brassica oleracea botrytis) 1.9 8.9 2.8 1.9 3.9 2.6 5.5 3.7 8.2 5.5 14 9.1
Tomato (Lycoperiscon esculentum) 1.7 9.5 2.5 1.7 3.5 2.3 5.0 3.4 7.6 5.0 13 8.4
Cucumber (Cucumis savitus) 1.7 13.3 2.5 1.7 3.3 2.2 4.4 2.9 6.3 4.2 10 6.8
Spinach (Spinacia oleracea) 1.3 7.7 2.0 1.3 3.3 2.2 5.3 3.5 8.6 5.7 15 10
Celery (Apium graveolens) 1.2 6.2 1.8 1.2 3.4 2.3 5.8 3.9 9.9 6.6 18 12
Cabbage (Brassica oleracea capitata) 1.2 9.8 1.8 1.2 2.8 1.9 4.4 2.9 7.0 4.6 12 8.1
Potato (Solanum tubersum) 1.1 12.0 1.7 1.1 2.5 1.7 3.8 2.5 5.9 3.9 10 6.7
Pepper (Capsicum annuum) 1.0 14.1 1.5 1.0 2.2 1.5 3.3 2.2 5.1 3.4 8.6 5.8
Lettuce (Lactuca sativa) 0.9 13.0 1.3 0.9 2.1 1.4 3.2 2.1 5.1 3.4 9.0 6.0
Radish (Raphanus sativus) 0.8 13.0 1.2 0.8 2.0 1.3 3.1 2.1 5.0 3.4 8.9 5.9
Onion (Allium cepa) 0.8 16.1 1.2 0.8 1.8 1.2 2.8 1.8 4.3 2.9 7.4 5.0
Carrot (Daucus carota) 0.7 14.1 1.0 0.7 1.7 1.1 2.8 1.9 4.6 3.0 8.1 5.4
Bean (Phaseolus vulgaris) 0.7 18.9 1.0 0.7 1.5 1.0 2.3 1.5 3.6 2.4 6.3 4.2
Turnip (Brassica rapa) 0.6 9.0 0.9 0.6 2.0 1.3 3.7 2.5 6.5 4.3 12 8.0
Date palm (Phoenix dactylifera) 2.7 3.6 4.0 2.7 6.8 4.5 11 7.3 18 12 32 21
Grapefruit (Citrus paradisi) 1.2 16.1 1.8 1.2 2.4 1.6 3.4 2.2 4.9 3.3 8.0 5.4
Apples (Malus silvestris) 1.1 15.9 1.7 1.1 2.3 1.6 3.3 2.2 4.8 3.2 8.0 5.3
Orange (Citrus sinensis) 1.1 15.9 1.7 1.1 2.3 1.6 3.3 2.2 4.8 3.2 8.0 5.3
Peach (Prunus persica) 1.1 20.8 1.7 1.1 2.2 1.5 2.9 1.9 4.1 2.7 6.5 4.3
Apricot (Prunus armeniaca) 1.1 23.8 1.6 1.1 2.0 1.3 2.6 1.8 3.7 2.5 5.8 3.8
Grape (Vitus sp.) 1.0 9.5 1.5 1.0 2.5 1.7 4.1 2.7 6.7 4.5 12 7.9
Almond (Prunus dulcis) 1.0 18.9 1.5 1.0 2.0 1.4 2.8 1.9 4.1 2.8 6.8 4.5
Plum, prune (Prunus domestica) 1.0 17.9 1.5 1.0 2.1 1.4 2.9 1.9 4.3 2.9 7.1 4.7
Blackberry (Rubus ulmifolius) 1.0 22.2 1.5 1.0 2.0 1.3 2.6 1.8 3.8 2.5 6.0 4.0
Boysenberry (Rubus ursinus) 1.0 22.2 1.5 1.0 2.0 1.3 2.6 1.8 3.8 2.5 6.0 4.0
Strawberry (Fragaria sp.) 0.7 33.3 1.0 0.7 1.3 0.9 1.8 1.2 2.5 1.7 4 2.7
REF: MASS & HOFFMAN - 1977
*See equation on page 11.
12 | ©Yara
Table 5
Crop Sensitivity to Boron
Very sensitive Lemon Citrus limon Moderately Pepper red Capsicum annum
(<0.5 mg/l) sensitive
Blackberry Rubus spp. Carrot Daucus carota
(1.0 - 2.0 mg/l)
Sensitive Avocado Persea americana Radish Raphanus sativus
(0.5 - 0.75 Grapefruit Citrus X paradisi Potato Solanum tuberosum
mg/l)
Orange Citrus sinensis Cucumber Cucumis sativus
Apricot Prunus armeniaca Lettuce Lactuca sativa
Moderately
Peach Prunus persica tolerant Cabbage Brassica oleracea capitata
(2.0 - 4.0 mg/l)
Cherry Prunus avium Celery Apium graveolens
Plum Prunus domestica Turnip Brassica rapa
Persimmon Diosypros kaki Artichoke Cynara scolymus
Grape Vitis vinifera Tobacco Nicotiana tobacum
Walnut Juglans regia Squash Cucurbita pepo
Pecan Carya illinoiensis Muskmelon Cucumis melo
Onion Allium cepa Tolerant (4.0 Tomato Lycopersicon lycopersicum
- 6.0 mg/l)
Sensitive Garlic Allium sativum
(0.75 - 1.0 Strawberry Fragaria spp. Very tolerant Cotton Gossypium hirsutum
mg/l) (6.0 - 15.0 mg/l)
Artichoke, Jerusalem Helianthus tuberosus Asparagus Asparagus officinalis
Table 6 Table 7
Crop Sensitivity to Salinity Criteria for Saline and Sodic Soils
Stone fruits (Prunus spp.) Lovell, Shalil 10.0 6.7 • Adding highly soluble calcium
Stone fruits (Prunus spp.) Yunnan 7.5 5.0 into the wetted bulb will increase
leaching of sodium, thereby
Berries (Rubus spp.) Boysenberry 10.0 6.7 ameliorating a sodic and or saline soil
Berries (Rubus spp.) Olallie Blackberry 10.0 6.7 and improving plant growth and yield
(Figures 15 and 16).
Berries (Rubus spp.) Indian Summer Raspberry 5.0 3.3
Grape (Vitis spp.) Thompson Seedless 20.0 13.3 • By maintaining a fairly constant level
of soil moisture in the wetted bulb,
Grape (Vitis spp.) Perlette 20.0 13.3 salts that have accumulated on the
Grape (Vitis spp.) Cardinal 10.0 6.7 boundaries of the root zone can be
kept where they are, so minimizing
Grape (Vitis spp.) Black Rose 10.0 6.7 their effects on plant growth.
Strawberry (Fragaria spp.) Lassen 7.5 5.0
©Yara | 13
Figure 15 Figure 17
Calcium Ameliorates Saline Nitrate-N Reduces Chloride Uptake
Conditions Cleopatra Mandarin Rootstock
Oso Grande - Strawberry
Branch growth (cm) Cl in leaf (g/100g DM)
Total shoot growth (g DM/plant) Yield (g/plant)
14 | ©Yara
Figure 19b Irrigation Water Quality
Calcium Source and Blossom End Rot It is important to assess the quality
Fertigated Tomato - Spain of the water to be used for fertigation
as this has a direct effect on nutrient
% fruits with BER availability and on a number of soil
properties.
Control + Gypsum + CN
REF: GÁRATE ET AL - 1991
On farm reservoirs
Table 8
Salinity causes infiltration problems EC and Water Use Restriction
(EC in dS/m at 25˚C)
REF: FAO
©Yara | 15
pH should be between 6.5 and 7.5 Table 10 Other indices used to check water
to prevent nutrient interactions in the SAR and ECw - Water Use quality include:
solution. Restriction
SCR: Sodium Carbonate Residual: a
The Osmotic Potential that the water ECw measure of the amount of carbonates
SAR
will create in the soil solution can be None Moderate Severe and bicarbonates in the water, not
estimated by the relationship 0-3 > 0.7 0.7 - 0.2 < 0.2
precipitated with the Mg and Ca, which
o= -0.36 x EC, where the osmotic are available to combine with sodium
pressure is in Bars and the EC in dS/m 3-6 > 1.2 1.2- 0.3 < 0.3 and thus increase the salinity of the
at 25˚C. 6 - 12 > 1.9 1.9 - 0.5 < 0.5 soil. The best water should have a
SCR of <1.25 (Table 12). However,
The level of total salts or total 12 - 20 > 2.9 2.9 - 1.3 < 1.3 when the SCR is above 2.5, most of
dissolved solids (TDS) in mg/l can be 20 - 40 > 5.0 5.0 - 2.9 < 2.9 the carbonates and bicarbonates in
also estimated from the EC (dS/m- solution are free to combine with the
25˚C) value by multiplying the EC REF: FAO sodium and remain in the soil solution.
value by a factor of 0.64.
