You are on page 1of 327

SM-30-4055

October 2012
Order No. 1857-155, Revision B
Confidential and Proprietary
1781-493
1769-898

Service Manual
VISUCAM 500
VISUCAM 200

Checkout and
Troubleshooting Adjustment and Parts Removal / Preventive General
Appendices Parts Diagrams Error codes Calibration Replacement Maintenance Information
Table of Contents VISUCAM 200 / 500

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 ii Revision B, October 2012
VISUCAM 200 / 500 Table of Contents

PROPRIETARY NOTICE

Information contained in this document is copyright Carl Zeiss Meditec AG and may not be
reproduced in full or in part by any person without prior written approval of Carl Zeiss Meditec. Its
purpose is to provide the User with adequately detailed information so as to repair, maintain, and
order spare parts for the instrument supplied. Every effort has been made to keep the information
contained in this document current and accurate as of the date of publication or revision. However,
no guarantee is given or implied that the document is error-free or that it is accurate with regard to
any specification.

All trademarks, registered trademarks, and trade names that appear in this manual are the property
of their respective holders.

Copyright © 2012 by Carl Zeiss Meditec AG All rights reserved.

Carl Zeiss Meditec AG


Goeschwitzer Strasse 51-52
07745 Jena
GERMANY

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 iii Order No. 1857-155
Table of Contents VISUCAM 200 / 500

REVISION CONTROL LIST

Document: VISUCAM 200 / 500

Service Manual SM-30-4055


Part No.: 1857-155
Issued Date: October 2012

Listed at the bottom of each page is the part number of the manual, along with the Revision letter
and date for that page (e.g. Part No. 1857-155, Revision B, October 2012) and the document
number (e.g. SM-30-4055). Subsequent revisions to a page will be noted by a corresponding change
to the Revision letter and date.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 iv Revision B, October 2012
VISUCAM 200 / 500 Table of Contents

Table of Contents

Section 1 – General Information

Section 2 – Checkout and Preventive Maintenance

Section 3 – Parts Removal / Replacement

Section 4 – Adjustment and Calibration

Section 5 – Troubleshooting / Error codes

Section 6 – Diagrams

Section 7 – Parts

Section 8 – Appendices

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 v Order No. 1857-155
Section 1 – General Information

1.1 About This Manual ......................................................................................................... 3


1.1.1 General Information ........................................................................................................ 3
1.1.2 Conventions .................................................................................................................... 4

1.2 Service Bulletins ............................................................................................................. 5

1.3 VISUCAM 200/500 Service Strategy ............................................................................... 5

1.4 System Identification and Installation ............................................................................ 6


1.4.1 System Hardware Identification ....................................................................................... 6
1.4.2 System Software Identification ........................................................................................ 6
1.4.3 Installation ...................................................................................................................... 6

1.5 Safety Precautions.......................................................................................................... 7


1.5.1 General Safety Precautions .............................................................................................. 7
1.5.2 Service Specific Safety Precautions ................................................................................... 7

1.6 Internal Layout ............................................................................................................... 8

1.7 Functional Subsystem Description .................................................................................. 9

1.8 Specifications ................................................................................................................. 9

1.9 Disposal.......................................................................................................................... 9

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 1-1 Order No. 1857-155
General Information VISUCAM 200/500

Notes:

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 1-2 Revision B, October 2012
VISUCAM 200/500 General Information

1.1 About This Manual

1.1.1 General Information


This manual is the field service reference for troubleshooting, repair, adjustment, and calibration of
the VISUCAM 200/500. The manual is intended for use by field service engineers who have
completed Carl Zeiss Meditec service training on the VISUCAM 200/500.

The service manual is designed to support Level 1 of a two-level service strategy. Level 1 (on-site)
field service employs modular replacement of printed circuit boards and other assemblies that are
most effectively repaired at a central repair facility.
See Section 1.3 for additional information regarding the VISUCAM 200/500 service strategy.

The procedures in this manual assume that the reader is familiar with operation of the instrument.
Complete operating instructions are contained in the VISUCAM 200/500 User Manual. Information
presented in the user manual is not repeated in this service manual.
Modules and spare parts that can be changed by service staff without any special training being
required are not described in this manual. Such information is provided in section “Maintenance and
care“ of the User Manual. The user manual can be ordered separately by standard Zeiss parts order.

Update revisions to this service manual will be issued by Service Bulletin, as required.

The general layout of the service manual is shown below. For greater detail, please refer to the Table
of Contents.

Level 1 Service Manual Layout

Section 1 ­ General Information

Section 2 ­ System Checkout and Preventive Maintenance

Section 3 ­ Parts Removal / Replacement

Section 4 ­ Adjustment and Calibration

Section 5 ­ Troubleshooting

Section 6 ­ Diagrams

Section 7 ­ Spare Parts

Section 8 ­ Appendices
A: Tool List VISUCAM 200/500
B: Service Bulletins
C: Instrument Checklist

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 1-3 Order No. 1857-155
General Information VISUCAM 200/500

1.1.2 Conventions
The following conventions apply in this manual:

 Left and Right sides of the instrument is as viewed from the operator view of the instrument,
unless noted otherwise.
 All tool sizes for screws and nuts mentioned in the instructions are metric unless noted other-
wise.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 1-4 Revision B, October 2012
VISUCAM 200/500 General Information

1.2 Service Bulletins


Service Bulletins are a vital element of service support. Bulletins are used to quickly convey technical
information on a variety of field service topics, including:

 instrument design changes  service manual revisions


 technical problems and  new calibration or adjustment
corrections procedures
 software updates  upgrade announcements/
procedures
 new troubleshooting proce-  system checkout – checklist
dures
 problem alerts  service disclaimer form

Your service bulletins should be stored where easily accessible for quick reference.

NOTICE

Service Bulletins are Confidential and Proprietary, for the sole use of personnel employed by
Carl Zeiss Meditec, Carl Zeiss Meditec affiliates, and authorized Carl Zeiss Meditec distributors.
Carl Zeiss Meditec has a well-deserved reputation for high quality, reliable instruments, unsurpassed
in the industry.

As a Carl Zeiss Meditec employee, affiliate, or distributor you are required to handle your
service bulletins as appropriate for proprietary and confidential information.

1.3 VISUCAM 200/500 Service Strategy


The service strategy for VISUCAM 200/500 envisages that Level 1 (field service) must only be
performed by appropriately trained technicians authorized by CZM AG. These activities are described
in this service manual and are dealt with in detail during the service training for this product.
Level 2 (workshop repair) include procedures which are not possible on-site or where on-site repair
was not successful.
Only original spare parts must be used.
For maintenance and repair, proper ESD protection measures, the tools and devices specified in the
tools list must be used.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 1-5 Order No. 1857-155
General Information VISUCAM 200/500

1.4 System Identification and Installation

1.4.1 System Hardware Identification


To identify the system hardware, read the designation on the hood and check the catalogue number
on the identification label:

Additional information is provided in section “Country-specific information and labels”; “Labels“


of the User Manual.

1.4.2 System Software Identification


To identify the system software, click on “Help”  “About” in the
menu bar of the Application Software.

Fig. 1 - 1: “Help”  “About”

The info window will display the software levels.

Fig. 1 - 2: Info
1.4.3 Installation
Provided in section “Installation“ of the User Manual.

Note
The VISUCAM itself must not be connected to the isolation transformer, only peripherals
have to be connected there.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 1-6 Revision B, October 2012
VISUCAM 200/500 General Information

1.5 Safety Precautions

1.5.1 General Safety Precautions


Provided in User Manual, indicated as follows:

1.5.2 Service Specific Safety Precautions


If you need to gain access to the interior electronics of the VISUCAM 200/500, always disconnect the
instrument from any and all power sources first.
Hazardous voltages are accessible after the system has been opened. Make sure to take appropriate
safety precautions to prevent contact with hazardous voltages, and to comply with the relevant work
regulations.
For maintenance and repair, proper ESD protection measures, the tools and devices specified in the
tools list must be used (see Section 5).
Only original spare parts listed in Section 7 and the official CZM spare part price list must be used.
Do not use or install software which is not approved and tested by CZM.
After any kind of manipulation or changes perform a System Checkout in accordance to the
instrument checklist and initiate a technical safety check according to Section 2, especially after the
service of electronic parts directly connected to the main power, e.g. power supply, main switch and
power entry module.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 1-7 Order No. 1857-155
General Information VISUCAM 200/500

1.6 Internal Layout

SOL = Solenoid
SM = Stepper Motor
LB = Light Barrier (= Optical Sensor) Int. fixation
display
Stingray F504C
Sensor

visible

Display Stingray
objective objective

Splitter
mirror
(IR pass,
movable)
LB

Barrier Display
Filter mirror
SOL
Aperture Wheel
Pinhole (500 only) 95% Light
Mirror (Movable in
sensor
Ophthalmoscope 500 only)
lens Main Focusing 5%
objective objective
SM
Splitter mirror
Focusing drive Documentation
SOL LB LB SM
ARP objective
LB

ARP plate
Reset S1 Control PCB

Focusing aid Control cable


Sensor L - R
SOL
COM 2,+24V, SYNC
LB control lines Sensor
Focusing aid AS-PS
prism SM IGR Control panel
Field stop Flash release
30° SOL LB Instrument base
Ring stop
LB
objective Brightness
Fan Temp. Sensoren
Focus T T T Fixation
Exciter Filter SM handwheel lamp
Wheel
LB
GIF
Ring stop PCB
LB
30/45° large
30° SP small pupil Display
SOL
Mouse Keyboard 4 USB Ethernet

T T
24V
+400V DC HV Motherboard Fire-Wire
Flash unit
transverter Fan 5V
Flash lamp
ATX
DC/DC
4 infrared Main switch
LEDs
12V
5V Adapter
Power PSU
24V
Power IN CD/DVD
module 12V
F3
100…240V AC Hard drive burner

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 1-8 Revision B, October 2012
VISUCAM 200/500 General Information

1.7 Functional Subsystem Description


Provided in sections “Description of the device“ and “Optional accessories” of the User Manual.

1.8 Specifications
Provided in sections “Technical Data“ and “Electromagnetic compatibility” of the User Manual.

1.9 Disposal
Provided in section “Country-specific information and labels”; “Disposal of the product“
of the User Manual.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 1-9 Order No. 1857-155
Section 2 – Checkout and Preventive
Maintenance

2.1 Checkout and Maintenance ............................................................................................ 3


2.1.1 Checkout ........................................................................................................................ 3
2.1.2 Maintenance ................................................................................................................... 4

2.2 Technical and Electrical Safety Check ............................................................................. 4


2.2.1 General Information ........................................................................................................ 4
2.2.2 Procedure of the Technical Safety Check ......................................................................... 4
2.2.3 Reading Points ................................................................................................................ 6

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 2-1 Order No. 1857-155
Checkout and Preventive Maintenance VISUCAM 200/500

Notes:

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 2-2 Revision B, October 2012
VISUCAM 200/500 Checkout and Preventive Maintenance

2.1 Checkout and Maintenance

2.1.1 Checkout
Checking the control and camera functions
Please also note the relevant information in the user manual!
This function test must be performed after every service activity.
A print-out of this page, where the check boxes can be hooked (), might be helpful.

Mechanical system test


 Check the height adjustment of the camera head up to the limit stops. 
 Check smooth motion of the instrument over the entire work area. 
 Check the brake for reliable function. 
 Check the connectors for secure seating. 
 Check the electrical connections for wear, damage and proper contact. 
 Check the external optical surfaces for cleanness. 
 Check the integrated optical components and optical surfaces for cleanness. 
 Perform a dark field picture and evaluate it. 
 Check the housing for damage. 
 Check system plates and labeling for completeness and legibility. 
 Check the sliding plate for wear. 

Electrical function test


 Check all electrical connections for proper contact. 
 After switching on the system, check the booting process of the computer. 
 Pay attention to unusual noises of the fan in the computer base,
the integrated DVD/CD-RW drive and the hard drive. 
 Check the instrument for correct initialization. 
 Check the start and functions of the application software (See User Manual). 
 Check the keyboard and mouse. 
 Create a new session using Patient! CHECK; DEVICE! 
 Check the instrument adjustment relative to a patient or test eye. 
 Check the external fixation unit. 
 Check left/right and forward/backward recognition. 
 Perform image capture in all modes using the test eye, and check the result. 
 Check the DVD/CD-RW drive and data export for correct function. 
 Check the network connection with external devices
(optional network isolator) 
 Check data printout via a connected printer (optional). 
 Check the screen settings (contrast, brightness, resolution). 
 Check the function of the asymmetric table. 

Documentation of the test results


 Switch on VISUCAM.
 Create a new session using Patient! CHECK; DEVICE!
 Perform image capture using the test eye.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 2-3 Order No. 1857-155
Checkout and Preventive Maintenance VISUCAM 200/500

2.1.2 Maintenance
The system normally does not require servicing. However, we recommend one maintenance checkup
per year under a service contract. Please also see the notes on safety checks, maintenance and care in
the user manual.

Cleaning
The optical surfaces can be cleaned using a 9:1 ether-alcohol mixture, a special optics cleaning
mixture (SM-30-8005-32) or methanol

2.2 Technical and Electrical Safety Check

2.2.1 General Information


The detailed description of the technical safety check procedure can be found in Service Bulletin 400.
This Bulletin is for all Carl Zeiss Meditec AG medical products applicable and equates the latest
international rules for electrical safety. Additionally, this service manual also describes the most
important procedures inclusive the instrument-depending varieties, e.g. the reading points for the
different tests.

Note
If you have national rules for electrical safety, SB 400 is in force only analogous. In this case
you have to fulfill the values of your national standards (e.g. NFPA 99, AAMI ES-1).

Only qualified technicians shall perform these tests. Qualification shall include training on the subject,
knowledge, experience, and acquaintance with the relevant technologies and regulations. The
technician shall be able to assess safety and shall be able to recognize possible consequences and
hazards arising from non-conforming equipment.

2.2.2 Procedure of the Technical Safety Check


Complete the following points in line with the test procedures of the Instrument Checklist:

 Check that the housing (in particular the ventilation slots) is undamaged and free from
contamination.
 Check all cables (in particular the insulation) for damage.
 Check that all notes and labels are complete and correctly positioned using the user manual.

Checking the electrical safety


(This test must be performed as part of the start-up procedure, the annual maintenance service and
technical safety check, or after repairs affecting safety-relevant components).
During the technical safety check, the device must be tested for electrical safety.
Perform the measurements in accordance with IEC 62353:2007 and DIN EN 62353:2008.

− The measuring results must be documented in the technical safety check report (See SB 400)

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 2-4 Revision B, October 2012
VISUCAM 200/500 Checkout and Preventive Maintenance

Procedure:

1. Measuring protective ground resistance


1) A maximum test voltage of 24V and a test current of 10A AC are recommended for
measurement.
2) Connect the device with its connecting cable to the power socket of the safety tester
(e.g. RIGEL 288).
3) Firmly press the test probe against a screw head on the housing of the VISUCAM 200/500
(see Figure 2 – 1, page 2 - 6)
4) Start the measurement and note down the measured value.
5) If the VISUCAM 200/500 is powered via the power socket of the IT table, repeat the
measurement for the table. The same applies if the system is operated via a multiple socket.
Include the multiple socket into the measurement in this case.
6) Note down the highest value measured.
7) The limit value that must not be exceeded is 0.3 Ohms for devices with a power cord and
0.5 Ohms for systems with a multiple socket.

2. Measuring the leakage current


1) We recommend using the differential current method, where the device is measured during
operation and both phase directions are taken into account. The VISUCAM 200/500 connected
and operated via the safety tester.
2) When using the RIGEL 288 tester, select IEC 62353, differential measurement and semi automatic
mode (to boot and shut down the computer manually during reversal of polarity).
3) Please note the risk of a computer damage using safety testers with fully automatic reversal of
polarity!
4) Switch on the instrument at the main switch.
5) Firmly press the test probe against a screw head on the housing of the VISUCAM 200/500
(see Figure 2 – 1 and Figure 2 – 2, page 2 - 6) and start measurement. The tester automatically
performs a reversal of polarity.
6) Note down the highest value measured.
7) The limit value of 0.5 mA must not be exceeded using the differential method.

3. Measuring the insulation resistance


1) Perform this measurement at 500V DC.
2) Connect the power cord of the VISUCAM 200/500 to the power socket of the safety tester.
3) Switch on the instrument at the main switch.
4) Start the measurement.
5) Note down the measured value.
6) The measured value must not be less than the limit value of 1 MOhm.
7) If the VISUCAM 200/500 is operated via the power socket of the instrument table and/or via a
multiple socket, repeat the measurements accordingly.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 2-5 Order No. 1857-155
Checkout and Preventive Maintenance VISUCAM 200/500

2.2.3 Reading Points


According to Service Bulletin 400 following tests are necessary:

 Measuring of protective earth impedance


 Measuring of leakage currents
 Measuring of insulation resistance

For all measurements and tests during the electrical safety check please use the two points according
to Figure 2 – 1 and Figure 2 – 2.

Fig. 2 - 1: Computer base Fig. 2 - 2: Head rest

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 2-6 Revision B, October 2012
Section 3 – Parts Removal / Replacement
3.0 Adjustment / Calibration Requirements Table (Table 3-1)............................................... 4
3.1 Instrument Head ............................................................................................................ 6
3.1.1 Opening the Instrument Head ......................................................................................... 6
3.1.2 IR Illumination Replacement ............................................................................................ 7
3.1.3 Flash Lamp ...................................................................................................................... 8
3.1.3.1 Flash Lamp Versions ............................................................................................ 8
3.1.3.2 Flash Lamp Replacement ..................................................................................... 9
3.1.3.3 400V Cable Routing .......................................................................................... 11
3.1.4 Flash Unit Replacement ................................................................................................. 12
3.1.5 Ring Stop Solenoid Replacement ................................................................................... 13
3.1.6 Exciter Filter Assembly ................................................................................................... 14
3.1.6.1 Exciter Filter Versions ........................................................................................ 14
3.1.6.2 Exciter Filter Assembly Replacement .................................................................. 15
3.1.6.3 Exciter Filter Glasses Replacement ..................................................................... 15
3.1.7 Field Stop Solenoid Replacement ................................................................................... 16
3.1.8 Focusing Aid Prism Assembly ......................................................................................... 17
3.1.8.1 Focusing Aid Prism Assembly Replacement ........................................................ 17
3.1.8.2 Focusing Aid Prism Solenoid Replacement ......................................................... 17
3.1.8.3 Focusing Aid Prism Replacement ....................................................................... 18
3.1.9 Focusing Aid Assembly .................................................................................................. 19
3.1.9.1 Focusing Aid Assembly Replacement ................................................................. 19
3.1.9.2 Focusing Aid Stepper Motor Replacement ......................................................... 19
3.1.9.3 Focusing Aid Optical Sensor Replacement ......................................................... 20
3.1.10 Aperture Solenoid Replacement (VISUCAM 500 only) .................................................... 21
3.1.11 Barrier Filter (VISUCAM 500 only) .................................................................................. 22
3.1.11.1 Barrier Filter Assembly Replacement ............................................................... 22
3.1.11.2 Barrier Filter Glasses Replacement................................................................... 22
3.1.12 Focus Assembly ............................................................................................................. 23
3.1.12.1 Focus Motor Replacement .............................................................................. 23
3.1.12.2 Focus Optical Sensor Replacement.................................................................. 23
3.1.13 Light Sensor Assembly ................................................................................................... 24
3.1.13.1 Light Sensor Tube Replacement ...................................................................... 24
3.1.13.2 Light Sensor Replacement .............................................................................. 24
3.1.14 Splitter Mirror................................................................................................................ 25
3.1.14.1 Splitter Mirror Assembly Replacement ............................................................ 25
3.1.14.2 Splitter Mirror Replacement ............................................................................ 25
3.1.14.3 Splitter Mirror Solenoid Replacement .............................................................. 25
3.1.15 Stingray Sensor F504C Replacement .............................................................................. 26
3.1.16 Internal Fixation Display Replacement ............................................................................ 27
3.1.17 Control PCB Replacement .............................................................................................. 28
SM-30-4055 Confidential and Proprietary Service Manual
Revision B, October 2012 3-1 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.2 Instrument Base / Cross Table...................................................................................... 29


3.2.1 Opening the Instrument Base ........................................................................................ 29
3.2.2 Toothed Belt for Height Adjustment Replacemet ........................................................... 30
3.2.3 X-Y Guideway, Gear Rack, Gears with Rollers Replacement ........................................... 31
3.2.4 Height Adjustment Spindle Replacement ....................................................................... 31
3.2.5 Z-Guideway and Spring ................................................................................................. 32
3.3 Computer Base ............................................................................................................ 33
3.3.1 Opening the Computer Base ......................................................................................... 33
3.3.2 Closing the Computer Base ........................................................................................... 35
3.3.3 Separating the Cables from the Computer Base Cover ................................................... 38
3.3.4 Power Supply Replacement ........................................................................................... 39
3.3.5 +12V / 24V DC Fuse Replacement ................................................................................. 40
3.3.6 HV Transverter Replacement ......................................................................................... 41
3.3.7 GIF PCB Replacement .................................................................................................... 42
3.3.8 Motherboard ................................................................................................................ 43
3.3.8.1 Motherboard Identification ............................................................................... 44
3.3.8.2 Motherboard Component Overview.................................................................. 45
3.3.8.3 Motherboard Replacement ............................................................................... 48
3.3.8.4 BIOS Replacement (Lippert Motherboard only) .................................................. 50
3.3.8.5 Battery Replacement ......................................................................................... 51
3.3.9 HDD Replacement ......................................................................................................... 52
3.3.10 Fan, Fan Collar Replacement ......................................................................................... 52
3.4 Head Rest .................................................................................................................... 53
3.4.1 Head Rest Replacement ................................................................................................ 53
3.4.2 Forehead Strap Replacement ......................................................................................... 54

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3-2 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

Notes:

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 3 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.0 Adjustment / Calibration Requirements Table (Table 3-1)


This table identifies checks/adjustments that must be made following removal/replacement
procedures. The numbers listed under Follow-ups Required are keyed to the Follow-up Actions listed
in the second column. For each Assembly Replaced, the follow-up numbers are listed in the order in
which they should be performed, not necessarily in numerical sequence.

