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BG100
COMPONENTS
1. Multi-block
2. Ionization electrode
3. Diffuser tube
4. Flame holder disc
5. Jet
6. Ignition electrode
7. Nozzle carrier line
8. Electrical connection
9. Transformer
10. Air pressure switch
11. Control box
12. Reset button
13. Engine
14. Adjustment, nozzle line
15.Rotor
16. Air Intake Box
17. Air adjustment
129 *)
AT
94
ø89
155
148
202 7 296
Flange A Flange B
Length, Diffuser Tube Coast A Coast A
TECHNICAL DATA
FUNCTIONAL DIAGRAM-
MENTELONEN 676
NB For capacities between 7-12kW
a special model of the combustion
head is required. In such cases
please contact Bentone.
ø89.5 17
Flange A
10.5
130-150
ø89.5 12
Flange B
12
130-150
172 217 21 96-02
FLOWSHEET
1. Stop valve 6b. Safety valve Pos. 5b, 7: Components which are not
2. Filter 1)7. Leak test required according to EN 676.
3. Pressure regulator 9. Air pressure switch
4. Manometer with shut-off valve 10. Security box Necessary above 1200 kW
1)
Fix the flange and its seal on the The multi-block is ex works mounted INSTALLATION EXAMPLE
boiler. Use the flange as a "Master" horizontally with the gas inlet on the Connect the gas to the shut-off
if new holes need to be drilled. Use right side. The multi-block can valve using the union to facilitate
M8-M10 fixing screws. however be oriented in any other maintenance operations. Check
direction. A gas inlet from the rear is that the positioning of the shut-off
also possible. If there is no space, valve and the gas inlet is made in
the multi-block can also be such a way that the burner can be
Insert the burner into the flange
connected outside the boiler. Make easily removed in the event of
and secure it as shown below. Make
sure, however, that the distance inspection and maintenance.
sure the burner is vertical.
between the multi-block and the gas
line is not too great. If the distance is
large the burner does not have time
to ignite.
LISTOFCOMPONENTS
A1 Gas control relay M1 burner motor T1 Ignition transformer "Euro"
A2 Double thermostat S3 Main switch X1 socket on the burner side
B1 Ionization electrode S8 Air pressure switch X2 "Euro" socket on the boiler
F1 Fuse S9 Gas pressure switch Y1 side Magnetic valve
H1 Alarm, 220V
Fault cause diagnosis After lockout, the fault signal lamp (red) stays on continuously. The reading of the
fault cause diagnosis results from the following sequence:
red, on to push on
Lighting phase (delay 10s) > 3 s Blink code Pause Blink code
..................
disconnected •••••••
- exception, fault signal Blink 18x • the air pressure switch opens during pre-ventilation or in service
"AL" on terminal 10 •••••••••• - "LP" incorrectly set
•••••••• - flame interruption for 4thtimes in service (LMG25)
The burner is only Blink 19x • output contact fault
restarted after unlocking. •••••••••• - wiring fault
••••••••• - foreign power supply on the output terminals
- press the unlock button Blink 20x • internal device fault
for 0.5 to 3 s. ••••••••••
••••••••••
GAS QUALITY
Check at the same time that the
burner head is designed for the
quality of gas used. (See figure).
PURGE
The gas line is purged by unscrewing
the upstream pressure tap screw.
Connect it to a plastic pipe leading to
the open air. Tighten the screw after
bleeding.
LEAKING CONTROL
The leak test must be carried out with
the shut-off valve closed. Connect the
control manometer to the Pa pressure
tap, as shown in the figure. The test
must be carried out at 1.5 times the
upstream pressure and at a minimum
of 150 Mbar. In the event of a leak
locate it using soapy water or a
suitable product. After repair, repeat
the check.
FUNCTION CONTROL
ELECTRICAL
Make sure the phase and neutral
are not reversed and that the motor
is running in the correct direction (if
three-phase). To prevent the gas
pressure switch from tripping, it
must be temporarily switched off.
After opening the thermostat and
the main switch, the pre-ventilation
starts (30-35 seconds). At the end of
this period pre-ignition starts (0.5-3
seconds depending on the model)
then the valve opens. At the end of
the safety period (2-3 seconds) the
control box locks and the burner
stops. Don't forget to reset the gas
pressure switch.
GAS LINE
Natural gas, LPG
GAS LINE
City gas
GAS LINE
Biogas (UV probe)
V = Quantity in m3/h
Example A
V=
Q.3,600 =
120.3,600 12.9m3/h
Ha. 37,144.0.90
Example B
V=
120 12.9m3/h
10.3.0.90
If the barometric pressure or gas temperature deviates from normal
standards, the following corrections should be made.
f = 273+t .