Some water may have other toxic Table 12
When the level of total dissolved solids elements, which can also affect crop SCR and Water Use Restriction
rises above 450mg/l, water use is growth (Table 11). For example, when
more restricted (Table 9). At levels levels of chloride are above 7meq/l, Good Not Not Suitable
of over 2000mg/l, the problems are water use becomes much more Advisable
classed as severe. restricted.
< 1.25 1.25 - 2.5 > 2.5
16 | ©Yara
Table 13 Table 14
Scott Index and Water Use Water Clogging Hazard Classification
Restriction
REF: FAO
Dissolved solids (mg/l) < 500 500 - 2000 > 2000
Manganese (mg/l) < 0.1 0.1 - 1.5 > 1.5
There is also a series of indices used Iron (mg/l) < 0.2 0.2 - 1.5 > 1.5
to assess the tendency of the water
Hydrogen sulfide (mg/l) < 0.2 0.2 - 2.0 > 2.0
to clog or cause scaling in the system.
These include:
REF: NAKAYAMA & BUCKS - 1991
Na+ in mmol/l (mg/l) < 1.5 (< 35) < 3.0 (< 69) < 4.5 (< 104) > 4.5 (> 104)
Cl- in mmol/l (mg/l) < 1.5 (< 53) < 3.0 (< 106) < 4.5 (< 160) > 4.5 (> 160)
Standard 1.
Water quality is suitable for most crops, or can be made suitable for all
purposes of irrigation.
Standard 2.
Intermediate water quality. Not suitable for crops with limited root volume
(hydroponics, pot plants), which cannot be flushed with sufficient water
during the season.
Standard 3.
The water quality is not suitable for irrigation of salt sensitive crops, and also
less salt sensitive crops with limited root volume (hydroponics, pot plants).
Standard 4.
The water is not suitable for crops in greenhouses. Irrigation with this
water quality could decrease the yield or the quality of the crop. When
Scaling on a micro sprinkler
using this water quality, it is essential to frequently flush the soil to prevent
accumulation of salt.
©Yara | 17
Nutrient Principles
Sulfur 22 1 65 0
18 | ©Yara
Figure 21
Relative Mobility of NO3, NH4, P, K, Ca, Mg, S and Cl in Sandy Soil (9% clay)
cm soil depth
However, the availability of different For example: Positively charged while concentrations of both NH4 and
elements is also affected by various ammonium or potassium, can be K levels may be high near the soil
soil characteristics, most notably their absorbed by negatively charged clays surface, they are less available, deeper
absorptive potential. in soils (Figure 22). As a result, within the wetted bulb.
Figure 22
Relative Mobility of Ammonium and Potassium in Different Soils
Loamy Clay
cm soil depth
©Yara | 19
Various elements will also react When Ca is mobilized and then leached The distribution of elements is not
with other elements in the soil; e.g. early in the growth cycle there can uniform in the wetted bulb. An
fertigation programmes with high be shortages later, especially under experiment with two soil types shows
levels of K and Mg can release calcium permanent crops, unless Ca is applied/ the variation in distribution, measured
from soils leading to leaching (Figure replaced in the fertigation programme as EC, of all elements in the nutrient
23). (Figure 25). solution (Figure 26).
Figure 23
Calcium Loss Under Different Fertigation Programmes
Figure 24
Saline Water and Calcium
Displacement
Ca = 84 ppm Ca = 103 ppm
Soil content after 2 months of fertigation pH = 6.4 pH = 7.3
(mg/100g dry soil) EC = 1.46 mmhos/com EC = 1.61 mmhos/com
Mg = 33 ppm Mg = 33 ppm
Edge of
wetted bulb
Sodium
Calcium REF: POT TRIAL, RESEARCH CENTRE, REF: SQM - 2004
HANNINGHOF, YARA
20 | ©Yara
Figure 26 The moisture content of the soil at
the start of a fertigation cycle will also
Total Nutrient Distribution - Soil Texture affect the nutrient distribution pattern
(Figure 27). Nutrients will reach a
Water greater depth in wet soils.
Dripper Dripper
cm soil depth
Also, the relative mobility of the
nutrients will affect their distribution
patterns (Figure 21, page 19).
EC
cm soil depth
©Yara | 21
Nitrogen
The form of nitrogen supplied to However, care is needed in managing Ammonium
the crop has a marked affect on its water flow to avoid leaching of nitrate Conversely, care needs to be taken
distribution in the wetted bulb. from the wetted bulb and away from with ammonium-N applications. They
the growing roots. can accumulate in the top layers of the
Nitrate soil, eventually becoming toxic to the
While NO3-N is very mobile in the In practice, the application of low plant.
soil moving with the flow of water, rates of nitrate-N, adjusted to meet
ammonium remains near the top layers plant demand, minimizes the risks of Furthermore, in clay soils the
of the soil profile (Figure 28). leaching and creates a greater root ammonium can be ‘fixed’ in the
density, but smaller root system in the soil (Figures 22 & 28) and become
The excellent mobility of nitrate-N wetted bulb. unavailable for plant growth.
ensures good N distribution throughout
the whole wetted bulb. The use of nitrate-N also provides a Also, because the ammonium-N is
small increase in the pH of the wetted in the topsoil, it is more prone to
bulb. volatilization, especially in high pH
Figure 28 soils under warm conditions (Figure
29).
Relative Movement of Nitrate and Ammonium
Volatilization losses are around 10%
Sandy soil (9% clay) where the soil pH is around 8.2 and
Dripper Dripper Dripper
rise to 50% in high pHs such as 9.2.
cm soil depth
22 | ©Yara
Figure 29
Ammonia Volatilization in Fertigation
NH4
The grey color of the test strip (left) indicates high ammonia volatilization from a soil fertigated with an ammonium-based
fertilizer regime. Right, low volatilization from a largely nitrate-based programme.
NO3
Nitrogen form affects root development of tomatoes.
NH4 (top), NO3 (bottom). Ammonium produces a deeper,
less dense root system than nitrate.
Urea
Urea is very mobile in the soil. As an
organic compound with no charge, it is
not readily retained on clays or organic
matter, moves freely in water and can
be leached.
Lettuce grown under fertigation has a smaller, but denser root sytstem compared to non fertigated crops
©Yara | 23
Phosphorus
Phosphorus is relatively immobile in Because it mainly moves through This will ensure phosphorus penetrates
the soil, and remains concentrated diffusion, best practice is to use low deeper into the root zone, improving P
in the zone immediately below the rates of P, at regular intervals, or even nutrition and crop performance.
dripper (Figure 21), whatever the soil continuously, throughout the fertigation
type (Figure 30). programme. Phosphorous is quite reactive with
other elements in the soil, forming
insoluble compounds – notably with
Figure 30 calcium, magnesium, aluminum and
Relative Movement of P in Different Soils iron.
Water P
24 | ©Yara
Potassium
Potassium moves freely with water Micaceous clays strongly hold K, This process can take place very quickly
when applied in fertigation (Figure however in Kaolinitic clay soils, more K – sometimes within one season – under
31). It can though be strongly fixed is available. a fertigation system where there is
by different clays, resulting in reduced a constant wetted bulb. Hence it is
movement by mass flow (Figure 22). Over time, micaceous clays will important to monitor this process to
weather, increasing the availability of ensure good potassium nutrition.
potassium in soils (Figure 32).
Figure 31 K source is important. Chlorine (KCl for
example), should not be used under
Relative Movement of K in Different Soils
saline conditions; nitrates or sulfates
are usually more suitable K-sources in
Sandy soil (9% clay) fertigation systems.
Dripper Dripper
cm soil depth Figure 32
Breakdown of Micaceous Clays
Particles degradation
in soil weathering
over time
Micacites
10% fixed K
Expanded
Illite
3% fixed K
(approx)
Unweathered clay
Fixation to clay particles Potassium
Weathered clay
Water K Calcium
Magnesium
Ammonium
©Yara | 25
Calcium Magnesium Sulfur
Figure 33 Calcium, Magnesium and Sulfur
(Figure 21, page 19) are all mobile
Relative Movement of Calcium and Magnesium in Different Soils
elements with their concentrations
Sandy soil (9% clay)
tending to increase at the boundaries
of the wetted bulb (Figure 33). Care is
Dripper Dripper Dripper
cm soil depth needed to prevent these elements from
leaching.
Figure 35
Calcium and Nitrate Relationship in
the Soil Solution
Ca mg/100g soil
REF: YARA
Volume of applied fertigation solution during 1 hour REF: YARA
26 | ©Yara
Figure 36
Micronutrients Fe Chelate pH Stability
Boron
Copper
Iron
©Yara | 27
Fertigation Systems
The key components of the system Mesh Number Pore Size (µm)
include filters, injection devices,
pumps, emitters, and monitoring and 4 4750
controlling devices. 10 1700
20 850
Filters
Filters are needed to remove solid 60 250
Hydrocyclone filter
particles from the system to minimize 80 180
clogging.