Follow-ups
Assembly/Part Replaced Follow-up Actions
Required
Instrument head 1- 2.1.1 System Checkout
3.1.1 Opening the Instrument Head 1 2- 4.1.5.2 Regional Settings
3.1.2 IR Illumination……………..… 1 3- 4.1.6.3 Licensing of Software Options
3.1.3.2 Flash Lamp…………………… 1 4- 4.1.9 EEPROM Parameter Backup
3.1.4 Flash Unit…………………..… 1, 24 5- 4.2.1 Ring Stop Adjustment
3.1.5 Ring Stop Solenoid…………... 5, 1 6- 4.2.2 Field Stop Adjustment
3.1.6.2 Exciter Filter Assembly………. 1 7- 4.2.3 Focusing Aid Prism Assembly
3.1.6.3 Exciter Filter Glasses…………. 1 8- 4.2.4 Focusing Aid Assembly
3.1.7 Field Stop Solenoid………….. 6, 1 Adjustment
9- 4.2.5.1 ARP Position Check
3.1.8.1 Focusing Aid Prism Assembly.. 7, 1
10 - 4.2.6 Aperture Adjustment
3.1.8.2 Focusing Aid Prism
11 - 4.2.7 Focusing Objective Adjustment
Solenoid……………………… 7, 1
12 - 4.2.8 Light Sensor Adjustment
3.1.8.3 Focusing Aid Prism…………... 7, 1
13 - 4.2.9 Splitter Mirror Adjustment
3.1.9.1 Focusing Aid Assembly……… 8, 4, 1 14 - 4.2.10 Stingray F504C Sensor
3.1.9.2 Focusing Aid Stepper Motor… 8, 4, 1 15 - 4.2.11 Internal Fixation Display
3.1.9.3 Focusing Aid Optical Sensor… 8, 4, 1 16 - 4.2.12 Control PCB
3.1.10 Aperture Solenoid…………… 10, 1 17 - 4.4.1.4 BIOS Default Settings
3.1.11.1 Barrier Filter Assembly……..... 1 18 - 4.4.2.2 Re-imaging Procedure
3.1.11.2 Barrier Filter Glasses…………. 1 19 - 4.4.2.3 Configuring Windows
3.1.12.1 Focus Motor…………………. 11, 4, 1 20 - 4.4.3.1 New Installation of the
3.1.12.2 Focus Optical Sensor………… 11, 4, 1 Application Software
3.1.13.1 Light Sensor Tube…………. 12, 1 21 - 4.4.3.3 Application Software
3.1.13.2 Light Sensor………………….. 12, 1 Installation
3.1.14.1 Splitter Mirror Assembly…….. 13, 4, 1 22 - 4.4.4 Language Package Installation
3.1.14.2 Splitter Mirror………………... 13, 4, 1 23 - 4.4.6 Create a System Backup
3.1.14.3 Splitter Mirror Solenoid……… 13, 4, 1 24 - 2.2. Technical and Electrical Safety
3.1.15 Stingray Sensor F504C………. 14, 1 Check
3.1.16 Internal Fixation Display…….. 15, 4, 1
3.1.17 Control PCB………………….. 16, 4, 1

Instrument Base
3.2.1 Opening the Instrument Base. 1
3.2.2 Toothed Belt for Height
Adjustment…………………... 1
3.2.3 X-Y Guideway, Gear Rack,
Gears with Rollers………….... 1
3.2.4 Height Adjustment Spindle….. 1
3.2.5 Z-Guideway and Spring.......... 1

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3-4 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

Follow-ups
Assembly/Part Replaced Follow-up Actions
Required

Computer Base 1 - 2.1.1 System Checkout


3.3.1 Opening the Computer 1 2 - 4.1.5.2 Regional Settings
Base… 3 - 4.1.6.3 Licensing of Software
3.3.4 Power Supply……….……...… 24, 1 Options
3.3.5 +12V DC Fuse………….......... 1 4 - 4.1.9 EEPROM Parameter
3.3.6 HV Transverter……………….. 24, 1 Backup
3.3.7 GIF PCB………………………. 1 5 - 4.2.1 Ring Stop Adjustment
6 - 4.2.2 Field Stop Adjustment
3.3.8.1 Motherboard………...………. 17, 19, 3, 23, 1
7 - 4.2.3 Focusing Aid Prism
3.3.8.4 BIOS………………………...… 17, 1
Assembly
3.3.8.5 Battery…………………...…… 17, 1
8 - 4.2.4 Focusing Aid Assembly
3.3.9 HDD………...……………..…. 18, 19, 20, 21, Adjustment
22, 3, 23, 4, 1 9 - 4.2.5.1 ARP Position Check
3.3.10 Fan, Fan Collar…………......… 1 10 - 4.2.6 Aperture Adjustment
11 - 4.2.7 Focusing Objective
Head Rest Adjustment
3.4.1 Head Rest…………………….. 24, 1 12 - 4.2.8 Light Sensor Adjustment
13 - 4.2.9 Splitter Mirror Adjustment
14 - 4.2.10 Stingray F504C Sensor
15 - 4.2.11 Internal Fixation Display
16 - 4.2.12 Control PCB
17 - 4.4.1.4 BIOS Default Settings
18 - 4.4.2.2 Re-imaging Procedure
19 - 4.4.2.3 Configuring Windows
20 - 4.4.3.1 New Installation of the
Application Software
21 - 4.4.3.3 Application Software
Installation
22 - 4.4.4 Language Package
Installation
23 - 4.4.6 Create a System Backup
24 - 2.2. Technical and Electrical
Safety Check

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 5 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1 Instrument Head

3.1.1 Opening the Instrument Head

Note
Removing the covers is precondition for all following action to camera head components. It
is not repeatedly mentioned at the beginning of each section.

Removal:
1) Remove the screws of the upper cover and
lift off the upper cover.
2) Remove the focusing knobs on both sides.

Note
To loosen the focusing knobs, take a
large slot screwdriver to keep the screw
in place. Then turn the focusing knob
clockwise to loosen it.
Do not try to turn the screw itself.

3) Remove the screws of the side covers and


remove the covers.

Fig. 3 - 1: Head covers

Reassembly:
Make sure that no cables are caught when you push the housing covers together.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3-6 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.2 IR Illumination Replacement

Spare part: IR Illumianton 830nm with cable


(marked by a flag fixed to the cable)

IR illumination
830nm

Fig. 3 - 2: IR illumination

Removal:
1) Remove the two locking screws.
2) Remove the cable fasteners and unplug the cable on
the control PCB.
3) Carefully pull out the IR illumination.

Fig. 3 - 3: IR illumination locking screws

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 7 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.3 Flash Lamp

Spare part: Flash Lamp

3.1.3.1 Flash Lamp Versions

Different flash lamp versions are used in VISUCAM 200 and VISUCAM 500:

Version 1: Used in VISUCAM 200, must not be used in VISUCAM 500.

Fig. 3 - 4: VISUCAM 200 Flash Lamp Cathode with


rounded shape

Version 2: Used in VISUCAM 500, should not be used in VISUCAM 200.

Note
Version 2 produces more light at the same flash level. It should not be used in VISUCAM 200,
because this will lead into a loss of fine adjustment steps using the manual flash.

Fig. 3 - 5: VISUCAM 500 Flash Lamp


Cathode with
edged shape

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3-8 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.3.2 Flash Lamp Replacement

Removal:
With modification 11 installed, start with step 1).

Without modification 11 start with step 6) “Remove the two screws…”, page 10

1) Remove the rear cover pointing, to the patients side.

Fig. 3 - 6: Rear Cover

2) Move the instrument head fully upward by turning the Joystick clockwise till the hard stop is
reached.

3) Loosen the two front cover fixation screws. It is not


necessary to remove the front cover.

!
Fig. 3 - 7: Loosen Front Cover

4) Open 3 Lamp Housing Cover fixation clips.


5) Pull the Lamp Housing Cover to the front and slide it out
to the left.

!
Fig. 3 - 8: Unclip Lamp Housing Cover

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 9 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

Caution!
Make sure that the instrument is turned off and the flash lamp has cooled down before
touching and exchanging it.

Note
Do not touch the bulb of the flash lamp with your fingers.

6) Remove two screws. Remove the Protection Cover.

Fig. 3 - 9: Protection Cover screws

7) Disconnect the cable of the flash lamp.


8) Remove the locking nut of the flash lamp.
9) Hold the flash lamp by the white cable and pull it out.

Locking nut

Fig. 3 - 10: Flash Lamp locking nut

Reassembly
1) Observe the guiding of the 400V cable! See Section: 3.1.3.3 400V Cable Routing, page 3 - 11.
Close the Protection Cover using two screws.
2) Depending on the presence of modification 11 “Lamp Housing”, close the metal cover by its 3
fixation clips.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 10 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.3.3 400V Cable Routing

Without modification 4 :
Guide the cable as shown in Fig. 3 – 11. Mount
the protection cover from the flash lamp.

Fig. 3 - 11: 400V Cable routing without mod. 4

With modification 4 :
Beginning from the peak, the red 400V
Cable has to be wrapped around the As high as possible
white Flash Lamp cable three times,
before being fixed to the flash lamp
holder.
The 400V Cable should surround the
Flash Lamp Cable as long as possible.
This routing will reduce the
electromagnetic influence while a flash is
generated.
As low as possible

Fig. 3 - 12: 400V Cable routing with mod. 4

The 400V Cable should be guided inside the


protection cover of the flash lamp.

Fig. 3 - 13: Protection cover mounted

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 11 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.4 Flash Unit Replacement

Spare part: Flash unit

Note
Depending on the presence of modification 4 “400V Cable Routing”, the cable and its
routing might differ from the way shown in this section.
For more details see Section: 3.1.3.3 400V Cable Routing, page 3 - 11

Removal:
Control
Depending on the presence of modification 11
“Lamp Housing”, you might have to remove a
metal cover first. For more details see Section
3.1.3.2 “Flash Lamp replacement”, page 3 - 9. Shield

1) Disconnect the cables.


2) Remove the screws from the inside of the
camera head.
3) Remove the flash unit.

Fig. 3 - 14: Flash unit cable

Reassembly:
Slide the cables into the clamping connections as far as possible, and check for proper connection.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 12 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.5 Ring Stop Solenoid Replacement

Spare part: Solenoid for ring stop

Note
For better access to the ring stop module the exciter filter assembly should be removed.
See Section: 3.1.6.2 Exciter Filter assembly page, 3 - 15.

Removal:
1) Loosen the cable ties.
2) Disconnect the solenoid cable on the control Optical sensor
PCB.
3) Disconnect the cable from the Optical Sensor.
4) Remove the three securing screws of the ring
stop module and remove it in an upward
direction.
Securing screws
5) Remove the securing screws of the solenoid Ring stop module
and remove the solenoid.

Reassembly:
Reassemble in reverse order observing the
following instructions. Cable tie Solenoid

1) Mount the new solenoid with its cable


pointing to the patient’s side. Raise ring stop

2) Position the flat part of the solenoid shaft to


the patient’s side, attach the ring stop and
screw it down.
3) The position of the ring stop must be adjusted Securing screw
Ring stop
in such a way that contact-free movement
through the optical sensor is possible
Fig. 3 - 15: Ring stop

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 13 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.6 Exciter Filter Assembly

Spare part: Exciter Filter assembly, Stepper motor, Filter glasses

3.1.6.1 Exciter Filter Versions

Red filter Blue/IR cut Red exciter Blue/IR cut


+ Grey filter + Grey

Plastic ICG exciter


Washer filter

Fluo exciter Fluo exciter


filter Green filter AF exciter
filter
filter

Fig. 3 - 16: VISUCAM 200 Exciter Filter assembly Fig. 3 - 17: VISUCAM 500 Exciter Filter assembly

The colors of the filter glasses are as follows:

Fluo exciter filter = Blue while looking through, different shining when looking from side
Red filter = Red, simple colored glass
Blue/IR cut + Grey = Grey, transparent
ICG exciter filter = Red while looking through, different shining when looking from side
AF exciter filter = Green

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 14 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.6.2 Exciter Filter Assembly Replacement

Removal:
1) Remove the cable ties of the stepper motor
and optical sensor.
2) On the control PCB: Disconnect the cables of
the stepper motor and optical sensor. Securing
screws
Note
Do not try to disconnect the white
plastic from the stepper motor.

Exciter filter
3) Remove the securing screws of the exciter wheel stepper
filter assembly. motor

4) Remove the exciter filter assembly.


Fig. 3 - 18: Exciter Filter securing srews

Reassembly:
When fixing the exciter filter assembly with the securing screws push it up as far as possible. There is
no special adjustment needed. Fix the cables of the stepper motor and light barrier with cable ties.

3.1.6.3 Exciter Filter Glasses Replacement

Removal:
1) Remove the exciter filter assembly. See Section 3.1.6.2, page 3 - 15.
2) Turn the filter wheel, until the filter that has to be changed is at the opposite side of the optical
sensor.
3) Always leave one plastic rivet in place. This one should be located at the opposite site of the filter
that has to be changed.
4) Carefully lift the metal plate by pressing the filter in question against the metal plate.
5) Push the filter to the free side.

Reassembly:
1) To avoid scratches, while sliding in the filter glass, paper can be put between the glass and the
plastic/metal surface.
2) Make sure the filters are located as shown in Fig. 3 - 16 or Fig. 3 -17, page 3 - 14.
3) Reassemble the exciter filter assembly. See Section 3.1.6.2, page 3 - 15.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 15 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.7 Field Stop Solenoid Replacement

Spare part: Solenoid for Field Stop

Removal:
Note
During removal, take care not to hit the glass of the Focusing Aid Prism.

Optical switch Field stop securing and


adjusting screws
1) Disconnect the cables of the solenoid and
optical switch on the control PCB, and remove
the cable fasteners.
Shaft securing
2) Remove the three securing screws of the field screw of field
stop module and remove the module. stop

3) Remove the shaft securing screw of the field


stop and pull the field stop from the shaft. Securing screws
Field stop module
4) Remove the securing screws of the solenoid and Solenoid securing
screws
remove the solenoid.
Solenoid
Fig. 3 - 19: Field Stop

Reassembly:

Note
During reassembling, take care not to hit the glass of the Focusing Aid Prism. After fixing the
module, a gap between the field stop and the focus aid prism must be present.

1) Mount the new solenoid with its cable pointing to the patient’s side.
2) Attach the field stop to the shaft. Turn the shaft in such a way that the securing screw presses
against the flat part of the shaft.
3) The position of the field stop must be adjusted in such a way that contact-free movement
through the optical sensor is possible.
4) Insert and secure the field stop module.
5) Connect the cables to the control PCB and secure them.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 16 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.8 Focusing Aid Prism Assembly

3.1.8.1 Focusing Aid Prism Assembly Replacement


Spare part: Focusing Aid Prism Assembly

Removal:
Note
During removal, take care not to hit the glass of Securing screws
the Focusing Aid Prism. Solenoid Mirror system

1) Remove the cable ties of the solenoid and optical


switch.
2) Disconnect the cables of the solenoid and optical
switch on the control PCB. Optical switch
3) Remove the three securing screws of the prism
assembly, remove the prism assembly.
Fig. 3 - 20: Focusing Aid Prism Assembly

Reassembly:
Note
During reassembling, take care not to hit the glass of the Focusing Aid Prism. After fixing the
module, a gap between the and the Focus Aid Prism and the Field Stop must be present.

4) Insert the prism assembly and slightly tighten the three securing screws.
5) Reconnect the cables of the solenoid and optical switch to the control PCB and secure them.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

3.1.8.2 Focusing Aid Prism Solenoid Replacement


Spare part: Solenoid

Removal:
1) Remove the Focusing Aid Prism assembly. Optical switch
See Section 3.1.8.1, page 3 - 17.
2) Loosen the prism mount fixation screw.
3) Remove the prism mount from the shaft.
4) Remove the securing screws of the solenoid and remove Solenoid
securing screws
the solenoid.

Reassembly: Prism Prism mount


fixation screw
1) Mount the new solenoid and the prism mount.
2) The position of the prism mount must be adjusted in Fig. 3 - 21: Focusing Aid Prism Solenoid
such a way that contact-free movement through the
optical sensor is possible.
3) Reassemble the Focusing Aid Prism assembly. See Section 3.1.8.1, page 3 - 17.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 17 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.8.3 Focusing Aid Prism Replacement


Spare part: Focusing Aid Prism

Removal:
1) Remove the Focusing Aid Prism assembly.
See Section 3.1.8.1, page 3 - 17. Prism locking
2) Loosen the Prism locking screw. screw

3) Take out the Prism

Reassembly:
Prism
1) Mount the new Prism.
2) Tighten the prism locking screw just a little bit, so the
Prism is fixed slightly. It has to be adjusted anyway. Fig. 3 - 22: Focusing Aid Prism
3) Reassemble the Focusing Aid Prism assembly.
See Section 3.1.8.1, page 3 - 17.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 18 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.9 Focusing Aid Assembly

3.1.9.1 Focusing Aid Assembly Replacement


Spare part: Focusing Aid assembly

Removal:
1) Disconnect the cable ties fixing the
stepper motor cable and Focusing Aid Focusing Aid illumination
illumination cable to the harness.
2) Disconnect the stepper motor and the
Focusing Aid illumination from the
Control PCB. Optical sensor

3) Disconnect the cable from the Optical


Sensor. Stepper motor

4) Remove the three securing screws that


fix the Focusing Aid assembly.
5) Remove the Focusing Aid assembly. Securing screws

Reassembly:
1) Insert the Focusing Aid assembly.
2) Tighten the three securing screws that Fig. 3 - 23: Focusing Aid assembly
fix the Focusing Aid assembly.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

3.1.9.2 Focusing Aid Stepper Motor Replacement


Spare part: Focusing Aid stepper motor

Removal:
Shaft securing
1) Disconnect the cable ties fixing the stepper motor nut
cable to the harness.
2) Disconnect the stepper motor from the Control Securing
PCB. screws

3) Remove the shaft securing nut.


