Manual de Servicio IOL Master

SM-30-4053
December 2009
Part No. 1775-780, Revision A
Confidential and Proprietary
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Checkout and
Troubleshooting Adjustment and Parts Removal / Preventive General
Appendices Parts Diagrams Error codes Calibration Replacement Maintenance Information
Table of Contents IOLMaster
Service Manual Confidential and Proprietary SM-30-4053-en

Part No. 1775-780 ii Revision A, Dec. 2009
IOLMaster Table of Contents
PROPRIETARY NOTICE
Information contained in this document is copyright Carl Zeiss Meditec AG and may not be
reproduced in full or in part by any person without prior written approval of Carl Zeiss Meditec. Its
purpose is to provide the User with adequately detailed information so as to repair, maintain, and
order spare parts for the instrument supplied. Every effort has been made to keep the information
contained in this document current and accurate as of the date of publication or revision. However,
no guarantee is given or implied that the document is error-free or that it is accurate with regard to
any specification.
All trademarks, registered trademarks, and trade names that appear in this manual are the property
of their respective holders.
Copyright © 2009 by Carl Zeiss Meditec AG All rights reserved.
Carl Zeiss Meditec AG

Goeschwitzer Strasse 51-52
07745 Jena
GERMANY
SM-30-4053-en Confidential and Proprietary Service Manual

Revision A, Dec. 2009 iii Part No. 1775-780
Table of Contents IOLMaster
REVISION CONTROL LIST
Document: IOLMaster
Service Manual SM-30-4053

Part No.: 1775-780
Issued Date: December 2009
Listed at the bottom of each page is the part number of the manual, along with the Revision letter
and date for that page (e.g. Part No. 1775-780, Revision A, Dec. 2009) and the document number
(e.g. SM-30-4053). Subsequent revisions to a page will be noted by a corresponding change to the
Revision letter and date.

Part No. 1775-780 iv Revision A, Dec. 2009
IOLMaster Table of Contents
Table of Contents
Section 1 – General Information
Section 2 – Checkout and Preventive Maintenance
Section 3 – Parts Removal / Replacement
Section 4 – Adjustment and Calibration
Section 5 – Troubleshooting / Error codes
Section 6 – Diagrams
Section 7 – Parts
Section 8 – Appendices

Revision A, Dec. 2009 v Part No. 1775-780
Section 1 – General Information
1.1 About This Manual.........................................................................................................3
1.1.1 General Information ........................................................................................................ 3
1.1.2 Conventions .................................................................................................................... 4
1.2 Service Bulletins .............................................................................................................4
1.3 IOLMaster Service Strategy ............................................................................................5
1.4 General Safety Instruction ..............................................................................................5
1.5 Disposal of the product within the EU............................................................................5

Section1, Revision A, Dec. 2009 1-1 Part No. 1775-780
General Information IOLMaster
Notes:

Part No. 1775-780 1-2 Section 1, Revision A, Dec. 2009
IOLMaster General Information
1.1 About This Manual
1.1.1 General Information

This manual is the field service reference for troubleshooting, repair, adjustment, and calibration of
the IOLMaster. The manual is intended for use by field service engineers who have completed
Carl Zeiss Meditec service training on the IOLMaster.
The service manual is designed to support Level 1 of a two-level service strategy. Level 1 (on-site)
field service employs modular replacement of printed circuit boards and other assemblies that are
most effectively repaired at a central repair facility. This is the service strategy used in field service,
and presented in Carl Zeiss Meditec (CZM) training classes.
Level 2 (workshop repair) include procedures which are not possible on-side or where on-side repair
was not successful.
See Section 1.3 for additional information regarding the IOLMaster service strategy.
The procedures in this manual assume that the reader is familiar with operation of the instrument.
Complete operating instructions are contained in the IOLMaster User Manual. Information presented
in the user manual is not repeated in this service manual. The user manual can be ordered separately
by standard Zeiss parts order.
Update revisions to this service manual will be issued by Service Bulletin, as required.
The general layout of the service manual is shown below. For greater detail, please refer to the Table
of Contents.
Level 1 Service Manual Layout
Section 1 - General Information
Section 2 - System Checkout and Preventive Maintenance
Section 3 - Parts Removal / Replacement
Section 4 - Adjustment and Calibration
Section 5 - Troubleshooting
Section 6 - Diagrams
Section 7 - Spare Parts
Section 8 - Appendices
A: Service Bulletins
B: Instrument Checklist

Section 1, Revision A, Dec. 2009 1-3 Part No. 1775-780
General Information IOLMaster
1.1.2 Conventions
The following conventions apply in this manual:
Front and Back sides of the instrument is as viewed from the front (patient side) of the
instrument, unless noted otherwise.
All tool sizes for screws and nuts mentioned in the instructions are metric unless noted other-
wise.
1.2 Service Bulletins

Service Bulletins are a vital element of service support. Bulletins are used to quickly convey technical
information on a variety of field service topics, including:
instrument design changes service manual revisions

technical problems and new calibration or adjustment
corrections procedures
software updates upgrade announcements/
procedures
new troubleshooting proce- system checkout – checklist
dures
problem alerts service disclaimer form
Your service bulletins should be filed where easily accessible for quick reference.
NOTICE
Service Bulletins are Confidential and Proprietary, for the sole use of personnel employed by
Carl Zeiss Meditec, Carl Zeiss Meditec affiliates, and authorized Carl Zeiss Meditec distributors.
Carl Zeiss Meditec has a well-deserved reputation for high quality, reliable instruments, unsurpassed
in the industry.
As a Carl Zeiss Meditec employee, affiliate, or distributor you are required to handle your
service bulletins as appropriate for proprietary and confidential information.

IOLMaster General Information
1.3 IOLMaster Service Strategy

The service strategy for IOLMaster envisages that field service must only be performed by
appropriately trained technicians authorized by CZM AG. These activities are described in this service
manual and are dealt with in detail during the service training for this product.
Only original spare parts must be used.
For maintenance and repair, proper ESD protection measures, the tools and devices specified in the
tools list must be used.
1.4 General Safety Instruction

If you need to gain access to the interior electronics of the IOLMaster, especially the computer base,
always disconnect the instrument from any and all power sources first.
For maintenance and repair, proper ESD protection measures, the tools and devices specified in the
tools list must be used (see Section 5).
Only original spare parts listed in Section 7 and the official CZM spare part price list must be used.
Do not use or install software which is not approved and tested by CZM. Other procedures than
described in this manual are not allowed to be performed by the field service engineer.
After any kind of manipulation or changes perform a System Checkout in accordance to the
instrument checklist and initiate a technical safety check according to Section 2, especially after the
service of electronic parts directly connected to the main power, e.g. power supply, main switch and
power entry module.
1.5 Disposal of the product within the EU

EU directives and national regulations currently in force at the time of marketing prohibit the disposal
of the product specified on the delivery note in domestic waste or by municipal waste disposal
companies.
For more information on disposal of the product, please contact your local dealer, the manufacturer
or their legal successors. Please also take note of the manufacturer’s current online information.
If the product or its components are resold, the seller has the duty to notify the buyer that the
product must be disposed of in accordance with currently valid national regulations.

Section 2 – Checkout and Preventive
Maintenance
2.1 Checkout and Maintenance ............................................................................................3
2.2 Technical and Electrical Safety Check .............................................................................3
2.2.1 General Information ........................................................................................................ 3
2.2.2 Procedure of the technical safety check ........................................................................... 3
2.2.3 Reading points ................................................................................................................ 5

Checkout and Preventive Maintenance IOLMaster
Notes:

IOLMaster Checkout and Preventive Maintenance
2.1 Checkout and Maintenance

Procedure:
Please follow the instructions of the Checkout and Maintenance form (see Section 8 Appendices) as
accurate as possible. For any nonconformity please perform the necessary adjustments and
alignments.
2.2 Technical and Electrical Safety Check
2.2.1 General Information

The detailed description of the technical safety check procedure can be found in Service Bulletin 400.
This Bulletin is for all Carl Zeiss Meditec AG medical products applicable and equates the latest
international rules for electrical safety. Additionally, this service manual also describes the most
important procedures inclusive the instrument-depending varieties, e.g. the reading points for the
different tests.
Note
If you have national rules for electrical safety, SB 400 is in force only analogous. In this case
you have to fulfil the values of your national standards (e.g. NFPA 99, AAMI ES-1).
Only qualified technicians shall perform these tests. Qualification shall include training on the subject,
knowledge, experience, and acquaintance with the relevant technologies and regulations. The
technician shall be able to assess safety and shall be able to recognize possible consequences and
hazards arising from non-conforming equipment.
2.2.2 Procedure of the technical safety check

Complete the following points in line with the test procedures of the Instrument Checklist:
• Check that the housing (in particular the ventilation slots) is undamaged and free from
contamination.
• Check all cables (in particular the insulation) for damage.
• Check that all notes and labels are complete and correctly positioned using the user manual.
Checking the electrical safety

(This test must be performed as part of the start-up procedure, the annual maintenance service and
technical safety check, or after repairs affecting safety-relevant components).
During the technical safety check, the device must be tested for electrical safety.
Perform the measurements in accordance with IEC 62353:2007 and DIN EN 62353:2008.
− The measuring results must be documented in the technical safety check report (See SB 400)

Checkout and Preventive Maintenance IOLMaster
Procedure:
1. Measuring protective ground resistance
• A maximum test voltage of 24V and a test current of 10A AC are recommended for
measurement.
• Connect the device with its connecting cable to the power socket of the safety tester
(e.g. RIGEL 288).
• Firmly press the test probe against a screw head on the housing of the IOLMaster (see
Figure 2 – 1)
• Start the measurement and note down the measured value.
• If the IOLMaster is powered via the power socket of the IT table, repeat the measurement for
the table. The same applies if the system is operated via a multiple socket. Include the
multiple socket into the measurement in this case.
• Note down the highest value measured.
• The limit value that must not be exceeded is 0.3 Ohms for devices with a power cord and
0.5 Ohms for systems with a multiple socket.
2. Measuring the leakage current

• We recommend using the differential current method, where the device is measured during
operation and both phase directions are taken into account. The IOLMaster connected and
operated via the safety tester.
• When using the RIGEL 288 tester, select IEC 62353, differential measurement and semi
automatic mode (to boot and shut down the computer manually during reversal of polarity).
• Please note the risk of a computer damage using safety testers with fully automatic reversal
of polarity!
• Switch on the instrument at the main switch.
• Firmly press the test probe against a screw head on the housing of the IOLMaster (see
Figure 2 – 1 and Figure 2 – 2) and start measurement. The tester automatically performs a
reversal of polarity.
• Note down the highest value measured.
• The limit value of 0.5 mA must not be exceeded in any of the measurements.
3. Measuring the insulation resistance

• Perform this measurement at 500V DC.
• Connect the power cord of the IOLMaster to the power socket of the safety tester.
• Switch on the instrument at the main switch.
• Start the measurement.
• Note down the measured value.
• The measured value must not be less than the limit value of 1 MOhm.
• If the IOLMaster is operated via the power socket of the instrument table and/or via a
multiple socket, repeat the measurements accordingly.

IOLMaster Checkout and Preventive Maintenance
2.2.3 Reading points

According to Service Bulletin 400 following tests are necessary:
• Measuring of protective earth impedance

• Measuring of leakage currents
• Measuring of insulation resistance
For all measurements and tests during the electrical safety check please use the two points according
to Figure 2 – 1 and Figure 2 – 2.
Fig. 2 - 1: Computer base Fig. 2 - 1: Head rest

Section 3 – Parts Removal / Replacement
3.1 Instrument head.............................................................................................................4
3.1.1 Opening the instrument head....................................................................................... 4
3.1.2 Head covers / spacers................................................................................................... 4
3.1.3 Complete head exchange ............................................................................................. 5
3.1.4 Control cable ............................................................................................................... 6
3.1.5 Display complete.......................................................................................................... 7
3.1.6 TFT Display and LED-Converter ..................................................................................... 8
3.1.7 Keratometer complete.................................................................................................. 8
3.1.8 Slit module................................................................................................................... 9
3.1.9 CCD Camera ................................................................................................................ 9
3.1.10 Digital IOL PCB ........................................................................................................... 14
3.1.11 APD PCB .................................................................................................................... 15
3.1.12 Aperture / diaphragm module .................................................................................... 15
3.1.13 Aperture / diaphragm (Sensor).................................................................................... 15
3.1.14 Magnification changer (Motor)................................................................................... 16
3.1.15 Magnification changer (Sensor) .................................................................................. 17
3.1.16 Interferometer Motor ................................................................................................. 17
3.1.17 Interferometer edge detector (Sensor) ........................................................................ 18
3.2 Computer Base .............................................................................................................19
3.2.1 Opening the Computer Base ...................................................................................... 19
3.2.2 Complete computer base ........................................................................................... 20
3.2.3 Hard drive (HDD) ........................................................................................................ 20
3.2.4 Power supply ............................................................................................................. 21
3.2.5 Fan ............................................................................................................................ 22
3.2.6 Power ON/OFF PCB .................................................................................................... 22
3.2.7 Motherboard ............................................................................................................. 23
3.2.8 Battery ....................................................................................................................... 24
3.2.9 Inductive Sensor (left/right eye switch)........................................................................ 24
3.2.10 Master switch and power entry module ..................................................................... 25
3.3 Instrument Base / Cross Stage ......................................................................................26
3.3.1 Opening the instrument base ..................................................................................... 26
3.3.2 Complete instrument base.......................................................................................... 27
3.3.3 Joystick with release button ....................................................................................... 27
3.3.4 Spur gear ................................................................................................................... 28
3.3.5 Spindle nut / spindle complete.................................................................................... 28
3.3.6 Cross table locking knob ............................................................................................ 29
3.4 Head Rest.....................................................................................................................29
3.4.1 Complete head rest .................................................................................................... 30
3.4.2 Chin rest unit ............................................................................................................. 30
3.4.3 Chin rest .................................................................................................................... 30
3.4.4 Forehead strap ........................................................................................................... 31

Parts Removal / Replacement IOLMaster
Notes:

IOLMaster Parts Removal / Replacement
Adjustment / Calibration Requirements Following Replacements
This table identifies checks/adjustments that must be made following removal/replacement

procedures. The numbers listed under Follow-ups Required are keyed to the Follow-up Actions listed
in the second column. For each Assembly Replaced, the follow-up numbers are listed in the order in
which they should be performed, not necessarily in numerical sequence.
Assembly/Part Replaced Follow-ups Required Follow-up Actions

Instrument head
Complete head exchange............ 1 1- System Checkout (Section
Control cable……………………. 1 8 B)
Display complete......................... 1 2- Optic cleaning (4.2.1)
TFT Display and LED-Converter…. 1 3- Laser power “Adjustment
Keratometer complete………...... 11, 13, 12, 7, 8, 18, 17, 1 power” (4.2.3)
Slit module…………………….. 13, 17, 1 4- Laser power "100%
CCD Camera…………………….. 6, 17, 18, 19, 20, 1 power" (4.2.4)
Digital IOL PCB…………………... 4, 3, 5, 6, 7, 8, 9, 21, 1 5- Laser Monitoring (4.2.5)
Aperture / diaphragm module... 12, 1 6- CCD camera sensitivity
(4.2.6)
Aperture / diaphragm (Sensor)…. 12, 1
7- Surrounding field
Magnification changer
illumination (4.2.7)
(Motor)…………………………... 12, 14, 1
8- Keratometer LED
Magnification changer illumination (4.2.8)
(Sensor)………………………….. 14, 1 9- Interferometer-motor
Interferometer Motor...…………. 9, 1 (4.2.9)
Interferometer edge detector…... 10, 1 10 - ALM Measurement range
Computer Base alignment (4.2.10)
Opening the computer base……. 1 11 - Keratometer alignment
Complete computer base……….. 15, 1 (4.2.11)
Hard drive (HDD)……….............. 15, 1 12 - Aperture alignment
Power supply……………………. 22, 1, 23 (4.2.12)
Fan……………………………….. 1 13 - Slit module alignment
Power on/off PCB……………….. 1, 23 (4.2.13)
Motherboard…………………..... 1 14 - Magnification changer
Battery…………………………… 1 alignment (4.2.15)
Master switch and power entry 15 - Re-imaging (4.3.1)
module…………………………... 1, 23 16 - ALM calibration (4.4.1)
Induction sensor (left/right eye 17 - ACD calibration (4.4.2)
switch)…………………………… 1 18 - Keratometer calibration
Instrument Base / Cross Table (4.4.3)
19 - WTW calibration (4.4.4)
Joystick with release button……. 1
20 - Spot size calibration
(4.4.5)
21 - Read / Write EEPROM
(4.1.8)
22 - Power supply Voltages
(4.3.6)
23 - Technical/Electrical Safety
Check (Section 2)

Section 3, Revision A, Dec. 2009 3- 3 Part No. 1775-780
3.1 Instrument head
3.1.1 Opening the instrument head
Removal:
1) Loosen six hex socket screws (2.5 mm hex key) on
the left cover (viewed from user side). Note that
the screws are of different sizes when
reassembling.
2) Remove cover.
3) Loosen only 3 screws (2.5 mm hex key) as shown
in red in figure 3 - 1.
4) Remove right cover together with the spacers.
Reassembly:
Reassemble in reverse order.
Fig. 3 – 1: Head covers
3.1.2 Head covers / spacers
Spare parts: 1770-240 Set of spare covers for IOLMaster 500
Removal:
1) Remove both head covers – see 3.1.1
2) Unscrew the 3 spacers (TORX TX10) from the right cover.
3) Replace covers or spacers as necessary.
Reassembly:

3.1.3 Complete head exchange
Spare part: 1772-810 IOLMaster 500 head incl. packaging

1770-284 EC IOLMaster 500 head incl. packaging, (exchange part, regenerated)
Removal:
2) Disconnect control cable from the base.
3) Disconnect joystick cable from X209 of Digital IOL PCB
and remove any cable fastener if present
4) Remove three fastening screws (4 mm hex key) of the
instrument head and take off the instrument head.
Reassembly: Fig. 3 – 2: Instrument head

Reassemble in the reverse order by following the instructions
below.
1) Attach the new instrument head and secure it with three (4 mm hex key) fastening screws.
2) Measure resistance (grounding) between base plate and head frame with an appropriate meter.
Ensure that both spots (especially on the head frame) are bare metal (screw heads should NOT be
anodized). The resistance must be less than or equal to 0.5 Ω. Ensure that you zero out the meter
first, to allow for any lead resistance.
Note:
Proper grounding is essential for a good axial-length SNR reading. Without good grounding
the instrument may be able to read the test-eye (good SNR), but will be unable to read
human eyes.
3) Reconnect joystick cable to X209 of the Digital IOL PCB.
4) Reconnect the control cable to the base.
5) Attach both covers and secure them with screws – see 3.1.1
6) Perform a System Checkout in accordance with the instrument checklist.