100 150
Hydrocyclones are normally used when
The amount of filtration required 150 106 pumping well, or ground water, and are
depends on the size of the emitters,
200 75 installed immediately after the pump.
which usually have the smallest cross
section diameter of all components 250 63 Media filters usually use graded sand
in the fertigation system, plus the
to intercept particles as the water
growing media and the water source.
passes through them. The degree of
filtration depends on the size of the
For example, the filtration Hydrocyclone filters are well suited sand particles, the flow rate and the
requirements for micro sprinklers are for fertigation systems where the depth of the sand layer. They are
less than for drippers as they have water source is high in solids, as they suitable for filtering organic particles
a larger diameter discharge area. use centrifugal energy to separate the and suspended solids (silt particles).
The effectiveness of a filter can be solids (sand) from the water flow.
measured by its pore size (in microns),
or the number of holes it comprises per As water passes into the cone it is
square inch (mesh number). forcibly spun, throwing the heavier
sand particles to the side of the cone
Note that mesh number is not related and then into a collection sump at the
to pore size; two filters can have the bottom of the system.
same mesh number but different pore
sizes.
28 | ©Yara
Disc filters are a series of Use Table 18 to select which of the
tightly packed, plastic above filter types is most appropriate.
rings with different
filter sizes. This All filters need to be cleaned either by
system is more hand or automatically. Contaminant
effective in filtering types can be ranked according to their
smaller sized particles ease of removal and vary according to
than screen filters, water source.
which only filter one
surface at a time.
Disc filter
Media filter
Screen filter
Discs in a disc filter
Table 18
Filter Selection
High - - A B C Disc
©Yara | 29
Injection Devices Figure 37
In order to accurately meet a crop’s By-Pass Pressure Tank Injection System
requirements it is important to inject
accurate volumes of nutrient solutions
into the main water flow.
injected.
30 | ©Yara
Venturi injection is where the fertilizer
solution is injected into the main flow,
as a result of a build up of negative
pressure. The system utilizes a pipe
with a constricted neck. As the water
flows through this pipe, it creates
a reduction in pressure that simply
sucks the nutrient solution out of the
adjoining tank (Figure 39).
Venturi injection
Figure 39
Venturi Injector System In order to avoid excessive injection
from the feed tank when starting up
the system, it is important to run
the water pump for a while, so that
the system is in a steady state with
Pump constant pressure, before the fertilizer
tank valve is opened. Alternatively,
Filter Valve Filter booster pumps can be installed to feed
the venturis with a permanent flow
and create a constant pressure gap.
However, these will need an external
power supply.
Injector
P1 - P4 are points for
Injector checking pressure Venturi injectors are now the most
differentials widely used injection units in fertigation
systems. They can be installed in
parallel for injection at different points
or in continuous connection.
©Yara | 31
Pumps Centrifugal pumps for fertilizer
Pumps are electrical, battery, solar, injection have a lower discharge
wind, fuel, or hydraulic power range. These devices are normally
operated. fully automated and are operated
continuously. Larger centrifugal pumps
They use a range of injection (hydraulic can be used for direct injection to the
head) devices; which are either pipeline, but injection from larger
centrifugal, piston or mobile engine, or pumps is usually less accurate.
diaphragm operated.
All pumps provide a constant rate of
Most commonly, fuel pumps operate injection, provided there is no loss
centrifugal heads, while hydraulic in either pressure or water from the
pumps utilize a piston or mobile system.
engine. Electrical pumps are used
across a wider range of injection heads. To avoid injection when there is no flow
in the main line, the injection pump
Pump discharge varies according to must be linked to, and operated in
the outlet pressure needed. Each tandem with, the mainline pump.
individual pump has its own pumping Piston pump
curve and it is important to use
the specific pumping curve for the
appropriate pump. Curves differ
according to pump type even those
supplied by the same manufacturer
(Fig 40).
Figure 40
Example of Pump Discharge Curve
32 | ©Yara
Automated systems
Where two or more injector pumps are
used, they can be linked to operate
simultaneously. This allows the
injection of multiple solutions at any
one time.
Fuel pumps have similar properties Hydraulic pumps are operated using
to electrical pumps, but automation the system’s water pressure and
is more difficult and costly. They are invariably suffer from some water loss,
normally centrifugal in operation and which then needs to be disposed of
use higher water volumes. properly.
Fuel pumps use suction and include a Hydraulic pumps can be installed in
portable tank for the dilution/product any part of the fertigation system
to be injected into the line. These e.g. upstream in a plot hose, either
systems require more manpower. for injection of the nutrient solution
or as an additional source of supply
Hydraulic pumps are very convenient for an area of land. Where additional
in areas where no electrical power is nutrients are supplied upstream, any
available (or power stability is poor). water lost from the system will also
They are easy to operate and move, contain fertilizers.
and can be adjusted for different flow
rates. Maintenance and construction of
hydraulic pumps is complex. They
commonly use either a piston or Automated systems with a number of injectors
diaphragm mechanism for injection.
Fertilizer injection is proportional and
constant to the level of flow, and the
pump stops when water flow ceases.
©Yara | 33
Emitters Drippers
There are many types of emitter and Many different types of drippers are
choice depends on soil type, crop and available. They are grouped according
the required size of the wetted area. to how they fit into the lines.
34 | ©Yara
Now, drippers are supplied separately Discharge rates can vary from 0.5 to Micro sprinklers
and can be securely fixed or ‘plugged’ 16l/hr, although most dripper delivery Micro sprinklers have a greater
into the side of the line at the desired rates are 2-4l/hr. discharge capacity than drippers,
spacing. Alternatively, there are tapes normally >16l/hr. They also apply water
with built-in drippers covering a range Rate of discharge is influenced by to a larger area, making them highly
of discharges and distances between pressure and modern drippers can suitable for sandy soils or where higher
drip points. contain an internal diaphragm that rates of water are needed.
ensures they are self-compensating,
providing consistent discharge Micro sprinkler systems also require
pressures across the fertigation system. larger diameter hoses – typically 25-
It is important that this diaphragm or 50 mm, compared to 12-20 mm for
the dripper is changed when it loses drippers. Discharge coefficients for
this pressure compensating function. micro sprinklers are about 0.5, and the
narrowest point in the system is wider
than that used in drippers (0.8-1.6
mm), which means reduced problems
from clogging.
©Yara | 35
Controlling and Monitoring
Devices
In order to maintain effective operation
a number of controlling and monitoring
devices are incorporated into the
fertigation system.
Non-return valve
36 | ©Yara
• Pressure gauges monitor pressure • Tanks should be a convenient size • Pipes and hoses need to be
in different parts of the system – for the amount of fertilizer to be compatible with the type of fluid
e.g. upstream or downstream in dissolved. Stirrers or air pumps they are to carry – e.g. acids or
drip lines, and upstream of the ease this process. concentrated solutions at the head
plots. They are also used to check unit. Main pipes will need to be
on filter status by measuring the able to cope with higher pressures
difference between inlet and outlet and their pressure tolerance should
pressure - pressure increases be checked.
as the filter collapses. Some
injectors such as venturis require
regular measurement of pressure
differentials to enable proper
calibration.
Storage tank for liquid fertilizers Using computer programs to monitor fertigation systems
Pressure gauge
Pressure controller
Air stirrer
Pressure gauge in sprinklers
©Yara | 37
Fertilizers for Fertigation
When dissolving fertilizers, the pH Fertilizer concentration (g fertilizer/l distilled water) REF: YARA
and EC of the water will change. The
expected effects are normally reported Figure 44
for a 1% solution (Table 20 on page Fertilizer Concentration and pH
42).
pH KCL Krista MAG Krista MgS
The pH of the solution is an important
parameter as it affects the solubility Concentration at
application
Concentration in the storage tanks
38 | ©Yara
Figure 45 Some fertilizers reduce the
Fertilizer Concentration and EC temperature when dissolving as a
result of an endothermic reaction.
Electric conductivity (dS/m) Urea Calcinit Amnitra AS This increases the time required for
dissolving. It also means that the
Concentration at Concentration in the
application storage tanks amount of fertilizer being dissolved in a
tank can be reduced in winter, or with
colder water, than in summer. Most
nitrogen fertilizers, e.g. AN, Urea,
KNO3 and CN have this effect.
Figure 48
Salt Index
Figure 47
Fertilizer Concentration and EC
©Yara | 39
The osmotic potential (bar units) or The effect of products with a high has no effect on EC as it has no ion
osmolarity of a fertilizer – the strength osmotic potential – compared to dissociation when in solution, but has a
or concentration of the solution - is those of a low osmotic potential - is clear effect on osmolarity.
critical and much more important than to increase salinity stress, reducing
the EC which relates to the level of uptake at the root surface. When selecting products for fertigation
dissolved salts in solution. Figures 49 it is important to consider using
to 51 detail the osmolarity of several For the most important fertilizers those products with a relatively
Yara fertilizers. used in fertigation there is a clear low osmolarity especially in saline
relationship between osmolarity and situations, so as to ensure good uptake
EC. Urea is an exception to this rule and balanced nutrition. The osmolarity
as it is an organic compound which and EC of selected products can be
seen in Figures 45 to 47 and 49 to
Figure 49 51. This confirms, for example, that
Fertilizer Concentration and Osmolarity calcium nitrate is a better source of
N for use in saline conditions or high
Bars Urea Amnitra Calcinit AS nutrient concentration fertigation
systems than ammonium nitrate.