4) Remove the two securing screws.
5) Remove the stepper motor.
Fig. 3 - 24: Focusing Aid stepper motor

Reassembly:
1) Insert the stepper motor.
2) Tighten the two securing screws.
3) Tighten the securing nut.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 19 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.9.3 Focusing Aid Optical Sensor Replacement


Spare part: Optical sensor

Removal:
Securing screws
1) Disconnect the cable from the Optical Sensor.
2) Remove the two securing screws.
3) Remove the optical sensor.

Reassembly:
Mount the optical sensor.
Fig. 3 - 25: Focusing Aid optical switch

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 20 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.10 Aperture Solenoid Replacement (VISUCAM 500 only)

Spare part: Solenoid


Caution!
When removing and inserting the Aperture assembly, take care not to damage the light
fibers of the positioning aid system (located at the pinhole mirror).

Note
In the Application software the Aperture is named “Boost 1”.

Removal:
1) Remove the cable ties of the solenoid and optical
sensor.
2) Disconnect the cables from the control PCB.
3) Remove the two Aperture assembly securing screws 1
(Fig 3 - 26, Pos. 1).
4) Remove the Aperture assembly.

Fig. 3 - 26: Securing screws

5) Remove the two solenoid fixation screws. (Fig 3 - 27, Pos. 2).
6) Remove the solenoid. 2

Fig. 3 - 27: Securing screws

Reassembly:
Mount in the reverse order.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 21 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.11 Barrier Filter (VISUCAM 500 only)

Spare part: Barrier Filter assembly, Stepper motor, Optical sensor, Filter glasses

3.1.11.1 Barrier Filter Assembly Replacement


Caution!
When removing and inserting the Barrier Filter assembly, take care not to damage the
light fibers of the positioning aid system (located at the pinhole mirror).
Removal:
1) Remove the cable ties of the solenoid and optical sensor.
2) On the control PCB: Disconnect the cables of the stepper motor
and optical sensor.
3) Remove the securing screws of the barrier filter assembly. 1
4) Remove the barrier filter assembly.

Reassembly:
When fixing the barrier filter assembly with the securing screws, Fig. 3 - 28: Securing screws
there is no special adjustment needed. Fix the cables of the stepper
motor and optical sensor with cable ties.
Note
Make sure the Barrier Filter Wheel is not touching the Aperture.

3.1.11.2 Barrier Filter Glasses Replacement

Removal:
1) Remove the barrier filter assembly.
See Section 3.1.11.1, page 3 - 22.
2) Turn the filter wheel, until the filter that has to
be changed is at the opposite side of the optical AF barrier Grey
sensor. filter filter

3) Always leave one plastic rivet in place. This one


should be located at the opposite site of the
filter that has to be changed.
ICG barrier
4) Carefully lift the metal plate by pressing the filter
filter in question against the metal plate. Fluo barrier
filter
5) Push the filter to the free side. Fig. 3 - 29: Barrier Filter Glasses position

The colors of the filter glasses are as follows:


Fluo barrier filter = Yellow
AF barrier filter = Red
Grey = Grey
ICG barrier filter = Not transparent for human eye
Reassembly:
1) To avoid scratches, while sliding in the filter glass, paper can be put between the glass and the
plastic/metal surface.
2) Make sure the filters are located as shown in Fig. 3 - 29.
3) Reassemble the barrier filter assembly. See Section 3.1.11.1, page 3 - 22.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 22 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.12 Focus Assembly

3.1.12.1 Focus Motor Replacement


Spare part: Stepper motor

Removal:
Securing screw Securing nut
1) Remove the cable ties and unplug the motor cable
from the control PCB.
2) Remove the securing nut.
3) Remove the securing screws. Spindle
4) Remove the motor.

Reassembly:
1) Insert the motor, loosely fix it with the securing Fig. 3 - 30: Motor securing
screws.
2) Fix the spindle with the securing nut.
3) Align the motor to the spindle and fix the two securing screws.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

3.1.12.2 Focus Optical Sensor Replacement


Spare part: Optical sensor

Removal:

1) Unplug the cable from the optical sensor.


2) Remove the two screws.
3) Remove the optical sensor.

Reassembly:

Align the height of the optical sensor!


Optical sensor

Follow-up Checks/Adjustments: Fig. 3 - 31: Optical Sensor

See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 23 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.13 Light Sensor Assembly

3.1.13.1 Light Sensor Tube Replacement


Spare part: Light Sensor Tube incl. Light Sensor

Removal: 1

1) Disconnect the Light Sensor cable from the


control PCB.
2) Remove the two tube fixation screws.
3) Remove the tube from the VISUCAM.
4) Shut down and switch off the instrument.

Reassembly:
1) Bring in the new tube to the VISUCAM. Fig. 3 - 32: Light Sensor tube
2) Tighten the screws.

Caution!
Use the TestTool_S to swing out the splitter mirror several times. Listen carefully. If the
mirror is hitting the tube, correct the mirror position!

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

3.1.13.2 Light Sensor Replacement


Spare part: Light sensor

Note
The Light Sensor has a flattened surface. This has to be mounted parallel to
the mounting plate, like shown in Fig. 3 - 34 Fig. 3 - 33:
Light Sensor
Removal:
1) Disconnect the Light Sensor cable from the control PCB.
2) Loosen the Light Sensor fixation screw (Fig. 3 - 34, Pos.1).
3) Pull the old Light Sensor out of its mounting hole.

Reassembly: 1

1) Push the new Light Sensor into its mounting hole as deep as possible.
2) Align the flattened surface like shown in Fig. 3 - 34.
3) Carefully tighten the Light Sensor fixation screw until the sensor is fixed. Fig. 3 - 34:
4) Connect the new Light Sensor to the control PCB. View from underside
5) Check the Auto Flash function in the Application Software.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 24 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.14 Splitter Mirror

Spare part: Splitter Mirror assembly, Splitter Mirror, Solenoid, Optical sensor

3.1.14.1 Splitter Mirror Assembly Replacement

Note
When removing or inserting the Splitter Mirror assembly, take care not to scratch the mirror.

Removal:
1) Remove the cable ties of the solenoid and the optical sensor.
2) Remove the three securing screws.
3) Remove the Splitter Mirror assembly.

Follow-up Checks/Adjustments: Securing screws


See Section 3.0 (Table 3-1), page 3 - 4.
Fig. 3 - 35: Securing screws

3.1.14.2 Splitter Mirror Replacement

Removal:
1) The Splitter Mirror assembly has been removed.
See Section 3.1.14.1, page 3 - 25.
2) Remove the securing screw fixing the mirror to the shaft of the
solenoid.
3) Remove the two screws fixing the mirror to its mounting
bracket. 1
Reassembly:
2
Align the height of the mirror according to the optical sensor. Fig. 3 - 36: Securing screws

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

3.1.14.3 Splitter Mirror Solenoid Replacement

Removal:
1) The Splitter Mirror has been removed. See Section 3.1.14.2, page 3 - 25.
2) Remove the two securing screws of the solenoid.
3) Mount the new solenoid with its cable pointing to the left side.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 25 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.15 Stingray Sensor F504C Replacement

Spare part: Stingray Sensor F504C

Modification Notes:
1) The following µC and FPGA versions can be read out using the AVT SmartView software.
See SB 515 V3 for more details.

With modification 1 : µC 1.09.04; FPGA 2.01.07


With modification 3 : µC 2.01.01; FPGA 3.00.01
With modification 8 : µC 2.01.03; FPGA 3.00.03

2) The F504C version has changed. This is marked as follows:

Fig. 3 - 37: Stingray F504C with and without modification 7

Removal:
3) Disconnect the FireWire cable from the Stingray Sensor.
4) Disconnet the Stingray synchronization cable from the control
PCB.
5) Loosen the three fixation screws.
6) Remove the Stingray Sensor.

Fixation screws

Fig. 3 - 38: Fixation screws


Reassembly:

Align the Stingray housing parallel to the housing of the internal fixation display.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 26 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.1.16 Internal Fixation Display Replacement

Spare part: Internal Fixation

Removal:
1) Disconnect the Internal Fixation display cable from the Control
PCB.
Screw
2) Remove 2 bolts and one screw.
Bolts

Fig. 3 - 39: Securing screws

Reassembly:
1) Loosely fix the new Internal Fixation display with the bolts and
the screw.
2) Firmly push the Internal Fixation display to the patient’s side.
3) Tighten the bolts and the screw.
!

Follow-up Checks/Adjustments:
Fig. 3 - 40: Mounting position
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 27 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.1.17 Control PCB Replacement

Spare parts: Control PCB; Control PCB incl. Incremental device and bracket;

Note
If the Control PCB is still accessible by the TestTool_S, make a copy of the EEPROM data
to the E:\Backup folder.

Note
The Control PCB always should be removed together with the mounting bracket.
In a second step the Control PCB can be removed from the bracket.

Removal:
1) Disconnect or unplug all cable connections. !
2) Unscrew the bracket (3 screws).
3) Unscrew the Control PCB from the bracket and remove it.

Fig. 3 - 41: Securing screws

Reassembly:
The connector positions are shown in section 6.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 28 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.2 Instrument Base / Cross Table

3.2.1 Opening the Instrument Base

Precondition:
The Instrument Head has been opened. See Section 3.1.1, page 3 - 6

Note
The knob of the IR brightness potentiometer can keep in place.

Procedure:
1) Remove the top cover of the locking knob.
2) Loosen the screw located under it.
3) Remove the locking knob.

Fig. 3 - 42: Locking Knob


Note
If the instrument is to be operated while the instrument base is opened, you can leave
the cables plugged to the connector panel.

4) Loosen the screws of the front cover, remove the cover.


5) Loosen the screws of the rear cover, remove the cover.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 29 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.2.2 Toothed Belt for Height Adjustment Replacemet

Spare part: Toothed belt

Removal:
1) Remove the AS/PS sensor. Pressure
direction
Height adjustment
Note spindle
In the next step, to loosen the
tension on the height
adjustment, slightly press the
camera head downward.
Joystick AS/PS sensor
2) Remove the height adjustment nut.
3) Unscrew the joystick and shift it in such
a way that the toothed belt can be
moved over the height adjustment
spindle.
Height adjustment
4) Remove the joystick in an upward nut
Toothed belt
direction and the toothed belt via the
underside of the joystick. Fig. 3 - 43: Toothed belt removal

Reassembly:
Reassemble in reverse order observing the following instructions.
1) Installing the height adjustment nut, apply slight pressure in the direction of the height
adjustment spindle. It should be free of play.
2) To reinstall the joystick, place a wooden wedge under the instrument base.
Note
Mount the joystick in such a way that the toothed belt is only slightly tensioned. If the
tention is to high, the belt might jump off.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 30 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.2.3 X-Y Guideway, Gear Rack, Gears with Rollers Replacement

Spare part: X-Y guideway complete, Gear Rack, Pair of Gears with rollers

Procedure:
1) Remove the camera head (see “Changing the
Z-guide way or spring”).
2) Remove the roller cage of the Z-guide way.
3) Remove 4 securing screws and slide the
instrument base towards the head rest.
4) Turn the instrument base and place it on a
suitable surface.
5) Loosen the screws of one gear rack and
remove the gear rack.
6) Remove the X-Y guide way at the side. Securing screws

Note
When installing the X-Y guideway, make
sure to mount it precisely parallel in the
Z guideway roller
gear racks. cage
The rounded side of the X-Y guideway
points towards the cable opening!
Gear rack
When the X-Y guideway is changed, the Path limiter
pair of gears with rollers continues to be
used.
When the gear rack is changed, the path
limiter continues to be used.

X-Y guideway

Pair of gears with rollers

3.2.4 Height Adjustment Spindle Replacement

Spare part: Spindle complete

Procedure: Spindle securing screws


1) Preparation as described in
“Changing the X-Y guideway”.
2) Loosen 3 securing screws and remove the
toothed belt.
3) Remove the spindle and replace it by a new
spindle.

Note
The tension of the toothed belt may have
to be corrected by shifting the joystick.
Do not overtighten the toothed belt.
Disregarding this, it will jump off.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 31 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.2.5 Z-Guideway and Spring

Spare part: Z-Guideway complete, Spring Camera head

Do not loosen
Procedure: locking screws

1) Separate the computer base from the camera head Height adjustment nut
by disconnecting all connecting cables of the head
and removing cable ties and cable clips. Spring
2) Remove the cable mounting plate on the underside
of the computer base cover and disconnect the Z guideway
ground connection of the camera head. For this
purpose, tilt the camera head in the head rest
direction and place the optics on a suitable support.
3) Remove the cable holder and slide all cables through
the cable opening.
4) Unplug the cable connection from the control panel Sleeve Cable holder
to the camera head on the connector panel and
remove the cable clips.
5) Adjust the camera head to half the height and
remove the height adjustment nut, while slightly pressing the camera head downward to relieve
the spring pressure.
6) Lift off the camera head, taking care of the connected cables, and place the camera head aside
on a suitable surface.
7) Exchange the Z-guideway or spring.
8) Re-attach the camera head and press it downward over the roller cage, against the spring
pressure, as far as it will go.

Note
For changing the spring or Z-guideway, the sleeve need not be loosened.
If the sleeve needs to be changed, push the sleeve into the bore of the camera head as far as
it will go, and secure it with the locking screws.
When securing the cables and cable holders, make sure that all shielding connections are
carefully and reliably established.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 32 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3 Computer Base

3.3.1 Opening the Computer Base

Procedure:
1) Move the side of the instrument to the table edge
so that the securing screws of the base plate are
easily accessible.
2) Remove all base plate securing screws.

Securing Securing
screws screws

Fig. 3 - 44: Securing screws

3) Lift the instrument base on the joystick side in such


a way, that the base can rest on the prop.

Prop

Fig. 3 - 45: Prop

4) Securely insert the prop into the recess.


5) Also check for a secure position of the rubber.
Recess

Rubber

Fig. 3 - 46: Recess

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 33 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

6) Check that all cables guided from the computer to the instrument head are free movable or
disconnected, so that the instrument head can be put to the left side of the computer base. This
has to be ensured regarding:
- Cable IEEE 1394b (FireWire)
- Cable 400V
- Control Cable
- Cable to External Fixation
- Protective earth

7) Lift the computer base cover together with the instrument


head. Place it down on the left side (right side is not
possible due to the cable length).

Fig. 3 - 47: Head left of computer

8) With modification 6 only: Open the clips and the


securing screw. Remove the cover to get access to the
computer base components.

Fig. 3 - 48: Clips and securing screw

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 34 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3.2 Closing the Computer Base

Without modification 6 (with modification 6 is described below):

Precondition:
On the Head Rest side the computer base cover is
located in its guidance.
On the joystick side the instrument is located securely
on the prop.

Prop

Note
The gap between the underside of the
computer base cover and the power supply
cover is very small. Because of this the
cables must not cross each other. Fig. 3 - 49: Prop

Procedure:
1) Guide the cables in curves; use the cable holder to
fix them in position.
2) Lift the computer base cover a little bit and put the
prop its rest position.
3) Carefully lower the computer base cover and check
that there is no resistance due to crossed over
cables.

Note
Check the VISUCAM function, before fixing Cable Holder
the securing screws. This will reduce the Fig. 3 - 50: Cable Holder
effort in case of problems inside the
computer base, such as improper cable
alignment, fan noise etc.

4) Fix the base plate securing screws. See Fig. 3 - 44, page 3 - 33.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 35 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

With modification 6 (without modification 6 is described above):

Procedure:
1) With the camera head still on the left side of the computer base: Fit the cover, close the clips and
the securing screw.

2) Guide the Cable IEEE 1394b (FireWire) in the


cable holders.

Fig. 3 - 51: Cable IEEE 1394b holders

3) Place the computer base cover incl. the camera head on its guidance on the Head Rest side.

4) Locate the prop securely.

Prop

Fig. 3 - 52: Prop

Note
The gap between the underside of the computer base cover and the power supply cover
is very small. Because of this the cables must not cross each other.

5) Route the External Fixation cable.

Fig. 3 - 53: External Fixation cable

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 36 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

6) Route the PE cable.

Fig. 3 - 54: PE cable

7) Cable routing.

Fig. 3 - 55: Cable routing

8) Lift the computer base cover a little bit and put the prop its rest position.
9) Carefully lower the computer base cover and check that there is no resistance due to crossed
over cables.

Note
Check the VISUCAM function, before fixing the securing screws. This will reduce the
effort in case of problems inside the computer base, such as improper cable alignment,
fan noise etc.

10) Fix the base plate securing screws. See Fig. 3 - 44, page 3 - 33.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 37 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.3.3 Separating the Cables from the Computer Base Cover

Preconditions:
 The computer base is opened. See Section 3.3.1, page 3 - 33.
 An 8 cm high support is available.
 The Ophthalmo Lens cap is on.

Procedure:
1) Tilt the camera head in the head rest direction.
2) Place the support under the Ophthalmo Lens cap. Support
3) Remove the cable fasteners.
4) Remove the cable ties and cable clips.
5) Disconnect all cables. Cable fasteners

Fig. 3 - 56: Support position

6) Mark all cables:


 Use numbers for the order.
12 3
Numbers
 Use lines for the position.

This is vital for correct routing of the cables when


closing the computer base cover.

The following order should be kept: Lines


1 = FireWire
2 = Control Cable
3 = 400V

Fig. 3 - 57: Numbers and lines

7) Open the mounting bracket.

External fixation

Potenzial
equalization

Fig. 3 - 58: Mounting bracket

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 38 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3.4 Power Supply Replacement

Spare part: Power supply

Precondition:
The computer base is opened. See Section 3.3.1, page 3 - 33.

Without modification 9 (with modification 9 is described below):

Removal:
Temperature sensor 3
1) Remove the cover of the Power Supply
+12V
(without modification 6 only ). GND 12V
Power
connector
2) Disconnect the line power connector.
3) Unscrew the 12V and 24V connectors.
+24V
4) Remove the Power supply by unscrewing 4 GND 24V
screws from the base plate.
5) Unscrew the temperature sensor.
Fig. 3 - 59: Power supply without modification 9
Follow-up Checks/Adjustments:
After changing the Power supply, check and adjust the +12V and +24V voltages:
 +12V DC (+12.35V to +12.40V).
 +24V DC (+23.50V to +24.40V).

With modification 9 (without modification 9 is described above):

Removal:
Temp. Sensor fixation point
1) Unscrew the line power connectors.
2) Unscrew the 24V connectors.
3) Unscrew the temperature sensor. +24V MB
+24V GIF
4) Remove the Power supply by unscrewing 4 GND MB L
screws from the underside of Computer Base GND GIF N
base plate. PE

Follow-up Checks/Adjustments: Fig. 3 - 60: Power supply with modification 9

After changing the Power supply, check +24V


voltages:
 +24V DC (+23,00V to +25.00V).