3.1.4 Control cable
Spare part: 1761-131 Cable IOLMaster 500 (X601) - head
Removal:
1) Disconnect control cable from the computer-base.
Note:
Please be extremely careful with the tiny cables and do NOT rip them out!
3) Disconnect connector X302 from the APD module.

4) Disconnect connectors X201 and X231 from the Digital IOL PCB.
5) Cut all cable ties
6) Loosen the two cable clamps (2.5 mm hex key)
7) Remove cable connections from the LCD display – see details at 3.1.5
8) Completely remove the control cable.
Reassembly:
Reassemble in reverse order observing the following instructions.
1) Reconnect the LCD cable connections - see details at 3.1.5
2) Install the two cable clamps (2.5 mm hex key)
3) Reconnect the connectors X201 and X231 to the Digital IOL PCB.
4) Reconnect X302 to the APD module.
5) Attach the control cable clip.
6) Measure resistance (grounding) between base plate and head frame with an appropriate meter.
Ensure that both spots (especially on the head frame) are bare metal (screw heads should NOT be
anodized). The resistance must be less than or equal to 0.5 Ω. Ensure that you zero out the meter
first, to allow for any lead resistance.
Note:
Proper grounding is essential for a good axial-length SNR reading. Without good grounding
the instrument may be able to read the test-eye (good SNR), but will be unable to read
human eyes.
7) Mount both head-covers – see 3.1.1
8) Perform a System Checkout in accordance with the instrument checklist

3.1.5 Display complete
Spare part: 1770-344 LCD, without cable
Removal:
1) Remove both head covers - see 3.1.1
2) Disconnect the control cable from the base and
disconnect the connectors from the Digital IOL PCB and
APD- see 3.1.4
3) Cut the cable tie
4) Loosen the cable clamp close to the LC-display.
5) Loosen but do not remove the two M5 screws (4 mm hex
key) on the LCD support, remove the display and place it
together with the cable on a clean, padded surface
(screen facing downward).
6) Open the LCD housing, carefully (TORX TX10)
7) Carefully disconnect cables from the LCD (CN1 and CN2
on TFT Color Display first) –see Fig. 3 – 3, and place down
the display.
8) Disconnect display cable connections from the LED-
Fig. 3 – 3: Display (opened)
converter unit (CN1)
Note:
Taping the connectors together (in a row, see Fig. 3 –
4) will make the removal of the display cable easier.
9) Remove the strain relief device and pull the cables with
connectors out of the housing.
Reassembly:
Reassemble in reverse order observing the following
instructions.
1) Exercise caution when tightening the screws for the cable Fig. 3 – 4: Display connectors
clamp. The mount is plastic, and over tightening of the
metal screws can cause the threads of the mount to
break.
2) Carefully remove the adhesive tape or heat shrink tubing
on the two connectors, plug the connectors onto LED-
converter unit (CN1 and CN2) and TFT panel.
3) Close and secure the display housing (do not bruise the
tiny cables) with the removed screws. Mount the display
on the IOLMaster head and press it till the screw heads,
routing the cable to the left side of the housing.
4) Carefully reconnect the plugs of the control cable.
5) Adjust the friction of the swivel with a 3 mm hex key, if
necessary (Fig. 3 – 5) Fig. 3 – 5: adjustment of the friction
6) Perform a System Checkout in accordance with the
instrument checklist.

3.1.6 TFT Display and LED-Converter
Spare part: 0510-510 TFT-Color-Display 6.5-inch

0510-511 LED-Converter Unit for Backlight
Removal:
2) Remove the display and open the enclosure – see 3.1.5
3) To exchange a damaged LED-converter disconnect CN1 and CN2 first (see Fig. 3 – 3) and
unscrew the two fixations screws with a crosstip screwdriver
4) For an exchange of the TFT-display just remove it from the front cover.
Reassembly:
1) Mount the LED-converter with the fixation screws and connect the cables to CN1 and CN2
(see Fig. 3 – 3) with great caution.
2) Be very careful and do not bruise the tiny cables during the reassembly.
3.1.7 Keratometer complete
Spare part: 1757-077 Keratometer, complete
Removal:
2) Disconnect the two connectors at the slit assemblies
and those of the Keratometer-LEDs at the Digital IOL
PCB (X217, X218 and X214).
3) Remove three fixation-screws (2.5 mm hex key) and
carefully remove the whole Keratometer unit (see
Fig. 3 – 6 item A).
Fig. 3 – 6: Keratometer
Reassembly:
1) Assemble Keratometer unit and loosely secure it with the three screws (2.5 mm hex key).
2) Plug-in connectors.
3) Perform the mechanical alignment – see 4.2.11
4) Check and if necessary align slit groups – see 4.2.13
5) Check and if necessary align aperture group – see 4.2.12
6) Check and if necessary adjust surrounding field illumination – see 4.2.7
7) Check and if necessary adjust KER-illumination – see 4.2.8
8) Check and if necessary calibrate KER – see 4.4.3
9) Check and if necessary calibrate ACD – see 4.4.2
3.1.8 Slit module
Spare part: 1757-148 ACD slit module (identical for left and right slit module)
Removal:
Note:
Observe ESD protection measures when working on electronic
components.
2) Disconnect connector on the relevant slit module.

3) Remove two screws (1.5 mm hex key) and remove slit module.
Note! Fig. 3 – 7: Slit module
Do NOT remove both slit modules at the same time, unless you
are replacing the entire Keratometry assembly. One slit module is the reference for the other.
In the event that both modules must be replaced, either replace the entire Keratometry/Slit
assembly, or replace the slit PCBs one at a time, aligning the first before attempting to
replace the second.
Reassembly:
1) Loosely screw new slit module on.
2) Reconnect cable to Digital IOL PCB.
3) Align the slit-module – see 4.2.13
4) Check and if necessary calibrate ACD – see 4.4.2
3.1.9 CCD Camera
Spare part: 1770-340 CCD camera set, 9V
Note:
The (redesigned) alignment device for IOLMaster is absolutely vital for replacing the CCD
camera. Without this tool it is impossible to verify the required focus level of the camera.
This may lead to incorrect measurement, especially with regard to ACD measurements.
Alignment issues between the overview and Keratometry positions may also present
themselves. The exchange of the CCD camera without using the (redesigned) alignment
device is not permitted. Old alignment devices (bought before July 2008) can be retrofitted.
Please send the related tools to our Jena (Germany) repair center.

Identifying a “worn out” CCD camera
Note:
Before determining whether a camera is “worn out”, several preconditions must be checked
and / or set on an IOLMaster to ensure that the camera parameters are properly adjusted.
1) Preconditions:
Proper connections
Frame grabber settings (see 4.1.3)
Clean optics (see 4.2.1)
Camera sensitivity voltage settings (see 4.2.6)
Surrounding field illumination settings
(see 4.2.7)
Aperture alignment (see 4.2.12)
2) Signs for a worn out CCD Camera

Most easily noticed in the Overview mode, a
black strip will be seen along the left edge of the Fig. 3 – 8: Frame Grabber settings
camera image. This black strip will encompass
the full height of the camera image, and will
widen with time. Fig. 3 - 9 shows a typical black
strip.
When in the Overview mode or/and
Keratometer mode the illumination and
fixation markers will have a black shadow to the
side. In extreme cases the shadows will appear
as bars that trail to the side as indicated in
Fig. 3 - 9.
Checklist before replacement Black shadows/trails beside the

Black stripe at the left edge illumination and fixation lights
Note:
The following points are vital to be checked as Fig. 3 – 9: Worn out camera
“YES” to ensure a successful camera
replacement.
1) Camera alignment tool (See 5.3 – tool list) available?

2) Live-image visible?
Note:
Heating up a CCD camera which does not show any image can easily re-activate it. Use a
heat gun for this purpose. Be extremely carefully while blowing hot air into the instrument.
There is a high risk of damaging other components.
3) CCD camera is still in the original position (compare crosshair position between Overview and
Keratometer mode with the test-eye) and measurements (ALM) show good results in relation to
the SNR value?

Part No. 1775-780 3 - 10 Section 3, Revision A, Dec. 2009
Note:
If the CCD camera is no longer in its original position and / or the SNR of the ALM
measurements is not within specification, the replacement of the camera must be aborted,
and the measurement head must be sent in for repair in house.
Removal:
Note:
The following procedure describes only the replacement of the CCD camera. The positioning
will only be as good as the old / worn-out camera was. It is not possible to re-align the
camera if once the original position has been lost or if the present camera is misaligned. This
requires either a head-replacement or in-house repair.
2) Remove the test-eye from the chin rest, if present. 1
3) Attach the alignment tool to the Keratometer. Position the tool
30° tilted from the axis and center the ring to the hole of the
Keratometer. Rotate the tool until the hooks are behind the
Keratometer frame and tighten the screws carefully. Check that
the tool is immovable.
4) If not already done, switch on the IOLMaster, create a test
patient and change to the Keratometer mode. The sphere side 2
of the rotatable head must be in the direction to the instrument.
5) Focus the spots (using the Z-drive screw of the tool) and align
the X and Y axis in relation to the crosshair. Loosen the knurled-
head screw to position the sphere. Tighten the screw when
done.
Note:
The image in Keratometer mode must be exactly
centered as shown below before proceeding further. Fig. 3 – 10: Aligning the tool
6) Cut off all cable ties (zip ties) from the

monitor and control cable. Remove screws
from any cable clamps which may be
present. Loosen the two screws (4 mm hex
key) which hold the LCD in place, and
carefully lay the LCD next to the instrument.
Exercize caution so as not to stretch the
cable.
Note:
Observe ESD protection measures when
working on electronic components.
7) Shut down the instrument and disconnect
the camera cable from Digital IOL PCB
(X219)
8) Remove the four screws (2 mm hex key) and
replace the CCD camera Fig. 3 – 11: Tool positioning

9) Loosely secure it with the four screws (2 mm hex key) and plug-in the camera cable (X219)
10) Adjust the camera sensitivity voltage as necessary (2.9 ± 0.3V at R75, next to X219) and align the
camera to the tool (in Keratometer mode). Remember that the image on the screen must be
exactly centered. Be as accurate as possible while aligning the camera.
11) Check overview and Keratometer position by moving the magnification changer manually in PIO-
Test (motor-tab). If the CCD camera was well positioned, both crosshairs should match with the
sphere (no horizontal / vertical gap).
Focus shift determination / compensation
1) Rotate the tool-head 180° (“black-finished” back-side must face to the instrument).
2) Change to Keratometer mode and run PIO-Test (service-mode). Go to “Chanel 3” of the PIO-Ports
tab and switch on the slit groups alternately.
Fig. 3 – 12: Focus shift
3) By turning the Z-axis screw of the tool, the background of the tool-head can be focused. If
the focus level of the CCD camera matches to the optical alignment of the instruments, both
slits are projected to the middle of the crosshair and do not “virtually” move while switching
on the left and right hand side of the slit groups alternately. As a tolerance range, the inner
circle of the crosshair can bee seen. While focused, the slit projections must lie within this
(inner) circle.
4) If there is a focus shift present, the slits are not projected as described in Fig 3 - 12 - they are out
of the middle position while the background is focused – see Fig. 3 - 13
Fig. 3 – 13: Focus shift

5) See the Fig. 3 - 14 and 3 - 15 to determine if the focus level of the CCD camera is too far in the
front or too far in the back.
6) If the left slit is projected too far left and the right slit projected too far right, the focus level of
the CCD chip is too far back – add shims between the white camera bases and the metal plate.
Fig. 3 – 14: Focus shift – CCD chip too far back
7) If the left slit is projected too far right and the right slit projected too far left, the focus level of
the CCD chip is too far in the front – add shims between the casting and the metal plate of the
camera.
Fig. 3 – 15: Focus shift – CCD chip too far in the front
Note:
Adding shims will require you to take the camera out again. Follow the related sections
of the replacement procedure. Afterwards continue to determine the focus shift again.
Note:
Always add equal numbers of shims to all four fixation points – either one shim (0.2 mm)
or two shims (0.4 mm) at each point.
8) Continue as long as the focus shift meets the tolerance range (While the background is focused,
the slit projections must lie within the inner circle of the crosshair).
Reassembly:
1) Reassemble the instrument in reverse order. Secure the LCD cable loop safely using zip ties.
Ensure free movement for the changer. Remove the tool and reattach the head covers. Quit PIO-
test and service mode
2) Take measurements with the test-eye and verify the calibration. Re-calibrate KER and ACD if
needed.-see 4.4.3 and 4.4.2
3) Compare SNR values (ALM measurements) of “before” and “after” the camera replacement,
values should be equal.

3.1.10 Digital IOL PCB
Spare part: 1534-730 Digital IOL PCB (DIGIT)
Removal:
1) Enter Service mode, System tab, Read/Write EEPROM
and write a new ini file as a backup of the calibration
data – see 4.1.8
2) Enter Service mode, System-tab and run Windows®
Explorer copy and paste the created ini file on a reliable
storage – see 4.1
3) Shut down and switch off the instrument.
Note:
Observe ESD protection measures when working
on electronic components.
5) Disconnect all connectors. It is recommended to mark
the connectors which look similar. Please be extremely
careful with the tiny cables and do NOT rip them out!
Caution:
Immediately connect short-circuit plug (X221) Fig. 3 – 16: IOL PCB
into the connector (X216) of the removed laser
diode cable.
6) Remove three screws (2.5 mm hex key) on the fixation points
(see Fig. 3 – 16 item A) and remove PCB.
Note:
Watch that the spacers between the PCB and frame
do not get lost. Re-secure them with adhesive if
necessary.
Reassembly:
1) Adjust potentiometer R7, R9 to minimum (several turns anti-
clockwise) to ensure that the laser diode will not be overloaded
and damaged.
2) Re-plug all connections.
3) Switch the instrument on (errors related to the laser power
and/or the changer may appear).
4) Adjust laser power (100%) - see 4.2.4
5) Adjust laser power (adjustment power) - see 4.2.3
6) Adjust laser monitoring - see 4.2.5
7) Adjust camera-sensitivity - see 4.2.6 Fig. 3 – 17: Digital IOL PCB with
8) Adjust surrounding field illumination - see 4.2.7 marked pots
9) Adjust Keratometer illumination - see 4.2.8
10) Adjust motor speed - see 4.2.9
11) Compare calibration data and if necessary reload them from the iol.ini file which has been made
before the removal - see 4.1.8
12) Perform a function test in accordance with the checklist.
3.1.11 APD PCB
Æ The APD PCB is NOT a field replaceable item. Replacement of the APD PCB MUST be
performed at a Carl Zeiss Meditec In house repair center.
3.1.12 Aperture / diaphragm module

Fixation
Spare part: 1756-302 Keratometer diaphragm module screws Aperture
assembly
Removal:
3) Disconnect connectors X205, X212 on the Digital IOL PCB.
4) Remove two screws (2.5 mm hex key) (See Fig. 3 - 18) and
remove aperture assembly (diaphragm module).
Reassembly:
instructions.
1) Insert new aperture assembly and secure it loosely.
2) Insert and secure connectors X205, X212 on the Digital IOL
PCB.
3) Align aperture assembly – see 4.2.12
3.1.13 Aperture / diaphragm (Sensor)
Spare part: 1693-881 Optical sensor diaphragm X205
Removal: Fig. 3 – 18: Diaphragm / Aperture

1) Remove the aperture assembly- see 3.1.11
2) Mark the position of the sensor as exactly as possible
3) Remove two screws (2.5 mm hex key) of the sensor
(see Fig. 3 – 19)
Reassembly:
instructions.
1) Insert new sensor according to the marking Fig. 3 – 19: aperture sensor
2) Attach the diaphragm module- see 3.1.11

3.1.14 Magnification changer (Motor)
Spare part: 1693-816 Changer motor
Removal:
2) Remove both head covers – see 3.1.1. Motor
3) Remove diaphragm assembly – see 3.1.11.
4) Disconnect connector X211 on the Digital IOL PCB.
5) Remove the spindle nut.
6) Remove two screws (2 mm hex key) and remove motor
with spindle. Screws
Spindle
Spindle nut
Reassembly:
Fig 3 – 20: Changer motor
instructions.
1) Install new motor with spindle and tighten two screws (2 mm hex key).
2) Attach spindle nut and align spindle in such a way that the changer can be easily moved and the
spindle goes through the center of the motor.
Note:
Should a vertical deviation of the measuring image become noticeable after installation of
the motor, this can be aligned by slightly turning the spindle (fine positioning between 2 full
steps of the step motor).
3) Tighten spindle nut and plug connection X211.
4) Mount and align diaphragm module –see 3.1.11 and 4.2.12

3.1.15 Magnification changer (Sensor)
Spare part: 1693-867 Optical sensor changer X207
Removal:
3) Disconnect connector X207 on the Digital IOL PCB.
4) Remove 2 securing screws (2.5 mm hex key) and take out the sensor.
Reassembly:
1) Mount new sensor and loosely secure it with screws.
2) Re-connector X207 on the Digital IOL PCB.
3) Align the sensor position – see 4.2.15, section “Sensor”.
4) Perform a System Checkout in accordance with the instrument checklist. Sensor
Fig. 3 – 21: Changer sensor
3.1.16 Interferometer Motor
Spare part: 1755-837 Motor interferometer, complete
Removal:
3) Disconnect motor cable from X208 on the
Digital IOL PCB.
4) Move the prism slide to the bottom
5) Remove the two screws (2.5 mm hex key)
and remove the motor.
Fig 3 – 22: Interferometer motor

Reassembly:
1) Install motor ensuring that smooth drive motion is observed.
2) Adjust the interferometer motor speed - see 4.2.9