Concentration at Concentration in the
application storage tanks
Cationic micronutrients for fertigation
are usually formulated as chelates.
Iron (Fe), zinc (Zn), manganese
(Mn), and copper (Cu) are normally
microgranule formulations.
Concentration at
application
Concentration in the
storage tanks
The selection of a chelating agent for
Fe will depend mainly on the soil or
substrate pH (Figure 36, page 27).
Bars
KCL Krista MAG Krista MgS In fertigation blends – cocktails of
micronutrients - EDTA is the most
Concentration at Concentration in the commonly used chelate form.
application storage tanks
40 | ©Yara
Solid Fertilizers Liquid Fertilizers Always add acid to
Solid fertilizers used for fertigation are The main liquid fertilizers available water and never the
salt based – with the exception of urea for use in fertigation are nitrogen other way around.
– and are usually composed of more solutions, e.g. AN or CAN.
than one nutrient.
However, other liquids are available Other products
The water-soluble N-P-K Yara range including one or more elements While Yara specializes in quality
comprises blends of these salts. in solution. These include N-P-K fertilizer formulations, other products
There is a wide range of formulations solutions, or clear liquids used as are commonly used in fertigation,
available and micronutrients are often straights. including seaweed extracts and organic
included to provide more complete compounds.
blends. Acids are used to adjust the pH of the
solution. Nitric acid, phosphoric acid
Yara is continually adding to its (either green or white) and sulfuric acid
range of products to improve are the most commonly available acids.
performance in fertigation systems.
When a more basic solution is
required, then hydroxides or carbonates
(commonly K-salts) can be used to
increase pH. This approach is not
appropriate for all installations and
requires careful implementation to
avoid damage to the crop or fertigation
system.
©Yara | 41
The main specifications for Yara’s soluble fertilizers are shown in Tables 19 and 20.
Note that the full range of water soluble N-P-K’s is too large to include here.
Table 19
Selected Yara Fertilizers - Nutrient composition (%w/w)
% N (Urea) 18
% K2O / K 46 / 38 34 / 28.2
% CaO / Ca 26.6 / 19
% MgO / Mg 16 / 9.6 15 / 9
SO3 / S 32.5 / 13 45 / 18
% Cl
Table 20
Selected Yara Fertilizers - Solubility, pH and EC
15 1055 700
For more information on local products contact your local Yara agronomist.
42 | ©Yara
Mixing fertilizers
When mixing fertilizers of unknown
compatibility, it is important to check
for compatibility using a jar test;
always using the same strength
of solution that will be used in the
fertigation system mixing tanks.
Once the last fertilizer has been dissolved, allow the solution to sit for 30 minutes to 2 hours
• Add acids first and never mix acid and periodically check for precipitates.
and alkaline products directly, as
this will result in a strong, hot
chemical reaction.
?
same (see photo at bottom of
page).
When mixing colored fertilizers the final solution may or may not be colored
©Yara | 43
Table 21
Compatibility of Selected Yara Fertilizers
Urea
Amnitra Yes
Incompatible
AS Yes Yes
Solubility as SOP solubility
The compatibility for most common fertilizers is shown in Table 21. If mixing Under some circumstances it may
products not shown in the table then always carry out a jar test first. be possible to make solutions of the
incompatible products shown in Table
21, by manipulating the solution pH.
44 | ©Yara
Yara has developed a practical, quick and easy to Every calculation is compiled and adjusted for the
use software program to help devise fertigation specific head unit at the farm level, providing a
programmes. comprehensive report for daily use.
FAST - Fertigation Assistant SofTware- FAST also provides an easily accessible record of
establishes the nutrient requirements for each fertilizer use on every fertigation plot, allowing the
individual crop and then converts them into a grower to compare data between plots, crops and
precise fertigation recommendation. seasons.
The system allows the end user to adjust these FAST......Monitoring fertigation
programmes to suit specific conditions based on
their own analyses. programme performance has never
been easier.
©Yara | 45
Fertigation Management
PAGE 56
PAGE 62
46 | ©Yara
ETo can be calculated using locally Figure 52
adapted mathematical models Evapotranspiration Assessment using a Class A Pan
including Penman-Montheith (FAO
recommended); Hargraves; Blaney-
Water level
Criddle; Priestly-Taylor or Radiación.
Class A 5 - 7.5 cm
All use climatic data to obtain the local from rim
ETo value. Wind
Stilling well
REF: DOOREBOS & PRUIT - 1977
Table 22
Kp Coefficient
Medium
RH mean (%) Low <40 High >70
40 - 70
Windward side
Wind speed distance of green
(m/sec) crop (m)
©Yara | 47
In addition there are a range of The ETo value is a reference value and The Kc coefficient varies according to
computer programs available to is not related to a specific crop. Each crop stage, crop height, reflectance,
calculate ETo, e.g. CROPWATT from crop has its own specific needs (ETc) leaf surface and crop surface coverage.
the FAO using a series of climatic data. and thus the ETo value needs to be Thus, while Table 24 provides a
In many countries, the ETo can be adjusted by a crop coefficient Kc (Table good guide to calculate the ETc,
obtained from the local meteorological 24). it needs adjustment to suit local
or agricultural extension services. irrigation scheduling and local growing
conditions.
Table 24
Kc Coefficient for Specific Crops
A) Small Vegetables 0.7 1.05 0.95 K) Sugar Cane 0.40 1.25 0.75 3
Broccoli 1.05 0.95 0.3
Brussels Sprouts 1.05 0.95 0.4 L) Tropical Fruits and Trees
Cabbage 1.05 0.95 0.4 Banana - 1st Year 0.50 1.10 1.00 3
Carrots 1.05 0.95 0.3 Banana - 2nd Year 1.00 1.20 1.10 4
Cauliflower 1.05 0.95 0.4 Cacao 1.00 1.05 1.05 3
Celery 1.05 1.00 0.6 Coffee - Bare Ground Cover 0.90 0.95 0.95 2-3
Garlic 1.00 0.70 0.3 Coffee - With Weeds 1.05 1.10 1.10 2-3
Lettuce 1.00 0.95 0.3 Date Palms 0.90 0.95 0.95 8
Onions - Dry 1.05 0.75 0.4 Palm Trees 0.95 1.00 1.00 8
Onions - Green 1.00 1.00 0.3 Pineapple - Bare Soil 0.50 0.30 0.30 0.6-1.2
Onions - Seed 1.05 0.80 0.5 Pineapple - With Grass Cover 0.50 0.50 0.50 0.6-1.2
Spinach 1.00 0.95 0.3 Rubber Trees 0.95 1.00 1.00 10
Radish 0.90 0.85 0.3 Tea - Non-Shaded 0.95 1.00 1.00 1.5
Tea - Shaded 1.10 1.15 1.15 2
B) Vegetables - Solanum
Family (Solanaceae) 0.5 1.15 0.80 M) Grapes and Berries
Egg Plant 1.05 0.90 0.8 Berries (bushes) 0.30 1.05 0.50 1.5
Sweet Peppers (bell) 1.05 0.90 0.7 Grapes - Table or Raisen 0.30 0.85 0.45 2
Tomato 1.15 0.7-0.9 0.6 Grapes - Wine 0.30 0.70 0.45 1.5-2
Hops 0.30 1.05 0.85 5
C) Vegetables - Cucumber 0.5 1.00 0.80
Family (Cucurbitaceae) N) Fruit Trees
Cantaloupe 0.5 0.85 0.60 0.3 Almonds - no ground cover 0.40 0.90 0.65 5
Cucumber - Fresh Market 0.6 1.00 0.75 0.3 Apples, Cherries & Pears:
Cucumber - Machine Harvest 0.5 1.00 0.90 0.3 - no ground cover, killing frosts 0.45 0.95 0.70 4
Pumpkin, Winter Squash 1.00 0.80 0.4 - no ground cover, no frosts 0.60 0.95 0.75 4
Squash, Zucchini 0.95 0.75 0.3 - active ground cover, killing 0.50 1.20 0.95 4
Sweet Melons 1.05 0.75 0.4 frosts
Watermelon 0.4 1.00 0.75 0.4 - active ground cover, no frosts 0.80 1.20 0.85 4
Apricots, Peaches, Stone Fruit:
D) Roots and Tubers 0.5 1.10 0.95 - no ground cover, killing frost 0.45 0.90 0.65 3
Beets, table 1.05 0.95 0.4 - no ground cover, no frosts 0.55 0.90 0.65 3
Potato 1.15 0.75 0.6 - active ground cover, killing 0.50 1.15 0.90 3
frosts
E) Legumes (Leguminosae) 0.4 1.15 0.55 - active ground cover, no frosts 0.80 1.15 0.85 3
Beans, green 0.5 1.05 0.90 0.4 Advocado, no ground cover 0.60 0.85 0.75 3
Beans, dry and Pulses 0.4 1.15 0.35 0.4 Citrus, no ground cover:
Chick pea 1.00 0.35 0.4 - 70% canopy 0.70 0.65 0.70 4
Soybeans 1.15 0.50 0.5-1.0 - 50% canopy 0.65 0.60 0.65 3
- 20% canopy 0.50 0.45 0.55 2
F) Perennial Vegetables (winter 0.5 1.00 0.80 Citrus, active ground cover or
dormancy & initially bare or mulched soil) weeds:
Artichokes 0.5 1.00 0.95 0.7 - 70% canopy 0.75 0.70 0.75 4
Asparagus 0.5 0.95 0.30 0-.2-0.8 - 50% canopy 0.80 0.80 0.80 3
Mint 0.60 1.15 1.10 0.6-0.8 - 20% canopy 0.85 0.85 0.85 2
Strawberries 0.40 0.85 0.75 0.2 Conifer Trees 1.00 1.00 1.00 10
Kiwi 0.40 1.05 1.05 3
G) Fibre Crops 0.35 Olives - 40-50% canopy 0.65 0.70 0.70 3-5
Cotton 1.15-1.2 0.7-0.5 1.2-1.5 Pistachios - no ground cover 0.40 1.10 0.45 3-5
Turf Grass - Cool Season 0.90 0.95 0.95 0.10 Walnut 0.50 1.10 0.65 4-5
Turf Grass - Warm Season 0.80 0.85 0.85 0.10
REF: FAO
48 | ©Yara
Locally adapted Kc values may be 2) Calculating Nutrient Needs
available for the different crops in
your area. Check with your local Yara Uptake Curves
agronomist. An estimation of a crop’s total nutrient a balanced nutrient supply without any
needs can be obtained from wide adverse competition for uptake.