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 39 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.3.5 +12V / 24V DC Fuse Replacement

Spare part: Fuse 8A; “slow blow”; 5 x 20mm

Precondition:
The computer base is opened. See Section 3.3.1, page 3 - 33.

Removal:
Open the fuse holder and exchange the fuse.

Fig. 3 - 61: +12V / 24V DC fuse

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 40 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3.6 HV Transverter Replacement

Spare part: HV Transverter

Precondition:
The computer base is opened. See Section 3.3.1, page 3 - 33.

Removal:
1) Unplug the +400V cable connection
from the HV Transverter. HV transverter
2) Unplug all connectors form the GIF
PCB.
GIF
3) Remove the HV Transverter securing connection
screws (2 from the underside, 1 from +400V
the upper side).
4) Lift the HV Transverter together with
the GIF PCB. GIF

5) Remove the 6 plastic securing screws


from the GIF PCB.
6) Separate the GIF PCB from the HV
Transverter. Securing screws

Fig. 3 - 62: HV Transverter and GIF PCB

Reassembly:
1) Installing a new HV Transverter, check
the compound for excessive edge.
Especially at the first 15mm, pointing
to the HDD direction, the compound
should be flush. Maximum height
difference is ½ mm.

Fig. 3 - 63: Excessive compound edge

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 41 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

2) If the ½ mm is exceeded, use a sharp


knife to cut excessive compound off.
Take care not to cut more than
necessary. Target is just to receive a
flush surface.

. Fig. 3 - 64: Flush on first

Note
Connecting the GIF PCB to the new HV Transverter, take care not to bent the connetion
pins of the GIF PCB.

3.3.7 GIF PCB Replacement

Spare part: GIF PCB

Removal:
See Section 3.3.6, page 3 - 41.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 42 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3.8 Motherboard

Spare parts for LM01: Motherboard (incl. RAM and Fan),


BIOS, RAM, Battery, Fan, ATX DC/DC converter with cable

Spare parts for FM01: Motherboard (incl. RAM and Fan),


RAM, Battery, Fan

Note
Software options:
Licenses for optional software options (e.g. Stereo, ICGA, etc.) are linked to the motherboard
UID.
If optional software is used by the customer, a new license is needed after replacing the
motherboard.
The software options in use can be checked in: “User –specific settings”; “Options”;
“Activated software options”. See Section 4.1.6.3.

Note
Fan:
Do not manually turn the fan rotor!

Note
Battery:
On both Motherboards (LM01 and FM01) the battery has more influence than date and time
settings only. A defective, disconnected or empty battery can lead into non- or wrong
booting. If the error can not be surely identified as a Motherboard problem, always
exchange the battery first.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 43 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.3.8.1 Motherboard Identification

From the outside of the VISUCAM, the motherboard can be identified as follows:

LM01, Lippert-Mini-ITX-Thunderbird MM:

Mounted in VISUCAM without modification


6 :

Fig. 3 - 65: LM01Board

Mounted in VISUCAM with modification


6 :

Fig. 3 - 66: LM01 Board

FM01, Fujitsu D2703-S1:

The FM01 Motherboard and the necessary


changes inside the computer base are
indicated as modification 9 :

Fig. 3 - 67: FM01Board

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 44 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3.8.2 Motherboard Component Overview

LM01 Lippert-Mini-ITX-Thunderbird MM without modification 2 .

Overview about the main components. The FireWire is on board.

Fan connected
to GIF

RS 232

Access Hole

FireWire
(onboard)

ATX DC-DC
Converter

Fig. 3 - 68: LM01 without modification 2

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 45 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

LM01 Lippert-Mini-ITX-Thunderbird MM with modification 2 .

Overview about the main components. The FireWire is on a separate Mini PCI board.

Fan connected
to GIF

RS 232

MiniPCI
Access Hole FireWire Card

ATX DC-DC
Converter

Fig. 3 - 69: LM01 with modification 2

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 46 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

FM01 Fujitsu D2703-S1

Overview about the main components.

HDD DVD

Fan connected
to GIF

RS 232

FireWire
(onboard)

Fig. 3 - 70: FM01

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 47 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.3.8.3 Motherboard Replacement

Precondition:
The computer base is opened. See Section 3.3.1, page 3 - 33.

Removal:
LM01 = Without modification 9 (with modification 9 is described below):

Caution!
While handling the motherboard, take care not
to damage any components in the vicinity of
the PCB mounting hole. This can happen also
on the underside of the Motherboard.

Fig. 3 - 71: Mounting hole

1) Disconnect all cables. Take care for mechanical or optical coding.


2) Disconnect the fan on the GIF PCB.
3) Use the access hole (see Fig. 3 - 69, page 3 - 46) to
disconnect the ATX DC-DC converter from the Push
motherboard: direction

 Insert a small screwdriver about 4 mm deep into


the access hole (see Fig. 3 - 72).
 Push the screwdriver to the capacitor side.

The hook will unlatch.


Screwdriver

Hook

Fig. 3 - 72: Screwdriver usage

4) Remove the Motherboard securing screws and bolts.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 48 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

FM01 = With modification 9 (without modification 9 is described above):

1) Disconnect all cables. Take care for mechanical or optical coding.

2) Remove the serial connector protection cap. It is not


necessary to remove any hex. bolts from the Protection cap
connector panel.

Fig. 3 - 73: Serial connector protection cap

3) Remove the Motherboard securing screws.

Reassembly:

Note
Do not close the computer base before executing section 4.4.1.2 “BIOS Access – After
Power Loss of Battery” and checking for correct start-up. First Boot might need manual
action on the Motherboard.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 49 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.3.8.4 BIOS Replacement (Lippert Motherboard only)

Note
This procedure is valid for LM01 (= without modification 9 only).

Precondition:
The computer base is opened. See Section 3.3.1, page 3 - 33.

Removal:
1) Disconnect the HDD (otherwise data corruption might
BIOS
occur).

Note
The battery contacts are very sensitive to sweat or
grease. Use e.g. a piece of cloth to avoid contact Battery

problems.

2) Remove the battery out of its holder.


3) Remove the BIOS chip out of its socket.

Fig. 3 - 74: BIOS location


Reassembly:
1) Insert the new BIOS chip in the socket (Label to upper side; the chip has a cropped edge to give
the orientation in the socket).
2) Reinstall the battery in the holder.
3) Do NOT reconnect the HDD yet.

Note
See Section 4.4.1.2 “BIOS Access – After Power Loss of Battery” for correct start-up.

Follow-up Checks/Adjustments:
1) Enter BIOS as described in section 4.4.1.2 and apply the default settings as described in
section 4.4.1.4, then proceed with the next step.
2) Power off during system is coming up again.
3) Disconnect the power cord.
4) Reconnect HDD.
5) Reconnect the power cord.
6) Reboot the system and enter BIOS during boot.
7) Check that HDD and DVD-Drive are
recognized correctly (HDD = Primary Master;
DVD Drive = Secondary Master).

8) Exit the BIOS. Fig. 3 - 75: HDD and DVD

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 50 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.3.8.5 Battery Replacement


The battery on the motherboard is not a spare part, but can be obtained locally.
Battery type: CR2032, 3 V.

Note
On both Motherboards (LM01 and FM01) the battery has more influence than date and time
settings only. A defective, disconnected or empty battery can lead into non- or wrong
booting. If the error can not be surely identified as a Motherboard problem, always
exchange the battery first.
Do not close the computer base before executing section 4.4.1.2 “BIOS Access – After
Power Loss of Battery” and checking for correct start-up. First Boot might need manual
action on the Motherboard.

Note
The battery contacts are very sensitive to sweat or grease. Use e.g. a piece of cloth to avoid
contact problems.
Place the defective battery in an approved depleted battery receptacle for proper disposal.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 51 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

3.3.9 HDD Replacement

Note
Checking a defective HDD for accessible data, e.g. by using an USB-IDE connection, can
make it easier to restore the system. Additionally customer data might be restorable.

Follow-up Checks/Adjustments:
See Section 3.0 (Table 3-1), page 3 - 4.

3.3.10 Fan, Fan Collar Replacement

Spare parts: Fan, Fan collar

Precondition:
The computer base is opened. See Section 3.3.1, page 3 - 33.

Removal:
1) Remove the cover of the Power Supply.
2) Open all cable ties and disconnect the fan on the GIF
PCB.
3) Pull the fan from the fan collar.
4) To exchange the fan collar: Unhook the fan collar from
the base plate.

Reassembly:
1) When inserting the fan in the collar, use a suitable tool
(e.g. screw driver) to push the rubber edge to the side. Fan collar
2) Install the fan with the blowing direction pointing
outward.

Fig. 3 - 76: Fan and fan collar

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 52 Revision B, October 2012
VISUCAM 200/500 Parts Removal / Replacement

3.4 Head Rest


Spare parts: Head rest complete, chin rest complete, chin rest cup, forehead strap,

3.4.1 Head Rest Replacement

Removal:
1) Pull the VISUCAM over the edge of a table in such a way, that the rubber feet on the patient’s
side are near the border, but still on the table.
2) Locate the head rest fixation nuts on the underside of the computer
base.

Note
The nuts might be very tight. Use the special tool shown in
section 5 to loosen it.

3) Remove both nuts.


Nut

Fig. 3 - 77: Head rest


fixation nuts

4) Remove the screw fixing the potential equalization and external


fixation cable to the computer base cover.

Fig. 3 - 78: Cable loosened

Note
For the next step it might be helpful to put the VISUCAM on the floor.

5) To loosen the head rest, firmly hit the top of the metal bar.
6) Check if the head rest is loosened.

Fig. 3 - 79: Loosen the


metal bar

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 3- 53 Order No. 1857-155
Parts Removal / Replacement VISUCAM 200/500

7) Separate the cable of the internal fixation from the computer base. See Section 3.3.3, page 3-38.
8) Remove the head rest.

Reassembly:
1) Slightly mount the head rest fixation nuts.
2) When putting the head rest back into the fixtures, take care that the tubes are completely in.
They have to touch the head rest fixation nuts.
3) Tighten the nuts firmly.

3.4.2 Forehead Strap Replacement

Spare part: Forehead strap

Removal:
1) Remove the two fixation screws.
2) Remove the forehead strap.

Reassembly:
Fasten the two screws with great care. Do not break the plastic of
the strap.

Note Fig. 3 - 80: Forehead Strap


Do not use any adhesives for locking the two screws.
Chemical reactions may weaken the forehead strap and lead
to breakage under load.

Note
In the Asian market, an alternative forehead strap can be used. This can improve the AS/PS
detection on heads with less distinct eye sockets. Check the Spare Parts catalogue for details.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 3 - 54 Revision B, October 2012
Section 4 – Adjustment and Calibration
4.1 Service Procedures ......................................................................................................... 4
4.1.1 Service Mode ................................................................................................................. 4
4.1.2 HDD Structure ................................................................................................................ 5
4.1.2.1 Partition C: (SYSTEM) ....................................................................................... 5
4.1.2.2 Partition D: (Data) ............................................................................................ 6
4.1.2.3 Partition E: (TEMP)............................................................................................ 7
4.1.3 TestTool_S ..................................................................................................................... 8
4.1.3.1 Basic Functions Tab .......................................................................................... 8
4.1.3.2 Basic Functions – Sensors Tab .......................................................................... 8
4.1.3.3 Motor Test Tab ................................................................................................ 9
4.1.3.4 Focus Adjustment Tab ...................................................................................... 9
4.1.3.5 Fixation Display Tab ....................................................................................... 10
4.1.3.6 EEPROM Tab .................................................................................................. 10
4.1.3.7 Firmware Tab ................................................................................................. 11
4.1.3.8 Control Base Check Tab ................................................................................. 11
4.1.3.9 Low Level Tab ................................................................................................ 12
4.1.3.10 Motors Tab .................................................................................................... 12
4.1.3.11 Stress Test Tab ............................................................................................... 13
4.1.3.12 Filter Wheels / Take Picture Tab ...................................................................... 13
4.1.4 Logserver ..................................................................................................................... 14
4.1.4.1 Activating the Logserver to view actual entries ............................................... 14
4.1.4.2 Activating the Logserver to view all entries ..................................................... 15
4.1.5 System Settings ............................................................................................................ 16
4.1.5.1 System Settings Access................................................................................... 16
4.1.5.2 Regional Settings ........................................................................................... 16
4.1.5.3 Generic Post Script Network Printer Installation .............................................. 17
4.1.5.4 Network Integration....................................................................................... 20
4.1.5.5 Network Broker Configuration ....................................................................... 20
4.1.6 Settings ........................................................................................................................ 21
4.1.6.1 Settings Access .............................................................................................. 21
4.1.6.2 Data Backup / File Export ............................................................................... 21
4.1.6.3 Licensing of Software Options ........................................................................ 22
4.1.6.4 Capture Mode ................................................................................................ 22
4.1.7 Teleservice Online......................................................................................................... 23
4.1.8 Teleservice Offline ........................................................................................................ 24
4.1.8.1 Generating a Data Collection.......................................................................... 24
4.1.8.2 Evaluating a Data Collection ........................................................................... 25
4.1.9 EEPROM Parameter Backup .......................................................................................... 27
4.1.10 Activating the Stingray F504C Sensor ........................................................................... 28
4.1.11 Sharpness Evaluation (Schärfenbewertung) ................................................................... 30
4.1.12 Dark Field Picture ......................................................................................................... 33
4.2 Instrument Head - Adjustments / Alignments ............................................................... 35
4.2.1 Ring Stop Adjustment................................................................................................... 35
4.2.2 Field Stop Adjustment .................................................................................................. 36

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4-1 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.3 Focusing Aid Prism Assembly........................................................................................ 37


4.2.3.1 Pre- adjustment ............................................................................................. 37
4.2.3.2 Fine- adjustment ............................................................................................ 38
4.2.4 Focusing Aid Assembly Adjustment .............................................................................. 39
4.2.5 ARP (Anti Reflection Point) ........................................................................................... 42
4.2.5.1 ARP Position Check ........................................................................................ 42
4.2.5.2 ARP Side Adjustment (“X” and “Y”) ................................................................ 42
4.2.5.3 ARP Height Adjustment (“Z”) ......................................................................... 43
4.2.6 Aperture Adjustment.................................................................................................... 44
4.2.7 Focusing Objective Adjustment .................................................................................... 46
4.2.8 Light Sensor Adjustment .............................................................................................. 47
4.2.9 Splitter Mirror Adjustment ............................................................................................ 49
4.2.10 Stingray F504C sensor .................................................................................................. 52
4.2.10.1 Stingray F504C Position Adjustment............................................................... 52
4.2.10.2 Stingray F504C Sharpness Adjustment ........................................................... 53
4.2.11 Internal Fixation Display ............................................................................................... 54
4.2.11.1 Internal Fixation Display Position Adjustment ................................................. 54
4.2.11.2 Internal Fixation Display Sharpness Adjustment .............................................. 55
4.2.12 Control PCB ................................................................................................................. 56
4.2.12.1 Loading the Firmware .................................................................................... 56
4.2.12.2 Loading the Shifttable .................................................................................... 57
4.2.12.3 Loading the EEPROM Parameters ................................................................... 58
4.2.12.4 Manual Programming of EEPROM Parameters ................................................ 58
4.3 Instrument Base - Adjustments / Alignments ............................................................... 59
4.4 Computer - Adjustments / Alignments ......................................................................... 60
4.4.1 BIOS ............................................................................................................................ 60
4.4.1.1 Boot Order Change for Next Boot Only .......................................................... 60
4.4.1.2 BIOS Access - After Power Loss of Battery ...................................................... 60
4.4.1.3 BIOS Access ................................................................................................... 61
4.4.1.4 BIOS Default Settings ..................................................................................... 62
4.4.1.5 BIOS Supervisor Password reset...................................................................... 65
4.4.2 Re-imaging .................................................................................................................. 66
4.4.2.1 Re-imaging Options ....................................................................................... 66
4.4.2.2 Re-imaging Procedure .................................................................................... 67
4.4.2.3 Configuring Windows .................................................................................... 68
4.4.3 Application Software Installation .................................................................................. 73
4.4.3.1 New Installation of the Application Software ................................................. 73
4.4.3.2 Updating the Application Software on an Operative System ........................... 74
4.4.3.3 Application Software Installation .................................................................... 75
4.4.4 Language Package Installation ..................................................................................... 77
4.4.5 Hardware Properties .................................................................................................... 78
4.4.5.1 Graphics Controller Properties ........................................................................ 78
4.4.5.2 Display Properties .......................................................................................... 78
4.4.6 Create a System Backup ............................................................................................... 79

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4-2 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

Notes:

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 3 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1 Service Procedures


This section contains all relevant service programs. It also contains additional information on some
customer accessible settings and procedures. All the above information is repeatedly used during
execution of the adjustments on VISUCAM 200/500.

4.1.1 Service Mode


The VISUCAM 200/500 has an embedded service mode which can be entered with a special key
combination. This key combination is not permitted to distribute to any non-authorized person.
The usage of the service mode is restricted to certified service engineers, trained from an authorized
Carl Zeiss Meditec Trainer.

Entering the Service mode


1) In the menu bar of the Application Software, click on “Help” 
“About” to open the Info window.

Fig. 4 - 1: “Help”  “About”

2) Press the key combination ���+�. (Concrete Key combination is provided during technical training)
3) The Windows Explorer is opened.
4) Activate the Info window again (indicated by the blue bar on top of the Info window).
5) Press the key combination ���+�. (Concrete Key combination is provided during technical training)
6) The Application Software is closed and the Test Tool_S is opened.

Note
Starting the TestTool_S in an alternative way might lead into unexpected failure.
To avoid conflicts of other programs (e.g. the Application Software) with the TestTool_S,
only the above described way should be used.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4-4 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.2 HDD Structure


Overview:
The VISUCAM 200/500 HDD is divided in three partitions:
C:\ SYSTEM: Contains all files necessary for the operation of the VISUCAM.
D:\ DATA: Contains all patient data and all captured images.
E:\ TEMP: Contains backup files and can be used for data transfer.

4.1.2.1 Partition C: (SYSTEM)


The C:\ (SYSTEM) partition contains all data needed to operate the VISUCAM.

C:\TestTools
This folder contains shortcuts to the programs
and functions that can be helpful servicing
the VISUCAM.

Note
To avoid conflicts of other programs
(e.g. the Application Software) with
the TestTool_S, do not use the
shortcut located here. Only use the
procedure described in section 4.1.1
“Entering the Service mode”,
page 4 - 4.
´ !
Fig. 4 - 2:C:\TestTools
C:\VISUCAM
This folder contains most data necessary to make the VISUCAM operative.
Note
To avoid data corruption, do not change any files except instructed to do so by the concrete
procedure. To avoid conflicts of programs, do not start .exe files from the C:\VISUCAM
folder directly, unless you are asked to do so following a concrete service procedures.

C:\VISUCAM\Firmware
This folder contains the files necessary to restore the
Control PCB EEPROM data. The files that belong together
are located in a sub-folder.

VISUCAM_3.0.0.0040
These files should be used on all
VISUCAM 200 and VISUCAM 500.

Fig. 4 - 3:C:\VISUCAM\Firmware

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 5 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

C:\VISUCAM\Lic
This folder contains the licenses for software options.
Note
Before restoring the C:\ partition, check for a copy
of all .lic files in E:\Backup.

Fig. 4 - 4:C:\VISUCAM\Lic
C:\VISUCAM\Save
This folder contains copies of the configuration files.

C:\VISUCAM\VBACKUP
This folder should not be used any more. Use the E:\BACKUP folder instead.

