First 3 days Analysis of Production state

Strengths
1- High technology machinery, especially in
(tape line, looms, printers)
Opportunities
1- Create more space by using 5S method,
5S is Japanese workplace organization
method, summarized as follow:
a. Sort
b. Set in order
c. Shine
d. Standardize
e. Sustain
2- Find a better flow of production process
by using or manipulate dead space
between loading gate and printing side
wall (inlet of rolls to printing stage)
3- Find a proper solution for color scarp of
tape line (color changeover)
4- Getting all labors to know what are the
specifications of different products, daily
production target, everyday questionare
for those whose production is low
Weaknesses
1- Production area is not well organized
(rolls scatter randomly)
2- Lack of space in the production area
3- Printing machine is not used wisely
4- No procedure to control printing process
5- There is no traceability during different
production stages and for finish products
6- Operators do not know the daily
production target to be achieved, so less
efficiency exists
7- Operators need more training on-work
training, for example 1- tape line, how to
change products without scrapping in
color 2- printing, check before and during
printing
8- There are no approved samples from
customers of the current produced
brands
9- Time consumption (wasted) during
product changeover or roll to roll change
is not controlled for looms & cuttings
Threatens
1- Risk of rejection due to unavailability of
approved samples from customers.