As stressed above, Kc, is a single variety of sources. Textbooks are
crop coefficient. When a more precise one possibility; especially if the work Absorption curves are related to the
measurement is needed, the crop quoted is based on trials in the region specific crop and sometimes variety,
coefficient is split in two: you are working. and may also need adaptation when
implementing at a local level. This will
1) Crop transpiration (Kcb).
However, it is also possible to calculate be due to the local soil conditions and
2) Evaporation from the soil (Ke).
nutrient needs from crop absorption nutritive status. For example, Table 25
curves, most of which are based on can be used to adjust P requirements
Total evapotranspiration Kc= Kcb+Ke.
fundamental research. for garlic based upon soil analyses.
For tree crops and some vegetables
These charts show the uptake of Nutrient uptake curves are ideal as
at certain stage of growth, the Kc is
each nutrient over a growing period guides for nutrient needs under a
modified by a factor based on canopy
cover, measured as the soil area for a given production level. Yara’s fertigation system because the system
shaded by the crop at midday. Plantmaster™ Manuals are a good is usually more efficient than solid
source of uptake curves for a variety field-based fertilizer programmes
The shaded area will have lower of crops. Examples for potato and and so less correction for fertilizer
evaporation than the unshaded area. citrus are given in Figures 53 and 54. inefficiencies need to be made.
This correction factor is called the
shaded area coefficient (Kr), and has When making assumptions based upon Summary
a maximum value of 1 for a crop with a nutrient absorption or uptake curves it Based on uptake curves, decide what
complete canopy cover. is important to differentiate between nutrients the crop needs across the
varieties/cultivars and to adjust nutrient season. Use soil, tissue, sap and soil
The amount of water needed is then levels according to anticipated yields. water analyses to modify nutrient
calculated as ETo x Kc x Kr (trees). needs for each crop or production unit.
Values are in mm/day or over a given To achieve the best results in a
time period. This value is called the fertigation programme, it is important Decide what is the best plan to meet
net irrigation need (Ni), and needs to to use the correct proportion and these crop requirements, taking
be adjusted according to the following amounts of different nutrients to into account the limitations of the
factors to get the total irrigation match crop needs, while still ensuring fertigation system.
amount:
Figure 53
A) The amount of effective rainfall. Typical Uptake Curve - Daily Rate of Macronutrient Uptake - Whole Potato Plant
B) The need for leaching-out of salts or
toxic elements. N, P, K, Ca (mg/day/plant)
C) The relative inefficiencies of the
fertigation system.
Table 25
P Supply Correction for Garlic
P Level in the soil (ppm) Days After Emergence REF: KOLBE & STEPHEN-BECKMANN - 1977
©Yara | 49
Nutrient Analysis Table 26
Soil analysis data can also be used for Adequate Nutrient Range - Glasshouse Tomato
calculating the fertilizer requirements USA
Leaf samples: most recently matured leaf
for nutrients such as P, K or Mg.
Remember, in fertigation, the soil
profile is only that zone within the Stage N P K Ca Mg S B Cu Fe Mn Mo Zn
wetted bulb. Therefore, nutrient
calculations should be related to the % ppm
average wetted bulb volume and the
soil bulk density. Most Adequate 3.5 0.3- 3.5- 1.0- 0.35- 0.2- 5- 30- 50- 25- 0.1- 18-
Recently 0.65 4.5 3.0 1.0 1.0 35 75 300 1000 1.0 80
The bulk density is usually around Matured
Leaf
1.4g/cm3 in most soils, but lower
where organic matter is higher. REF: PLANK - 1989
Under fertigation, the aim is to Ca <1.04 1.04 - 1.20 1.20 - 2.00 2.00 - 2.20 >2.20
maintain soil fertility in its original
state, and only provide the nutrients Mg <0.15 0.15 - 0.19 0.19 - 0.36 0.36 - 0.39 >0.39
needed for the crop within the wetted S <0.10 0.10 - 0.14 0.14 - 0.18 0.18 - 0.22 >0.22
bulb. This will maintain the long-term
fertility status of the soil, even under REF: BERGMANN ET AL., WINTER ET AL., IFA
50 | ©Yara
Seasonal Nutrient Needs Table 29
Nutrient requirements vary throughout Nutrient Recycling in Citrus
the growing season and it is critical
that the nutrient supply from
fertigation closely matches the needs Yield Nutrient Needed Supply by plant
of the crop. (kg/tree) (kg/tree) (% of total need)
New plant N 6.8 25
This not only improves nutrient
P 0.8 12
efficiency, but also reduces the risks
K 3.6 22
of contamination of the produce,
Mg 1.4 24
or the environment. More details
are provided in the Plantmaster™
Manuals. Young plant 28 N 210 32
(6 years) P 18 16
For tree crops, most of the nutrients K 121 28
used early in the season, are Mg 46 30
remobilized from the tree reserves.
At this time, there is very little Mature tree 120 N 667 32
evapotranspiration (low irrigation P 53 17
need), and therefore little root uptake K 347 29
of nutrients. Mg 135 30
©Yara | 51
Table 31
% Nutrient Recovery and Yield in Greenhouse, Short Season Tomatoes
% (kg/m2)
200% 56 69 58 65 59 13.3
REF: YARA - CIFA ALMERIA - SPAIN
52 | ©Yara
3) Matching Fertilizer to Crop Need
Once crop nutrient requirements have An alternative approach is to apply
been established, fertilizer selection all or some of the nutrients required
and rates need to be confirmed. These at the same time, but to vary the
are calculated either by weight or by concentration of the nutrients across
concentration: irrigation events.
While there is a wide range of options The concentrations used have been
available, the use of all the selected devised following many trials using
fertilizers needed for that period of nutrient solutions adjusted to suit a
growth, during every irrigation, ensures crop’s demand across the whole season.
that all nutrients are in balance and
generally gives the best results. In comparison, in open field situations,
where periods of rainfall restrict
For convenience, some nutrients irrigation demand, it is more difficult
or fertilizers may be split due to to devise a system using nutrient
limitations in the system e.g: concentrations. In drier climates, with
less rainfall, minimal adjustment is
• When there is likely to be needed.
incompatibility between nutrients
and only one feed tank. In all situations the concentration can
• The fertilizer programme may be calculated based on the amount of
include a base dressing of solid water required in a given period and
fertilizer with fertigation of using all required nutrients during every
nutrients during the growing irrigation.
season.
Summary
The concentration of the nutrient in the
Select an appropriate fertilizer formulation
feed solution is calculated after you
and type – liquid or solid - that most
have decided on the desired irrigation
closely meets the crop’s nutrient needs.
schedule. The total amount of nutrient
needed is split and applied over
Decide whether you intend to fertigated
this complete irrigation period. The
with one solution throughout the season
calculation of nutrient concentration
or will vary nutrient concentrations to
is only used as additional information
match specific seasonal growth needs.
to check salinity status, because the
concentration varies over the irrigation
Calculate fertilizer application rates and
period.
timings based upon nutrient weight or
concentration ensuring you supply the
This approach, based on weight of
required balanced mix of nutrients across
nutrients, is widely used, especially
the season.
where rainfall can modify the irrigation
The photos above show the funnel system for collecting
soil solutions in South Africa plan.