3.1.17 Interferometer edge detector (Sensor)
Spare part: 1693-879 Optical sensor interferometer X203

1694-348 Optical sensor interferometer X204
Removal:
2) Remove both head covers – see 3.1.1.
3) Disconnect the cable of the damaged sensor,
either X203 (blue/upper) or X204 (red/lower), see
Fig. 3 - 23
4) Move the prism slide in a good position, where
the screws are reachable
5) Remove the two fixation screws (2.5 mm hey key)
and remove the sensor
Fig 3 – 23: Interferometer sensor

Reassembly:
1) Install the new sensor. Ensure that the flag of the interferometer sled can easily pass through the
sensor.
2) Reconnect the sensor cable at the appropriate place
3) Align the ALM measurement range- see 4.2.10

3.2 Computer Base
Fig. 3 – 24: IOLMaster 500 Computer base
3.2.1 Opening the Computer Base

Removal:
1) Shut down, switch off the instrument and unplug the main
power cord.
2) Disconnect control cable from the base.
3) Remove four screws (2 mm hex key) on the connector panel.
4) Remove eight M5 hex socket head screws (3 mm hex key).
Note:
It is recommended to position the instrument over the
edge of its table in order to access the screws under the
base. After removing the screws from one side, then
position the instrument over the other side of the table to
access the remaining screws.
5) Place the computer base with the head rest upright again.
6) Lift the base cover with the head rest and measuring head off
the base plate and put it aside.
Fig. 3 – 25: Opening the base

Reassembly:
1) When reattaching the computer base, take care not to bend the left/right switch (sensor).
2) Tighten the four screws (2 mm hex key) on the connector panel before the screws on the bottom
of the base.
3.2.2 Complete computer base

Spare part: 1773-042 Computer IOLMaster 500 with cover
1772-809 EC Computer IOLMaster 500 with cover (exchange part, regenerated)
Removal:
1) If possible, back up the existing lens and user
database before exchanging the computer base
- see user manual for details.
3) Open the computer base – see 3.2.1.
Reassembly:
Reassemble in reverse order observing the
following instructions.
1) When reattaching the new computer base, take
care not to bend the left/right switch (sensor).
2) Tighten the four screws (2 mm hex key) on the
connector panel before the screws on the Fig. 3 – 26: Computer
bottom of the base.
3) Restore regional settings – see 4.3.1
4) Restore program settings – see 4.3.1
5) Install the backed up lens- and user database –
see 4.3.1
6) Re-install printer drivers – see 4.3.1
7) Re-install software-options– see 4.3.1
8) Restore network settings – see 4.3.1
9) Create a local ghost image – see 4.3.1
10) Perform a System Checkout in accordance with
the instrument checklist.
3.2.3 Hard drive (HDD) Fig 3 – 27: computer base (bottom view)
Spare part: 0509-551 Hard disk 2.5” SATA
Removal:
1) If possible, back up the existing lens and user database before exchanging the HDD - see user
manual for details.
3) Open the computer base – see 3.2.1

4) Turn the computer base around 180 degrees

5) Remove the four mounting screws (2.5 mm hex key), see Fig. 3 - 27 (item A). Exercise caution so
that the screws do not drop out (Place tape over the holes).
6) Turn again the computer base and carefully unplug the HDD in direction of the control cable
connector
Reassembly:
1) Connect the new HDD and secure it with the four screws (2.5 mm hex key)
of the base.
4) Image the HDD from the related Service-USB flash drive – see 4.3.1
5) Restore regional settings – see 4.3.1
6) Restore program settings – see 4.3.1
7) Install the backed up lens and user database – see 4.3.1
8) Re-install printer drivers – see 4.3.1
9) Re-install software-options– see 4.3.1
10) Restore network settings – see 4.3.1
11) Create a local ghost image – see 4.3.1
3.2.4 Power supply
Spare part: 0508-752 Power supply 90 W 12 V (DC)/ 7.5 A
Removal:
2) Disconnect the main power cord.
4) Cut all of the zip ties from the power supply.
5) Disconnect all cables.
6) Remove the four screws (2 mm hex key) from the bottom side (see Fig. 3 – 27, item B). Exercise
caution as the power supply may drop down.
Reassembly:
1) Do not forget to reconnect any and all ground connections! The latch of the blade connector
should be set in the direction to the screw head.
2) Check and if necessary adjust the output voltage – see 4.3.6
of the base.
5) Perform a System Checkout inclusive the technical safety check in accordance with the
instrument checklist and Section 2.
3.2.5 Fan
Spare part: 1693-872 Fan complete
Removal:
3) Disconnect the cable connection of the fan and remove the cable clamp.
4) Remove two screws (2 mm hex key) from the bottom side (see Fig. 3 – 27, item C) and replace
the fan.
Reassembly:
1) Tighten the screws loosely.
of the base.
4) If the computer base is closed, slide the fan (after loosening the screws from the bottom side) as
far as possible in the direction of the cover (avoid any vibration or noise), then tighten all screws.
3.2.6 Power ON/OFF PCB
Spare part: 1671-563 Power ON/OFF PCB

1694-129 Cable for power ON/OFF (X853 to X602)
1694-354 Power ON/OFF - mains cable
Removal:
2) Disconnect the main power cord.
4) Disconnect the X851, X885 and X853 connections
5) Remove the two M3 screws with 2.5 mm hex key and one M3 screw with an 2.0 mm hex key
and remove the Power ON/OFF PCB
Reassembly:
1) Re-connect all connection.
of the base.

3.2.7 Motherboard
Spare part: 1528-161 IOLMaster MED-COM PCB

1770-369 EC IOLMaster MED-COM PCB (exchange part, regenerated)
Removal:
1) Shut down and switch off the
instrument.
2) Open the computer base – see 3.2.1 1
Note:
Observe ESD protection measures
when working on electronic
components.
3) Disconnect all cables shown in the

illustration (Fig. 3 – 28).
4) Remove the mounting bolts for the VGA
and COM port (4.5 mm hex socket
wrench)
5) Remove the other screws (2.5 mm hex
key) and remove the board
6) Remove the HDD – see 3.2.3
Reassembly:
following instructions. Fig 3 – 28: MED-COM Motherboard
1) Assemble the used HDD and the new
motherboard
2) Insert new motherboard and secure it in position.
3) Re-connect all cables.
of the base.

3.2.8 Battery
Spare part: 0509-839 Lithium coin cell 3V/230mAh 3,2x20mmØ
Removal:
3) Remove the battery with a tool, e.g. a screw
driver (see Fig. 3 – 29)
Note:
Place the defective battery in an approved
depleted battery receptacle for proper
disposal.
Reassembly:
Fig 3 – 29: BIOS CMOS backup Battery
1) Mount the new battery
2) Verify the proper battery voltage of 3.0 V DC
or higher using a calibrated digital volt meter.
of the base.
3.2.9 Inductive Sensor (left/right eye switch)
Spare part: 1693-874 Inductive sensor switch
Removal:
3) Disconnect the sensor (X603) and remove two screws (3 mm hex key)
Reassembly:
1) Mount the new sensor at the bar
2) When reattaching the computer base, take care not to bend the left/right switch (sensor). It is
recommended to open the white plate at the base cover to check the position of the sensor.
of the base.

3.2.10 Master switch and power entry module
Spare part: 1693-874 Master switch, 2 pins, green

0505-635 power entry module medical version 3A
Removal:
1) Shut down and switch off the
instrument.
2) Disconnect the main power cord
Master switch:
1) Disconnect the four cables
2) Compress the snap latches and
remove the switch
Power entry module:

1) Remove the fan – see 3.2.5
2) Remove the master switch
3) Disconnect the three cables
4) Carefully compress the lower and
upper snap latch with an appropriate
screw driver and remove the power
entry module
Reassembly:
following instructions.
1) Mount the new part
Note:
Take care of the grounding Fig 3 – 30: master switch and power entry module
measures and connect all
grounding cables at the right
place!
2) Reinstall the fan– see 3.2.5


3.3 Instrument Base / Cross Stage
Fig. 3 – 31: Instrument base
3.3.1 Opening the instrument base

2) Move the instrument to the highest position (by using the joystick).
Note:
Always use the right screw driver size and be very careful.
Do not scratch the paint.
3) Remove the two screws on the side of the housing and remove the housing.
5) Remove the two screws on the side of the cover and remove the cover.
6) Remove the front plate (four screws)

3.3.2 Complete instrument base
Spare part: 266101-4501-927 Cross Stage for IOLMaster
Removal:
2) Remove the complete measurement head – see 3.1.3
3) Remove the four screws of both gear racks (2.5 mm hex key), see
Fig. 3 - 32
4) Remove the instrument base
Reassembly:
1) Install the gear rack onto the computer base, insert the instrument
base and install the second toothed rack.
Fig. 3 – 32: gear rack
Note:
Make sure that the gears are identically positioned on the
left and right. The shaft must have an endplay clearance of approx.
1/10 mm in each position.
2) Check upper and lower stop of the horizontal movement range and readjust if necessary.
3.3.3 Joystick with release button
Spare part: 266101-4560-514 IOLMaster joystick with release button

1772-801 EC IOLMaster joystick with release button (exchange part)
Removal:
2) Open the instrument base – see 3.3.1
3) Move instrument head to the lowest position (by using the joystick)
4) Mark the position of the joysticks stop-pin and the stop at the spur gear.
Note:
Before exchanging gears, mark their precise position and insert the new part accordingly.
The subsequent adjustment of the upper and lower stops may take some time.
5) Disconnect joystick cable on X209 of Digital IOL PCB and remove cable fixation if present.
6) Remove the four fixation screws (2.5 mm hex key) and remove joystick assembly.
Reassembly:
1) Re-position the joystick as the markings show.
2) Check upper and lower stop of the horizontal movement range and readjust if necessary.

3.3.4 Spur gear
Spare part: 266101-4533-010 Spur gear
Removal:
3) Move instrument head to the lowest position (by using the joystick).
4) Mark the position of the joysticks stop-pin and the stop at the spur gear.
Note:
5) Mark the position of the defective gear, and do not move the joystick afterwards.
6) Remove the spur gear (loosen the screw with 3 mm hex key).
Reassembly:
1) Apply the marking to the new spur gear.
2) Insert the new spur gear in accordance with the position marking and tighten the fixation screw.
3) Test the upper and lower stops of the movement range, and readjust if necessary.
3.3.5 Spindle nut / spindle complete
Spare part: 266101-4502-514 Spindle, complete

266101-4510-010 Spindle nut
Removal:
3) Move instrument head to the lowest position (by using the joystick).
Note:
4) Remove the two screws (2.5 mm hex key) and then remove the spindle nut.
5) Remove the screws (2.5 mm hex key) and then remove the spindle.
Reassembly:
1) When positioning the new spindle nut, take care that the same horizontal position in relation to
the spindle will be chosen.
2) Test the upper and lower stops of the movement range, and readjust if necessary.

3.3.6 Cross table locking knob
Spare part: 1775-095 Service Set cross table locking knob IOL
Removal:
1) Remove the cap with an appropriate tiny screw driver
2) Loosen the screw and remove the turning knob.
Reassembly:
instructions.
1) Be careful to replace the parts in their proper order.
2) Press the knob down as far as it will go and fasten the
fixation screw.
3) Test the proper function.
Fig. 3 – 33: Service Set locking knob

3.4 Head Rest
Fig. 3 – 34: Head rest

3.4.1 Complete head rest
Spare part: 1025-670 Head rest
Removal:
2) Remove head rest from the fixtures, loosen the two locking screws with a 4 mm hex key
(Fig. 3 - 34 – item 1) and pull the head rest out.
Reassembly:
1) When putting the head rest back into the fixtures, take care that the tubes are completely in
before tightening the fixation screws.
3.4.2 Chin rest unit
Spare part: 1294-613 Chin rest unit, assembled
Removal:
2) Remove head rest - see 3.4.1
3) Slide the chin rest unit off from the head rest tube.
Reassembly:
1) When putting the head rest back into the fixtures, take care that the tubes are completely in
before tightening the fixation screws.
3.4.3 Chin rest
Spare part: 319752-8016-000 Chin rest
Removal:
2) Remove the fixation screw (3 mm hex key), see Fig. 3 - 34 item 3
3) Remove the chin rest.
Reassembly:

3.4.4 Forehead strap
Spare part: 319752-0024-000 Forehead strap
Removal:
1) Shut down and switch off the instrument. (2.5 mm hex key)
2) Remove the two fixation screws (2.5 mm hex key), see Fig. 3 - 34 item 2
3) Remove the forehead strap
Reassembly:
1) Fasten the two screws with great care, do not break the plastic of the strap.
Note:
Do not use any adhesives for locking the two screws. Chemical reactions may weaken the
forehead strap and lead to breakage under load.

Section 4 – Adjustment and Calibration
4.1 Service Mode..................................................................................................................3
4.1.1 Entering the Service Mode............................................................................................ 3
4.1.2 Calibration Tabs (ALM, ACD, KER, WTW)...................................................................... 4
4.1.3 Grabber Tab................................................................................................................. 4
4.1.4 Prog Tab ...................................................................................................................... 5
4.1.5 System Tab .................................................................................................................. 5
4.1.6 Delete Data .................................................................................................................. 6
4.1.7 Speed Test ................................................................................................................... 6
4.1.8 Read / Write EEPROM................................................................................................... 7
4.1.9 PIO-Test ....................................................................................................................... 7
4.2 Adjustments / Alignments of the Measuring Head .........................................................9
4.2.1 Optics cleaning ............................................................................................................ 9
4.2.2 Power supply voltage Digital IOL board ...................................................................... 14
4.2.3 Laser power “Adjustment power” .............................................................................. 15
4.2.4 Laser power "100% power" ....................................................................................... 16
4.2.5 Laser Monitoring........................................................................................................ 17
4.2.6 CCD camera sensitivity ............................................................................................... 18
4.2.7 Surrounding field illumination..................................................................................... 18
4.2.8 Keratometer LED illumination ..................................................................................... 19
4.2.9 Interferometer-motor ................................................................................................. 20
4.2.10 ALM Measurement range alignment .......................................................................... 22
4.2.11 Keratometer alignment .............................................................................................. 24
4.2.12 Aperture alignment .................................................................................................... 24
4.2.13 Slit group alignment................................................................................................... 25
4.2.14 APD alignment ........................................................................................................... 26
4.2.15 Magnification changer alignment ............................................................................... 26
Sensor........................................................................................................................ 27
Flag............................................................................................................................ 29
Changer Steps............................................................................................................ 30
4.3 Adjustments / Alignments of the computer..................................................................31
4.3.1 Re-imaging................................................................................................................. 31
Re-imaging options .................................................................................................... 31
Re-imaging procedure ................................................................................................ 32
Settings after re-imaging ............................................................................................ 33
4.3.2 HDD Structure (Databases and Logfiles)...................................................................... 35
4.3.3 Database Exchange .................................................................................................... 35
4.3.4 Deleting of corrupted Databases ................................................................................ 35
4.3.5 Deleting the administrator-password .......................................................................... 36
4.3.6 Power supply Voltages ............................................................................................... 36
4.4 Calibration....................................................................................................................37
4.4.1 ALM calibration.......................................................................................................... 37
4.4.2 ACD calibration .......................................................................................................... 38
4.4.3 Keratometer calibration.............................................................................................. 39
4.4.4 WTW calibration ........................................................................................................ 40
4.4.5 Spot size calibration ................................................................................................... 40

Adjustment and Calibration IOLMaster
Notes:

IOLMaster Adjustment and Calibration
4.1 Service Mode

The IOLMaster has an embedded service mode
which can be entered with special passwords. The
passwords are case sensitive and are not
permitted to distribute to any non-authorized
person.
The usage of the service mode is restricted to
certified service engineers, trained from an
authorized Carl Zeiss Meditec trainer.
4.1.1 Entering the Service Mode

1) The service mode can be activated via
Æ “Settings”
Æ “Service” Fig. 4 – 1: Entering Settings
2) A password prompt appears. Enter the related
password and confirm.
3) Depending on whether the “Service” password
or “Calibration” password is used, the Service
Menu will open differently.
While all calibration pages are able to be
viewed with the service password, the
calibration password also allows changes
within these pages and so the sections are
highlighted.
Fig. 4 – 2: Settings
Fig. 4 – 3: Entering Service mode
SM-30-4053-de Confidential and Proprietary Service Manual

Fig. 4 – 4: Service mode Fig. 4 – 5: Calibration mode
Note:
Usage of the calibration password is only recommended for the purpose of calibration.
Exiting the calibration mode by clicking “OK” will cause the EEPROM to be re-written.
Because of the delays which the rewriting causes, the rewriting of the EEPROM should be
minimized to extend its lifetime.
4.1.2 Calibration Tabs (ALM, ACD, KER, WTW)

Æ See “4.4 Calibrations” for detailed information.
4.1.3 Grabber Tab

The frame grabber settings are of vital
importance in relation to all image
analyzing measurements of the IOLMaster
(ACD, KER and WTW). These settings are
to remain at the factory default values and
must not be changed at any time.
Fig. 4 – 6: Grabber Tab

4.1.4 Prog Tab

The Prog Tab provides the “Save” section,
the “Output” section and the “Database”
section. The defaults are shown in
Fig. 4 - 6.
“Save” section
The “Grab Images” checkbox can be
activated to highlight the checkboxes next
to it. These checkboxes can be individual
activated to save the images during the
measurement (KER, ACD or WTW). The
related images will be saved in the
IOLMaster folder and may be used later
for detailed troubleshooting
Fig. 4 – 7: Prog Tab
Note:
After the images have been made, the feature must be deactivated manually again.
Otherwise, the speed of the measurements will slow down and the HDD will be overloaded
with images.
“Output” section
Activating the “Detailed Output” checkbox will show the detailed measurement of the KER. Instead
of an average measurement, the five individual results will be displayed.
“Manual R/L Switch” allows switching via touchpad between the left and right eye side, without
moving the instruments head. The magnetic sensor which normally detects the right and left side is
temporary disabled. To switch between both sides, just click in the related column (OD or OS).
“Save and show Raw Signal” is only used at the factory. It shows the raw signal in ALM mode.
“Database” section
With both of these checkboxes checked, older patient files will be deleted from the HDD after the
time specified in “Program Settings” menu has elapsed. Unchecking these boxes should not be done,
as this would allow the HDD to fill up.
4.1.5 System Tab

The system tab page provides links to the
Windows® Explorer, the Control Panel, the
PIO-Test, the Speed Test and the EEPROM.
It is also possible to erase some data via
the “Delete Data” link
Fig. 4 – 8: System tab

4.1.6 Delete Data

The Delete Data submenu enables several options. –
see Fig. 4 - 9
If the related checkboxes are checked, the
corresponding data will be erased by clicking “OK”.
The following window shows the selection again
and needs to be confirmed to finally delete the data.
Fig. 4 – 9: Delete data
4.1.7 Speed Test

The speed test allows direct access and control to the
interferometer motor.
Æ See 4.2.9 Interferometer motor for details.
Fig. 4 – 10: Speed-Test Navigation
The menu buttons also allows for opening any of the other
speed files, which are stored at C:\ (root directory) as
“vmess_hsp3.dat”. Speed test files can also be printed.

