(® HIRSCHMANN Service and maintenance 6. SERVICE AND MAINTENANCE Maintenance of the Automatic Safe Load Indicator comprises the inspection of the following: 4. Wiring connecting the various parts of the system. If a cable is damaged, it must be replaced immediately. 2. The insulation of the length transmitter rope or the hoist limit switch cable end of the cable guides. IF the insulation is worn, or the cables guides damaged, these parts should be replaced 3. Inspection of the hoist limit switch for ease of movement. 4. Inspection of the cable drum for sufficient pre-tension. 5. Inspection of the pressure sensors on the boom elevation cylinders and connection hoses for olf leaks. Staff who have not been specially trained may only eliminate the faults listed in the error table, but must not replace any defective mechanical parts or cables. ‘©2104 PATGneH.0-76275 Engen Heras. 32-34 .0++49 () 72137000 FAX +49 6)7263 709272, Enai-patetinenararganso 36 1 300 19 1905¢_Re A (ATF 204 0/04 2004) Row. ATK.(A HIRSCHMANN Service and maintenance 6.1 Service menu The system comprises @ menu structure which makes information about the various system components available. + To get to the service menu, actuate the keys ® and then ® sake + Now the signals of all the available input and output cards can be retrieved by selection via the directional keys MMM and + To finish the service menu, actuate the key (©2004 PAT OnbH ,D7¢276 Etingen,Herzar. 92-94, 0 +449 0) 7243 7080, FAK +949 0) 7263 109-222 ,Enak. patettugenpparrupor 37 50360 19 1365, Rov (ATF 8-4).dc 8.420041 Ror AlokService and maintenance (® HIRSCHMANN Below, please find examples for indication of the various card types: Digital inpute Digital outputs Digital inputs Digitalg inputs Analog Inputs 7) (0) © ©) (ay Card(s):A105 ——Card{s|: ATOATOT Cards): A108 Cards): A109 Cards): A117 (A112) A 185 A 106 A 108 A 109 A444 ext wr o8 am? 8 an? o8 m7 8 meme DL ey seuuett mer Dre7 evar bie? sesea mi ows toma bu ets seit meets Diets oem piers cmos uy ost ae bi ice anon us a6 D1 neat omni Analog outputs (a0) Cards A113 A443 uaF moc o8 mi os o8 mre ae ms oe 88 mioeae ms 8 88 aloo = nil valu Fe Enablobh R= Directional bit (©2004 PAT GmbH, 7625 Etingen, Herat. 32-94, +49 (0) 72437000 , FAX #449 (0) 7249 09:22, Ema patetgerepa-gompso £0 360 1919560, RevAIATF 60-4) oe/ 8.042008 Fav. AI 38(f) HIRSCHMANN Troubleshooting 7. TROUBLESHOOTING 7.1 General information In tho evont of a malfunction or operator error detected by the system, @ code "E 2x (ASLI orror) or "S sexxx" (control error) appears cn the data display (1), thus specifying the reason for the malfunction. The error codes listed in the error table explain the various errors that can occur in the ASLI system. Faults in the ASLI system caused by exceeding the predefined ranges or through oporator error caused by the crane operator can normally be remedied by the crane operator himself. Faults in the microprocessor system may only be remedied by factory-trained after-sales service staff. In this case, please contact the PAT after-sales sarvice, 7.2 System messages Code letters 0: Overload P: rewarming Hoist limit s (©2004 PAT GntH ,D-75275 Entingen, Herts. 32-34, +449 (0) 7243 709-9 ,FAX +449 (0) 7243 700-222 , Email patatingenGpatgreup.de 39 50 35019 19854 Re A(ATF 804}de0 8042004 /Rev. AlTroubleshooting 7.3. Error messages (E #) (® HIRSCHMANN Error code. Error Cause Remedy oO ‘Overioad ‘Shutoff dueto overload [Reduce load moment. P Prewaming H Hoistlimit suitch | The holst lit switch has reac | Lower hook bock ted E01 Radius range not__| Due to excessive boom raising [Lower boom vathe boom ele- reached or angle | via ha boom elevation, tne__| vation to. radius or angle spe- range exceeded. _| radius was less than the mini- _Jefied in the load chart. mum radius spectied in the relevant load chart, or the ma- ximum angle was exceeded. E02 Radius range Due to excessive boom lows- | Raiso boom via the boom ela- exceeded or angle _| ring via the boom elevation, the | vation to a rats or angle spe- ange nct reached. [radius was greater than the | cifed in the cad chart. maximum radius specified in the relevant load chart, orthe minimum angie was not rea- ched. E04 Mode not The selecied mode Is notava- | Enter correct mode via the Keys acknowledged, or net ||able. Jas assigned tothe mode in avaiable, question The selected mode is not sto- | Check programming in TL redin the data EPROM, oris | EPROM. disabled (©2004 PATCGneH, 0-762F9 Eten ,Horzs. 