©Yara | 53
Calculating Fertilizer Needs
The basic calculations needed to convert nutrient needs into fertilizers are given below:
Solid fertilizers are shown on a weight basis. In order to Liquid fertilizers, for convenience, are often shown on a
calculate the amount of nutrient in a solid fertilizer you volume basis. In order to calculate the amount of any nutrient
multiply the weight of the fertilizer e.g. one kilogram, by the in a given volume of fertilizer, multiply the percentage weight
percentage of nutrient in the fertilizer. by the specific weight of the fertilizer (the weight of one unit
volume e.g. weight per liter [kg/l]).
Example: A 15-5-30 fertilizer contains 15% nitrogen, 5%
phosphorus oxide and 30% potassium oxide. Example: One liter of 2-0-10, with a specific weight of
1.15kg per liter, contains 23 gram N and 115 gram K2O
In weight, 1 kg of this fertilizer contains 150 grams N, 50 (Table 35).
grams P2O5 and 300 grams K2O (Table 33).
Table 35
Table 33 Nutrient Content in Liquid Fertilizer
Solid Fertilizer Nutrient Content
Oxides N P2 0 5 K20
Table 34
Converting this fertilizer from Oxide to Elemental form
N P20 5 K20
1 kilo of fertilizer 15-5-30 Nutrient 15 5 30
content (%)
Oxide to Elemental x1 x 0.44 x 0.83
To convert to grams (1000/100) multipy by 10 150 22 P 249 K
Elemental nutrient content (g)
54 | ©Yara
Calculating Nutrient Requirements. When the amount of nutrient required is known, it is necessary to calculate the
amount of fertilizer needed to meet this nutrient requirement:
Nutrient in kg is divided by the nutrient percentage in the fertilizer. Nutrient weight (kg) is divided by nutrient percentage of the fertilizer
and then divided by the specific weight of the fertilizer.
Example: to apply 20kg of N using a 15-5-30 fertilizer you
need an application of 133kg. Example: To apply 20kg of N using a 2-0-10 fertilizer
(specific weight 1.15kg/l) 870 liters will need to be applied.
Note this will also apply 6.7kg P2O5 and 40kg K2O (Table 36). Note: This will also apply 100kg of K2O (Table 37).
Table 36 Table 37
Weight of Solid Fertilizer Required to meet Nutrient Volume of Liquid Fertilizer Required to Meet
Demand Nutrient Demand
N P2 0 5 K20 N P2 0 5 K2 0
Nutrient weight (kg) 20 = 6.7 40 Nutrient weight (kg) 20 =0 = 100
Nutrient content (%) /15 x5 x 30 Nutrient content (%) /2 x0 x 10
Conversion factors for % x 100 / 100 / 100 Specific weight (kg/l) / 1.15 x 1.15 x 1.15
Fertilizer weight (kg) = 133 133 133 Conversion factors for % x 100 / 100 / 100
Note: the first conversion is made with the desired nutrient, in this Fertilizer volume (litre) = 870 870 870
case nitrogen, and then the other nutrients also in the fertilizer are then
also calculated as indicated by the arrows in the table.
Nutrient Concentration Calculations. When using the concentration of a nutrient in the irrigation water, instead of a
quantity (weight or volume) application, calculation should be as those for solid fertilizers and then dividing the desired
concentration by the actual concentration of the fertilizer.
In order to apply 100ppm of N using a 15-5-30 fertilizer, In order to apply 100ppm of N using a 2-0-10 liquid
it will be necessary to apply 0.67kg of this fertilizer per fertilizer which has a specific gravity of 1.15kg/l - apply
cubic meter of water. This application will also provide 4.3 liters of this fertilizer per cubic meter of water. This
33ppm P2O5 and 200ppm K2O (Table 38). application will also give 500ppm K2O (Table 39).
Table 38 Table 39
Weight of Solid Fertilizer Required to Apply a Given Volume of Liquid Fertilizer Required to Apply a
Nutrient Concentration Given Nutrient Concentration
N P2 0 5 K20 N P2 0 5 K2 0
Nutrient concentration (ppm) 100 = 33 = 200 Nutrient concentration (ppm) 100 =0 = 500
Nutrient content (%) / 15 x5 x 30 Nutrient content (%) /2 x0 x 10
Conversion factor / 10 x 10 x 10 Specific weight (kg/l) / 1.15 x 1.15 x 1.15
Fertilizer weight (kg) = 0.67 0.67 0.67 Conversion factor / 10 x 10 x 10
Note: the first conversion is made with the desired nutrient, in this Fertilizer concentration (litre) = 4.3 4.3 4.3
case nitrogen, and then the other nutrients also in the fertilizer are then
calculated.
©Yara | 55
4) Fertigation Scheduling
Growers can soon build up a simple At all times it is important to avoid Values should be adjusted based on
knowledge of best practice irrigation either waterlogging or water deficits. a uniformity coefficient - the absolute
through trial and error. For example:- Should they occur, the system needs difference between the emitters with
to be checked to correct the problem. the biggest discharge and those with
• If water penetration is too deep, it This could also happen in some specific the lowest discharge - see section on
means they are applying too much areas within a single production plot. monitoring on page 35.
water and the soil’s infiltration rate
is higher than expected. Growers will also soon learn from
experience that the frequency of System discharge
Solution: Split apply irrigation over irrigation they need to use, in order to = Number of drippers x drip discharge
the same period. If coverage is maintain the same wetted bulb, will = litre / hour for the area of the plot = Pd
still not sufficient, then the wrong vary according to different soil texture
emitters are being used. and type. Time needed for a given volume of water
needed (irrigation)
= Pd/ (volume in m3 *1000)
• If there is run off or the soil is It is also fairly easy to assess the
= hours
waterlogged, the infiltration rate maximum amount of water that can
is lower than expected (Table 2, be supplied to a soil by a given set
page 9). of emitters before field capacity is Calculating Available Soil
reached.
Solution: Check the depth Water
of penetration of the wetted However, in order to properly schedule Knowledge of the soil’s plant available
bulb to see if there are any soil irrigation to coincide with a crop’s water is critical for scheduling, as
restrictions. If soil conditions are needs, growers also need to assess: system discharge (e.g. dripper type and
fine, then split timing irrigation number) and infiltration rate cannot be
should solve the problem. If the • Evapotranspiration losses easily changed. There are many ways
wetted bulb depth is not sufficient, (see page 46). of monitoring soil moisture:
then the rate of discharge is • The amount of system discharge
probably too great and growers and infiltration losses. Tensiometers, gypsum blocks etc.,
either need to change the emitter, • The level of plant available water measure potential (matrix potential).
or use pulsed irrigation, applying in the soil. Tensiometers are the most commonly
small doses at frequent time used device worldwide.
intervals. Calculating System Discharge Volumetric methods include
System discharge can be estimated Capacitance probes, neutron probes
The interval between irrigation events based on the number of emitters in
will depend on how the moisture and lysimeters, etc. They measure
the plot and the amount of water they either soil moisture content or a
moves in the soil. This needs to be supply (see box opposite).
evaluated locally. percentage of total water content
capacity.
Summary
Adjust irrigation events such that there is
a consistent nutrient and water supply to
the roots in the wetted bulb.
56 | ©Yara
Tensiometers for each depth will be -27 and -81cbar
A tensiometer is a water-filled tube respectively, giving a matrix gradient
with a vacuum gauge and filling port of -54cbar, using the soil surface as a
at the upper end, and a ceramic cup reference point.
at the lower end. When it is placed in
the soil, the water in the instrument A soil at full field capacity has a
comes to equilibrium with the water in potential around -10cbar or less.
the soil by flowing through the ceramic Ranges for crops vary from -10cbar
cup. At equilibrium, the water tension to -200cbar (Table 40). For intensive
in the instrument is equal to the water horticultural production the upper limit
tension in the soil. A vacuum gauge is around –50 cbar.
then measures the soil water tension.
Tensiometers assess soil water Air starts to penetrate into the ceramic
potential or tension - a measure of the cup at -80cbar, however care should
amount of energy required for a plant be taken when interpreting readings in
to overcome capillary and gravitational very fine soils, as air inside the soil can
forces to extract water from a soil. provide readings that are higher than
Thus, tensiometers can be used to reality.
schedule irrigation when the soil water
tension is low - that is, before plant
water stress occurs.
Tensiometer
©Yara | 57
There are also some plant based With all methods of assessment of
systems that make a correlation water status, it is important to take
between plant growth and irrigation into account and test local standards,
need. These include dendrometers. adaptations and principles.