4.1.8 Read / Write EEPROM

The EEPROM is the main location of all
calibration data. There is also a backup file for
this data, which can be found in the IOLMaster
folder. The name of the file is “iol.ini”.
“Write INI File”

This option will manually create a backup file
(ini-file). The destination can be chosen within a
popup-window. Please note that the destination
must be entered by hand (in the “File name”
field) and can not be selected by browsing
folders.
Note:
The changer steps will also be written
into the *.ini-file.
Fig. 4 – 11: EEPROM
“Read INI File”

This option reads an existing ini-file. The destination can be chosen within a popup-window. Please
note that the destination must be entered by hand and can not be selected by browsing folders.
“Write to EEPROM”
This option re-writes the EEPROM with the data currently displayed in the sections of the EEPROM-
screen (see Fig. 4 - 11). The instrument must be restarted after the EEPROM has been rewritten.
It is highly recommended to compare the data of the ini-file and the EEPROM afterwards to verify the
success of the writing procedure. Open the related ini-file via “Notepad” and compare the sections
with those of the EEPROM screen. If they are not the same, repeat the procedure.
4.1.9 PIO-Test
The PIO Test contains three tabs which can be used for field-service. The “Inbetriebnahmetest” tab is
only for the manufacturing.
For efficient use of the PIO-Test, the service-mode must be closed. Therefore click outside of the PIO-
Test window to get back to the main service mode. Exit the service mode and get back to the PIO-
Test window by using the <Alt> + <Tab> key-combination on the keyboard.

PIO-Ports-tab
The PIO-Ports tab contains several sections for

manual control of the instruments functions.
Channel 0:
Channel 0 provides information about laser and
APD. By checking the available radio buttons, the
related information will be displayed as increments
(numbers) within the numeric section within this
channel.
Channel 1:
Clicking the check box switches the overview
illumination LED’s on.
Channel 2:
The check boxes and radio buttons within this
channel control the laser diode. Also the fixation
LED can be controlled within this channel.
Fig. 4 – 12: PIO-ports
Channel 3:
The LED’s of the Keratometer and those of the slit-
groups (ACD = VKT) can be controlled with the
radio buttons of this channel.
Channel 4:
The interferometer motor movement (up and
down) can be controlled within this channel.
Channel 5:
Several radio buttons allow a manual frame
grabber exposure control.
Motors tab
Section Step motors

Both of the step motors of the aperture and Fig. 4 – 13: Motors-tab
changer can be controlled manually within this
section. Furthermore, the changer steps can be set
here.
Test Hardware
Pressing this button will start a complete hardware test of the system. Any errors which may occur
will be displayed in the window next to it. All error messages are also logged in a file named as
“czgif.log” and is located in D:\IOLMaster folder.
Permanent Test
This button will run a permanent test of the systems hardware. The test can be stopped by clicking
the button again. At the end of the test a log window will popup containing information about start
and end time and errors.

EEPROM tab
The EEPROM tab contains a section for the “Serial

Number” of the instrument, which accepts 7 digits. In
this example, the serial number which is saved will be
printed on the speed test printouts. (See 4.1.7).
4.2 Adjustments / Alignments of

the Measuring Head
4.2.1 Optics cleaning Fig. 4 – 14: EEPROM
Tools and Material required
o Alpha Swab with Long Handle TX 761 part-no.: 000000-0433-973
Fig. 4 – 15: Micro fiber swab
OR
o Cotton Swab with wooden handle part-no.: 000000-0500-895
Fig. 4 – 16: Cotton swab
o Optics cleaning mixture “L” part-no.: 000000-1526-414

(50ml Bottle)
Fig. 4 – 17: Optic cleaning mixture

Optics Cleaning Procedure
Note:
The instrument must be switched off for cleaning – do not switch the instrument on before
the cleaning mixture has been dried off. Use Carl Zeiss cleaning mixture “L” for cleaning only.
This cleaning agent is approved. Be carefully while cleaning components near painted
surfaces. Use small quantities at one time – do not “flood” the instrument. Keep the cleaning
mixture clean (do not dip the dirty wiper into the mixture bottle).
The cleaning should be made in the following sequence:

- Cleaning of the test eye
- Cleaning of the optical surfaces of the Keratometer assembly (outside and inside)
- Cleaning of the optical surfaces (inside the head).
1) Cleaning the test eye
Fig. 4 – 18: Cleaning the Test eye
2) Cleaning the optical surfaces of the Keratometer assembly
Fig. 4 – 19: Cleaning Keratometer

3) Cleaning the optical surfaces (inside the head).
Note:
It is recommended to perform inside the head cleaning with compressed-air, as the inside
components normally are only contaminated with dust (no grease contaminants). If using
canned compressed air, do not allow liquid propellant to strike optical surfaces, as
spotting may result on the surfaces. If liquid cleaning is necessary (e.g. fingerprints),
proceed as showed in the following sections.
Beam splitter
Fig. 4 – 20: Beam splitter a) Top side b) Bottom side
Interferometer triple prism
Fig. 4 – 21: Triple prism

Prism 26
Fig. 4 – 22: Prism 26 a) Backside b) Bottom side
Prism 34
Fig. 4 – 23: Prism34 a) Frontside b) Backside
Lens (behind prism 34)
Fig. 4 – 24: lens a) Frontside b) Backside

Magnification changer lenses
Fig. 4 – 25: Changer lenses a) upper lens b) lower lens
Camera mirror (small)
Fig. 4 – 26: Camera mirror
Caution:
After successfully cleaning the optics, the laser output power must be checked and adjusted.
See 4.2.3 and 4.2.4 for detailed procedure. Laser power adjustment also requires
adjustment of the laser monitoring.
+++ Perform a function test in accordance with the checklist. +++

4.2.2 Power supply voltage Digital IOL board
Procedure:
1) Remove the six hex socket screws (2.5 mm hex key) from the left cover only.
2) Remove the cover.
3) Switch on the instrument.
4) Measure the supply voltages as Fig. 2 - 27 shows. Correct values will ensure a proper
functionality of the measurement head.
Note:
If the voltage at pin 1 (see Fig. 4 – 27) is too low, an adjustment can be made at the
power supply (computer base). See 4.3.6 for details.
Service connector
X220: 1 +12V
X220: 2 + 9V
X220: 3 + 5V
X220: 4 GND
Fig. 4 – 27: Power supply voltage / digital IOL board

4.2.3 Laser power “Adjustment power”

Note:
After adjustment of the laser power, the laser monitoring must also be re-adjusted.
Special Tools:
Power meter (such as Coherent Fieldmaster or Ophir Nova)
Adequate probe for the wavelength of 780 nm (such as LM2 or PD300)
Optional recommended: Measuring adapter 1094-546 for the LM2 measuring head.
Procedure:
1) Remove the six hex socket screws (2.5 mm hex key)
from the left cover only and remove the cover.
2) Switch on the instrument, choose the “Check, Device”
patient, select Dual mode and hit <K> key until ALM
mode is reached.
3) Enter service mode and start the PIO Test – see 4.1.
4) Set power meter to 780 nm as well as in an adequate
range for the expected power of 40 μW.
5) Remove any present filters from the probes (e.g.
PD300) and offset the probe for ambient light.
6) Switch off the fixation LED. It is further recommended
to switch off also the overview LEDs and KER LEDs
and slit groups if the laser measuring head is
positioned not directly on the front lens.
7) Select "Adjustment power" in Channel 2 and check
the "Laser On/Off" checkbox for “On”.
8) Position the probe close to the front lens and move
slightly for the best measurement result. Fig. 4 – 28: Laser power adjustment
9) Use “Motor forward” / “Motor backward” in Channel
4 to determine the position with the highest measured
power.
Caution:
If the laser power is determined as too low, ensure that the optical path is clean before
adjusting the laser power – see 4.2.1.
Note:
If the laser power is unstable, the most likely cause is that the laser diode is defective.
Caution:
The highest reading of the both positions must be adjusted according the default (40 μW). It
is absolutely normal that the lower reading differ from the higher. This difference can be up
to 5 μW. It is not required that the lower reading must lie in the tolerance range.
10) Use R7 potentiometer on the Digital IOL PCB (see Fig. 4 – 28) to set the adjustment laser power
to (40 ± 2) μW.

Note:
If once the laser power has been adjusted, the laser monitoring must be adjusted as well.
See 4.2.5.
4.2.4 Laser power "100% power"

Note:
After adjustment of the laser power, the laser monitoring must also be re-adjusted.
Special Tools:
Power meter (such as Coherent Fieldmaster or Ophir Nova)
Adequate probe for the wavelength of 780 nm (such as LM2 or PD300)
Optional recommended: Measuring adapter 1094-546 for the LM2 measuring head.
Procedure:
1) Remove the six hex socket screws (2.5 mm hex key) from the left cover only and remove the
cover.
2) Switch on the instrument, choose the “Check, Device” patient, select Dual mode and hit <K> key
until ALM mode is reached.
4) Set the power meter to 780 nm as well as in an adequate range for the expected 100% power of
400 μW.
5) Remove any present filters from the probes (e.g. PD300) and offset the probe for straight light.
6) Select "100% power" in Channel 2 and check the "Laser On/Off" box for “On”.
7) Switch off the fixation LED. It is further recommended to switch off also the overview LEDs and
KER LEDs and slit groups if the laser measuring head is positioned not directly on the front lens.
Caution:
Do not operate the laser diode at "100% Power" for more than 5 minutes.
8) Position the probe close to the front lens and move slightly for the best measurement result.
9) Use “Motor forward” / “Motor backward” in Channel 4 to determine the highest measurement
position.
Caution:
If the laser power is determined as too low, ensure that the optical path is clean before
adjusting the laser power – see 4.2.1
Note:
If the laser power is unstable, the most likely cause is that the laser diode is defective.

Caution:
The highest reading of the both positions must be adjusted according the default (400 μW).
It is absolutely normal that the lower reading differ from the higher. This difference can be
up to 50 μW. It is not required that the lower reading must lie in the tolerance range.
10) Use R9 potentiometer on the Digital IOL PCB (see Fig. 4 – 28) to set the adjustment laser power
to (400 ± 5) μW.
Note:
If once the laser power has been adjusted, the laser monitoring must be adjusted as well.
See 4.2.5
4.2.5 Laser Monitoring
Procedure:
a)
1) Remove the six hex socket screws (2.5 mm hex key) from
the left cover only and remove the cover.
patient, select Dual mode and hit <K> key until ALM
mode is reached.
4) Switch off the fixation LED in Channel 2.
5) Click on "Laser monitoring" (Channel 0) and "100%
Power" (Channel 2); if necessary, click "Laser on/off" to
switch the box inactive. b)
6) Note down displayed value as "Laser-off reading",
depends on ambient conditions (typical reading approx.
128) – see Fig. 4 – 29 part a)
7) Switch on the laser ("Laser on/off" checkbox active) and
note down measurement result (Channel 0) as "Value
100% Power" (typical reading approx. 48).
– see Fig. 4 – 29 part b)
Caution:
Do not operate the laser diode at "100% Power" c)
for more than 5 minutes!
8) The difference between the measured values ("Value

dark signal" minus "Value 100% Power") must be
80 ± 3 increments.
9) In the case of deviations, adjust the R26 potentiometer

(at the APD –PCB, see Fig. 4 - 30) accordingly.
Fig. 4 – 29: Laser monitoring

Caution:
The APD board has more than one
potentiometer. Ensure that you adjust only R26.
A wrong adjustment of any of the other pots can
not be corrected in the field.
Do not change the settings of the two other

potentiometers on the APD PCB.
10) After completion of the potentiometer adjustment, switch

to the "Adjustment Power" function and note down the
measurement result as "Adjustment power reading (typical
reading approx. 120). – see Fig. 4 – 29 part c)
11) The difference between the measured values ("Value

dark signal" minus "Value adjustment power") must
be 8 ± 2 increments.
Fig. 4 – 30: Monitoring adjustment
+++ Perform a function test in accordance with the
checklist. +++
4.2.6 CCD camera sensitivity

Procedure:
1) Remove the six hex socket screws (2.5 mm hex
key) from the left cover only and remove the
cover.
2) Switch on the instrument and measure the
sensitivity voltage between any of the ground-
pins and the pin below R75 on the Digital IOL
PCB. - see Fig. 4 - 31
3) Adjust the sensitivity voltage at
DC (2.8 ± 0.3) V
+++ Perform a function test in accordance

with the checklist. +++
Fig. 4 – 31: reading points for camera
sensitivity
4.2.7 Surrounding field illumination

Preconditions:
Frame grabber settings according the defaults – see 4.1.3.
CCD camera sensitivity adjusted according the specifications (and according the camera
generation).

Procedure:
1) Remove the six hex socket screws (2.5 mm hex key)
from the left cover only.
2) Switch on the instrument and select overview mode.
Note:
It is of vital importance, that the “Check,
Device” patient has been selected and the
Test Eye is in front of the instrument.
3) Focus the Test Eye (surface!) in overview mode, so that
the grainy structure appears in focus.
4) Increase the illumination with R3 on the Digital IOL
PCB (see Fig. 4 – 32) until the image seems to be too
bright (white areas are visible at the Test Eye’s
surface).
5) Now reduce the illumination until the surface of the
Test Eye is well illuminated and the image is without
glare (no white areas).
Fig. 4 – 32: Potentiometer for adjust-
Note: ment of Field and KER
If it is impossible to increase/decrease the illumination
surrounding field illumination in a way to get
a well illuminated Test Eye surface, the camera
sensitivity voltage can be increased/decreased
slightly within the tolerance range.
4.2.8 Keratometer LED illumination

Preconditions:
• Frame grabber settings according the
defaults – see 4.1.3.
• CCD camera sensitivity adjusted according
the specs (and according the camera
generation).
• Aperture alignment OK – see 4.2.12.
Procedure:
1) Remove the six hex socket screws (2.5 mm
hex key) from the left cover only and
remove the cover.
2) Switch on the instrument, choose “Check, Fig. 4 – 33: Calibration setting
Device” patient and select Dual mode
press the <K> key until the KER mode is reached.
3) Position the Test Eye in front of the instrument and focus the spots, so that also the halo ring will
be visible.
Note:
It is of vital importance, that no external ambient light strikes the instrument or Test Eye
while adjusting the illumination.

4) Use potentiometer R40 on the Digital IOL PCB (see Fig. 4 –

32) to adjust the brightness of the Keratometer spots in such
a way that they appear without glare - with a bright center
and a clearly visible, but weaker halo ring.
5) Enter Service Mode, KER-Tab (see Fig. 4 – 33) and uncheck
the box for “adjustment aid calibrated” – see 4.1
6) After closing the “Program Setting” dialog with “Save” and
change to the Dual mode. You will be prompted to calibrate
the Keratometer aid.
7) Position the measure-head so that the spots appear blurry.
Ensure that the horizontal and vertical position is OK – the six
spots must be visible and appear equal in the cross-hair.
8) Focus the spots by moving the joystick in the direction where
the image becomes sharper. Move further in the same
direction until the spots appear blurry again before pressing
the joystick-button.
9) Now you will be prompted to repeat the process once again
for comparison. Please do so.
10) If the calibration process was successful, a message to this
effect will be displayed.
11) If a message appears, stating that variance between the
calibration values of the two calibrations was too wide, the
process (starting at item 8) must be repeated. Fig. 4 – 34: KER-aid calibration
12) After the calibration process, a prompt shows the spot size of
the Keratometer-LED’s in focus. The value must lie in a range of 50 – 55. If the value is in range
then confirm and calibration procedure would be successful
13) Use R 40 potentiometer to adjust the brightness of the Keratometer spots and repeat the
procedure, starting with item 6 until the spot size lies within 50-55.
4.2.9 Interferometer-motor
Special Tools:
Thermometer (min. range 10°C - 35°C (50°F – 95°F) /
accuracy ± 0,5°C / resolution 0,2°C).
Recommended thermometer: TESTO „testo 608-H1“ –
See 5.3 (Toollist).
Procedure:
1) Remove the six hex socket screws (2.5 mm hex key) from
the left cover only and remove the cover.
2) Enter Service-Mode and run Speed-Test
(System – Tab). Run motor about 10 times for
„warm up“ and stabilisation of sledge speed – use Æ
Fig. 4 – 35: Speed adjustment

3) Measure the surrounding temperature and determine the corresponding sledge speed which
must be adjusted – see diagram below (Fig. 4 – 36).
4) Enter Service-Mode and run Speed-Test (System – Tab)
5) If not already present, change to “Speed-View“, by pressing the “Speed” button. use Æ
Adjust first the determined sledge speed in forward direction (up) using potentiometer R64 on
the Digital IOL PCB (see Fig. 4 – 35). Adjusting tolerance is ± 0,2 mm/s.
6) Ensure that the displayed speed is reached after 80 ms (first dotted vertical line – black).
74,0
73,0
sledge speed [mm/s]
72,0
71,6
71,0
70,0
69,0
68,0
11°C (51,8°F)
12°C (53,6°F)
13°C (55,4°F)
14°C (57,2°F)
16°C (60,8°F)
17°C (62,6°F)
18°C (64,4°F)
19°C (66,2°F)
21°C (69,8°F)
22°C (71,6°F)
23°C (73,4°F)
24°C (75,2°F)
26°C (78,8°F)
27°C (80,6°F)
28°C (82,4°F)
29°C (84,2°F)
31°C (87,8°F)
32°C (89,6°F)
33°C (91,4°F)
34°C (93,2°F)
10°C (50°F)
15°C (59°F)
20°C (68°F)
25°C (77°F)
30°C (86°F)
35°C (95°F)
temperature [ °C (°F) ]
Fig. 4 – 36: Temperature graph with example
Note:
If the determined slide speed can’t be
reached after 80ms, the present motor
might be hard-steering. In that case the
motor must be exchanged! If the
problem still persists, the IOLMaster
must be sent for in-house repair!
7) Change to “Oscillation-View”, by pressing the

Osillation button (see Fig. 4 – 38). Check the
maximum and minimum value of the speed:
Max value < 81 mm/s
Min value > 61 mm/s
Following that, check the speed-oscillation of
the motor. If any peak is in the red zones, the Fig. 4 – 37: Speed graph
slide motor must be re-adjusted / re-
positioned. While doing the re-positioning,
also the motor gear can be manually turned
(90°…180°) before placing the motor back in
the rail. This may eliminate the peaks in the
red area.