4.1.2.2 Partition D: (Data)


The D:\ (DATA) partition contains all images captured with the VISUCAM. The corresponding
instrument and patient data is stored in two databases, one for the instrument data and one for the
patient data.

D:\Database\Crash
This folder may contain copies of destroyed databases.

D:\Database\Images
This folder contains all images in the JPG format.

D:\Database\Save
Fig. 4 - 5: D:\Database
This folder contains copies of the last operational
databases.

D:\Database\Sequences
This folder is not needed.

D:\Database\TNIs
This folder contains overview images in the JPG format.

D:\Database_Service
This folder contains a data set used by the service, if the multiple user mode is established.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4-6 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.2.3 Partition E: (TEMP)


The E:\ (TEMP) partition contains backup files. It can also be used for data transfer. This is why it is
shared by default.

E:\
The two files IMAGE_C.GHO (about 2GB size) and
IMAGE_C.001 are a backup of the C:\ partition.

Note
The Temp folder is vital for file import and export.
Do not delete it.

Fig. 4 - 6: E:\

E:\Backup
This folder should contain the following:
“EEPROMParameter.cfg” = A copy of all Control PCB
settings of you individual VISUCAM. Such as Serial
Number, Focus Objective “0” position, Focus Aid “0”
position and so on.
“VISUCAMxxx_xxxxx.lic” = A copy of the license(s)
installed on your individual VISUCAM. This copy has to be
put here manually. Before re-imaging the C:\ partition, Fig. 4 - 7: E:\Backup
please check that all licenses contained in the
C:\VISUCAM \Lic folder are put here as copy.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 7 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.3 TestTool_S
Note
The activation of the TestTool_S is described in section 4.1.1, page 4 - 4.

Not all tests offered in the TestTool_S are service relevant. Use only those tests you are asked
to use by the service documentation or the service support.

4.1.3.1 Basic Functions Tab

Fig. 4 - 8: Basic functions Tab

4.1.3.2 Basic Functions – Sensors Tab

Fig. 4 - 9: Basic functions- Sensors Tab

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4-8 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.3.3 Motor Test Tab


1) Choose the tab of the motor you
want to check.
2) Keep all settings as given.
3) Press “Do motor movement test”.
4) If seldom a single step is lost, this
can be accepted.

Fig. 4 - 10: Motor test Tab

4.1.3.4 Focus Adjustment Tab

Fig. 4 - 11: Focus adjustment Tab

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 9 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.3.5 Fixation Display Tab

Fig. 4 - 12: Fixation display Tab

4.1.3.6 EEPROM Tab

Fig. 4 - 13: EEPROM Tab

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 10 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.3.7 Firmware Tab

Fig. 4 - 14: Firmware Tab

4.1.3.8 Control Base Check Tab

Fig. 4 - 15: Control base check Tab

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 11 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.3.9 Low Level Tab

Fig. 4 - 16: Low level Tab

4.1.3.10 Motors Tab

Fig. 4 - 17: Motors Tab

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 12 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.3.11 Stress Test Tab


This test has no meaning for service
purposes. Do not use it.
Indicated errors do not allow a
conclusion about the reliability of the
VISUCAM.

Fig. 4 - 18: Stress test Tab

4.1.3.12 Filter Wheels / Take Picture Tab

Fig. 4 - 19: Filter Wheels / Take Picture Tab

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 13 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.4 Logserver
The Logserver may contain valuable information regarding permanent or intermittent failure. The
entries are classified as follows:
i = Information
D = Debug
E = Error
STOP = Fatal Error

Note
Do not change the log level! A more detailed level than provided by default may result in
an inoperative VISUCAM.

4.1.4.1 Activating the Logserver to view actual entries


Preconditions:
 The Application Software is operative.
 The capture mode has been opened one time or more often.

Procedure:
1) Press the key combination ���+�. (Concrete Key combination is provided during technical
training)
2) The Logserver displays the entries since last power on.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 14 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.4.2 Activating the Logserver to view all entries


Precondition:
The Service Mode is entered. See – 4.1.1, page 4 - 4.

Procedure:
1) In the Windows explorer open the
C:\VISUCAM\logsrvr.exe

Fig. 4 - 20: Logserver for all entries

2) In the opened Serverproperties window choose “offline” and click


on “>>”. See Fig. 4 - 20.
3) In the next window choose the “watch.lgg” from the VISUCAM
folder and click on “Open”.
1 2

Fig. 4 - 21: Serverproperties I

4) In the Serverproperties window press “OK”.


5) The Logserver is opened and displaying all entries.

Fig. 4 - 22: Serverproperties II

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 15 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.5 System Settings


This section contains additional information on system settings that may also be changed by the
system administrator. Due to this reason it is allowed for Carl Zeiss Meditec certified service engineers
to provide the system password to the system administrator.

Note
After changing anything in the System settings, a system backup should be performed.
See section 4.4.6, page 4 - 79 “Create a system backup”.
If a change has been performed by the system administrator, perform the backup next
time you visit the instrument.

4.1.5.1 System Settings Access


Precondition:
The Application Software is operative.

Procedure:
1) In the upper left corner of the Application window
choose: “File”.
2) Choose: “System”.
3) Enter the system password ����. Press „OK“. The
System window is opened. See - Fig. 4 - 23.

Fig. 4 - 23: System settings

4.1.5.2 Regional Settings

Note
The Regional and Keyboard settings always have to be set after recovering the C:\
partition from DVD. See 4.4.2.1 “Re-imaging options”, page 4 - 66.
1) “Recover Windows XP on system drive (C:) from DVD” and
2) “Recover Windows XP including all drives (C:, D:, E:) from DVD”

Precondition:
The System window is opened. See section 4.1.5.1, page 4 - 16.

Procedure:
1) Press “Regional settings”.
2) In the “Regional Options” tab, set the desired region.
3) In the “Languages” tab, set the desired “Language used in menus and dialogs”.
4) Again in the “Languages” tab, click on “Details…” and choose the desired keyboard layout.
5) Close the Text Services and Input Languages window by clicking “OK”.
6) Close the Regional and Language Options window by clicking “OK”.
7) Close the System window by clicking “OK”.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 16 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.5.3 Generic Post Script Network Printer Installation


The installation of this printer is not mandatory.

Precondition:
The System window is opened.
See section 4.1.5.1, page 4 - 16.

Procedure:
1) Press “Printer”.
2) Double-click on “Add Printer”.
3) Click “Next”.
4) Uncheck “Automatically detect…”.

Fig. 4 - 24: Uncheck “Automatically detect”

5) Check “Create a new port” and choose “Standard


TCP/IP Port”.
6) Click “Next” two times.

Fig. 4 - 25: Standard TCP/IP Port

7) In Printer Name or IP Address enter the IP Address


of your printer. Factory default IP Address is:
“127.0.0.1”.
8) In Port Name enter “NetworkPrinter_port”. This is
not the name seen in the “Printers and Faxes” list
9) Click “Next”. A little delay might follow.
Fig. 4 - 26: Printer and Port name

10) Check “Custom”.


11) Press “Settings”.

Fig. 4 - 27: Settings

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 17 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

12) Ensure the settings are as shown in Fig. 4-28.


13) Click “OK”, “Next” and “Finish”.

Fig. 4 - 28: Protocol: Raw Port: 9100

14) The Install Printer Software dialog opens.


15) As Manufacturer choose “Carl Zeiss Meditec”.
16) As Printer choose “PostScript Carl Zeiss Meditec”.
17) Click “Next”.

Fig. 4 - 29: PostScript Carl Zeiss Meditec

18) Check “Keep existing driver”.


19) Click “Next”.

Fig. 4 - 30: Keep existing driver

20) Assign the printer name. This is the name displayed


in the “Printers and Faxes” list. Factory default name
is “Network Printer”.
21) Depending on the existence of other printers, you
can set this printer as your default or not.
22) Click “Next”.
Fig. 4 - 31: Assign printer name

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 18 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

23) Check “Do not share this printer”.


24) Press “Next”.

Fig. 4 - 32: Do not share this printer

25) Check “No” for test page printing.


26) Click “Next”.
27) Press “Finish”.

Fig. 4 - 33: No test page printing

The following settings are the settings provided from factory. Depending on your customer needs,
these settings can be different.

1) In the “Printing Preferences” dialog press


“Advanced”.

Fig. 4 - 34: Printing Preferences

2) Paper Size: “A4”.


3) Print Quality: “600dpi”.

Fig. 4 - 35: Size: A4 Print Quality 600dpi

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 19 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.5.4 Network Integration


Information is provided in the Online Help file of the VISUCAM Application software.
Section „Software description“  „Configuration dialog boxes“  „VISUCAM network integration“

4.1.5.5 Network Broker Configuration


Precondition:
The System window is opened.
See section 4.1.5.1, page 4 - 16.

Procedure:
1) In the “VISUCAM network integration” area, tick
“Integrated into DICOM network (broker interface)”.
2) Press the “Network broker configuration” button, the
configuration tool opens.

Fig. 4 - 36: Network Broker configuration

Note
Additional information is provided in the Online Help file of the VISUCAM Application
software.
Section „Software description”  „Configuration dialog boxes”  „Network Broker
configuration“.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 20 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.6 Settings
This section contains additional information on user-specific settings that can also be changed by the
user of the instrument.

4.1.6.1 Settings Access


Precondition:
The Application Software is operative.

Procedure:
1) Press the program button “User-specified settings”.
2) The “Settings” window opens.

Fig. 4 - 37: User-specified settings access

4.1.6.2 Data Backup / File Export


To export for data back-up, select the DICOM export format. Only in this way is the automatic
assignment of images and patient data possible following re-import of the data. The export function
is used to back up data on other network drives, an USB flash drive, an USB HDD or on a DVD or CD
via the internal DVD/RW drive.

Precondition:
The Settings window is opened. See section 4.1.6.1, page 4 - 21.

Procedure:
1) In the “File export” tab, “JPEG export quality” choose
the desired quality level.
2) In the “Default file format” section, click on “DICOM”.

Note
Choosing the “Simultaneous image file export
during capturing” can slow down the
operation of the VISUCAM. This will happen
especially when executing Fluo- and ICG
investigation.

Fig. 4 - 38: File export

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 21 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.6.3 Licensing of Software Options

Note
After purchasing a software option, an Activation ID is provided. The Activation ID and a
file, generated on the VISUCAM, are needed to request a license.
Zeiss Automap and Network Broker are free of charge.
Receiving a license file, put a copy in a save place, e.g. the E:\Backup folder.

Precondition:
The Settings window is opened. See section 4.1.6.1, page 4 - 21.

Procedure:
1) In the “Options” tab, click on “Generate key file”. A
file “VISUCAMxxx_xxxxx.bin” is generated.
2) Send this file and the Activation ID to
czm.license@meditec.zeiss.com. A
“VISUCAMxxx_xxxxx.lic” file will be send back.
3) After receiving the .lic file, open the “Options” tab
again and click on “Load license file”.
4) To become effective, the VISUCAM has to be
restarted.

Note
Additional information is provided in the
Online Help file of the VISUCAM Application
Fig. 4 - 39: Options
software.
Section „Software description”  „Configuration dialog boxes“  „Options“

4.1.6.4 Capture Mode

Note
In case of unexpected behavior of
the Viewfinder image or
unexplainable noise on Fluo- and ICG
pictures, check these settings and
switch them off.

Fig. 4 - 40: Capture mode

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 22 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.7 Teleservice Online


The VISUCAM digital fundus camera is equipped with an online remote maintenance module, which
enables you to contact Carl Zeiss Meditec Service for troubleshooting and remedy via the Internet.

Procedure:
1) In the upper left corner of the Application window
choose: “Tools”.
2) Choose: “Carl Zeiss Meditec Teleservice Online”.
3) The Teleservice online tool is started.

Note
Additional information is provided in User
Manual. Section „Maintenance and care“ 
„Operating the online remote maintenance
module “. Fig. 4 - 41: Teleservice Online

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 23 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.8 Teleservice Offline


This tool is installed as a part of the application software. It permits a simple way to generate a data
collection of logging and configuration files from the VISUCAM NM. Additionally a problem
description and screenshots can be added. All these data are combined in an encrypted file, that can
only be evaluated with a package analyser which is made available to authorized personal only.
Also the database is included, as long as it is not larger than app. 10MB. The database is additionally
password protected and can only be evaluated by the Zeiss software developers.

4.1.8.1 Generating a Data Collection


Generating a data collection can be done by both, the customer as well as the field service engineer.

Procedure:
1) In the upper left corner of the Application window
choose: “Tools”.
2) Choose: “Carl Zeiss Meditec Teleservice Offline”.
3) The Teleservice offline tool is started.

Fig. 4 - 42: Teleservice Offline I

Note
The link from the desktop will generate a data collection
with less information! Use the procedure mentioned
above, if possible!

Fig. 4 - 43: Teleservice Offline II

4) Fill in the following:


- Name
- Company
- Cust-ID
- Telephone
- Short problem description
5) A number of 3 Screenshots should not exceed,
because they enlarge the data collection very much.
6) Press “Continue” to proceed.

Fig. 4 - 44: Teleservice Offline III

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 24 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

7) Choose the destination where the file should be stored.


This can be in the network or on a USB flash drive. A
USB HDD will not work.
8) Press “Continue” to store the data collection. A file
named “ServicePackage.svp” is generated.
9) A success message is displayed.
10) Press “Completed” to end the program.

Fig. 4 - 45: Teleservice Offline IV

4.1.8.2 Evaluating a Data Collection


Evaluating the data collection should be done by the field service engineer or the customer care
center agent. The second level support might ask for the ServicePackage.svp to assist them.
The Package Analyser program is located in a folder named TeleServiceOffline_Analyser. This can be
found on the VISUCAM Service Tools CD (Version > 1.1).

Procedure:
1) Start the Package Analyser by clicking on
“PackageAnalyser.exe”.
2) Press “File”, “Open” and browse to the ServicePackage.svp you
want to investigate.

Fig. 4 - 46: Package Analyser I

The ServicePackage.svp contains the following:

Informations
The Informations tab displays an overview of the
instrument and the problem description given by
operator who generated this ServicePackage.svp.

Fig. 4 - 47: Package Analyser II

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 25 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

Comments
Each reviser can make notes about his investigation.
These comments are visible for the next reviser.

Fig. 4 - 48: Package Analyser III

Config
This area contains all configuration and initialisation
files.

LOG
This area contains all logging files. Also the
watch.lgg, that can give important hints on the
source of a possible malfunction during normal
usage by the customer.

Pictures
This area can contain screenshots created by
operator who generated this ServicePackage.svp.

Fig. 4 - 49: Package Analyser IV

Unknown
This area may contain a password protected copy of
the databases. The password is only known to the
software development department. If the database
on the VISUCAM is larger than 10 MB, the database
will not be put in the ServicePackage.svp file.

Fig. 4 - 50: Package Analyser V

This area contains the application and the system


event log of the Windows operating system of the
VISUCAM.

Fig. 4 - 51: Package Analyser VI

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 26 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.9 EEPROM Parameter Backup


Preconditions:
 The Service Mode is entered. See – 4.1.1, page 4 - 4.
 The “EEPROM” tab of the TestTool_S is opened.

Procedure:
1) Click on “Read parameters from EEPROM”.
2) Click on “Write parameters to file”.
3) Select the E:\Backup folder as target. 1
4) An EEPROMParameter.cfg is generated.
2

Fig. 4 - 52: EEPROM Tab

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 27 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.10 Activating the Stingray F504C Sensor


Preconditions:
 The Service Mode is entered. See – 4.1.1, page 4 - 4.
 The Barrier Filter has its free opening in front of the Pinhole Mirror. If necessary move the filter
wheel by hand in this position.

Procedure:
1) In the TestTool_S, on the “Focus adjustment” tab,
press “Start firewire camera tool”

Fig. 4 - 53: Start firewire camera tool

2) In the now opened FireView window choose


“Card1 (OhciLynx-1-0-0)” as Active Card.

!
Fig. 4 - 54: Card1

3) In the now active “Parameters for AVT Stingray…” window,


choose “Scalable Mode 0” as Mode and “RGB-8” as Color.
4) Press “OK”.

Fig. 4 - 55: Parameters

5) In the Stingray F504C window choose “View”; “Run”.

Fig. 4 - 56: Run

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 28 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

6) In the Stingray F504C window, choose “Overlay”;


“Bildmitte anzeigen” (Display image center).
Note
This setting has no visible effect at the moment. Fig. 4 - 57: Bildmitte anzeigen
The overlay will become visible later.

7) In the Stingray F504C window, choose “Others”; “Feature


Control”.

Fig. 4 - 58: Feature Control

8) In the now active feature window set “102” as Gain.

Note
102 is a suitable value for most environmental parameters.
Choosing a different value than 102 can lead into difficulties
executing adjustments.

Fig. 4 - 59: Gain

9) Change the feature to “”Shutter” and set it to “2006”.

Note
2006 is a suitable value for most environmental parameters.
Choosing a different value than 2006 can lead into difficulties
executing adjustments.

Fig. 4 - 60: Shutter

10) Move the two slider bars to make the


overlay become visible.

Note
Do not change the size of the
“Camera AVT Singray 504C”
window. Otherwise problems
might occur.

Fig. 4 - 61: Overlay visible

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 29 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.1.11 Sharpness Evaluation (Schärfenbewertung)


Precondition:
The Stingray sensor is activated. See – 4.1.10, page 4 - 28

Procedure:
1) Point the VISUCAM to a wall that is in a distance of > 2 meters.
2) Fix a high contrastive adjustment target to the wall, just nearby the center of the Stingray F504C
overlay. This adjustment target can be a black cardboard (A4 or Letter size) in combination with a
white piece of paper. Avoid any shadows in the overlapping area of the black cardboard and the
white paper.
3) Illuminate the room as much as possible.
4) Cover the instrument head to avoid stray light entering the
VISUCAM light path.

Fig. 4 - 62: Covered instrument

5) In the TestTool_S, on the “Basic Functions” tab,


choose “Internal Fixation” = “Swivel out” (OC
Swivel mirror is not checked) and choose “Pin hole”
= “Off” (OC Pin hole is checked).

Fig. 4 - 63: Basic Functions

6) In the Stingray F504C window, choose


“Schärfenbewertung”(Sharpness evaluation); “Bereich
festlegen” (Define measurement area).

Fig. 4 - 64: Bereich festlegen

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 30 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

7) A white corner will be displayed. Place this corner in


the upper area of your adjustment target – a little left
of the change-over.
1
8) A second white corner will be displayed. Place this
corner in the lower area of your adjustment target – a
little right of the change-over.

Fig. 4 - 65: White corners

9) In the Stingray F504C window, choose “Schärfenbewertung”;


“Aktivieren” (Activate).

Fig. 4 - 66: Aktivieren

10) A red rectangle will become visible, indicating your


measurement area.
11) The measurement values are displayed as Numbers in Actual Maximum
the upper information line:

Fig 4 - 67:
 The actual value is displayed as “Aktuell:”.
 The maximum value, since activating the tool, is
displayed as“Max:”.

Measurement
area

Fig. 4 - 67: Displayed values

Fig 4 – 68:
 An additional window “histogram of differences” is Actual
opened. The actual value is indicated as a peak.

Note
Performing a sharpness evaluation, the
maximum reachable value must be more than
600. If a value of 600 is not reachable, change Fig. 4 - 68: Displayed values
one or more of the following parameters:
Observe the information on the next page.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 31 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

The following parameters have an influence on the measurement:

- Focus (e.g. by shifting the focusing objective or the Stingray F504C Objective):
Better focus gives higher values.

- Environment light:
More light gives higher values. Take care not to overexpose, this will lower value again.

- Stray light to open VISUCAM camera head:


Less stray light gives higher values.