92-94,0 +449 (0)7249 708-0, FAK +949(0) 7243 708-222, Ema pototrgengrst groupes 40 60 96019 “36Ee_Rov A (ATE 04) a0 8.042006 R.A(B®) HIRSCHMANN Troubleshooting Error code Error (25 | 2a Cause ts Remedy E05 Tnvalid length range. | Boom was telescoped too Telescope boom fo the correct much or too Ite, e.g. if workis | length. lonly admissible up to a certain mex. boom length, or in case of liting capacity charts for fy jb, when the main boom must be {telescoped to 2 certain length. Length transmitter satting has changed, e.g: Rope came off | Retrect boom. Check pretensi- the length transmiterreel. on of rope drum (ope must bo tensioned). Opentength trans- itter and turn length pot coun- ter-cockwise toits stop careful- lyusing a serewdiiver. Defective coupling between length transmitter pot and drive. | Replace coupling complete with rive gear and set length pot. +45V supply for the analog sec- tion of the enalog module failed. | Check +SV votage. If voltage is not available or breaks down in the presence cf a load of, approx. 50 Ohm, roplace ASL basic module. Cable connecting contral unit 0 length transmitter faulty or sag- | Check cables and connectors: if ing. necessary, replace, Length potentiometer faulty. | Replace length pot. E07 Incorectfesdback | Overload relay faully or inter- | Replace ASLI module. from overload relay to | face module fauity. interface module ‘ASLI module faulty Relay should have picked up, however the 2° contact signalled as OFF. or 2° contactis signalled 2s ON while relay should have dropped out. (©2004. PAT Gt ,0-7527SEEtogen, Herat. 32-34, D #4490) 72437000 FAX 1449 (0) 7243719-272 Enaitpatetingengretgrounce 44 50380 10 13650. Rov A(ATF £04) deo 80120 Rv. AIH.(FD HIRSCHMANN Troubleshooting Error code Error 108 %. console. If telescope was ex- telescope. ‘tended too far: retract and pin- fasten telescope. Length measurement ofteles- | Chock length measurement of cope | (+l) faulty. ‘telescope | (see E27). Measurement of overall length | Check length measurement faulty. (eeE2t). E87 Error in length Monitored read / write memory | Retract all telescopes and, if measurement. faulty. necessary, lock teloscope 1. The telescope Length measurement ofteles- | Check length measurement of combination cope | (+I!) faulty (If available). | telescope | (+11) (see E27). determined does not corespond tothe [Measurement of overalllength | Check lenath measurement length measurement, | faulty. (eee E2t). Sensors "telescope retracted" | Check sensors. or "telescope locked" faulty. (© 2004 PAT GnbH .017527SEtngon, Horas, 32-34 0 +49 (0) 72437090, FAK +449(0)7243 708222, Erak paterangengpatgramnce 45) £0260 10 196¢0,Row A(ATF 604)! 8012004 Rew. Ate@ HIRSCHMANN Troubleshooting Error code Error Cause Remedy E91 No data tensmission |24 V aupply of conso'e interrup- | Check 24 V on terminal X1 of from the console to | ted. the console electronics. the central unit. Breakage or short to ground on | Check the comection between the line connecting the console | the console eleciorics and the electronics to the central unit. | central unit. If short to ground is detected, this means prebably that the emitter module in the console ‘electronics is damaged. Thus, the console electronics should be replaced. Replace consol Emiterireceiver module feuity. | PDC basic module. E92 Errorin Gata infermittent electrical contact on | Check the connection between ‘transmission from the | the line connecting the console | the console electronics and the console tothe central | electronics to the central unit. | ceniral unit. unit. Emitterireceiver module faulty. | Replace console