Note:
If the motor cannot be adjusted so
that all peaks lie within the white
zone, the motor must be replaced!
If the problem still persists, the
entire measurement head must be
replaced, or the instrument must be
sent to a CZM repair center for in–
house repair.
8) If not already present, change back to

„Speed-View“, by pressing the “Speed”
button.
Afterwards use Æ
Adjust the determined sledge speed in Fig. 4 – 38: Speed oszillation

backward direction (down) using
potentiometer R77 on the Digital IOL
PCB (see Fig. 4 – 35). Adjusting
tolerance is again ± 0,2 mm/s.
9) Perform the same check as in item 7 described.
4.2.10 ALM Measurement range alignment

Preconditions:
Interferometer motor speed adjusted – see 4.2.9
Procedure:
1) Remove the six hex socket screws
(2.5 mm hex key) from the left cover
only and remove the cover.
2) Position the Test Eye in front of the
instrument (ALM sphere), choose
“Check, Device” patient and select
Dual mode press the <K> key until the
ALM mode is reached.
3) Mark an individual measurement (not

the composite measurement) from the
active column of measurements and
move the white spot manually over
the left end of the red graph using the Fig. 4 – 39: Measurement range (lower)
right mouse button.

4) Mark another individual measurement

(not the composite measurement)
from the active column of
measurements and move the white
spot manually over the right end of
the red graph using the right mouse
button.
Fig. 4 – 40: Measurement range (upper)

Note:
Do not use the left mouse button because the left button will automatically determine any
peak in the area of positioning the white spot. In that case you may not be at the end of the
measurement range!
Note:
Sometimes, if the white spot extends past the end of the range, instead a logical value (e.g.
13.92 mm), a dash “-“ which symbolizes an “error” or a high numeric value appears. In this
case the spot is out of the available range. Slightly move the spot (using the right mouse
button) in direction to the inside of the measurement range until an mm-value appears.
5) If needed, adjust the measurement range to

≤ 13 mm and ≥ 39 mm (lower than 13 mm and
greater than 39 mm). It is not needed to widen the
range much more than that. In the case of the lower
end (13 mm) can’t be reached, you have to adjust
the lower sensor (edge detector) of the
interferometer - you have to move it upwards.
Note:
After each adjustment of the sensor, at least
two new measurements must be taken before
verifying the range-values again.

checklist. +++
Fig. 4 – 41: Sensor alignments

4.2.11 Keratometer alignment

Preconditions:
Frame grabber settings according the defaults – see 4.1.3
CCD camera sensitivity adjusted according the specs (and according the camera generation).
Procedure:
2) Cover the optical path, to avoid any light
interference.
3) Switch on the instrument, choose the “Check,
Device” patient, select Dual mode and hit <K>
key until KER mode is reached.
4) Position the Test Eye is in front of the instrument
and focus the spots, so that also the halo rings
will be visible.
5) Loosen the three fixation-screws of the
Keratometer unit – see 3.1.7
6) Position the Keratometer is such a way, that the Fig. 4 – 42: Keratometer alignment
spots appear centred in their surrounding halo
rings. The two middle spots must also be parallel to and
bisected by the centre line of the crosshair.
7) Recalibrate, if necessary, the KER and ACD – see 4.4.3 and
4.4.2
checklist. +++
4.2.12 Aperture alignment

Preconditions:
Fig.4 -43: Bad Aperture alignment
Frame grabber settings according the defaults
with flares
– see 4.1.3
CCD camera sensitivity adjusted according the specs
(and according the camera generation).
Procedure:
2) Cover the optical path, to avoid any light interference.
patient, select Dual mode and hit <K> key until KER mode
is reached.
4) Position the Test Eye is in front of the instrument, choose
“Test-Eye” mode and focus the spots, so that the halo rings Fig. 4 – 44: Good Aperture
will also be visible. alignment
5) Loosen the two screws of the aperture-assembly.

6) Position the aperture in a way that no flare (see Fig. 4 – 43 and 4 - 44) is shown around the
Keratometer spots. The halo rings must be clearly visible around the spots.
4.2.13 Slit group alignment

Preconditions:
Frame grabber settings according the defaults
– see 4.1.3.
CCD camera sensitivity adjusted according the specs.
No CCD camera focus shift present – see 3.1.9 section
“Focus shift determination / compensation”.
Procedure:
3) Position the Test Eye (ACD Sphere) in front of the
instrument.
patient, select Dual mode and hit <K> key until KER mode
is reached.
5) Run PIO-Test (service-mode). Go to “Chanel 3” of the PIO-
Ports tab and switch on the slit group which needs to be
adjusted. Ensure that the slit image will be projected to
the black surface of the Test Eye (left from the ACD
sphere).
6) Focus the black surface of the Test eye by moving the

instruments head forward/backward.
Fig. 4 – 45: Slit group alignment
Note:
Please align only one slit group at
same time, otherwise the second
group as a reference get lost.
7) Now align the related slit group in a way,
that the projected slit becomes as thin as
possible. The position of the slit must be
in the middle of the crosshair. The inner
circle can be seen as the tolerance range
for the adjustment.
8) Double check both slit groups. The
projected slit images should virtually
“stay” in the same position while
switching between both slit groups. If
necessary also adjust the other slit group,
too. Fig. 4 – 46: Slit group adjustment

Note:
If one or both slit groups have been adjusted, a re-calibration of the ACD might be
necessary. – see 4.4.2
4.2.14 APD alignment

Æ The APD alignment must be performed in our in-house repair center.
4.2.15 Magnification changer alignment
Note:
There are three possible alignments of the magnification changer – the sensor, the flag and
the changer steps (software setting). The alignments, if necessary, should be done in order.
Overview:
Magnification optics
Direction of movement
towards sensor
Signal of sensor
Stepp cycle of 2-phase 011001100

stepper motor
001100110
Signal change of Adjusting and measurement position
sensor of magnification changer
Magnification Magnification
optics optics
Overview position Measurement position

Overview Overview
optics optics
Adjustable actuating flag Fixed actuating flag
Direction of movement Movement direction Adjustable

Fixed
towards sensor 290-300 steps actuating flag
actuating flag
Sensor Sensor
Fig. 4 – 47: Changer – schematic overview

Sensor
Note:
The Flag alignment primarily changes the measurement-position. The overview-position will
also be affected by this alignment and must be re-aligned afterwards.
The sensor must be adjusted according to the following criteria:

the position according the optical path (rough positioning) and
the position in relation to the changer motor phase (fine positioning)
Procedure:
2) Cover the optical path, to avoid any light
interference.
3) Position the Test Eye (ALM Sphere) in front
of the instrument.
4) Switch on the instrument, choose the
“Check, Device” patient, select Dual mode
and hit <K> key until ALM mode is
reached. Position the measurement head
according the sphere. Run PIO-Test
(service-mode). Go to “Chanel 2” of the
PIO-Ports tab and switch on the laser
(100%).
Caution:
Do not operate the laser diode at Fig. 4 – 48: Laser Reflections
"100% Power" for more than 5
minutes.
5) Change back to ALM mode (click outside the PIO-Test) and position the measurement head in a
way, that both, the bright laser spot (primary reflection) and the secondary reflection
(see Fig. 4 – 48) are over each other and fix the position of the measurement head.
Note:
If this position is not roughly aligned with the crosshair, this can be taken as prove that
the sensor of the magnification changer must be aligned.
6) Switch between measurement-position and overview-position back and forward. At the moment
check only the measurement position. If the position where both laser reflexes lie over each other
don’t match with the crosshair position, the sensor must be re-aligned.
7) Loosen the sensor (two screws) and change the position slightly. Depending if the crosshair stays
left or right from the laser spot, the sensor must be aligned to the left or right hand side.
Note:
Whatever will be done at the sensor, do not move the position of the measurement
head. It is of vital importance the measurement head keeps positioned as the laser
reflections stay over each other.

8) Switch again between measurement-position and overview-position back and forward to see the
effect of the alignment. Repeat the procedure as long as the crosshair will stay over the laser spot
in measuring mode (not overview-mode!).
9) Go to KER-Mode and bring back to

the PIO-Test (<Alt> + <Tab>) and
switch the laser back to
adjustment power. Change to the
Motor-tab and slide the window
to bottom of the screen, so that
you are able to see the KER spots
as well as the control of the
changer motor.
Fig. 4 – 49: Changer Steps
Note:
You are now in KER mode and should see the spots and the crosshair perfectly aligned.
If not, manually move the changer once again (click the checkbox next to “Changer”) to
overview- and back to measurement position. If necessary also re-position the head.
10) Click “Step +” several times (at least 8 times). The motor will move the optics (image) now to the
left hand side (out of the crosshair).
11) Click “Step –“ until the “End” position switches from 1 to 0 (indicates that the sensor has
detected the flag). Continue pressing “Step –“until the “phase” shows 00 and count the number
of motor-steps in between of the switch of the end-position and the 00 (The switch itself from 1
to 0 does not count).
12) The accepted range for this “switch-gap” is 2 or 3 steps. Any other number requires a fine
adjustment of the sensor position. Loosen the sensor again and slightly move it. Be carefully, the
necessary alignment requires a minor positioning only.
Note:
The fine adjustment may take some time and some attempts. Be accurate with this
alignment, because it will ensure the stable positioning of the measurement lens.
Remember: All measurements taken by the instrument are related to this positioning!
13) Use the manual control of the changer (PIO-Test / Motor tab) to switch between the
measurement-position and overview-position and back to see the effect of the sensor-alignment.
Always check the alignment according the laser spots before checking the fine-alignment
according the steps (switch-gap).
14) If the sensor is successfully aligned, finally tighten the screws. The sensor doesn’t need to be
aligned for the overview position of the magnification changer.

Flag
Note:
The Flag alignment will only change the overview-position. The measurement position will
not affected by this alignment.
Procedure:
3) Position the Test Eye (ALM Sphere) in front of the instrument.
until ALM mode is reached. Position the measurement head according the sphere. Run PIO-Test
(service-mode). – see 4.1
Change to the Motor-tab and slide the window to bottom of the screen, so that you are able to
see the KER spots as well as the control of the changer motor. See Fig. 4 - 49.
Note:
You are now in KER mode and should see the spots and the crosshair perfectly aligned.
If not, manually move the changer once again (click the checkbox next to changer) to
overview and back to measurement position. If necessary also re-position the
instruments head.
5) Manually move the changer now (click the checkbox next to “Changer”) to the overview-position.
Note:
Depending upon the step-information (setting in the “Steps” window), the position of
the crosshair according the image might be correct or not. Due to this “offset” will be
adjusted later, it’s not necessary to be correct for the flag-alignment. Anyhow, do not
move the position of the instruments head. It is of vital importance the instruments head
keeps positioned according the previously aligned measurement position.
6) Use “Step +“/ “Step –“to manual position the crosshair according the image.
7) If in this position the “End” position indicates 1, the flag must be roughly adjusted first. Loosen
the screws and move the flag to the left. If the “end position” indicates 0, skip to section 9.
8) Move the changer manually to the measurement-position and back to overview to see the effect
of the alignment. Use again “Step +“/ “Step –“to manual position the crosshair according the
image. If still the “end position” shows 1, the flag must be adjusted again.
9) Now click “Step –” several times (at least 8 times). The motor will move the optics (image) now to
the right hand side (out of the crosshair). The “end position” should switch from 0 to 1
somewhere in between.
10) Now, click “Step +“as long as the “end position” switches from 1 to 0 (indicates that the sensor
has detected the [adjustable] flag). Continue pressing “Step +“until the crosshair matches with
the image and count the number of motor-steps in between of the switch of the end-position
and the position when the crosshair matches (The switch itself from 1 to 0 does not count).
11) The accepted range for this “switch-gap” is 2 or 3 steps. Any other number requires a fine
adjustment of the flag position. Loosen the flag and slightly move it. Be carefully, the necessary
alignment requires a minor positioning only.

Note:
The fine adjustment may take some time and some attempts. Be accurate with this
alignment, because it will ensure the stable positioning of the overview lens.
Changer Steps
Note:
The changer steps will ensure a good overview-position only in combination with a well
aligned sensor and flag. It is vital to check (or if necessary align) the sensor and flag before
setting the changer steps.
Procedure:
1) Position the Test Eye (ALM Sphere) is in front of the instrument.
until ALM mode is reached. Position the measurement head according the sphere. Run PIO-Test
(service-mode). – see 4.1
Change to the Motor-tab and slide the window to bottom of the screen, so that you are able to
see the KER spots as well as the control of the changer motor. See Fig. 4 - 49
Note:
You are now in KER mode and should see the spots and the crosshair perfectly aligned. If
not, manually move the changer once again (click the checkbox next to changer) to
overview and back to measurement position. If necessary also re-position the instruments
head.
3) Manually move the changer now (click the checkbox next to “Changer”) to the overview-position.
Listen to the sound of the changer motor.
Note:
If the motor stops in between very shortly but continues straight away in direction (or
exactly) to the overview-position, the number of steps is too less. Most of the
instruments have their setting around the 295. It is recommended to set this as a default,
before continuing with the adjustment.
4) If, in overview, with this default the crosshair stands too far right of the image, the number of
steps must be increased. If it stands too far left of the image, the number of steps must be
decreased.
Note:
Setting (changing) of the changer steps is only possible in overview-mode. The Set button
won’t work in measurement mode.

4.3 Adjustments / Alignments of the computer
4.3.1 Re-imaging
Re-imaging options
The service USB flash drive menu provides the following options:
1) “Recover Windows XP on system partition from USB-Stick”
Note:
This option will delete all data on the C:\ partition. Customized data, such as printer
drivers, regional settings, computer name, network settings and installed software
options will be lost after the re-imaging.
2) “Recover Windows XP including all partitions from USB-Stick”

Note:
This option will delete all data on the C:\ and D:\ partition. Customized data, such as
printer drivers, regional settings, computer name, network settings and installed
software options will be lost after the re-imaging.
Furthermore all lens, user and patient data will be lost as well as the IOLMaster program
settings, such as refractive index, clinic name, language, export settings and so on.
Please be prepared for redoing all customized data (C:\ partition) after the re-imaging
process.
Lens and user data should be available from the customer’s backup
If not, these data can be backed up before the re-imaging (as long as the HDD and the
related database are not corrupt).
Patient data (visits) can NOT be restored after re-imaging.
3) “Recover system backup from local drive”

Note:
With this option the C:\ partition will be restored from an image normally existing at the
D:\ partition (D:\IOLMSYS.GHO). All data on the C:\ partition will be replaced by this from
the image file. Customized data, such as printer drivers, regional settings, computer
name, network settings and installed software options will be restored as at the time as
the image was created.
Please be prepared for redoing some customized data if they were not correctly restored
(in case, they have not been included once in the image-backup).
4) “Create system backup onto local drive”

Note:
By choosing this option, the C:\ partition will be backed up into an image file at the D:\
partition (D:\IOLMSYS.GHO). This backup should always been made after changes into
the C:\ partition (system) such as printer drivers, regional settings, computer name,
network settings, installed software options and so on.

Re-imaging procedure
Note:
Before performing the HDD re-imaging, use the following checklist to ensure the
completion after the re-imaging.
Printer drivers Customer property – only approved printers are

(Option 1, 2, maybe also 3) allowed to be installed.
Software option installation media Customer property
(Option 1, 2, maybe also 3) (Option N, Option T)
Backup of lens and user data Customers backup USB flash drive
(Option 2)
Program setting information According customers requests
(Option 2)
1) Switch off the instrument and switch on again while pressing F2 alternately (do NOT keep
pressing) until the BIOS program is started.
2) Enter the BIOS password and change the boot-sequence for “USB HDD” as first priority. Connect
the right service USB flash drive, save settings and quit BIOS (F10).
3) The instrument automatically reboots now
from the service USB flash drive. Please
make your selection according the needs.
While imaging an empty HDD, “Option
2” must be chosen.
4) If option 2 has been chosen, a prompt will

appear, asking for the right partition sizes.
Check carefully that the full space of the
HDD will be used depending upon the size.
5) HDD will be re-imaged now. When finished, Fig. 4 – 50: Imaging menu
please disconnect the USB flash drive and
reboot. If the re-imaging has been made
from the well-kept local system-backup
(Option 3) the following steps might not be
necessary. Please continue with item 9.
Fig. 4 - 51 Imaging process

Settings after re-imaging
1) Set “Date & Time” as well as “Time Zone” according to

the customers needs.
Æ “Settings”
Æ “Date/Time” “Setup” button
Fig. 4 – 52: Date and Time
2) Set regional settings, such as language and keyboard

according to the customer and type of the keyboard used
with the instrument.
Æ “Settings“
Æ “Regional Settings” “Change” button
Æ “Languages” tab
Æ “Details”
Fig. 4 – 53: Input language
3) Re-install all options (N / T) which are the customer’s

property for the related instrument. The option USB flash
drive should be provided by the customer.
Æ “Settings“
Æ “Program” tab “Install options” button
Follow the instructions on the screen. The installed options

are displayed after installation (at the system information
page).
Fig. 4 - 54: Options
4) Append the serial number to the existing computer name “iolm”.