- Contrast of adjustment target:


More contrast gives higher values.

- Shape of the measurement area.


More change over points give higher values.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 32 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.1.12 Dark Field Picture


Note
A customer executable check of the Ophthalmo Lens cleanness is provided in the User
Manual section: “Maintenance”, “Care and cleaning”.

Preconditions:
 The Application Software is operative.
 The capture mode is active.
 Deactivate Focus Aid

Procedure:
1) In the upper left corner choose the user: “Standard”

Note
Before changing the values in the next step, make a note
about the customer’s settings.

Fig. 4 - 69: Standard


2) In the User-specified settings; “Capture mode” tab:

“Viewfinder settings”:
 “Automatic contrast enhancement” = “Off”.
 “Automatic brightness control” = “Off”.

“Activate adaptive LUT”:


 “For Color, R, G, B, AutoFluo” = “Off”.
!
“Capture mode settings”:
 “Automatic image contrast” = “Off”.

“Color profiles for capture mode Color”:


 “Standard”.
Fig. 4 - 70: Capture mode
 “Gain:” = “300”.

3) Press “OK”.
4) Set the observation light to medium brightness.
5) Move the camera head to the Anterior Segment.
6) Center the live picture to the middle of the Test Eye.
7) Move the camera head approximately 15 mm to the left or right side; the yellow circles are
centered to the black surrounding.
8) Move the camera head to the front until the image is as dark as possible (AS mode is switched to
PS mode automatically).
9) Fix the camera head with the brake.
10) Check the following settings: “Color”; “45°”; “Manual flash”; “Flash light level” = “16”;
“Focusing aid” = “Off”.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 33 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

11) Turn the focusing knob until the ring stop is as sharp as possible.

Fig. 4 - 71: Dark filed setup

12) Make a picture.


13) Reset the changes you did to the customers values.

Note
If you are asked to send a dark field picture to the service support, only use the DICOM
(.dcm) format. This is the preferred file format also for other sample pictures.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 34 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.2 Instrument Head - Adjustments / Alignments

4.2.1 Ring Stop Adjustment


If the complete Ring Stop module has been removed, or if the position of its limit stops is changed,
the ring stop needs to be realigned.

Procedure:
1) Attach the eyepiece with its holder to the chin rest.
2) Turn the barrier filter wheel by hand, until its free
opening is located between the pinhole mirror and
the main objective.
3) Ensure the Aperture is swivelled in.
4) Place a small piece of white paper between the Main Eyepiece White paper
Objective and the Barrier Filter.
Fig. 4 - 72: Eye piece and white paper
5) Turn the IR observation light to maximum.
6) The Aperture (VISUCAM 500 only) must be in the Light path.

7) Look through the eyepiece from the patients side. 1 2


8) Move the camera head until you can see the following: The hole of
the pinhole mirror (1) is sharply visible and surrounded evenly by a
thin white ring (2). The positioning aid dots (3) are visible. In this
position the 4 red segments (4) of the ring stop are centered to the
hole of the pinhole mirror. 3

Fig. 4 - 73: View through


the Eyepiece

9) If necessary use the SP 30° and / or Adjusting screw


30°/45° plastic adjusting screws to correct SP 30° limit
the horizontal position.
10) If necessary use the securing screws of the
Ring Stop module to correct the vertical
position. Shift the Ring Stop module to the
operators or patients side.
Adjusting screw
30/45° limit
Securing screws
Note Ring stop module
Perform this adjustment for the
30°/45° and the 30°SP position.

Fig. 4 - 74: Adjustment screws

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 35 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.2 Field Stop Adjustment


If the complete field stop module has been removed and installed, or if the position of its limit stops
is changed, the field stop needs to be realigned.

Procedure:
1) Swing the field stop in the light path by selecting the 30° position.
2) Focus on the test eye fundus.
3) The shadow ring of the field stop has to be centered relative to the
total image. Otherwise, adjust the position of the field stop.
Shadow ring

Fig. 4 - 75: Shadow ring

4) Horizontal adjustment of the field stop is performed by the


limit stop on the right-hand side of the system (patient view).
Limit screw
Field stop

Locking screw

Fig. 4 - 76: Horizontal adj. screw

Field stop securing and


5) Vertical adjustment is performed by shifting adjusting screws
the complete Field stop module (in its three
securing screws) or by shifting the field stop,
after loosening the two field stop securing
and adjustment screws.

Securing screws
´ Field stop module

Fig. 4 - 77: Vertical adjustment screws

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 36 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.2.3 Focusing Aid Prism Assembly


If the Focusing Aid Prism assembly, its Solenoid or its Prism has been removed and installed, it needs
to be adjusted.

Preconditions:
 Set the test eye to 0 diopter.
 Set the angle to 45°.
 Focus on the test eye fundus, the central reflex is visible.
 Focus Aid is activated, the Prism is swivelled in the light
path. Central reflex

Fig. 4 - 78: Central reflex

4.2.3.1 Pre- adjustment


Procedure:
1) Check for the luminous bars visible on the Prism.
Luminous bars

Fig. 4 - 79: Luminous bars

2) If necessary, tilt the Focusing Aid Prism assembly in the


Securing screws
prism alignment pivot point until the luminous bars
become visible on the prism.

Prism alignment pivot point

Fig. 4 - 80: Prism alignment pivot


point

3) Insert a metal pin (e.g. needle) in the adj. hole 1.4mm at


the end of the Prism rod. This makes the adjustment
much easier.
4) Loosen the prism locking screw.
5) Vertical adjustment is done by moving the Prism in the
operator or patients direction. As result, the black
rectangle is located 2mm above the central reflex. Prism
– see Fig. 4 - 83, page 4 - 38 locking
screw
6) Turn the Prism, using the needle, until only two thin lines
are visible above the black rectangle. Adj. hole 1.4mm
– see Fig. 4 - 83, page 4 - 38
Fig. 4 - 81: Prism locking screw

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 37 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

7) Horizontal adjustment is done by usage of the


Horizontal Adjustment screw of the Prism. As result Horiz. adjustment
screw of Prism
the black rectangle is located in line with the central
reflex. – see Fig. 4 - 83

Fig. 4 - 82: Horizontal adjustment


screw

8) Result of pre- adjustment.


Two thin lines In line

2mm
Small gap
Central reflex

Fig. 4 - 83: Result of pre-adjustment

4.2.3.2 Fine- adjustment


Procedure:
1) Move the camera head forward or backward until the
positioning aid dots become visible.
2) Move the camera head up or down until the positioning Positioning aid dots
aid dots are in the center of your display. Scheiner
stops
3) If necessary apply additional slight movement in any
camera head direction until the Scheiner stops become
visible.
4) Tilt the Focusing Aid Prism system in the Prism alignment
pivot point (- see Fig. 4 - 80, page 4- 37) until you can see
two large white Scheiner stops only. There must be no
small white triangle visible! Fig. 4 - 84: Scheiner stops

5) Carefully tilt Focusing Aid Prism assembly in the Prism


alignment pivot point in such a way, that the Scheiner
stops have the shape like shown in Fig. 4 - 85. There are
two large white areas with 4 peaks. If on the left or right
side there are flats instead of peaks, loosen the Prism
locking screw (- see Fig. 4 - 81, page 4- 37) and turn the Scheiner
Prism carefully using the needle. stop
peaks

Note
After adjustment is completed, firmly tighten all
screws. Check the prism for being really fixed by using
a pin in the adj. hole 1.4 mm. Try to turn the Prism
rod, this must be impossible.
Fig. 4 - 85: Result of fine adjustment

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 38 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.2.4 Focusing Aid Assembly Adjustment


If the Focusing Aid assembly, its stepper motor or its optical switch has been removed and installed,
it needs to be adjusted.

Note
The result of this adjustment can only be checked using the application software.
It is not possible to check it in the TestTool_S.

Preconditions:
 The test eye is mounted to the headrest.
 The test eye is set to 0 diopter.
 The Stingray F504C sensor is activated. See – 4.1.10, page 4 - 28.

Procedure:
1) Cover the instrument head to avoid stray light entering the
VISUCAM light path.

Fig. 4 - 86: Covered instrument

2) In the TestTool_S, on the “Basic functions” tab,


choose:
 “Internal Fixation” = “Swivel out” (OC Swivel
mirror not checked).
 “Positioning aid illumination” = “On”.
 “Infrared illumination” slider fully right = “255”
 “Pin hole” = “Off” (OC Pin hole checked).
!

Fig. 4 - 87: Basic functions

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 39 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

3) In the Stingray F504C window choose “View” and click on


“Scrollmode” to disable the Scrollmode, the checkmark
disappears.

Fig. 4 - 88: Disable Scrollmode

4) The overlay disappears, the Scrollmode is disabled. The full Stingray


F504C area is displayed, the black mask is surrounding the image.

Mask

Fig. 4 - 89: Full area and mask

5) Set the VISUCAM camera head in the correct operating distance to


the test eye fundus.

Fig. 4 - 90: Test eye fundus

6) In the TestTool_S, on the “Focus adjustment” tab, in


the “Focus aid dioptre 0 position adjustment” area,
choose “Start adjustment”.
7) An information window appears. Press “OK”.

Fig. 4 - 91: Start adjustment

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 40 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

8) Use the buttons to set the bars exactly in one line.

9) Press “Write current offset to EEPROM”.


10) An information window appears. Press “OK”.

1
2
Fig. 4 - 92: Focus adjustment

11) Make a backup of the EEPROM parameters. See section 4.1.9, page 4 - 27.

12) In the TestTool_S, on the right side press


“Shutdown system”

Fig. 4 - 93: Shutdown system

13) Cycle power and wait until the Application software is


operative again.
14) Observe the focusing aid bars and generate pictures
from the test eye fundus. With the bars exactly in one
line the pictures must be most sharp.

Fig. 4 - 94: Capture mode

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 41 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.5 ARP (Anti Reflection Point)

Caution!
Adjusting the ARP should be necessary in very rare cases only. Most problems of bright
artifacts are caused by dirt, not by an ARP mal-adjustment.
Ensure the Ophthalmo lens is perfectly clean before starting this adjustment. Use the
dark field procedure 4.1.12, page 4 - 33. to check the lens for cleanness!

4.2.5.1 ARP Position Check


Precondition:
The VISUCAM is set up to generate a dark field picture. See Section 4.1.12, page 4 - 33.

Evaluate a dark field picture. The ARP is correctly adjusted if the


ring stop reflection is completely shadowed. There must be no
bright light visible.

Fig. 4 - 95: Ring stop reflection


completely shadowed

4.2.5.2 ARP Side Adjustment (“X” and “Y”)


Precondition:
The VISUCAM is set up to generate a dark field picture.
See Section 4.1.12, page 4 - 33.

A side mal-adjustment is visible by a bright area at the side of


the ring stop reflection.

Bright area
Fig. 4 - 96: Side mal-adjustment

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 42 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

Caution!
The 3 adjustment screws, are arranged by 120° each. Loosen and tighten the screws in such
a way that they do not apply pressure on the ARP holder.

Note
The diameter of the ARP is 0.3mm only! Turn the side adjustment screws very carefully,
otherwise you might lose the ARP position completely. Finding it again and aligning it might
take long time.

Procedure:
1) Carefully loosen the screw(s) on the side the ARP should be shifted to.
2) Carefully tighten the screw on the opposite side.

X -Y adjustment X -Y adjustment
1.5 mm socket head 1.5 mm socket head

Fig. 4 - 97: X-Y adjustment screws

3) Shift the ARP until the ring stop reflection is completely shadowed. See Fig. 4 - 95, page 4 - 42.
4) Check that at the end of the adjustment all three screws are tightened again.

4.2.5.3 ARP Height Adjustment (“Z”)


Precondition:
The VISUCAM is set up to generate a dark field picture. Outer reflection
See Section 4.1.12, page 4 - 33.
A height mal-adjustment is visible by a completely bright ring stop
reflection. This can affect the inner and/or the outer reflection.

Inner reflection
Fig. 4 - 98: Height mal-adjustment
Procedure:
1) Loosen the screws for the Z adjustment.
2) Shift the ARP up/or down until the ring stop reflection is
completely shadowed. See Fig. 4 - 95, page 4 - 42. 1
2

Fig. 4 - 99: Z adjustment screws

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 43 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.6 Aperture Adjustment


In the Application software the Aperture is named “Boost 1”. If the Aperture unit, its solenoid or its
optical switch has been removed and installed, it needs to be adjusted.

Preconditions:
 The VISUCAM can be kept switched off.
 The Aperture is swivelled in.

Procedure:
1) Attach the eyepiece with its holder to the chin rest.
2) Turn the barrier filter wheel by hand, until its free
opening is located between the pinhole mirror and the
main objective.
3) Place a small piece of white paper between the Barrier Eyepiece White paper
Filter wheel and the Main objective.
Fig. 4 - 100: Eye piece and white paper

4) Look through the eyepiece from the patients side.


5) Center the ophthalmo lens to the eyepiece by moving the camera 2 3
head up/down and left/right.
6) Move the camera head forward and backward until you can see the
following:
 The positioning aid dots (1) are visible.
 The hole of the Boost 1 diaphragm (2) is clearly visible and
1
surrounded by a thin white ring (3).
 The width of the black area between the Boost 1 diaphragm and
the thin white ring is evenly.
Fig. 4 - 101: Aperture “in”
If you do not see a picture like shown in Fig. 4 - 101, perform the
following adjustment.

7) X-position is adjusted by shifting the Aperture in the X-position


adjustment screws.
8) Y-position is adjusted by shifting the Aperture unit in the
securing screws.

Note
Make sure the Aperture is not touching the Barrier Filter X Y
Wheel.

Fig. 4 - 102: X and Y position

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 44 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

Note
The following is shown for comparison reason only. These elements are not adjustable.

Procedure:
1) Swivel out the Aperture.
2
2) Move the camera head forward and backward until you can see the
following:
 The positioning aid dots (1) are visible.
 The hole of the pinhole mirror (2) is clearly visible.
 This hole is bigger than the one with the diaphragm swivelled in.
1
 There is no thin white ring visible.
Fig. 4 - 103: Aperture “out”

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 45 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.7 Focusing Objective Adjustment


Preconditions:
 The Stingray F504C sensor is activated. See – 4.1.10, page 4 - 28.
 The sharpness evaluation is activated. See – 4.1.11, page 4 - 30.

Procedure:
1) In the TestTool_S, on the “Focus adjustment” tab, in
the “Focus dioptre 0 position adjustment” area,
choose “Start adjustment”.
2) An information window appears. Press “OK”.
!

Fig. 4 - 104: Start adjustment

3) Use the buttons to move the focusing objective.


4) Observe the actual value (“Aktuell”) in the sharpness
evaluation program. 1
5) Reaching the highest actual vale possible, Press
“Write current offset to EEPROM”. 2
6) An information window appears. Press “OK”.
Fig. 4 - 105: Focus adjustment
7) Make a backup of the EEPROM parameters.
See section 4.1.9, page 4 - 27.
8) In the TestTool_S, on the right side press
“Shutdown system”.

Fig. 4 - 106: Shutdown system


9) Cycle power and wait until the Application software
is operative again.
10) Observe the focusing aid bars and generate pictures
from the test eye fundus. With the bars exactly in one
line the pictures must be most sharp.

Fig. 4 - 107: Capture mode

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 46 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.2.8 Light Sensor Adjustment


If the Light Sensor tube been removed and installed, the light sensor mounting plate needs to be
adjusted.

Procondition:
The Barrier Filter has its free opening in front of the Pinhole Mirror. If necessary move the filter wheel
by hand in this position.

Procedure:
1) Remove the Light Sensor fixation screw (Fig. 4 - 108, Pos. 1).
2) Remove the Light Sensor. 2
3) Loosen the two mounting plate fixation screws
(Fig. 4 - 108, Pos. 2).
1

Fig. 4 - 108: Mounting Plate

4) Position the Magnifier for light sensor tube like shown in


Fig. 4 - 109. Do not tighten its screw (1) yet.

Fig. 4 - 109: Magnifier

5) Look through the Magnifier and move it carefully forward


and backward, until you see a circle with a clear border
(Fig. 4 - 110).

Clear border
Fig. 4 - 110: Clear border

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 47 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

6) Switch on the VISUCAM.


7) Activate the Stingray F504C sensor.
See – 4.1.10, page 4 - 28.
8) Position a pocket lamp in front of the VISUCAM (distance >
2m).
9) Center the pocket lamp to the overlay of the Stingray F504C
Pocket lamp
(Fig. 4 - 111).
Fig. 4 - 111: Pocket lamp

10) In the TestTool_S, on the “Basic Functions” tab, set


“Focus aid” to “Off”.

Fig. 4 - 112: Basic functions

11) Look through the Magnifier for light sensor tube.


12) Turn the focusing axis until you see the pocket lamp as sharp as
possible.
13) Shift the mounting plate until the pocket lamp is centered like shown in
Fig. 4 - 113
14) Tighten the two mounting plate fixation screws
(Fig. 4 - 108, Pos. 2, page 4 - 47).
15) Remove the Magnifier for light sensor tube.
16) To fix the light sensor, follow the instructions given in, Fig. 4 - 113: Centered
section 3.1.13.2. “Light Sensor”.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 48 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.2.9 Splitter Mirror Adjustment


If the Splitter Mirror has been removed and installed, it needs to be adjusted.
After Splitter Mirror adjustment always adjust the Internal Fixation Display! See 4.2.11.1, page 4 - 54.

Preconditions:
 The Barrier Filter has its free opening in front of the Pinhole Mirror. If necessary move the filter
wheel by hand in this position.
 The Service Mode is entered. See – 4.1.1, page 4 - 4.
 The Focusing Aid Prism is properly centered. See – Fig. 4 - 83, page 4 - 38.

Procedure:
1) In the TestTool_S, on the “Basic functions” tab,
choose:
 “Internal Fixation” = “Swivel in” (OC Swivel mirror
checked).
 “Focus aid” = “On” (OC Focus aid prism checked).
 “Pin hole” = “Off” (OC Pin hole checked).

!
Fig. 4 - 114: Basic functions tab

2) In the TestTool_S, on the “Motors” tab, section


“Focus motor” choose “Reset motor (moves motor
to diopter 0 position)”.

Fig. 4 - 115: Motors tab

3) In the TestTool_S, on the “Fixation display” tab, press


“Enable cross control”.
4) Set: Pos X: = “93” and Pos Y: = “55”.
1

Fig. 4 - 116: Fixation display tab

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 49 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

Note
During this adjustment it can be of advantage not to cover the instrument!

5) Mount the Splitter Mirror assembly aligned to the aluminium Align


chassis of the VISUCAM. Slightly fix it with the three securing
screws. A final adjustment will follow.

Securing screws

Fig. 4 - 117: Aligned

6) Locate the three horizontal adjustment screws. Horizontal


adjustment screws

Fig. 4 - 118: Horizontal


adjustment screws

7) From the patients side look into the VISUCAM.


Fixation cross
8) Use the horizontal adjustment screws to set the internal
Fixation cross in the position shown in Fig. 4 - 119
 Horizontal position: Not
The cross is exactly in the center of the focussing aid exactly
prism.
 Vertical position:
The cross is visible. Focusing Aid
Prism

Exactly

Fig. 4 - 119: Horizontal adjustment

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 50 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

9) Use the three securing screws (Fig. 4 - 117, page 4 - 50) to Fixation cross
correct the vertical position. The result should be the
following:
 Horizontal position: A
X // 22
The cross is exactly in the center of the focussing aid
prism. A
X
 Vertical position:
The distance from the cross to the border of the focussing
Focussing aid
aid prism is A / 2. prism
(A = Height of the black part of the focussing aid prism).