Capacitance
Capacitance is a measure of the
amount of electrical charge stored
within the soil.
58 | ©Yara
Head Units
Having decided on the nutrient needs,
the fertilizers to be used and, the
amount of water to be applied across
the growing season, growers need to
bring it all together at the plot head
unit (Figure 61, page 73).
Head unit one injection and multiple tanks The above photos show head units with two injections
©Yara | 59
Head operating typical A + B tanks + specifics tanks for
micronutrient and acid solutions, small scale
Head unit with typical A + B tank, large scale This head unit system is used where
there are many small plots and where
c) Multiple injection with more than greater accuracy is needed.
two injectors:
With this type of head unit, it is It is suitable for nurseries, research
possible to simultaneously apply a centers or small farms.
multitude of different solutions.
In larger units, production and storage
This can be achieved by simple of the appropriate feed solution is more
adjustment of each injector discharge, difficult.
or the proportion discharged between
them all. The above photos show head unit with different injector All fertilizers needed for each specific
types irrigation event are dissolved directly in
Operating Options the irrigation water before application.
Each head unit will operate in three
main ways: b) Tanks that are filled each time.
These include pressure tanks and those
a) Head units where the fertigation that are commonly used for a small
solution is pumped directly into a number of plots, or where different
separate tank prior to pumping out plots are being supplied by just one
into the pipe system: injector. Here, the calculation will be
Head unit with multiple and independent tanks and
injectors
one of the following:
Figure 55
A Typical Fertigation System
60 | ©Yara
a) injection rate, when the tank dilution is used to quantify this, it will also be Fertilizer EC
is standard (fertilizer max. solubility). required for the calculation. To estimate fertilizer EC, use the tables
and figures shown on pages 39 and
b) dilution (water in tank), when For calculation purposes, the type of 42.
the injection is fixed and cannot be injector and its operation is taken into
changed. account. Thus, either the injection rate Note: A small increase in EC can
or tank concentration will need to be slightly alter the pH if the fertilizer
c) Time of injection, if the injection and adjusted. solution is acidic. Water quality –
tank concentration are standard. notably bicarbonate content – can also
Depending upon make and model, cause some small variation (Figure
c) Those that operate with the injection rates can be assessed as 56), especially with acid products due
solution already formulated at the follows:- to neutralization processes. Tables are
head unit. In this situation, the tank normally produced using distilled water.
or tanks, have a given concentration, Quantitative: discharge is measured
and the mixture is the one that will be over time, measured as liters per hour Figure 56
injected. of operation. EC Variation of Acid Products in
Water with Varying Carbonate Levels
This can be one tank for use in Proportional: based on injection rate (mmol/l bicarbonates) acid solution - P acid 72%
different plots with the same needs for a certain system volume. This can
(where the injection is adjusted to suit be: EC increase (dS.m-1 at 25˚C)
plot size), or a group of tanks, to supply
different needs to a range of plots, or • liters of solution injected per m3 of
to meet different nutrient demands. irrigation water - l/m3- (same as cc
Here, the calculation needed will be: solution per liters irrigation – cc/l).
• % of the injection related to the
a) Injection rate. irrigation water, i.e. the volume
of water divided by the volume
b) Length of time of injection, if the injected, multiplied by 100
injection rate is fixed. (volume in l or m3, for all - l/
hr – m3/hr can also used for the
c) When using multiple tanks, and purposes of calculation). When
the percentage between tanks is the injection rate is fixed, then Concentration (gl)
used for injection proportions – use time or tank concentration can be Bicarbonate content in water meq/l
the percentage of each tank related adjusted. REF: YARA
to the total injection rate. If the EC
©Yara | 61
Example Calculations:-
Note that, where more than one head unit is available, the calculation will be the same for each one.
62 | ©Yara
Fertigation Practice
In addition, tanks and connecting lines Leaks should be repaired, and all
should be clean and free from any devices need to be checked to ensure
remaining solution from the previous they work properly.
irrigation.
When preparing fertilizer solutions:- Tanks need to be cleaned before use as dirty tanks will
result in problems
• Check that products to be used in
the same tank are compatible.
• Fill the tank at least 3/4 with
water and start to add small
quantities of fertilizer, stirring
continuously. Adding large
quantities at one time will slow
the dissolving process, especially
those fertilizers that cause an
endothermic reaction. This
reduction in temperature may
cause previously added fertilizer to
precipitate. Adding fertilizer to a tank
• Once complete, top-up the tank
with water and maintain agitation
to complete the solution.
©Yara | 63
Pre and Post Irrigation Figure 57
Example of Time Needed to Flush a System
It is important to run the system
without fertilizer for a period prior to
Minutes Time in system section
starting fertigation.
Accumulated time
Figure 58
Potential Nutrient Losses from Post Irrigation Management
Before flushing
Dripper Dripper Dripper
cm soil depth
After flushing
cm soil depth
Dry clay loam 1 litre NPK fertigation solution + 250 ml clear water to clean pipes after fertilizer
64 | ©Yara
Cleaning the System Always clean the tank before closing
down the system, especially when
and Acidification you are going to use different fertilizer
products when next fertigating.
Growers should instigate a regular
maintenance program to clean the Pipes and hoses are also likely to
whole system. collect a range of different sediments
during operation and can collapse.
This is particularly important for filters, The main problems are caused by
injection devices, tanks, pipes and small particles of clay and chemical
manifolds. precipitates, which are fine enough to
pass through the filter mesh.
The system will fail to operate
effectively if filtration is poor. Filters These materials tend to accumulate
are likely to collapse when their at the end of the pipes as the flow
surfaces become completely clogged, velocity slows (Figure 59). If this
resulting in a corresponding fall in fine material reaches the dripper, it is
water pressure. So, it important to liable to clog. Critical velocity is 0.6m/
make regular checks. second.
Critical velocity (0.6 m/sec) particles start settle down No sedimentation problem
Manifold
Main pipe
Lateral
discharge spacing diameter
(l/h) (m) (m)
Manifold
Main pipe
©Yara | 65
Occasionally, objects such as seeds and Bacteria and algae can flourish inside Accurate rates of application are
small animals can also be found inside and also outside pipework, particularly essential in these types of application.
broken pipework. where iron or manganese based
fertilizers have been used. Algae can Again, ensure the system is properly
Once pipework has been repaired, the also be abundant where large open flushed after using this type of product.
system needs to be flushed, using an reservoirs are the water source.
increased operating pressure if possible
Where these microbes are a problem,
When flushing: use products such as Antiblock O™,
• Firstly, open the system and let chlorine, or hydrogen peroxide to
water run through the complete prevent build-up in the system.
system. However, take care as some of these
• Then, start to close each separate products can be oxidized and, either
section, commencing with the fail to work, or will damage plant roots.
upstream part when clean water is Also, the rubber diaphragm in some
seen running through each section. pressure compensated drippers can
also be damaged by these products.
Microscopic growth (algal or bacterial) will cause clogging Remove contamination from tanks
66 | ©Yara
Some water sources and, more Solubility of most fertilizer compounds
commonly, nutrient solutions will is best in low pH waters. Gypsum is
leave precipitates in the system. For an exception to this as it already has a
example, regular use of water with a low solubility rating - pH has no effect
high Fe and Mn content will result in on this.
scaling.
©Yara | 67
Figure 60 The recommended concentration of
acid is 0.6% (6l acid per m3 of water)
Nutrient Availability and Fertigation Solution and the process should start when
the system is stable, with injection
lasting for around 15 minutes (or that
Water
time needed for the acid to reach the
Water pH 4
furthest lateral).
68 | ©Yara
Monitoring the System Any variance between dripper Drip suppliers provide a manufacturing
discharges within a system will result coefficient of variation for each model
Growers need to regularly check in uneven growth and yield. as a result of variances in the material
irrigation systems to ensure all plants and production process. This varies
receive the water and nutrients they In this respect it is important not to according to each dripper model.
need. mix dripper types within a plot, as this
will invariably lead to poor nutrient and Clogging will also significantly affect
The two main checks carried out for water distribution. uniformity coefficients by reducing
this purpose are a pressure check and discharge. Changes in pressure can
dripper discharge. Discharge uniformity, (Table 42) also be a problem; where pressure
should be evaluated as a part of a drops, discharge rates fall, with the
Pressure tests should be carried out normal maintenance programme, using result that there are even greater
when every dripper is functioning the calculation illustrated in the text differences between drippers across the
properly. The main aim is to identify below. system (see example Table 43).
any unexpected falls in pressure within
the system, such as broken pipes or The following guidelines have been
established for uniformity. Assessing Uniformity Coefficient
poor connections.
The process will take some time
Drippers need a minimum pressure Table 42 when carried out properly.
to operate effectively and discharge Guidelines for Showing Uniformity
accurate amounts of water and Coefficients for Variances in
Discharge ASAE Category The main parameter to measure
nutrient. Normal operating pressures is the time taken to discharge
range between 1 to 4 bars. 60% or less unacceptable 100cm3 or the volume filled in a
given time.