Æ “Settings“
Æ “Service“ (password required)
Æ “System“ tab
Æ “Control Panel“
Æ “System“
Æ “Computer Name“ tab
Æ “Change“
Æ Format “IOLM+Serial-Number“ (e.g. IOLM987654)
Æ “OK“
Fig. 4 – 55: Computer name

5) Re-install the printer. Use only printer according the approved specifications! Unapproved printers
are not supported by Carl Zeiss Meditec and may lead into serious problems using the instrument.
Æ “Settings“
Æ “Printer setup” “Open” button
Note:
See user manual for detailed installation of network-printers.
6) Restore lens and user data (Option 2 only)

Æ “Settings“
Æ “IOL” tab “Lens manager” button
Æ Administrator logon required
Æ “Restore”
Follow the instructions on the screen.
Fig. 4 – 56: Restore data
7) Program settings (Option 2 only).

Configure the application settings
according the customers needs.
Æ “Settings“
Customize the settings of “Program”,

“Measurement”, “IOL”, “Export” and
“Network” tabs as necessary.
8) Create / update local backup-image.

Reboot the instrument with the service
USB flash drive. The menu shown in
Fig. 4 – 50 will appear again. Select
option 4 for creating a new image from Fig. 4 – 57: Program settings
the C:\ partition. This image will be saved
at the D:\ partition (D:\IOLMSYS.GHO)
9) IMPORTANT: After the image has been successfully created, please enter the BIOS again to
change back the boot sequence. Restart the instrument while pressing F2 alternately (do NOT
keep pressing) until the BIOS program is started. Enter the password and change boot-sequence
for “Hard Drive” as first priority. Save settings and quit BIOS (F10).
10) Remove the service USB flash drive.

4.3.2 HDD Structure (Databases and Logfiles)

IOLMaster :
Patient Database: D:\DATA\CZM_BaseDB.MDB

Patient visits D:\DATA\ *.iol
User and lens Database D:\DATA\ IolmXP.MDB
Keratometer logfile D:\IOLMaster\Keratometer.log
ALM logfile D:\IOLMaster\Alm.log
Error message logfile D:\IOLMaster\czgif.log
4.3.3 Database Exchange

Procedure:
1) Enter service mode / system-tab and run Windows® Explorer.
2) Browse to the D:\ partition.
3) Copy the whole DATA folder to a media (USB flash drive, USB HDD).
4) Now, enter service mode / system-tab and run Windows® Explorer of that instrument where the
copied data folder should be replaced.
5) Rename the existing DATA folder (“D:\” partition) of the related instrument to DATAOLD.
Note:
Without renaming the existing DATA folder, the paste of the backed up DATA folder
won’t work. This is because opened files can’t be replaced while they are open.
6) Now copy the backed up DATA folder to the “D:\” partition of the instrument.
7) Reboot the instrument and check the patient data, the user data and lens data.
8) If the exchange was successfully, the DATAOLD folder can be deleted.
4.3.4 Deleting of corrupted Databases
1) Enter service mode / system-tab and run Windows® Explorer – see 4.1
2) Browse to the D:\Tools folder and run “taskmgr”.
3) End the IOLMaster task.
4) Browse back to the D:\Data folder and delete the related database (CZM_BaseDB.MDB and/or
IolmXP.MDB).
Note:
All data will be finally lost if deleting a database. The automatically recreated database
will be empty.
5) Also delete the related database (CZM_BaseDB.MDB and/or IolmXP.MDB) in the D:\Data\Save
folder.
6) After rebooting the instrument, the deleted database will be automatically re-created (empty!)

4.3.5 Deleting the administrator-password

Procedure:
1) Enter Service mode (system tab). Click “Erase Data” and check the “administrator password”
checkbox (see 4.1.6). Confirm with OK.
4.3.6 Update the Software

Procedure:
1) Switch on the instrument.
2) Open the settings menu.
3) Connect the USB flash drive
containing the adequate update
software
4) Click on the “Update” button and
follow the instruction on the screen
– See Fig. 4 - 58.
+++ Perform a function test in

accordance with the checklist. +++
Fig. 4 – 58: Software Update
4.3.7 Power supply Voltages

Procedure:
5) Open the computer base – See 3.2.1
6) Measure the voltage output at the GND
recommended points for the power
supply – See Fig. 4 - 58.
7) The output voltage range must be
DC (+12 ± 0.1) V.
8) Adjust the voltage with a long and
appropriate screw driver at the
Vadj
related potentiometer Vadj
– See Fig. 4 - 59. +12V
Caution:
Be careful with the screw driver
and do not damage parts close-
by the pot. There is no high
voltage within this region, but Fig. 4 – 59: Power supply IOLMaster
there is still the risk of electric
shock.
Note:
It is recommended to check the supply voltage at the Digital IOL board, too. This will ensure
a proper functionality of the measurement head. See 4.2.2 for details.
4.4 Calibration
Note:
No other changes as described are permitted to be performed. Changes of other values may
lead into wrong measurements.
4.4.1 ALM calibration

Procedure:
Note:
The re-calibration must be done only if the readings of the ALM are out of the tolerance
range (± 0.05 mm) of the test-eyes imprinted value.
1) Install Test Eye (ALM sphere).
2) Take some ALM measurements.
3) Enter Service mode (calibration password), ALM tab – see 4.1
4) Run the calibration spread-sheet at an external PC (Microsoft® Excel required) and perform the re-
calibration as Fig. 4 - 60 shows.
Fig. 4 – 60: ALM calibration

5) After determining the new Origin Offset, enter it as the Origin Offset value on the ALM tab. The
new ALM calibration Origin Offset value will be saved in the EEPROM and iol.ini-file by clicking
OK to leaving the service-mode.
6) Verify the calibration by measuring the test-eye again (ALM measurement).
Note:
A new patient (visit) must be created to take new readings. If the same patient (as with
the old calibration values) would be used, the average reading or composite signal would
not give the correct output according the new calibration values.
Note:
If the deviation between the Test Eye value and the measurement result was quite big,
the calibration process (Excel calculation) must be repeated several times.
4.4.2 ACD calibration

Preconditions:
Clean Test eye sphere without scratches.
Optical path of ACD clean.
Frame grabber settings OK (see 4.1.3).
Ensure that no ambient light strikes the test eye or enters the exit lens of the IOLMaster head.
Well adjusted slit modules (see 4.2.13).
CCD camera sensitivity voltage well adjusted (see 4.2.6).
Procedure:
1) Install Test Eye (ACD sphere).
2) Take ACD measurements (with
“Check, Device” patient).
3) Enter Service mode (calibration
password), ACD tab - see 4.1
4) Run the calibration spread-sheet at an
external PC (Microsoft® Excel required).
Note:
The individual conversion
factors for right and left side
are always viewed from the Fig. 4 – 61: ACD calibration
patient and not from the user.
Do not mix the values up.
5) Enter the values as requested:
Test Eye Value is the value of the test eye which is printed on the test eye label as VKT
Measurement is the value that the instrument reports for the measured ACD.
Conversion Old is taken from the Service Menu ACD tab (before calibration).
Conversion New is the value to correct the ACD calibration.

6) Enter the calculated conversion factor into the conversion section of the ACD tab.
7) Verify the calibration by taking new measurements. If necessary repeat the calibration process
(Excel calculation).
4.4.3 Keratometer calibration

Preconditions:
Clean Test eye sphere without scratches.
Optical path of KER clean.
Frame grabber settings OK (see 4.1.3).
Well adjusted Keratometer assembly (see 4.2.11).
Well adjusted Aperture assembly (see 4.2.11).
Keratometer LEDs illumination well adjusted (see 4.2.8).
Procedure:
1) Enter Service mode (calibration
password), KER tab – see 4.1
2) Enter the default values in the
conversion section and the section for
the factors (0°, 60°, and 120°). They are
0.035 / 1 / 1 / 1 (see Fig. 4 – 62)
3) Save the values by leaving the service
mode with “OK”
4) Install Test Eye (KER sphere).
5) Take KER measurements.
6) Enter the service mode again, run
Microsoft® Explorer (System-Tab) Fig. 4 – 62: Keratometer calibration
– see 4.1
7) Browse to the IOLMaster folder.

8) Open “Keratometer.log” and scroll down
to the last block of the log file.
9) Run the calibration spread-sheet at an
external PC (Microsoft® Excel required).
10) Enter 5 values each for Kappa 1 / 2 / 3
(from the log file) into the calibration
spread-sheet fields highlighted in gray.
11) Enter now the two average values for
radius R1 and R2 (from the log file) into
the calibration spread-sheet fields
highlighted also in gray.
Fig. 4 – 63: Keratometer calibration spread-sheet

12) Enter the imprinted radius value from the Test Eye as the “Radius Test Eye” in the calibration
spread-sheet.
13) Open service mode, KER tab and replace the default values with those calculated from the
calibration spread-sheet (highlighted in green).
14) Verify the calibration by taking new measurements. If necessary repeat the calibration process
(Excel calculation).
4.4.4 WTW calibration

Preconditions:
White-to-white measurement activated (“Settings” “Measurement” tab “Activate WTW”
checkbox)
Clean Test eye sphere without scratches, WTW calibration scale attached.
Optical path of WTW clean
Frame grabber settings OK (see 4.1.3)
Surrounding field illumination well adjusted (see 4.2.7).
Procedure:
1) Enter Service mode (calibration password),
WTW tab.
2) Uncheck the “calibrated” checkbox.
3) Install Test Eye (WTW scale must face to the
instrument).
4) Save setting by leaving the service mode with
“OK”.
5) Chose WTW – the calibration prompt appears.
6) Position the head in a way to see the full
calibration scale in the live image. Focus the Fig. 4 – 64: WTW calibration
scale and press joystick button.
7) Repeat the focusing as prompted once more and press joystick button again.
Note:
If the calibration has been accepted, the “calibration” checkbox is automatically checked
from the system. This procedure must not be made manually.
4.4.5 Spot size calibration

Æ See 4.2.8 Keratometer LED illumination

Section 5 – Troubleshooting
5.1 Troubleshooting Image ..................................................................................................3

5.1.1 General image troubleshooting ....................................................................................... 3
5.1.2 Detailed troubleshooting I (KER – image) ......................................................................... 4
5.1.3 Detailed troubleshooting II (ACD – image) ....................................................................... 5
5.1.4 Detailed troubleshooting III (WTW – image)..................................................................... 6
5.2 Error messages...............................................................................................................7

5.2.1 Error messages during powering up ................................................................................ 7
5.2.2 Error messages during operation ................................................................................... 11
5.2.3 Typical error messages and causes therefore ................................................................. 13
5.3 Tool list IOLMaster .......................................................................................................14

Troubleshooting IOLMaster
Notes:

IOLMaster Troubleshooting
5.1 Troubleshooting Image
5.1.1 General image troubleshooting
Preconditions:
- Instrument switched on
- Boot procedure complete successfully
- No error messages
- Test Eye installed and “Test Eye“ Mode
active or “Check,Device“ patient choosen
OK
Control cable maybe improperly

connected.
Is Patient Manager visible? No -
A general troubleshoot for the
computerbase would be neccessary.
Yes
Check the connections of the related

Is the live camera image in cables. If necessary, a slightly warm
No
Overview mode present? up of the camera may help.
(See 3.1.8)
Yes
Are the frame-grabber Frame grabber settings must be

settings according the No adjusted.
defaults? (See 4.1.3)
Yes
Is the CCD camera sensitivity

Adjust the sensitivity voltage.
voltage according the defaults No
(See 4.2.6)
(2.9 V DC)?
Yes
Is the surrounding field

illumination well adjusted? Adjust the brightness of the
(“Test Eye“ Mode No surrounding field illumination LEDs.
active or “Check,Device“ patient (See 4.2.7)
choosen)
Yes
Are all optical components Clean the optics.

No
clean and free of dust? (See 4.2.1)
Yes
Are there signs of a “worn Replace the camera.

Yes
out“ CCD camera? (See 3.1.8)
No
Instrument head exchange or

Coating of prism 26 OK? No in-house repair necessary
(prism 26 must be replaced)
Yes
Continue with detailed Continue with detailed Continue with detailed

troubleshoot of troubleshoot of troubleshoot of
KER image ACD image WZW image

5.1.2 Detailed troubleshooting I (KER – image)

Detailed
troubleshoot of
KER image
Are ambient lights too Avoid direct or indirect light

Yes
bright? interference. Dim room lights.
No
Replace Keratometer assembly.

Are all KER LEDs working? No
(See 3.1.6)
Yes
Are KER LEDs intensity Adjustment of Keratometer LEDs

No
(spot size) adjusted? intensity. (See 4.2.8)
Yes
Does the aperture move in

and out of position Adjustment of the aperture.
No
correctly? (See 4.2.12)
Yes
Instrument head exchange or

Coating of prism 26 OK? No in-house repair necessary
(prism 26 must be replaced)
Yes
Further troubleshoot by
the next Carl Zeiss Meditec
in-house repair center.

5.1.3 Detailed troubleshooting II (ACD – image)

5.1.4 Detailed troubleshooting III (WTW – image)

5.2 Error messages
5.2.1 Error messages during powering up

Error message
Possible Causes Error Correction
(plain text)
Changer: coupler The signal of the changer light
always on. barrier always shows "0" (on).
- Defective light barrier. - Change light barrier, see 3.1.15
- Stepper motor does not run - Change Digital IOL PCB or stepper motor
defective motor or Digital IOL
PCB. - Change Digital IOL PCB, see 3.1.10
- Defective Digital IOL PCB. - Change motherboard MED-COM,
- Defective motherboard see 3.2.7
MED-COM. - Repair or change control cable,
- Defective control cable see 3.1.4
connection.
Changer: coupler The signal of the changer light
not found. barrier always shows "1" (off).
- Defective light barrier or - Change light barrier, repair connection,
connection interrupted. see 3.1.15
- Stepper motor does not run - Change Digital IOL PCB or stepper motor
defective motor or Digital IOL
PCB. - Change Digital IOL PCB, see 3.1.10
- Defective Digital IOL PCB. - Repair or change control cable,
- Defective control cable see 3.1.4
connection. - Change motherboard MED-COM,
- Defective motherboard see 3.2.7.
MED-COM.
Changer: - Faulty alignment of changer. - Align changer, see 4.2.15
step error in forward - Defective stepper motor. - Change stepper motor, see 3.1.14
direction - Stiff motion of changer. - Repair changer, see 3.1.15
Changer: - Faulty alignment of changer. - Align changer, see 4.2.15
step error in - Defective stepper motor. - Change stepper motor, see 3.1.14
backward direction - Stiff motion of changer. - Repair changer, see 3.1.15
Aperture: coupler The signal of the aperture light
always on. barrier always shows "0" (on).
- Defective light barrier. - Change light barrier, see 3.1.15
- Stepper motor does not run - Change Digital IOL PCB or stepper
defective motor or Digital IOL motor.
PCB.
- Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
- Defective motherboard - Change motherboard MED-COM,
MED-COM. see 3.2.7.
- Defective control cable - Repair or change control cable,
connection. see3.1.4
Aperture: step error - Defective stepper motor. - Change stepper motor, see 3.1.12
- Stiff motion of aperture. - Repair aperture, see 3.1.12

Error message
(plain text)
Aperture: coupler The signal of the aperture light
not found. barrier always is "1" (off).
- Defective light barrier or - Change light barrier or repair
connection interrupted. connection, see 3.1.13
- Stepper motor does not run - Change Digital IOL PCB or stepper
defective motor or Digital IOL motor.
PCB.
connection. see 3.1.4
MED-COM. see 3.2.7.
Slider: coupler does The signal of the lower light barrier
not switch. on the prism slider always is "1"
(off).
No AL measurement - Defective light barrier or - Change light barrier or repair
possible, prism slider connection interrupted. connection, see 3.1.17
does not move - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
Interferometer does not run up.

- Defective motor or connection. - Change motor, repair connection,
see 3.1.16
Slider: bottom The signal of the lower light barrier
coupler not found. always is "1".
- Defective light barrier. - Change lower light barrier (right) ,
see 3.1.17
Slider: upper coupler The signal of the upper light barrier
not found. always is "1".
- Defective light barrier. - Change upper light barrier (left) ,
see 3.1.17
LIE4: Motor of prism slider does not run.
no zero pulse - Defective motor or connection. - Change interferometer motor, see 3.1.16
backward - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
Motor of prism slider runs.

- Defective encoder or - Change measuring head or repair
connection. connection.
- Defective motherboard MED- - Change motherboard MED-COM,
COM. see 3.2.7.

Error message
(plain text)
LIE4: - Incorrect motor speed. - Adjust speed, see 4.2.9
measurement length - Defective interferometer. - Change measuring head, see 3.1.3
backward too short - Stiff motion of prism - Change measuring head or change
slider/motor interferometer motor
- Upper or lower light barrier out - Move light barrier concerned as far
of alignment. upward or downward as possible,
increasing the path for the slider as far
as possible.
LIE4: Motor of prism slider does not run.
no zero pulse - Defective motor or connection. - Change motor, see 3.1.16
forward - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
Motor of prism slider runs.