Fig. 4 - 120: Vertical adjustment

10) Manually swing out the Splitter Mirror. Check for a gap of more than 1 mm between the mirror
and the light sensor tube. If necessary correct the mirror position.

Caution:
After the Splitter Mirror is adjusted, activate it several times by using the TestTool_S,
“Basic Functions”, Internal Fixation”: “Swivel in” < > “Swivel out”.
Listen carefully. If the mirror is hitting the light sensor tube, correct the mirror position!

11) In the TestTool_S, on the “Fixation display” tab, press “Set


current position as optical center”.

12) Make a Backup of the EEPROM data.


See – 4.1.9, page 4 - 27.

Fig. 4 - 121: Set current position

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 51 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.10 Stingray F504C sensor


If the Stingray F504C sensor has been removed and installed, it needs to be adjusted. The position
has to be adjusted before the sharpness is adjusted.

4.2.10.1 Stingray F504C Position Adjustment


Preconditions:
 The Ophthalmo Lens is covered with its cap.
 The Stingray F504C sensor is activated. See – 4.1.10, page 4 - 28.

Procedure:
1) In the TestTool_S, on the “Basic Functions” tab,
choose:
 “Internal Fixation” = “Swivel out” (OC Swivel
mirror not checked).
 “Ring stop” = “Small” (OC Ring stop checked).
 “Focus aid” = “Off” (OC Focus aid prism not !
checked).
 “Manual focus control” = “On”.
 “Infrared illumination” slider fully right = “255”
 “Pin hole” = “Off” (OC Pin hole checked).
Fig. 4 - 122: Basic Functions

2) Use the focusing axis to focus on the ring stop reflection as sharp as possible.
3) Check for the overlay of the Stingray F504C being centered to the ring stop refection.

Note
Performing this procedure just as a check only, not
during an adjustment, a slight tolerance is allowed. If the
complete ring stop is visible inside the 2nd line of the
overlay, it is not necessary to adjust the Stingray F504C
position. If you are performing the adjustment anyway,
the target is as follows.
Tolerance line in case
of „Check only”
Fig. 4 - 123: “Check only” tolerance

4) Move the Stingray F504C X- and Y position by turning the three


fixation screws.

Fixation screws

Fig. 4 - 124: Fixation screws

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 52 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

5) The overlay of the Stingray F504C has to be centered to the ring


stop reflection.

Fig. 4 - 125: Adjustment

4.2.10.2 Stingray F504C Sharpness Adjustment

Precondition:
The Stingray F504C position has been checked. See – 4.2.10.1, page 4 - 52.

Procedure:
1) Activate the sharpness evaluation.
See – 4.1.11, page 4 - 30.
2) In the TestTool_S, on the “Motors” tab, Section “
Focus motor” choose “Reset motor (moves motor
to diopter 0 position)”. !

Fig. 4 - 126: Motors tab

3) Loosen the two Stingray F504C objective fixation screws.


4) Observe the actual value (“Aktuell”) in the sharpness evaluation
program.
5) Carefully move the objective up or down.
6) Reaching the highest actual value possible, fix the fixation
screws.

Fig. 4 - 127: Fixation screws

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 53 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.11 Internal Fixation Display


If the internal Fixation Display has been removed and installed, it needs to be adjusted. The position
has to be adjusted before the sharpness is adjusted.

4.2.11.1 Internal Fixation Display Position Adjustment


Precondition:
 The Service Mode is entered. See – 4.1.1, page 4 - 4.
 The Focusing Aid Prism is properly centered. See – Fig. 4 – 83, page 4 - 38.

Procedure:
1) In the TestTool_S, on the “Fixation display” tab, press
“Enable cross control”.

Fig. 4 - 128: Fixation display tab

2) From the patients side look into the VISUCAM.


Fixation cross
3) User the curser keys of the keyboard to move the fixation
cross in the position shown in Fig. 4 - 129.
 Horizontal position: A
X // 22
The cross is in the center of the focussing aid prism.
 Vertical position: A
X
The distance from the cross to the border of the
focussing aid prism is A / 2.
Focussing aid
(A = Height of the black part of the focussing aid prism). prism

Fig. 4 - 129: Fixation cross position

4) In the TestTool_S, on the “Fixation display” tab, press “Set


current position as optical center”.

5) Make a Backup of the EEPROM data.


See – 4.1.9, page 4 - 27.

Fig. 4 - 130: Set current position

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 54 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.2.11.2 Internal Fixation Display Sharpness Adjustment

Note
The assistance of a second person is helpful for adjusting the sharpness of the fixation
cross.

Preconditions:
 The Application Software is operative.
 The capture mode is active.
 The internal fixation is switched on.

Procedure:
1) Focus on the assistant’s eye fundus.
2) Ask the assistance if the fixation cross is clear or blurred.
3) If the sharpness has to be adjusted, loosen the two fixation screws
of the Internal Fixation Display objective.
4) Carefully move the objective up- or down.
5) Ask the assistance for the sharpest position.
6) In this position fix the fixation screws.

Fig. 4 - 131: Sharpness

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 55 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.12 Control PCB


After the Control PCB has been replaced, it needs to be programmed. This has to be done in the
following order:

1. Firmware
2. Shifttable
3. EEPROM parameters (unique for each instrument)

If the EEPROM parameters are not present as a backup file, adjustments have to be performed and
suitable values have to be set. See 4.2.12.4, page 4 - 58.

4.2.12.1 Loading the Firmware

Note
If the firmware you intend to use is located on an external medium (e.g. USB Stick), first
create the folder C:\VISUCAM\Firmware\VISUCAM_... (… stands for the firmware
version) and place a copy of the #firmware_nm.hex there.

Note
If the firmware can not be programmed to the EEPROM, open the Task manager and
check if the main.exe is closed.

Preconditions:
 The Service Mode is entered. See – 4.1.1, page 4 - 4.
 The “Firmware” tab of the TestTool_S is opened.

Procedure:
1) Press “Select file”.
2) Browse to the C:\VISUCAM\Firmware\VISUCAM_...
folder and choose the #firmware_....hex file.
1
3) Press “Firmware update”.
2
Note
Do not use the keyboard or mouse other than Fig. 4 - 132: Firmware Tab
indicated in this instruction until the upload has
finished!

4) A progress window appears.

Caution!
The completion of the next step may take up to 2 minutes. During
this time the following error message appears. Do not press OK Fig. 4 - 133: Progress
before 2 minutes have passed. During this time a beep and some
clicking noises can be heard. After 2 minutes press OK and proceed.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 56 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

5) This error message


might occur.
Wait 2 minutes before
pressing OK!

Fig. 4 - 134: Error message

6) If necessary restart the instrument.


7) Check the Firmware version in the status window or at
the right of Test Tool.
8) Proceed with section 4.2.12.2, page 4 - 57 “Loading
the Shifttable”.

Fig. 4 - 135: Firmware version

4.2.12.2 Loading the Shifttable


Preconditions:
 The Firmware is loaded to the EEPROM.
 The “EEPROM” tab of the TestTool_S is opened.

Procedure:
1) Click on “Select file”.
2) Browse to the
C:\VISUCAM\Firmware\VISUCAM_...\Shifttable.csv
file.
3) Click on “Write shift table from file to EEPROM”.
4) An info appears, press “OK”. The Shifttable is loaded
to the EEPROM.

Note 1 2
Do not use the keyboard or mouse other 3
than indicated in this instruction until the Fig. 4 - 136: EEPROM tab
upload has finished!

5) After the shifttable has been uploaded click on “OK”.


6) Press “Reset firmware”.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 57 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.2.12.3 Loading the EEPROM Parameters


Preconditions:
 The Firmware is loaded to the EEPROM.
 The Shifttable is loaded to the EEPROM.
 The “EEPROM” tab of the TestTool_S is opened.

Procedure:
1) Click on "Read parameters from file".
2) Select E:\Backup\EEPROMParameter.cfg and
click “Open”.
The EEPROM parameters are shown in the display.
3) Click on "Write parameters to EEPROM".
1
4) An info appears, press “OK”.
2
The parameters are written to the EEPROM.
Note
Do not use the keyboard or mouse other than 3
indicated in this instruction until the upload
has finished!
Fig. 4 - 137: EEPROM tab
5) An second info appears, close this info window.
6) Press “Reset firmware”.

4.2.12.4 Manual Programming of EEPROM Parameters


This procedure has only to be executed if a backup of the EEPROM parameters has not been present.
The preferred way is described in section 4.2.12.3, page 4 - 58 “Loading the EEPROM parameters”.

Preconditions:
 The Firmware is loaded to the EEPROM.
 The Shifttable is loaded to the EEPROM.
 The “EEPROM” tab of the TestTool_S is opened.

Procedure:
1) Press “Read Parameters from EEPROM”.
2) Check the following EEPROM parameters. If necessary
correct them: 1 2 1
 “Firing time flash lamp”:
If no concrete value is known, set “0”.
 “Flash ignitions”:
If no concrete value is known, set “0”. !
 “Threshold for flash deactivation in auto exposure 2
mode”:
If no concrete value is known, set “2000”. 3 Maximum
(This value is the brightness control for auto flash
correction factor “0”). Fig. 4 - 138: EEPROM Tab
 “Hardware Version”:
9 = VISUCAM 200
11 = VISUCAM 500
 “Serial Number”: Enter the 7-digits of your VISUCAM.
This value must not be blank! This is important for proper function.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 58 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

3) Press “Reset firmware”.


4) Perform the following adjustments in the following order:
a) 4.2.7, page 4 - 46 Focusing Objective
b) 4.2.4, page 4 - 39 Focusing Aid assembly
c) 4.2.11, page 4 - 54 Internal Fixation Display

4.3 Instrument Base - Adjustments / Alignments


No adjustments to be described here.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 59 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.4 Computer - Adjustments / Alignments

4.4.1 BIOS
4.4.1.1 Boot Order Change for Next Boot Only
Note
On VISUCAM 200/500 the optimized BIOS defaults are enabled. This allows changing the
boot order for the next boot only. Doing so avoids trouble caused by accidentally permanent
BIOS changes.

Procedure:

LM01 = Without modification 9 (with modification 9 is described below):


1) Switch off the VISUCAM 200/500.
2) Switch on the VISUCAM 200/500.
3) When a grey bar appears on the bottom of the monitor, press the Esc key.
4) A Boot Menu is opened, a Boot First device can be chosen.
5) Press the Enter key.

FM01 = With modification 9 (without modification 9 is described above):


1) Switch off the VISUCAM 200/500.
2) Switch on the VISUCAM 200/500.
3) When a grey bar appears on the bottom of the monitor, press the F12 key. On some keyboards
F12 is a combination of keys, such as FN and F2.
4) A Boot Menu is opened, a Boot First device can be chosen.
5) Press the Enter key.

4.4.1.2 BIOS Access - After Power Loss of Battery


LM01 = Without modification 9 (with modification 9 is described below):
Note
To avoid accidental booting of the operating system, which could lead into different
problems, the HDD can be disconnected before executing this procedure.

Note
First boot after battery replacement can end with a non operating monitor. If the monitor
remains black more than 60 seconds, press Ctrl & Alt & Del to reboot the system.

Procedure:
1) Switch off the VISUCAM 200/500.
2) Switch on the VISUCAM 200/500.
3) When a grey bar appears on the bottom of the monitor, press the Del key.
4) The BIOS is displayed.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 60 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

FM01 = With modification 9 (without modification 9 is described above):


Note
To avoid accidental booting of the operating system, which could lead into different
problems, the HDD can be disconnected before executing this procedure.

Note
First boot after battery replacement, or booting without battery, can lead into a non booting
motherboard. Ensure the battery is connected and in a good condition before proceeding
with this instruction.
Procedure:
1) Switch off the VISUCAM 200/500.
2) Switch on the VISUCAM 200/500.
3) Wait some seconds to allow the motherboard to
start. This can be proved by a clicking sound of the
DVD burner, or by temporary connecting the CPU
fan to the connector on the Motherboard.
If the motherboard does not start, briefly shorten
pin 6 and 8 on the “FP” connector, while power is
!
on.
Reconnect the CPU fan to the GIF if you temporary
connected it to the Motherboard.

Fig. 4 - 139: Pin 6 / 8 on “FP” connector

4) The error message “0250: System battery is dead –


Replace and run SETUP – Press <F1> to resume” will
be displayed. This will happen even after the battery
is replaced and correctly installed. Press F2 and load
the BIOS Default settings for FM01 as described in
section 4.4.1.4, page 4 - 62.

Fig. 4 - 140: “System battery is dead”


4.4.1.3 BIOS Access
Note
First boot after battery replacement can lead into unexpected result.
See section 4.4.1.2 “BIOS Access – After Power Loss of Battery“, page 4 - 60 for details.

Procedure:
1) Switch off the VISUCAM 200/500.
2) Switch on the VISUCAM 200/500.
3) When a grey bar appears on the bottom of the monitor, press the F2 key.
4) A password is requested.
5) Enter ����� (Concrete password is provided during technical training)
6) The BIOS is displayed.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 61 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.4.1.4 BIOS Default Settings


Procedure:

LM01 = Without modification 9 (with modification 9 is described below):

1) Enter the BIOS. See 4.4.1.3, page 4 - 61 or


4.4.1.2, page 4 - 60.
2) Choose “Load Optimized Defaults”.
3) Press the Enter key.
4) Confirm your choice (“Y”).

Fig. 4 - 141: Load Optimized Defauts

5) Open “Standard CMOS Features”.


6) Correct Date and Time (this is important to
avoid license problems).
7) Close “Standard CMOS Features” by
pressing the ESC key. Fig. 4 - 142: Date and Time

8) Choose “Set Supervisor Password”.


9) Enter the BIOS password.
10) Press the Enter key.

Fig. 4 - 143: Set Supervisor Password

11) Confirm the BIOS password.


12) Press the Enter key.
13) Exit the BIOS (“F10”; “Y”).
Fig. 4 - 144: Confirm Supervisor Password

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 62 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

FM01 = With modification 9 (without modification 9 is described above):

1) Enter the BIOS. See 4.4.1.3, page 4 - 61


or 4.4.1.2, page 4 - 60.
2) Open the “Exit” tab and choose “Get
Default Values”.
3) Press Enter, confirm your choice when
being requested to do so. Fig. 4 - 145: Get Default Values

4) In the “Boot” tab, check the DVD drive


to be present. It should be the No. 2 in
the list.

Fig. 4 - 146: Boot priority order

5) In the “Main” tab, set date and time.

Fig. 4 - 147: Date and Time

6) In the “Advanced” tab, section


“Peripheral Configuration”, check the
settings.

Fig. 4 - 148: Peripheral Configuration

7) In the “Advanced” tab, section


“Advanced System Configuration”,
check UMA Buffer Size is 128 and
greyed out.
!
Fig. 4 - 149: UMA Buffer Size

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 63 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

8) In the “Advanced” tab, check the SATA


mode is set to Compatible.

Fig. 4 - 150: SATA Mode

9) In the “Power” tab, Power-on Source


LAN should be is disabled.

Fig. 4 - 151: Power-on Source

10) In the “Security” tab, choose “Set


Supervisor Password”. Enter the BIOS
password, press the “Enter” key,
confirm the BIOS password.

Fig. 4 - 152: Supervisor Password

11) Press F10 to save and exit. Confirm changes and exit the BIOS.

12) In case the battery once has been


detected as dead, the “System battery is
dead” message will be displayed. This
will happen even after the battery is
replaced and correctly installed. After
you have provided the correct BIOS
settings, press F1 while the message is
on the monitor. This will clear the
message.

Fig. 4 - 153: “System battery is dead”

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 64 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.4.1.5 BIOS Supervisor Password reset


s
Procedure:

LM01 = Without modification 9 (with modification 9 is described below):

1) The VISUCAM must be switched off.


2) Open the computer base and disconnect the BIOS Battery.

FM01 = With modification 9 (without modification 9 is described above):

1) The VISUCAM must be switched off.


2) Open the computer base.
3) On the motherboard, look for the jumper located
between the RAM sockets. !

Fig. 4 - 154: Jumper between RAM socket

4) Change the jumper position from “Default” (3/5) to


“Password Skip” (1/2).
5) Switch on the VISUCAM, enter the BIOS, check the Supervisor
Password is disabled. Fig. 4 - 155: Change jumper
6) Switch off the VISUCAM.

7) Change back the jumper position from “Password Skip” (1/2)


to “Default” (3/5).

Fig. 4 - 156: Change back jumper

8) Switch on the VISUCAM, enter the


BIOS.
9) In the “Security” tab, choose “Set
Supervisor Password”. Enter the BIOS
password, press the “Enter” key,
confirm the BIOS password.

Fig. 4 - 157: Supervisor Password

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 65 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.4.2 Re-imaging
4.4.2.1 Re-imaging Options
The Base Image DVD menu provides the following options:
1) “Recover Windows XP on system drive (C:) from DVD”
Note
This option will delete all data on the C:\ partition.
Customized data, such as printer drivers, regional settings, computer name, network
settings, licenses and all installed software options, incl. the Application Software, will be
lost after the re-imaging.
Please be prepared for redoing all customized data (C:\ partition) after the re-imaging
process. If the HDD is accessible before re-imaging, make a note about the above
settings and check for the backup files in the E:\Backup folder.
Patient data and the Fundus pictures are NOT deleted while using this option.

2) “Recover Windows XP including all drives (C:, D:, E:) from DVD”
Note
This option will delete all data on the C:\, D:\ and E:\ partition,
see 4.4.2.1 1) “Recover Windows XP on system drive (C:) from DVD”.
Furthermore all patient data and Fundus pictures will be lost.
Patient data and Fundus pictures can only be restored if the customer can provide a data
backup in DICOM format.

3) “Recover system backup from local drive E:”


Note
This option will restore the C:\ partition from an image on the E:\ partition.
Customized data, such as printer drivers, regional settings, computer name, network
settings, licenses and all installed software options, incl. the Application Software, will be
restored as at the time as the image was created.
Please be prepared for redoing some customized data if they were not correctly restored
(in case, they have not been included once in the image-file).

4) “Create system backup onto local drive E:”


Note
This option will back-up, the C:\ partition into an image file at the E:\ partition. This
backup should always be renewed after changing something on the C:\ partition. Such
changes could be: Printer drivers, regional settings, computer name, network settings,
installed software options and so on.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 66 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.4.2.2 Re-imaging Procedure

Note
Before performing the HDD re-imaging, use the following checklist to ensure the completion
after the re-imaging.

Printer drivers Customer property – only approved printers are


(Option 1, 2, also 3 if image file not up to date) allowed to be installed.
Software option installation media Customer property
(Option 1, 2, also 3 if image file not up to date)
Backup patient data and Fundus pictures Customer backup as DICOM files
(Option 2)
Program setting information According customers requests
(Option 2)

Procedure:
1) Insert the Base Image DVD.
2) Enter the BIOS to enable a boot from CD-
ROM, preferably use procedure 4.4.1.1,
“Boot order change for next boot
only” page 4 – 60 to do so.
3) Reboot the system.
4) The recovery options are displayed. Choose
the recover option you want to use (1, 2 or
3). While using an empty HDD, “Option
2” must be chosen.
Fig. 4 - 158: Recovery options

5) Depending on the choice you made, different


messages will guide you through the process. Using
option 2, a prompt will appear, asking for the right
partition sizes. Do not change the suggested sizes.
6) The recovery process will start. When finished, please
remove the Base Image DVD and reboot.
7) Using option 1 and 2, continue with section 4.4.2.3
“Configuring Windows”, page 4 - 68. If the
recovery has been done using an up to date backup
image (Option 3), the following steps might not be
necessary.
Fig. 4 - 159: Recovery process

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 67 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.4.2.3 Configuring Windows

Procedure:

LM01 = Without modification 9 (with modification 9 is described below):

1) The Windows Setup Wizard is opened automatically.


