BO-73

BODY - SLIDING ROOF

BO1KE-02

COMPONENTS

Side Garnish
Sliding Roof Glass

Rear Garnish

Sunshade Trim

Front Garnish

Drive Cable Side Garnish

Sliding Roof Housing

Rear Drip Channel

Cable Guide Casing

Sliding Roof
Guide Rail Sliding Roof
Panel Stopper
Guide Block

Drive Gear Wind Deflector Panel

Drive Cable

H05287

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2647

BO-76
BODY - SLIDING ROOF
BO1KG-02

DISASSEMBLY
1. REMOVE REAR DRIP CHANNEL
(a) Using a screwdriver, remove the front side of rear drip
channel.
HINT:
Tape the screwdriver tip before use.

H05293

(b) Remove the rear drip channel as shown in the illustration.

2. REMOVE SLIDING ROOF PANEL STOPPERS
Remove the 2 screws and 2 stoppers.
3. REMOVE SUNSHADE TRIM

H05294

4. REMOVE DRIVE CABLE

(a) Remove the screw and guide rail stopper.
(b) Slide the drive cable rearward, then remove it.

H05295

HINT:
At the time of reassembly, please refer to the following items.

Adjust the drive cable to a closed and tilted down position.

Slide the cable forward or backward to align the 2 marks
as shown.

Slide the cable to the forefront with your hand.
(c) Employ the same manner described above to the other
side.
H05296

5. REMOVE WIND DEFLECTOR PANEL

Remove the 2 screws and wind deflector panel as shown in the
illustration.

H05297

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2650

 BO-77
BODY - SLIDING ROOF

6. REMOVE GUIDE BLOCK

(a) Remove the 2 screws and guide block.
(b) Employ the same manner described above to the other
side.

H05298

7. REMOVE SLIDING ROOF HOUSING

Remove the 6 screws and sliding roof housing.
8. REMOVE CABLE GUIDE CASING

H05299

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2651

BO-80
BODY - SLIDING ROOF
BO1KJ-02

INSTALLATION
Installation is in the reverse order of removal (See page BO-74 ).

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2654

BO-72
BODY - SLIDING ROOF

SLIDING ROOF BO1KD-02

ON-VEHICLE INSPECTION
1. INSPECT SLIDING ROOF GLASS
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
2. INSPECT DIFFERENCE IN LEVEL
Inspect the difference in level between the roof panel and slid-
ing roof glass (weatherstrip part) when the sliding roof glass is
fully closed.
Except rear end:
0 + 1.5 mm (0 + 0.059 in.)
0 - 1.0 mm (0 - 0.039 in.)
Rear end:
H05709 0 ± 1.5 mm (0 ± 0.059 in.)

3. INSPECT SLIDING ROOF GLASS CLEARANCE

Inspect the clearance between the roof panel and sliding roof
glass when the sliding roof is fully closed.
Clearance: Uniform all around

H05707

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2646

 BO-79
BODY - SLIDING ROOF
BO1KI-01

REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-76 ).

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2653

BO-74
BODY - SLIDING ROOF
BO1KF-03

REMOVAL
1. REMOVE ROOF HEADLINING (See page BO-97 )

2. REMOVE SIDE GARNISH

(a) Using a screwdriver, remove the garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
3. REMOVE FRONT AND REAR GARNISHES
Using a screwdriver, remove the front and rear garnishes.
H05288 HINT:
Tape the screwdriver tip before use.
4. REMOVE SLIDING ROOF GLASS
(a) Remove the 4 nuts.
(b) Pull the glass upward to remove it.

5. REMOVE DRIVE GEAR

NOTICE:
Remove the drive gear with the sliding roof fully closed.
(a) Disconnect the connector.
(b) Remove the 2 bolts and drive gear.

H05290

(c) Using a screwdriver, remove the cam plate cover.

HINT:
Tape the screwdriver tip before use.

H05289

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2648

 BO-75
BODY - SLIDING ROOF

(d) Turn the drive gear to align the point marks as shown in
the illustration.
(e) Install the cam plate cover.
NOTICE:
At the time of installation, please refer to the following item.
If the sliding roof position and drive gear fully closed posi-
tion are not matched, the sliding roof does not operate nor-
mally.
Point Make H05291

6. REMOVE SLIDING ROOF HOUSING

(a) Remove the 4 drain hoses from the housing.
(b) Disengage the room light wire harness clamps.
(c) Remove the 8 bolts, 2 nuts and sliding roof housing.

H05292

2004 LAND CRUISER (RM1071U)

Author
: Date
: 2649