- Defective encoder or - Change measuring head or repair
connection. connection.
MED-COM. see 3.2.7.
LIE4: - Defective interferometer. - Change measuring head, see 3.1.3
measurement length - Stiff motion of prism - Change measuring head or change
forward too short slider/motor interferometer motor.
- Incorrect motor speed. - Adjust speed, see 4.2.9
- Upper or lower light barrier out - Move light barrier concerned as far
of alignment. upward or downward as possible,
increasing the path for the slider as far
as possible.
Laser: adjustment - Faulty adjustment of laser - Adjust laser power, see 4.2.3
power too low. power
- Defective reflecting diode. - Change measuring head, see 3.1.3
- Incorrect adjustment of laser - Adjust laser monitoring, see 4.2.5
monitoring
- Defective laser diode. - Change measuring head, see 3.1.3
Laser: - Faulty adjustment of laser - Adjust laser power, see 4.2.3
adjustment power power
too high. - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
monitoring
100% power too power
low. - Defective reflecting diode. - Change measuring head, see 3.1.3
monitoring

Error message
(plain text)
100% power too power
high. - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
monitoring
No laser switch off. - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
- Defective APD PCB. - Change head or send instrument to next
in-house repair to change the APD PCB.
+ 12 V too low - Defective power supply unit. - Change power supply unit, see 3.2.4
MED-COM. see 3.2.7.
+ 12 V too high - Defective power supply unit. - Change power supply unit, see 3.2.4
- Defective measuring head/PC - Repair connection.
connection
+ 5 V too low. - Defective APD PCB. - Change head or send instrument to next
+ 5 V too high in-house repair to change the APD PCB.
- 5 V too low. - Defective motherboard - Change motherboard MED-COM,
- 5 V too high. MED-COM. see 3.2.7.
- 12 V too low. - Defective measuring head/PC - Repair connection.
- 12 V too high. connection
- Defective power supply unit. - Change power supply unit, see 3.2.4
+12V: too low - Defective APD PCB. - Change head or send instrument to next
+5V: too low in-house repair to change the APD PCB.
-5V: too high - Defective motherboard - Change motherboard MED-COM,
-12V: too high MED-COM. see 3.2.7.
- Defective measuring head/PC - Check all connections
connection
Power limit reached. Laser power too high
Please call service. - Incorrect adjustment of laser - Perform adjustment.
power
- Defective laser diode. - Change measuring head
- Incorrect adjustment of laser - Adjusting laser monitoring
monitoring
Changer: step error - Defective contol cable - Repair or change control cable,
in forward direction - Defective control cable see 3.1.4
+12 V: too low connector - Change motherboard MED-COM,
+ 5 V: too low - Defective motherboard see 3.2.7
- 5 V too high. MED-COM - Change motherboard MED-COM,
- 12 V too high. see 3.2.7

5.2.2 Error messages during operation

Error message
(plain text)
ERR: Image recording could not be
no image possible started
- Defective motherboard MED- - Change motherboard MED-COM,
COM (frame grabber). see 3.2.7.
- Problems in IOL Master - Perform IOL Master Recovery/Re-imaging.
Software.
ERR: Laser power too high
0x%x laser - Incorrectly set laser power of - Set laser power
adjustment power 40 μW
too high. - Incorrect adjustment of laser - Set laser monitoring
monitoring
- Defective APD PCB. - Change head or send instrument to next in-
house repair to exchange the APD PCB.
ERR: Laser power too low.
0x%x laser - Incorrectly set laser power of - Set laser power
adjustment power 40 μW.
too low. - Incorrect adjustment of laser - Set laser monitoring
monitoring
ERR: Laser power too high during
0x%x laser measurement.
adjustment power - Incorrectly set laser power of - Set laser power
too high, 400 μW.
measurement - Incorrect adjustment of laser - Set laser monitoring
interrupted. monitoring
Defective laser diode.
- - Change measuring head, see 3.1.3
ERR: Laser power too low during
0x%x laser measurement.
measurement power - Incorrectly set laser power of - Set laser power
too low. 400 μW.
- Incorrect adjustment of laser - Set laser monitoring
monitoring

Error message
(plain text)
ERR: Laser power much too high
Power limit reached. (end of AD conversion range
Please call service. reached)
0x00000xxx , no Zero pulse of LIE4 path-
zero pulse measuring encoder is missing.
- Defective path-measuring - Change measuring head, see 3.1.3
encoder.
(xxx stands for the - Defective Digital IOL PCB. - Change Digital IOL PCB, see 3.1.10
relevant error code) - Connection in control cable - Repair or change control cable, see 3.1.4
interrupted.
- Defective motherboard MED- - Change motherboard MED-COM, see 3.2.7
COM.
0x00000180 // images could not be grabbed
0x00000181 // No zero pulse during AL measurement detected
0x00000182 // Data-file could not be read
0x00000183 // Incorrect distance between zero-pulses

5.2.3 Typical error messages and causes therefore

Error message
(plain text)
changer: step error in forward - Incorrect Control-cable - Check the control cable
direction (connection!) connection
+12V: too low - Defect motherboard - Change motherboard MED-COM
+5V: too low MED-COM
-5V: too high
-12V: too high
additional "krrrrrrr" sound
changer: optocoupler not found
from the changer
changer: step error in forward
- changer-sensor defect / - Check connection or change
direction
not well plugged sensor, see 3.1.15
without "krrrrrr" sound
changer: optocoupler always on
from the changer
changer: step error in forward
- changer-motor defect / - Check connection or change the
direction
not well plugged changer motor, see 3.1.14
- sensor aperture defect / - Check connection or change
not well plugged sensor, see 3.1.13
aperture: optocoupler not found
- motor aperture defect / - Check connection or change
not well plugged aperture module, see 3.1.12
- lower sensor - Change sensor or repair
Interferometer defect / connection, see 3.1.17
sledge: optocoupler don't switch not well plugged
- motor Interferometer - Change motor, repair
defect / not well plugged connection, see 3.1.16
System error! No measurement AL measurement possible –
possible. but no result
laser: adjustment power too low - APD defect / not well - Check connection
laser: 100% power too low plugged - Change head or send instrument
+12V: too low to next in-house repair to
+5V: too low exchange the APD PCB.
-5V: too high
-12V: too high
LIE4: no zero pulse backward AL measurement shows
laser: adjustment power too low "ERR: 0x181, no zero pulse.
laser: 100% power too low : 0"
+12V: too low - motherboard MED-COM - Change the motherboard MED-
+5V: too low defect COM
-5V: too low
-12V: too low
Difference during deter-
mination of the increments
(Interferometer-scale).
ERR: 0x183, measurement system
"99" is the offset as a nu-
: 99
meric value.
- damaged scale or scale - Change head or send instrument
reader to next in-house repair.
AL-graph looks like a sine wave or - defective laser diode - Change head or send instrument
otherwise abnormal to next in-house repair.
Laser-Power (400 μW) unstable or - defective laser diode - Change head or send instrument
unable to adjust to next in-house repair.

5.3 Tool list IOLMaster
Tool Designation Order Number Use of Tool
Fieldmaster power meter Indicating device of

with power adapter laser power
115V 0115-811
230V 0115-810
Detector head LM 2 0113-503 Sensor of metering

laser power
Measuring Adapter for 1094-546 To use with the LM2

LM2 detector head for exact
positioning.
Ophthalmometer 302086-0000-000 Holder for detector

Headrest Clamp head on head rest
Ophir NOVA power 320866-0209-022 Indicating device of

meter laser power

Tool Designation Order Number Use of Tool
Ophir power head On request Sensor of metering of

PD 300 – 3W laser power
Hygrometer 0492-815 Speed adjustment

TESTO 608-H1
Service USB flash drive 1778-631 Re-imaging the HDD of

the IOLMaster
Alignment device for 1676-641 CCD camera alignment

IOLMaster
Laser short circuit plug 1078-821 For protecting the laser

diode (ESD) during
service activities.
3/32" hex key 0118-751 For unscrewing the

power supply
Torx tool kit T5-T50 1209-366 For service on the

LC display

Section 6 – Diagrams
6.1 Diagrams........................................................................................................................3
6.1.1 Overview of functional modules ...................................................................................... 3
6.1.2 Measuring voltages and signals ....................................................................................... 4

Voltages on the power supply unit .................................................................................. 4
Voltages and signals on the Power ON/OFF PCB .............................................................. 4
Voltages and signals on APD 3 PCB ................................................................................. 5
Voltages and signals on Digital IOL PCB........................................................................... 6

Diagrams IOLMaster
Notes:

IOLMaster Diagrams
6.1 Diagrams
6.1.1 Overview of functional modules
Measuring head Interferometer

Measuring system
Control Digital IOL X202 X202 X160 IOLMaster
EEPROM
X204 X204 Light detector
Instrument base R64 R77 beginning
speed speed X208 X208 M Motor IOL
Fire button up down
X1 X209 X203 X203 Light detector

end
R40
Aperturte diaphragm
6 IR LED
cycled(KER) X205 X205 Light detector
X401 X214
6 IR LED M Motor aperture
X212 X212
overview illum. R3
Changer
5 LED ACD left X402 X402 X217 X217
X207 X207 Light detector
5 LED ACD right X402 X402 X218 X218 R7 X211 X211 M Motor changer
40μW
R75
Gain
CCD
R9 X216 X170
CCD camera X150 X150 X219 X219 400μW
X222 X502
+9V
+12V
+5V +12V
LED converter unit for
LC-Display backlight
640x480 CN1 CN1 X231 X201 X213 Reflex Fixier Monitor Laser
Diode Diode
X581 X580 X231 X201 X213
IR receiver
X304 X501
Isolating Power +12V X301
X304
+12 +5V APD Diode

transformer V -5V
+5V1/2/3
-5V1/2/3
-12V -12V
115/230 R26 APD-Module
MUX
VAC IOLMaster
X302 Laser Monitoring
115VA
X302
Power
Power S1 Power
INPUT
100...240 Printer LAN
VAC 1a 1 2 2a Keyboard USB flash optional optional
DISPLAY
X6 X5X2 X3 drive
Assym. Touch pad optional
optional
table X855 Network isolator (optional)
X851
Power
on/off PS2 PS2 X601 VGA USB (4x) Ethernet
X853 X611 X601 X609 X608 X607
Mouse Keyboard +12V
+5V
Computer MED-COM
PSU A
D
100-240V Power IN
SATA COM
AC +12V
X600 X604 X603 X602 X606 X610
X7
Fan Inductive position HDD
switch
Computer base IOLMaster

Diagrams IOLMaster
6.1.2 Measuring voltages and signals

Voltages on the power supply unit
+12V
+12V
DC output voltage of the PSU GND Power Supply
GND 100 -240 V (AC)
GND
Input voltage of the PSU 100 –240V AC
Line input voltage of the Power ON/OFF PCB
Line Input
100 -240 V (AC)
Voltages and signals on the Power ON/OFF PCB
S1
Power Supply
100-240V AC
S1
Line input
100–240V AC
F1/F2 T 3.15A
X853:1 ◄ +5V of MED-COM

X853:2 ► ON/OFF
X853:3 ◄ Delete
risk of electric shock
X853:4 ◄ GND of MED-COM
X602 Motherboard
MED-COM

IOLMaster Diagrams
Voltages and signals on APD 3 PCB
R26 Laser Monitoring
◄ X304:1 selection MUX

◄ X304:2 selection MUX
◄ X304:3 selection MUX ► X302:1 0V
◄ X304:4 0V ► X302:2 Analog signal MUX
◄ X304:5 +12V ► X302:3 -5V2
◄ X304:6 0V ► X302:4 +5V2
X213 Digital IOL X601 MED-COM
◄ X301:1 anode
◄ X301:2 cathode
X501 IR Laser Monitoring Diode

Diagrams IOLMaster
Voltages and signals on Digital IOL PCB
40μW laser power R7
400μW laser power R9 Service connector

X220: 1 +12V
Brightness Keratometer R40 X220: 2 + 9V
X220: 3 + 5V
Surrounding field illumination R3 X220: 4 GND
CCD Camera sensitivity R75
Interf. motor speed (down) R77
Interf. motor speed (up) R64
CCD Camera Module
► X219:4 +9V
► X219:5 GND
X201:12 +12V ◄MED-COM X601
X201: 9 GND ◄MED-COM X601

X231: 9 +5V ◄MED-COM X601
APD Module X304

► X213:5 +12V
► X213:6 GND
X209:1 NC
X209:2 GND
X209:3 NO
FIRE

Section 7 - Parts
IOLMaster 500 4
IOLMaster 500
Zubehör IOLMaster 500 50

Accessories IOLMaster 500
SM-30-4053 Confidential and Proprietary Service Manual

Section 7, Revision A, Dec. 2009 7-1 Order No. 1775-780
SM-30-4053 IOLMaster 500 000000-1775-780 IOLMaster
Pos. Bestell-Nr. Seite

Benennung Designation
Item Order no. Page
1 IOLMaster 500 IOLMaster 500 4
2 Zubehör IOLMaster 500 Accessories IOLMaster 500 50
3 000000-1768-189 Verpackungseinheit IOLMaster 500 Packaging unit IOLMaster 500
Service Manual Confidential and Proprietary SM-30-4053

Order No. 1775-780 7-2 Section 7, Revision A, Dec. 2009
IOLMaster SM-30-4053 IOLMaster 500 000000-1775-780

IOLMaster 500 IOLMaster

Item Order no. Page
1 000000-1770-240 Set Ersatzhauben IOLMaster 500 Set of spare covers for IOLMaster 500
2 ISO 4762-M 3 x 10-A2-70 Screw M3x10 (screws for scanner)
3 ISO 14580-M 3 x 16-A2-70 ISO 14580-M 3 x 16-A2-70
4 ISO 14580-M 3 x 10-A2-70 ISO 14580-M 3 x 10-A2-70
5 ISO 4762-M 3X 16-A2-70 ISO 4762-M 3X 16-A2-70
6 Untersatz IOLMaster 500 Overview IOLMaster 500 base 12
7 000000-1772-810 Gerätekopf IOLMaster 500 m. Verpackung IOLMaster 500 head incl. packaging 32
8 000000-1770-284 AT Gerätekopf IOLMaster 500 m. Verp. EC IOLMaster 500 head incl. packaging

IOLMaster IOLMaster 500


Item Order no. Page
50 000000-1692-640 Kabel MS (X160) - DIGIT (X202) Cable MS (X160) - DIGIT (X202) 42
51 000000-1078-821 Kurzschlussstecker Short Circuit Connector IOL Master
52 000000-1534-730 FBG DIGITAL IOL (DIGIT) Digital IOL (DIGIT) 40
53 000000-1693-879 Koppler Interferometer X203 Interferometer Coupler X203
54 000000-1694-348 Koppler Interferometer X204 Optical sensor interferometer X204
55 000000-1761-131 Kabel IOLMaster 500 (X601) - Gerätekopf Cable IOLMaster 500 (X601) - head 44
57 000000-1692-644 Kabel DIGIT (X213) - APD (X304) Cable DIGIT (X213) - APD (X304) 46
58 000000-1693-867 Koppler Wechsler X207 Optical sensor changer X207
59 000000-1692-642 Kabel CCD (X150) - DIGIT (X219) Cable CCD (X150) - DIGIT (X219) 48



Item Order no. Page
60 000000-1693-816 Motor Wechsler Changer motor
61 000000-1693-881 Koppler Blende X205 Optical sensor diaphragm X205
62 000000-0510-510 TFT-Color-Display 6,5-inch TFT-Color-Display 6,5-inch
63 000000-0510-511 LED-Converter Unit für Backlight LED-Converter Unit for Backlight



Item Order no. Page
6 Untersatz IOLMaster 500 Overview IOLMaster 500 base 12
7 000000-1772-810 Gerätekopf IOLMaster 500 m. Verpackung IOLMaster 500 head incl. packaging 32
50 000000-1692-640 Kabel MS (X160) - DIGIT (X202) Cable MS (X160) - DIGIT (X202) 42
55 000000-1761-131 Kabel IOLMaster 500 (X601) - Gerätekopf Cable IOLMaster 500 (X601) - head 44
57 000000-1692-644 Kabel DIGIT (X213) - APD (X304) Cable DIGIT (X213) - APD (X304) 46
59 000000-1692-642 Kabel CCD (X150) - DIGIT (X219) Cable CCD (X150) - DIGIT (X219) 48
62 000000-0510-510 TFT-Color-Display 6,5-inch TFT-Color-Display 6,5-inch
63 000000-0510-511 LED-Converter Unit für Backlight LED-Converter Unit for Backlight


Overview IOLMaster 500 base IOLMaster

Item Order no. Page
1 000000-1025-670 Kopfstütze IOL Head Rest 14
2 266101-4501-927 Kreuztisch IOL Cross Stage for IOL Master 16
3 DIN 6912-M5X 16-A2-70 DIN 6912-M5X 16-A2-70
4 000000-1773-042 Computer IOLMaster 500 mit Haube Computer IOLMaster 500 with cover 20
5 000000-1772-809 AT Computer IOLMaster 500 mit Haube EC IOLMaster 500 computer with cover
6 ISO 7380-M 5x 8 A2-70 ISO 7380-M 5x 8 A2-70
7 266101-4510-310 Gleitplatte Sliding plate for Cross stage
8 000000-1210-002 Zahnradpaar mit Rollen Pair of gear wheels with rollers
9 ISO 7380-M 4x12 A2-70 Screw M4x12 (screws for cover)
10 266101-4500-562 Zahnstange RAL U713 Gear rack RAL U713

IOLMaster Overview IOLMaster 500 base

Head Rest 000000-1025-670 IOLMaster

Item Order no. Page
1 319752-0024-000 Stirnband Forehead strap
2 ISO 7380-M 4x 6-A2-70 ISO 7380-M 4x 6-A2-70
3 319752-8016-000 Kinnschale Chin rest
4 266181-7000-551 Papierhalter Paper holder
5 ISO 4762-M 5 x 20-A2-70 ISO 4762-M 5 x 20-A2-70
6 ISO 4762-M 4 x 8-A2-70 Screw M4x8
7 000000-1294-613 Kinntraverse montiert IOL Chin rest unit, assembled

IOLMaster Head Rest 000000-1025-670

Cross Stage for IOL Master 266101-4501-927 IOLMaster

Item Order no. Page
1 ISO 1580-M3 x 5-A2-70 ISO 1580-M3 x 5-A2-70
2 DIN 84-M 2,5x 4-A2-70 DIN 84-M 2,5x 4-A2-70
3 000000-1775-095 Set Kleinteile KT Service Set cross table locking knob IOL
4 DIN 920-M3 x8 -A1-70 DIN 920-M3 x8 -A1-70
6 DIN 125-A 3,7-A2 Disk DIN 125-A 3,7-A2
7 266101-4510-010 Spindelmutter Spindle nut
8 266101-4502-514 SPINDEL. KOMPL. Spindle, complete
9 ISO 4762-M 4 x 20-A2-70 ISO 4762-M 4 x 20-A2-70
10 4,2X12X 0,8 CZN790 X12CRNI17.7K 4,2X12X 0,8 CZN790 X12CRNI17.7K
11 266101-4533-010 Stirnrad Spur gear
12 266101-4560-514 Steuergriff IOL joystick with release button 18
13 000000-1772-801 AT Steuergriff IOLMaster EC IOLMaster Joystick w. release button
14 ISO 4762-M 3 x 8-A2-70 ISO 4762-M 3 x 8-A2-70
15 DIN 125-A 3,2-A2 DIN 125-A 3.2-A2
16 DIN 125-A 5,3-A2 DIN 125-A 5,3-A2
17 DIN 6912-M 5x 12-A2-70 DIN 6912-M 5x 12-A2-70