60-70% poor
©Yara | 69
Troubleshooting
This section aims to help the reader to identify some of the most common causes of
malfunction in the fertigation system. It is not a complete list of all possible scenarios and
eventualities, but does cover most commonly occurring problems, even if they seem obvious.
Hydraulic or system operations • Filters have collapsed. • Filtration system is not suitable for
the specific conditions.
Pressure is too low By-pass tank still contains fertilizer • Check filter back-flush procedure
Possible causes: at the end of the irrigation (cleaning process).
• Pressure gauge is not functioning. Possible causes: • Check fertigation plan
• Pressure gauge is located incorrectly • Pressure differences across the - Compatibility of fertilizer used.
in the system. pressure tank are too small – adjust - Water quality.
• Valves in the system are not open. valves if needed. - Nutrient concentrations.
• Main pump has failed. • Increase the flow into the tank. If - Interactions.
• Upstream main valve is closed or it is already at its maximum setting • Dissolving process for fertilizers used.
partially closed. - increase size of connection pipes, • Check for changes in fertilizer or
• Pressure regulators in the line have and inlet-outlet fittings. water quality.
failed. • Irrigation time is too short to empty • Post-irrigation scheduling is not
• Major leak in the system. the by-pass tank. adequate or not carried out.
• Other plots are irrigating • Fertilizer quantity is too high for the • Water treatment is needed due to
simultaneously or the valves in these current system. changes or variations in water quality.
other plots are malfunctioning. • Changes in the hydraulic properties
Injectors do not perform as planned of the system – e.g. irrigated area
Pressure too high Possible causes: is larger than that originally planned
Possible causes: • Check hydraulic conditions (pressure for the system. This will reduce
• Check pressure gauge and and water volume) in the injectors. the velocity of water in the system
connections -the outlet valve could • For Venturi injectors, adjust either leading to an increased settling of
be closed. the pressure or system discharge particles, which then accumulate and
• Check all valves in the system changes at each operation - for each cause blockages.
including one-way and plot valves. different plot. • Leaks in the system can lead to soil
• Automatic plot valve system has • Check injection rate is properly or other material being introduced
failed - check electrical wires or adjusted. into the system – e.g. (suction of air
hydraulic micro hoses. • Valves of feeding tanks are closed or and other material inside pipeline
• Filter system is clogged. partially closed. while working).
• Irrigation plot is too small for the • Control filter for feeding tank is
system. clogged.
• Check devices for main pump - • Injector has failed.
frequency variator malfunctioning. • Check that the discharge point at the
• If pressure is increasing in the same head unit is not clogged.
plot every time - check the emitter to • When working with high density
see if it is clogged. solutions, injection rates should be
adjusted accordingly compared to
System discharge too low using straight liquid fertilizers.
Possible causes:
• Check main pump. Excessive or increased clogging
• Check flow meter is functioning. problems at the emitters or inside
• Main plot valve is closed or partially the system
closed. Possible causes:
• Air is in the system. • Check filtration equipment is
• Possible leak in the system. functioning and not partially clogged,
Head unit maintenance is essential
• Emitters are clogged. or broken.
70 | ©Yara
Poor Plant Performance crop.
• Irrigation scheduling is inadequate
Don’t rule out the effects of other - irrigation time is too short and
- Water quality changes – e.g.
head units are too far from the plot.
operations on the farm. However, an increase in total or single salt
This may lead to fertigation plans
some common problems due to content.
between plots being mixed during
fertigation system malfunction • Check nitrogen form and potassium
normal operation.
include:- source. Relative sensitivity is specific
to each crop.
• Crop is especially sensitive to use
Wilting of fertigation through sprinklers or
Possible causes: center pivots.
• Insufficient water supply - check
fertigation plan and/or system Plant growth is stunted or too
performance. vigorous
• Insufficient leaching resulting in salt Possible causes:
stress. • Check the nutritional plan for
• The water moves too fast through shortages, imbalances or excess
the soil or media. Adjust the nutrient applications.
fertigation scheduling or the system • Check the timing of fertigation.
layout – check the irrigation times • Water quality does not suit the crop
and quantities. or needs to be neutralized.
• Salt content and crop tolerance
Yellowing - Water quality is unsuited to crop.
Possible causes: - Fertilizers concentrations are too
• Too much water is applied. high or too low.
• Lack of iron or N (see pages 22 & 27). • Climatic conditions have varied
• Poor emitter placement – insufficient (usually cloud cover) - adjust
emitter numbers, or discharge rates fertigation programme accordingly.
are too high. • Check soil and water analysis for
• Fertigation scheduling is insufficient nutrient status and interactions.
-adjust to ensure sufficient nutrient is • Excessive post irrigation time can
• reaching the plants. lead to leaching of mobile nutrients.
• Incorrect fertigation plan - adjust to
correct nutrient balance. Uneven crop
• Soil condition (mainly pH) needs Possible causes: Uneven distribution of water creates problems
correction, or proper maintenance. • Check the system for uniformity of
• Too much acid applied during distribution
cleaning operations. - In the same plot.
• Climatic conditions – e.g. too cloudy - Between plots irrigated at the same
and so too much water supplied. time.
• Due to soil type variations or micro
Scorching climatic conditions – modify system
Possible causes: layout, insert correction injectors
• Damage due to salt accumulation at plots, or use foliar application to
- Over application of fertilizer. compensate.
- Insufficient leaching for the specific
©Yara | 71
Glossary
Acidification (of the fertigation Emitter discharge: The volume of Matric Potential: See page 8.
system): The reduction of the water in a given time that any emitter
fertigation solution pH by the addition supplies. Usually measured in l/hr. Mesh: The unit used to measure the
of acids. degree of filtration for a given filter.
Evapotranspiration: See pages 46 to Defined as the number of pores (holes)
Alkali Index: See page 16. 49. in one inch.
Anoxia: See page 11. Fertigation: The supply of nutrients Micro irrigation: Irrigation techniques
within irrigation water as a nutritive or based on applying small volumes
Bulk Density: The weight of soil feed solution. of water over a given time using
particles in a given volume of soil. It is pressurised systems.
affected by particle type, size, porosity, Field Capacity: See page 8.
carbon and organic matter content. It Micro sprinkler: The emitter used in
varies from 1 to 2.1g/cm3. Head unit: That part of the fertigation micro irrigation with a high-medium
system where chemical (chemigation) discharge rate.
Chelates: Organic compounds that or fertilizer (fertigation) is added to the
protect cations from precipitation in the irrigation water. Net Irrigation Need (Ni): See page
soil. 49.
Hydraulic Potential: See page 8.
Chemigation: Application of Osmotic Potential/Osmolarity: See
pesticides, fungicides, disinfectant or Infiltration: The process of pages 8 and 16.
any needed crop chemicals through the penetration or movement of water and
irrigation system. nutrient with the soil or growing media. Pressure Potential: See page 8.
Crop Coefficient: See table 24, page Kc Coefficient: See page 48. Pre and Post Irrigation: The period of
48. time used to stabilize pressures within
Langelier Index (pHc): See page 17. an irrigation system when commencing
Diffusion: The movement of chemical fertigation. Post irrigation is the time
in the soil due to thermodynamic Lateral: The last pipe or hose within needed to flush the system with water
forces. See page 18. the fertigation system, where the after fertigation has ceased.
emitters are located.
Dispersion: See page 18. Salinity/Saline soil: The presence
Manifold: The pipes that feed the of salts in a solution or a soil. When
Dripper: See page 34. laterals. One manifold will feed all related to fertigation, it refers to the
the laterals in one irrigation unit - All unwanted salts in the water, or in the
Electrical conductivity (EC): Electrical the manifolds combined, comprise an soil, which can adversely influence
conductivity (EC) estimates the amount irrigation or fertigation plot. crop production or soil management.
of total dissolved salts (TDS), or the Depending on the type of salts, the
total amount of dissolved ions in the Mass Flow: The movement of salinity is described as sodic (Na), or
water by measuring the electrical chemical (nutrient) into a soil profile saline sulfate (S), etc.
current across the solution. Pure water with water. It is the main transport
has an EC of 0. (ECex, ECn, ESP) See mechanism for plant nutrition. See SAR: See page 16.
pages 15 to 17 & 39. pages 18 to 26.
72 | ©Yara
Saturation Point: See page 8. Figure 61
Basic Plan for a Fertigation System
Scott Index: See pages 16 and 17. Upstream head unit
Drippers
concentrated.
Main pipeline
Wilting Point: See page 8.
Drip-lines
Plot
B
©Yara | 73
Units
Some equivalents
• 1% nutrient content = 10kg per tonne
OR = 10 gram per kg
• 1ppm = 1 gram/m3 of water when the
specific weight of the water is 1kg/l.
• One l/m3 = cc/l
74 | ©Yara
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Yara International ASA
Postboks 343, Skøyen
0213 Oslo
Norway
www.yara.com
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