electronics or ASLI basic module. EOS Enrorin data as EoD as EOD transmission from the ‘central unit to the console. Eos ‘No data transmission | Breakage or short to ground on | Check lin to console (in case from the central unit | the line connecting the central | of short to ground, replace also to the console. unit to the console, the console electronics.) Replace PDC module. PDC module faulty. | Replace console electronics or Emitterfreceiver mocule faulty. | POG module. Eliminate source of interference by cancelling diodes or vari- stors. E95 Errorin console The console EPRON Is faulty. | Replace console EPROM. EPROM. E97 ‘Somaphore in dual ASLI module faulty Roplace ASLI module. port RAM cannot be read. ‘After repeated ‘Dual port RAM fauity. Replace dual port RAM. reading attempts, the same contents do not resuk twice. Backplane faulty. Replace bactplane, (©2104 PAT Gril, 0-76275 Engen Heras. 32-34 © +449 0) 7243709.0, FAX +*49(0) 7249 708-222 Ema patexingenapargonce AG £0360 101986» Rev AATF 804 doe/ 08004 Row A(® HIRScHMANN Troubleshooting Error code Error Cause Remedy E98 Serephore in dual po |as ENT as EST RAM cannot be written. Alter repeated waiting attempls, the same contents do not result twice Note: ‘Should an error message be displayed which Is not included in the above ist, please contact your local PAT Aftor-Sales Service. (©2006 PAT Gnot, 0-76275 Eugen ,Merust 32-34 ,0 +7490) 7243 709-0 FAX es49 0) 7219719:222 rat pateningersparroupce AT 50.250 1919858 Rev A (ATF 80 e464 20041 Rev AJA.(A HIRScCHMANN Troubleshooting 1.4 Error Codes, Control S##tt## $00nn —_—_Error code, control system in general $0001 List of inputs not available $0002 Definition error in list of inputs $0003 No space avallable for table of inputs $0004 Variable from list of inputs not available in PDB $0008 Undefined error in ist of inputs, $0011 _List of outputs not available $0012 Definition error in list of outputs $0013 No space available for table of outputs $0014 Variable from list of outputs not available in PDB. $0019 Undefined error in Ist of inputs $0020 No contro! program available $0021 No free memory space for modules (cold start) $0022 Checksum error on cold stert $0023, No data modules in EEPROM $0030 Check sum error during operation, control system stopped $0095 Errorin control cycle, control system stopped $0097 — WatchProfibus: Polling re-started $0098 — CRCerror in EPROM $0099 Fatal error, control system stopped. (©2204 PAT GmbH 0-779 Engen, Hats 32-94 50 449 (0) T2IO7C-9 FAK 48 () 7249700222 En ptengen pal go4p 4 £0369 10 1986e_RevA|ATF 204) nc/ 082004.(® HiRSCHMANN Troubleshocting $01nn Input invalid SO11E — Precontrol lever, left-hand, y direction faulty SO41F — Precontrel lever, left-hand, y direction: Directional contact hang-up $0120 Precontrol lever, left-hand, x direction faulty, $0121 Precontrol lever, left-hand, x direction: Directional contact hang-up $0122 Precontrol lever, right-hand, y direction faulty $0123 Precontrol lever, right-hand, y direction: Directional contact hang-up $0124 —Precontrol lever, right-hand, x direction faulty $0125 Precontrol lover, right-hand, x direction: Directional contact hang-up S015A _Slewing angle transmitter faully ‘$02nn* Read data module: Module not available $03nn* Read data module: Length of module incorrect $04nn* Read data module: Checksum incorrect $.05nn* Write data module: Module not available $.06nn* Write data module: Length of module incorrect $07nn* Write data modulo: Error on writing the EEPROM $09nn _Error code precontrol allocation $0901 Error, double allocation of pre-control lever, $0902 Noallocation for telescope, auviliary winch $0904 —_Noallocation for slewing gear $0908 No allocation for boom elevetion $0910 —_Noallocation for winch tn nn Ccontains the number ofthe ast invalid input inthe control system's input Ist contains the numberof the module (nexadecimes) {© 2004 PAT GrbH 0.76275 Etingen .Hertst. $234 cD +449 (0) 7243 709. FAX +440 (2) 7219700.222 , Ema patatinger@ratzounde 49. 1) 90019 t98¢a Rev AATF @t4oc/ 6.042004 Row AK,