IOLMaster Cross Stage for IOL Master 266101-4501-927

IOL joystick with release button 266101-4560-514 IOLMaster

Item Order no. Page
1 000000-1772-801 AT Steuergriff IOLMaster EC IOLMaster Joystick w. release button
2 266101-4515-110 Kappe Cap

IOLMaster IOL joystick with release button 266101-4560-514

Computer IOLMaster 500 with cover 000000-1773-042 IOLMaster

Item Order no. Page
1 000000-1772-809 AT Computer IOLMaster 500 mit Haube EC IOLMaster 500 computer with cover
2 000000-1693-874 induktiver Näherungsschalter Induct. Sensor Switch
3 ISO 4762-M 4X 10-A2-70 ISO 4762-M 4X 10-A2-70
4 ISO 4762-M 3 x 5-A2-70 ISO 4762-M 3 x 5-A2-70
5 DIN 125-A 3,2-EP-HP S2000E/FR3NATUR DIN 125-A 3,2-EP-HP S2000E/FR3NATUR
6 000000-0509-551 Festplatte 2,5" SATA 80GB Hard disk 2,5" SATA 80GB
7 000000-1528-161 FBG MED-COM IOLMaster (MED-COM) IOLMaster MED-COM PCB
8 000000-1770-369 AT FBG MED-COM IOLMaster (MED-COM) EC PCB MED-COM IOLMaster (MED-COM)
9 ISO 4762-M 3 x 8-A2-70 ISO 4762-M 3 x 8-A2-70
10 000000-1671-563 FBG POWER ON/OFF 2 (POWER) ASSEMBLY POWER ON/OFF 2 24
10A 000000-1694-354 Kabel Power - On/Off Netz Power On/Off - mains cable 26
11 000000-0508-752 Netzteil 90W 12Vdc/7,5A Power supply 90W 12VDC/7,5A
12 ISO 7380-M 3x 5-A2-70 ISO 7380-M 3x 5-A2-70
13 DIN 125-A 3,2-A2 DIN 125-A 3.2-A2
14 000000-1693-872 Lüfter kpl. Fan complete
15 000000-1531-678 Schalter RSM 2pol. grün Sonderdruck Master switch, 2 pins, green
16 000000-0505-635 Netzmodul/MED 3A Fi steck6308 power entry modul medical version 3A

IOLMaster Computer IOLMaster 500 with cover 000000-1773-042

Computer IOLMaster 500 with cover 000000-1773-042 IOLMaster

Item Order no. Page
2 000000-1693-874 induktiver Näherungsschalter Induct. Sensor Switch
6 000000-0509-551 Festplatte 2,5" SATA 80GB Hard disk 2,5" SATA 80GB
7 000000-1528-161 FBG MED-COM IOLMaster (MED-COM) IOLMaster MED-COM PCB
8 000000-1770-369 AT FBG MED-COM IOLMaster (MED-COM) EC PCB MED-COM IOLMaster (MED-COM)
10 000000-1671-563 FBG POWER ON/OFF 2 (POWER) ASSEMBLY POWER ON/OFF 2 24
10A 000000-1694-354 Kabel Power - On/Off Netz Power On/Off - mains cable 26
11 000000-0508-752 Netzteil 90W 12Vdc/7,5A Power supply 90W 12VDC/7,5A
14 000000-1693-872 Lüfter kpl. Fan complete
15 000000-1531-678 Schalter RSM 2pol. grün Sonderdruck Master switch, 2 pins, green
16 000000-0505-635 Netzmodul/MED 3A Fi steck6308 power entry modul medical version 3A
17 000000-1694-129 Kabel POWER(X853)-MED-COM(X602) Cable POWER(X853)-MED-COM(X602) 28
18 000000-1694-203 Kabel MED-COM (X600) - NT (X7) Cable MED-COM (X600) - NT (X7) 30
19 000000-0509-839 Knopfzelle Lithium 3V/230mAh 3,2x20mmØ Lithium coin cell 3V/230mAh 3,2x20mmØ

IOLMaster Computer IOLMaster 500 with cover 000000-1773-042

ASSEMBLY POWER ON/OFF 2 000000-1671-563 IOLMaster
KEINE STÜCKLISTE VORHANDEN
NO PARTS LIST AVAILABLE

IOLMaster ASSEMBLY POWER ON/OFF 2 000000-1671-563

Power On/Off - mains cable 000000-1694-354 IOLMaster

IOLMaster Power On/Off - mains cable 000000-1694-354

Cable POWER(X853)-MED-COM(X602) 000000-1694-129 IOLMaster

IOLMaster Cable POWER(X853)-MED-COM(X602) 000000-1694-129

Cable MED-COM (X600) - NT (X7) 000000-1694-203 IOLMaster

IOLMaster Cable MED-COM (X600) - NT (X7) 000000-1694-203

IOLMaster 500 head incl. packaging 000000-1772-810 IOLMaster

Item Order no. Page
1 ISO 4762-M 5 X16-A2-70 ISO 4762-M 5 X16-A2-70
2 DIN 125-A 5,3-A2 DIN 125-A 5,3-A2
3 000000-1770-344 LCD, ohne Kabel LCD, without cable
4 000000-1757-148 Spaltgruppe VKT ACD slit module 36
5 DIN 125-A 2,2-A2 DIN 125-A 2,2-A2
6 ISO 4762-M 2 X 8-A2-70 ISO 4762-M 2 X 8-A2-70
7 000000-1757-077 Keratometer,kpl. Keratometer, compl.
8 ISO 4762-M 3 x 6-A2-70 ISO 4762-M 3 x 6-A2-70
9 000000-1756-302 Blendengruppe Keratometer Keratometer diaphragm module 38
10 DIN 433- 3,2-A1 Washer DIN 433-3,2-A1
11 ISO 4762-M 3 x 8-A2-70 ISO 4762-M 3 x 8-A2-70
13 ISO 4762-M 2,5x 4-A2-70 ISO 4762-M 2,5x 4-A2-70
14 DIN 125-A 2,7-A2 DIN 125-A 2,7-A2 disc
15 APD-LP montiert APD PCB, mounted
16 DIN 125-A 3,2-A2 DIN 125-A 3.2-A2
18 000000-1770-340 Set, CCD Kamera 9V CCD camera set, 9V
19 ISO 4762-M 2,5x 6-A2-70 ISO 4762-M 2,5x 6-A2-70
20 DIN 9021- 2,7-140 HV-A2 DIN 9021- 2,7-140 HV-A2
21 Prismengruppe 26-er N-SF2 Prism module 26, N-SF2
22 DIN 137-A 3 -A2 DIN 137-A 3 -A2

IOLMaster IOLMaster 500 head incl. packaging 000000-1772-810

IOLMaster 500 head incl. packaging 000000-1772-810 IOLMaster

Item Order no. Page
8 ISO 4762-M 3 x 6-A2-70 ISO 4762-M 3 x 6-A2-70
10 DIN 433- 3,2-A1 Washer DIN 433-3,2-A1
11 ISO 4762-M 3 x 8-A2-70 ISO 4762-M 3 x 8-A2-70
24 ISO 4762-M 3 x 5-A2-70 ISO 4762-M 3 x 5-A2-70
25 Distanzhülse Pa/sw 3,2x5,0x3,0 distance bush Pa/bk 3,2x5,0x3,0
26 DIN 125-A 3,2-EP-HP S2000E/FR3NATUR DIN 125-A 3,2-EP-HP S2000E/FR3NATUR
27 000000-1078-821 Kurzschlussstecker Short Circuit Connector IOL Master
29 000000-1755-837 Motor Interferometer, kpl. Motor Interferometer, complete
32 Interferometer mit Verpackung Interferometer incl. packaging
33 000000-1756-410 ALM-Wechsler ALM converter

IOLMaster IOLMaster 500 head incl. packaging 000000-1772-810

ACD slit module 000000-1757-148 IOLMaster

IOLMaster ACD slit module 000000-1757-148

Keratometer diaphragm module 000000-1756-302 IOLMaster

Item Order no. Page
2 ISO 4762-M 3 x 5-A2-70 ISO 4762-M 3 x 5-A2-70
3 DIN 433- 3,2-A1 Washer DIN 433-3,2-A1

IOLMaster Keratometer diaphragm module 000000-1756-302

Digital IOL (DIGIT) 000000-1534-730 IOLMaster

IOLMaster Digital IOL (DIGIT) 000000-1534-730

Cable MS (X160) - DIGIT (X202) 000000-1692-640 IOLMaster

IOLMaster Cable MS (X160) - DIGIT (X202) 000000-1692-640

Cable IOLMaster 500 (X601) - head 000000-1761-131 IOLMaster

IOLMaster Cable IOLMaster 500 (X601) - head 000000-1761-131

Cable DIGIT (X213) - APD (X304) 000000-1692-644 IOLMaster

IOLMaster Cable DIGIT (X213) - APD (X304) 000000-1692-644

Cable CCD (X150) - DIGIT (X219) 000000-1692-642 IOLMaster

IOLMaster Cable CCD (X150) - DIGIT (X219) 000000-1692-642

Accessories IOLMaster 500 IOLMaster

Item Order no. Page
1 000000-0433-973 Polyester-Tupfer TX 761 -Basan- Alpha Swab with Long Handle TX 761
2 000000-0500-895 neo-Lab Wattestäbchen, 150mm, 1Pck=100St Cotton swab 150mm (100 pcs)
3 000000-1046-387 Halterung (Prüfkugel) Holder Test Eye Compl for IOL Master 52
4 000000-1313-258 Tastatur ACK 540, deutsch Keyboard ACK 540, German 54
5 000000-1313-260 Tastatur ACK-540, Englisch Keyboard ACK-540, English 56
6 000000-1526-414 Optikputzmischung L , Flasche 50ml Optics cleaning mixture L, 50ml bottle
7 000000-1676-641 Prüfvorrichtung für Kamera Alignment device for IOL master

IOLMaster Accessories IOLMaster 500
KEINE ZEICHNUNG VORHANDEN
NO DRAWING AVAILABLE

Holder Test Eye Compl for IOL Master 000000-1046-387 IOLMaster

IOLMaster Holder Test Eye Compl for IOL Master 000000-1046-387

Keyboard ACK 540, German 000000-1313-258 IOLMaster

IOLMaster Keyboard ACK 540, German 000000-1313-258

Keyboard ACK-540, English 000000-1313-260 IOLMaster

IOLMaster Keyboard ACK-540, English 000000-1313-260

pé~êÉ=m~êíë=iáëí
Order No. Designation

000000-0433-973 Alpha Swab with Long Handle TX 761
000000-0500-895 Cotton swab 150mm (100 pcs)
000000-0505-635 power entry modul medical version 3A
000000-0505-635 power entry modul medical version 3A
000000-0508-752 Power supply 90W 12VDC/7,5A
000000-0508-752 Power supply 90W 12VDC/7,5A
000000-0509-551 Hard disk 2,5" SATA 80GB
000000-0509-551 Hard disk 2,5" SATA 80GB
000000-0509-839 Lithium coin cell 3V/230mAh 3,2x20mmØ
000000-0510-510 TFT-Color-Display 6,5-inch
000000-0510-510 TFT-Color-Display 6,5-inch
000000-0510-511 LED-Converter Unit for Backlight
000000-0510-511 LED-Converter Unit for Backlight
000000-1025-670 Head Rest
000000-1046-387 Holder Test Eye Compl for IOL Master
000000-1078-821 Short Circuit Connector IOL Master
000000-1078-821 Short Circuit Connector IOL Master
000000-1210-002 Pair of gear wheels with rollers
000000-1294-613 Chin rest unit, assembled
000000-1313-258 Keyboard ACK 540, German
000000-1313-260 Keyboard ACK-540, English
000000-1526-414 Optics cleaning mixture L, 50ml bottle
000000-1528-161 IOLMaster MED-COM PCB
000000-1528-161 IOLMaster MED-COM PCB
000000-1531-678 Master switch, 2 pins, green
000000-1531-678 Master switch, 2 pins, green
000000-1534-730 Digital IOL (DIGIT)
000000-1671-563 ASSEMBLY POWER ON/OFF 2
000000-1671-563 ASSEMBLY POWER ON/OFF 2
000000-1676-641 Alignment device for IOL master
000000-1692-640 Cable MS (X160) - DIGIT (X202)
000000-1692-640 Cable MS (X160) - DIGIT (X202)
000000-1692-642 Cable CCD (X150) - DIGIT (X219)
000000-1692-642 Cable CCD (X150) - DIGIT (X219)
000000-1692-644 Cable DIGIT (X213) - APD (X304)
000000-1692-644 Cable DIGIT (X213) - APD (X304)
000000-1693-816 Changer motor
000000-1693-867 Optical sensor changer X207


000000-1693-872 Fan complete
000000-1693-872 Fan complete
000000-1693-874 Induct. Sensor Switch
000000-1693-874 Induct. Sensor Switch
000000-1693-879 Interferometer Coupler X203
000000-1693-881 Optical sensor diaphragm X205
000000-1694-129 Cable POWER(X853)-MED-COM(X602)
000000-1694-203 Cable MED-COM (X600) - NT (X7)
000000-1694-348 Optical sensor interferometer X204
000000-1694-354 Power On/Off - mains cable
000000-1694-354 Power On/Off - mains cable
000000-1755-837 Motor Interferometer, complete
000000-1756-302 Keratometer diaphragm module
000000-1756-410 ALM converter
000000-1757-077 Keratometer, compl.
000000-1757-148 ACD slit module
000000-1761-131 Cable IOLMaster 500 (X601) - head
000000-1761-131 Cable IOLMaster 500 (X601) - head
000000-1768-189 Packaging unit IOLMaster 500
000000-1770-240 Set of spare covers for IOLMaster 500
000000-1770-284 EC IOLMaster 500 head incl. packaging
000000-1770-340 CCD camera set, 9V
000000-1770-344 LCD, without cable
000000-1770-369 EC PCB MED-COM IOLMaster (MED-COM)
000000-1770-369 EC PCB MED-COM IOLMaster (MED-COM)
000000-1772-801 EC IOLMaster Joystick w. release button
000000-1772-801 EC IOLMaster Joystick w. release button
000000-1772-809 EC IOLMaster 500 computer with cover
000000-1772-809 EC IOLMaster 500 computer with cover
000000-1772-810 IOLMaster 500 head incl. packaging
000000-1772-810 IOLMaster 500 head incl. packaging
000000-1773-042 Computer IOLMaster 500 with cover
000000-1775-095 Service Set cross table locking knob IOL
266101-4500-562 Gear rack RAL U713
266101-4501-927 Cross Stage for IOL Master
266101-4502-514 Spindle, complete


266101-4510-010 Spindle nut
266101-4510-310 Sliding plate for Cross stage
266101-4515-110 Cap
266101-4533-010 Spur gear
266101-4560-514 IOL joystick with release button
266181-7000-551 Paper holder
319752-0024-000 Forehead strap
319752-8016-000 Chin rest

Section 8 – Appendices
IOLMaster Instrument Checklist and Maintenance Report
Service Bulletins


Manual de Servicio IOL Master

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Manual de Servicio IOL Master

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SM-30-4053

Service Manual Confidential and Proprietary SM-30-4053-en

Copyright © 2009 by Carl Zeiss Meditec AG All rights reserved.

Carl Zeiss Meditec AG

SM-30-4053-en Confidential and Proprietary Service Manual

REVISION CONTROL LIST

Service Manual SM-30-4053

Service Manual Confidential and Proprietary SM-30-4053-en

Section 1 – General Information

Section 2 – Checkout and Preventive Maintenance

Section 3 – Parts Removal / Replacement

Section 4 – Adjustment and Calibration

Section 5 – Troubleshooting / Error codes

SM-30-4053-en Confidential and Proprietary Service Manual

1.1 About This Manual.........................................................................................................3

1.1.1 General Information ........................................................................................................ 3

1.1.2 Conventions .................................................................................................................... 4

1.2 Service Bulletins .............................................................................................................4

1.3 IOLMaster Service Strategy ............................................................................................5

1.4 General Safety Instruction ..............................................................................................5

1.5 Disposal of the product within the EU............................................................................5

SM-30-4053-en Confidential and Proprietary Service Manual

Service Manual Confidential and Proprietary SM-30-4052-en

1.1 About This Manual

1.1.1 General Information

Level 1 Service Manual Layout

Section 1 - General Information

Section 2 - System Checkout and Preventive Maintenance

Section 3 - Parts Removal / Replacement

Section 4 - Adjustment and Calibration

Section 7 - Spare Parts

SM-30-4053-en Confidential and Proprietary Service Manual

1.2 Service Bulletins

 instrument design changes  service manual revisions

Service Manual Confidential and Proprietary SM-30-4052-en

1.3 IOLMaster Service Strategy

1.4 General Safety Instruction

1.5 Disposal of the product within the EU

SM-30-4053-en Confidential and Proprietary Service Manual

2.1 Checkout and Maintenance ............................................................................................3

2.2 Technical and Electrical Safety Check .............................................................................3

2.2.1 General Information ........................................................................................................ 3

2.2.2 Procedure of the technical safety check ........................................................................... 3

2.2.3 Reading points ................................................................................................................ 5

SM-30-4053-en Confidential and Proprietary Service Manual

Service Manual Confidential and Proprietary SM-30-4053-en

2.1 Checkout and Maintenance

2.2 Technical and Electrical Safety Check

2.2.1 General Information

2.2.2 Procedure of the technical safety check

Checking the electrical safety

SM-30-4053-en Confidential and Proprietary Service Manual

2. Measuring the leakage current

3. Measuring the insulation resistance

Service Manual Confidential and Proprietary SM-30-4053-en

2.2.3 Reading points

• Measuring of protective earth impedance

Fig. 2 - 1: Computer base Fig. 2 - 1: Head rest

SM-30-4053-en Confidential and Proprietary Service Manual

SM-30-4053-en Confidential and Proprietary Service Manual

Service Manual Confidential and Proprietary SM-30-4053-en

Adjustment / Calibration Requirements Following Replacements

This table identifies checks/adjustments that must be made following removal/replacement

instrument design changes service manual revisions