1013.25
273 B+P a
.
you= Gas temperature at meter (15°C)
f = 273 + 15 .
1013.25
273 945 + 15
f 1.11
1. Protective cover
2. Hydraulic brake
3. Locking screw
4. Upstream pressure tap
5. Downstream pressure tap
6. Pressure tap in the line
7. Pressure adjustment
8. Filter
9. Gas pressure switch
10. Solenoid valve
FLOW ADJUSTMENT
Unscrew the screw a - Tournel the
hydraulic device b:
- on the right: to reduce the flow
- on the left: to increase the flow Don't
forget to retighten the screw after
adjustment.
The flow rate can also be adjusted
by acting on the pressure regulator:
fully open the valve, then adjust the
pressure to a value corresponding
to the desired flow rate. At small
flow rates it is also necessary to
make the adjustment mentioned FLOW ADJUSTMENT
above.
ADJUSTINGPROGRESSIVENESS
Remove the protective cover c.
Proceed with adjustment by
pressing button d (using the bonnet
to operate it).
- right: flow reduction at start-
up
- on the left: increased flow at
start-up
PRESSURE ADJUSTMENT
Adjust the pressure using a
screwdriver. 60 revolutions are
required from minimum to maximum
pressure. It is not possible to change
the spring of the device to modify the
outlet pressure.
Turn right: pressure increase ADJUSTING THE
PROGRESSIVENESS
PRESSURE ADJUSTMENT
Turn left: pressure decrease
No voltage at the relay current terminals Check line voltage, fuses, thermostats and electrical
connection.
Burner motor does not start Relay locked in safety position: reset it. Faulty motor:
replace it.
No voltage across transformer terminals Check the contacts: Replace the faulty relay if
necessary.
The electrodes touch each other or are in contact with the Set them
ground
Poor contact of cable connections Check the tightness of the terminals and improve the contacts
1(4)
170 091 15 97-01
FAILURE MANIFESTATION REMEDY
The HT cables and the ionization cable are swapped Put them back in place
Despite a normal power supply the magnetic valve Replace the coil of the magnetic valve and possibly
does not open the complete valve
Electric circuit cut to the right of the air pressure Check the wiring, adjustment and operation of the
switch lack of air pressure switch
The starting load is not set correctly Reduce or increase gas supply. If necessary, reduce
the amount of air.
Lack of air pressure switch incorrectly set or defective Check it and if necessary resume the adjustment
No ionization current (or UV cell in incorrect position) Readjust Í ionization electrode (or UV cell). Check HV
cables and electrical connections.
2(4)
170 091 15 97-01
FAILURE MANIFESTATION REMEDY
Current voltage less than 185 V Contact the Electricity Company for the purpose of
readjusting the voltage
The electrodes interfere with the ionizing current Resume electrode adjustment. Invert the
transformer power supply wires if necessary.
Inversion of phase and neutral lines See the wiring diagram and rectify ĺ inversion
The starting load is not set correctly Reduce or increase gas supply. If necessary reduce
the amount of air.
The gas pressure is too low Increase the pressure. Contact the gas company if
necessary.
Startup pulses
The gas pressure is too high Check and adjust using a manometer and a
pressure adjustment valve
Poor combustion gas release Check the flue and its free outlet to the atmosphere
The ionization current is too low Check its value: must be at least 4 µ A, depending on
the brand of relay, but 8-20 µ A is recommended.
Voltage drop from time to time The voltage must not touch more than 15% of the
nominal voltage: Contact the Electricity Company if
necessary.
3(4)
170 091 15 97-01
FAILURE MANIFESTATION REMEDY
The ambient temperature of the relay is too high Thermal insulation of the relay provided for 60° C
maximum: not to be exceeded in service
Bad combustion
Temperature too high at the gas outlet The boiler is overloaded: Reduce the gas flow
The CO content is
2
too low Reduce to air damper opening. Check the tightness of
the fireplace and the flues of the boiler. Reduce the
draft if it is too high.
Excess air, when using natural gas, propane and reduce the air
butane
Air deficit Open air. Control the free outlet of fumes to the
atmosphere
The flame is oblique due to incorrect positioning of Check the burner head and readjust it
the burner head
The gas temperature is too low: gas quantity too low Raise the temperature of the fumes by increasing the
quantity of gas. Insulate the chimney.
4(4)
170 091 15 97-01
DECLARATION OF CONFORMITY
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and/or no. and date of publication of the standard(s) or other normative document(s)
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BENTONE
Sven-Olov Lövgren
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