2) Click Next.
3) Type in the product key. You find the product key of
your instrument under its computer base.

Fig. 4 - 160: Windows XP product key

4) The Windows Log On appears.


5) Change the User Name to: Zeiss
6) Type in the Password: �������������� (Concrete
password is provided during technical training)
7) Click OK.

Fig. 4 - 161: Windows logon

Note
Accessible data from a previously installed HDD, e.g. by using an USB-IDE connection,
can make it easier to restore the system. Additionally customer data might be restorable.
Check a previously installed HDD for a system backup on the E:\ partition. If available,
copy it to the E:\ partition of the new HDD and use 4.4.2.1, page 4 - 66 Option 3)
“Recover system backup from local drive E:” instead of proceeding with this instruction.

Note
If you do not want to wait for the appearance of the key symbol in the task bar, used in
the next step, do the following:
- In the Windows explorer select C:\WINDOWS\system32
- Click on cmd.exe.
- In the command window enter c:\windows\system32\oobe\msoobe.exe /a
Activation can now be performed immediately as described in step 10 and following.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 68 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

8) Wait until the key symbol appears at the right side of


the Task bar.
9) Click on the keys, the Windows activation is displayed.

10) Choose: “Yes, I want to telephone a customer…” Fig. 4 - 162: Windows Activation I

Note
The Windows Activation key is also written inside the computer base on top of the
connector panel. You can take it from there or place the phone call.
The activation via Internet is not described in this Service Manual.

11) Type in the Activation key.


12) Click Next.
13) Click Finish.

Fig. 4 - 163: Windows Activation II

14) Open the Control Panel.

Note
To open the Control Panel after the
installation of the Application Software,
use C:\TestTools\SystemControl.

Fig. 4 - 164: Control Panel

15) Choose System.

Fig. 4 - 165: System

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 69 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

16) In the “Hardware” tab, open the Device Manager.


17) Check if 2x IEEE 1394 Bus host controllers are
present.
- If not (= without modification 2 ), close the
Device Manager, the System Properties and the
Control Panel. Then continue with section 4.4.3
“Application Software Installation”, page 73.

Fig. 4 - 166: 1x IEEE 1394 Bus host cont.

- If yes (= with modification 2 ), proceed


with the next step.

Fig. 4 - 167: 2x IEEE 1394 Bus host cont.

18) With modification 2 , the onboard FireWire has


to be disabled. Execute the following:

Check the properties of VIA OHCI-1394 (intek).


Normally this is the onboard FireWire.

Fig. 4 - 168: VIA OHCI-1394 (intek)

19) In the “General” tab, check the location:


PCI bus 1, device 0. This is the location of the
onboard FireWire.

Fig. 4 - 169: PCI bus 1, device 0 = onboard

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 70 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

20) Disable the onboard FireWire device, located in PCI


bus 1, device 0.

Fig. 4 - 170: Disable

21) The symbol in front of PCI bus 1, device 0 is crossed out.


22) Close the Device Manager, the System Properties and the Control
Panel.

Fig. 4 - 171: Disabled

23) Continue with section 4.4.3 “Application Software Installation”, page 4 - 73.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 71 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

FM01 = With modification 9 (without modification 9 is described above):

1) Although POSReady2009 is going to be installed, a Windows XP screen will appear first. This is
normal.
2) Wait till the message “Resealing in progress” disappears from the monitor. This will take a while.

3) The Log On window is displayed, the user name is:


Zeiss
4) Type in the Password: �������������� (Concrete
password is provided during technical training)
5) Click OK.

Fig. 4 - 172: POSReady2009 Log On

6) Wait till a System Settings Change message appears.


Restart the computer by pressing “Yes”. This restart
must not be skipped!

Fig. 4 - 173: System Settings Change

Note
Accessible data from a previously installed HDD, e.g. by using an USB-IDE connection,
can make it easier to restore the system. Additionally customer data might be restorable.
Check a previously installed HDD for a system backup on the E:\ partition. If available,
copy it to the E:\ partition of the new HDD and use 4.4.2.1, page 4 - 66 Option 3)
“Recover system backup from local drive E:” instead of proceeding with this instruction.

7) Continue with section 4.4.3 “Application Software Installation”, page 73.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 72 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.4.3 Application Software Installation

Note
Starting the installation of the Application Software has to be done in different ways,
depending on performing a new installation or an update of an operative system.

4.4.3.1 New Installation of the Application Software

Note
Starting the installation in this way should only be carried out after recovering the C:\
partition from DVD. See 4.4.2.1, page 4 - 66 “Re-imaging options”
1) “Recover Windows XP on system drive (C:) from DVD” and
2) “Recover Windows XP including all drives (C:, D:, E:) from DVD”
The preferred way of starting the installation is described in section 4.4.3.2, page 4 - 74
“Updating the Application Software on an operative system.

Procedure:
1) Insert the Application Software CD.
2) Open the Explorer by right-clicking the Start button in the left of the Task
bar.

Fig. 4 - 174: Start button

3) The Windows explorer is opened.


4) Browse to the DVD Drive.
5) Execute the “Setup_VISUCAM_....exe”.
6) Continue with section 4.4.3.3, page 4 - 75
“Application Software installation”.

Fig. 4 - 175: Setup.exe

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 73 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.4.3.2 Updating the Application Software on an Operative System


Precondition:
The Application Software language must be “English – US” before executing the update. If necessary
go to “User-specified settings”, “User interface”, “Language” and change it to “English – US” before
proceeding.

Procedure:
1) Insert the Application Software CD.
2) In the upper left corner of the Application
window choose: “File”.
3) Choose: “System”.
4) Enter the system password. Press „OK“.
The System window is opened.
See - Fig. 4 - 183, page 4 - 78.
5) Press the “Installation / update from
removable media” button.
6) Select the file „Setup_VISUCAM_....exe“
7) Click „OK“.
8) Continue with
section 4.4.3.3, page 4 - 75 “Application
Software installation”.

Fig. 4 - 176: Installation/update option

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 74 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.4.3.3 Application Software Installation


Precondition:
The installation has been started according to section section 4.4.3.2, page 4 - 74 “Updating the
Application Software on an operative system” or 4.4.3.1, page 4 - 73 “New installation of the
Application Software”.

Procedure:
1) A „Select Language“ window opens.
2) Choose the language you want to use during installation. This is not the language the Application
Software will be installed in.
3) Click „OK“.
4) The „Welcome to VISUCAM X.X.X. Setup program“ window opens, click „Next“.

5) Keep the settings. See - Fig. 4 - 177.


6) Click „Next“. The installation is starts.
Fig. 4 - 177: Settings

7) A “Driver Installation Utility” pop-up will


appear. Depending on the presence of
modification 2 the number of
installed cards can vary.
See Fig. 4 – 178 or Fig. 4 – 179.
Do not change any settings, press
“Install”.

Fig. 4 - 178: Driver Inst. without modification 2

Fig. 4 - 179: Driver Inst. with modification 2

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 75 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

8) A “Hardware Installation” pop-up about


a not passed Windows Logo testing will
appear. See - Fig. 4. - 180.
9) Press “Continue Anyway”.

Fig. 4 - 180: Hardware Installation

10) The “Installation Complete” window will appear. Press “Finish”.


11) Remove the CD from the CD drive.
12) A pop-up appears asking to restart the system. Press “OK”.
13) The system is restarted. This might take a little while.
14) The Application Software is started automatically.

15) A “Windows Security Alert” message


might be displayed in case the
Application is installed first time. Press
“Unblock”.

Fig. 4 - 181: Windows Security Alert

16) Continue with section 4.4.4 “Language Package installation”, page 4 - 77

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 76 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.4.4 Language Package Installation

Note
The Language Package always has to be installed additional to the Applications
Software. Not doing so might result in incorrect Help files, also in English or German
language.

Precondition:
The Application Software has been installed according to section 4.4.3.3, page 4 - 75 “Application
Software installation”.

Procedure:
1) Insert the Language Package CD.
2) In the upper left corner of the Application
window choose: “File”.
3) Choose: “System”.
4) Enter the system password. Press „OK“.
The System window is opened.
See - Fig. 4 - 183, page 4 -78.
5) Press the “Installation / update from
removable media” button.
6) Select the file
„LanguageSetup_VISUCAM_....exe“
7) A „Select Language“ window might open.
Choose the language you want to use
during installation. This is not the
language the Application Software will
use later on. Click „OK“.
8) The “Welcome to VISUCAM Language
Package Setup” window will appear. Press
“Next”. Fig. 4 - 182: Installation/update option
9) The Start Installation window will appear. Press “Next”.
10) The Installation Complete window will appear. Press “Finish”.
11) Remove the CD from the CD drive.

Note
In case the Application Software and the Language Package have been installed after re-
imaging the C:\ partition, continue with section 4.1.5, page 4 - 16 “System settings”.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 77 Order No. 1857-155
Adjustment and Calibration VISUCAM 200/500

4.4.5 Hardware Properties


4.4.5.1 Graphics Controller Properties

Note
The following Graphics Controller properties
are the default values. They should be
checked in case of unexpected behaviour of
the display.

Precondition:
The Service Mode has been entered.
See section 4.1.1, page 4 - 4

Procedure:
1) In the Windows explorer choose
C:\TestTools\SystemControl. The Control Panel is
opened.
2) Double-click on “Intel(R) Extreme Graphics 2 M”.
3) If necessary correct the three settings as shown in
Fig. 4 - 183.
Fig. 4 - 183: Graphics Controller properties

4.4.5.2 Display Properties

Note
The following Display properties are the
default values. They should be checked in
case of unexpected behaviour of the display.

Precondition:
The Service Mode has been entered.
See section 4.1.1, page 4 - 4.

Procedure:
1) In the Windows explorer choose
C:\TestTools\SystemControl. The Control Panel is
opened.
2) Double-click on “Display”
3) If necessary correct the properties as shown in
Fig. 4 - 184. The correct screen resolution depends on
the display in use. For Zeiss delivered displays the
following values should be choosen:
19”: 1280 by 1024 pixels Fig. 4 - 184: Display properties
24”: 1920 by 1200 pixels

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 4 - 78 Revision B, October 2012
VISUCAM 200/500 Adjustment and Calibration

4.4.6 Create a System Backup

Note
A system backup should be performed each time a serious change to the C:\ partition
has been made. Such changes are: Printer installation, software update, new network
integration and so on.
The backup image consists of two files: IMAGE_C.GHO (about 2GB size) and
IMAGE_C.001. Before creating a new backup, an existing image has to be removed from
the E:\ partition. It is of advantage to shift this image to a save place
(e.g. the D:\ partition), just in case the old configuration should be needed again.
The system backup contains all data from the C:\ partition. It does not contain the
patient data and the Fundus pictures.

Procedure:
1) Insert the Base Image DVD.
2) Enter the BIOS to enable a boot from CD-
ROM, preferably use procedure 4.4.1.1
“Boot order change for next boot
only”, page 4 - 60 to do so.
3) Reboot the system.
4) The recovery options are displayed.
Choose option 4.

Fig. 4 - 185: Recovery options

5) The system backup process will start. A new image


will be located on the E:\partiton.
6) When finished, remove the Base Image DVD and
reboot.

Fig. 4 - 186: System backup process

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 4- 79 Order No. 1857-155
Section 5 – Troubleshooting
5.1 Troubleshooting Image Quality ...................................................................................... 3
5.1.1 Analysis of Different Residual Reflection in IR and Color Images ....................................... 3
5.1.1.1 Properly Clean and Well Adjusted: .................................................................... 3
5.1.1.2 Residual Reflection Caused by Dirt .................................................................... 3
5.1.1.3 Residual Reflection Caused by Mal-adjusted Anti Reflection Point ..................... 4
5.1.1.4 Correcting the Autoflash Brightness .................................................................. 4

5.2 Error Messages............................................................................................................... 5


5.2.1 List of Questions Addressing Mechanical Problems .......................................................... 5
5.2.2 List of Questions Addressing Electrical and System Problems............................................ 5
5.2.3 Typical Errors................................................................................................................... 6
5.2.3.1 Wrong or non booting...................................................................................... 6
5.2.3.2 Black Monitor ................................................................................................... 6

5.3 Tool List VISUCAM 200/500 ........................................................................................... 7

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 5-1 Order No. 1857-155
Troubleshooting VISUCAM 200/500

Notes:

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 5-2 Revision B, October 2012
VISUCAM 200/500 Troubleshooting

5.1 Troubleshooting Image Quality

5.1.1 Analysis of Different Residual Reflection in IR and Color Images


Note
The procedure on how to generate a dark field picture is described in section 4.1.12
“Dark field picture”.

5.1.1.1 Properly Clean and Well Adjusted:


Image analysis: Dark field: Gray or slightly reddish rings in the center.
Color: Homogeneously illuminated.

Dark field: Dark field: Color image:


Residual reflection; IR Residual reflection with flash No residual reflection

Dirt on the front lens


becomes visible

5.1.1.2 Residual Reflection Caused by Dirt


During handling of the instrument, it may happen that the front lens is polluted by the patient or the
user. If the dirt is on the Ophthalmo lens, residual reflection will become visible.

Image analysis: Dark field: Bright residual reflection in observation picture.


Overexposed (white) areas in investigation picture.
Color: White clouds and spots.

Dark field: Dark field: Color image:


Residual reflection; IR Residual reflection with flash Strong reflection

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 5- 3 Order No. 1857-155
Troubleshooting VISUCAM 200/500

5.1.1.3 Residual Reflection Caused by Mal-adjusted Anti Reflection Point

Note
Mal-adjustment of the anti-reflection point usually does not occur during standard
operation. External influences such as improper transport or shock can cause
maladjustment.
Adjusting the ARP is explained in section 4.2.5 “ARP (Anti Reflection Point).

Image analysis: Dark field: Brighter residual reflection in observation picture.


Overexposed (white) areas in investigation picture.
Color: White clouds and spots.

Dark field: Dark field: Color image: Color image:


ARP maladjusted ARP maladjusted Test eye Human eye
completely sidewards Residual reflection Residual reflection

5.1.1.4 Correcting the Autoflash Brightness


Note
Depending on the user whishes, this value can be changed.
The change in brightness resulting from this adjustment, can only be reliably evaluated
on images taken of patients' eyes (not the Test Eye).

Procedure:
1) Enter the Service Mode. See – 4.1.1.
2) Select the “EEPROM” tab.
3) Click on “Read parameters from EEPROM”.
The stored values from EEPROM are displayed.
4) Search for the EEPROM parameter: "Threshold for flash deactivation in auto exposure mode “
5) Change this value, the default is 2000.
6) Click on “Write Parameters to EEPROM”.
The new value will be stored in the EEPROM.
7) Make a backup of the EEPROM values to E:\Backup. See - 4.1.9.
8) Restart the VISUCAM.
9) Make a test, using the capture mode.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 5-4 Revision B, October 2012
VISUCAM 200/500 Troubleshooting

5.2 Error Messages


Error messages can be found in different location, depending on their source. The error message
consist of a combination of text and numbers.

Application errors:
Two different ways allow the access to the Application errors:
 Logserver (see section 4.1.4).
 Teleservice offline tool (see section 4.1.8).

Operating System errors:


Operating system errors can be evaluated using the Teleservice offline tool (see section 4.1.8).

5.2.1 List of Questions Addressing Mechanical Problems


 Can the camera head be moved up and down to the limit stops?
 Can the instrument be easily moved on the base and locked in position over the entire
working range?
 Are the optical surfaces clean?
 Is the sliding plate clean and without scratches?
 Is the head rest securely mounted and easily adjustable?
 Are the chin rest and the forehead rest securely mounted?
 Is the external fixation unit firmly secured?
 Are all system labels attached and clearly legible?

5.2.2 List of Questions Addressing Electrical and System Problems


 Have all connections been made, all connectors been plugged and secured?
 Does the computer start after the power switch has been switched on?
 Does the user software start with the Patient Manager?
 Do the keyboard and mouse function correctly?
 Can the functions of the Patient Manager be executed?
 Can a new patient be created?
 Does the entry via the control panel work correctly?
 Do the DVD/CD-RW drive and data export function correctly?
 Does the automatic system shutdown work correctly?
 Does printing via a connected printer function correctly? (option)
 Are the monitor settings OK? (1280x1024 Color: 32 Bit)
 Does the connection to a network function correctly? (optional network isolator)

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 5- 5 Order No. 1857-155
Troubleshooting VISUCAM 200/500

5.2.3 Typical Errors

5.2.3.1 Wrong or non booting


Additional to the normal troubleshooting, the following aspect has to be considered:

The BIOS battery has more influence than date and time settings only. A defective or empty
battery can lead into non- or wrong booting. If the error can not be surely identified as a
Motherboard problem, always exchange the battery first.

5.2.3.2 Black Monitor


Additional to normal troubleshooting, check SB 698.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 5-6 Revision B, October 2012
VISUCAM 200/500 Troubleshooting

5.3 Tool List VISUCAM 200/500

Tool Designation Order Number Use of Tool

Rotary Plate 905402-0000- Ophthalmo Lens


004 cleaning

Adapter Ring 266010-0056- Ophthalmo Lens


754 cleaning

Lens Cleaning Pen 0483-896 Ophthalmo Lens


cleaning

Optics cleaning set for 1216-071 Ophthalmo Lens


customers cleaning

Key for slotted nuts 807002-0001- Head Rest mounting


000

Test eye for fundus camera 1177-617 Vital for adjustments,


function check,
comparison pictures,
etc.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 5- 7 Order No. 1857-155
Troubleshooting VISUCAM 200/500

Tool Designation Order Number Use of Tool

Eyepiece with holder 1384-613 Ring Stop adjustment

Magnifier for light sensor 1495-998 Light Sensor


tube adjustment

VC Base Image
XP SP3 V1.0.2 DVD 1867-852 System restore

Base Image DVD for


Motherboard Type LM01
=
Without modification 9

VC Base Image
POSReady 2009 V1.0 DVD 1997-547 System restore

Base Image DVD for


Motherboard Type FM01
=
With modification 9

SW-packet VISUCAM
Application V5.x.x CDs XXXX-XXX System restore and
Software update
Application Software for Check SBs for
both Motherboard Types actual version,
or contact
2nd level support.

VISUCAM XXXX-XXX See Service Bulletin 515


Service Tools 1.x CD
Check SBs for
actual version,
or contact
nd
2 level support.

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 5-8 Revision B, October 2012
VISUCAM 200/500 Troubleshooting

Tool Designation Order Number Use of Tool

Adjustment target Home made Sharpness adjustment


“Sharpness” See section
4.1.11
“Sharpness eval.”

Pocket Lamp Local market Alignment

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 5- 9 Order No. 1857-155
Section 6 – Diagrams
6.1 Overview of functional modules ..................................................................................... 3

6.1.1 VISUCAM 200 ................................................................................................................. 3

6.1.2 VISUCAM 500 ................................................................................................................. 4

6.2 Voltages, signals, connector location ............................................................................. 5

6.2.1 Instrument Head ............................................................................................................. 5


6.2.1.1 Flash Unit ......................................................................................................... 5
6.2.1.2 Control PCB...................................................................................................... 6

6.2.2 Instrument Base .............................................................................................................. 7

6.2.3 Computer Base................................................................................................................ 8


6.2.3.1 Power Supply ................................................................................................... 8
6.2.3.2 GIF ( Instrument Interface ) ............................................................................... 8
6.2.3.3 HV Transverter ................................................................................................. 9

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 6-1 Order No. 1857-155
Diagrams VISUCAM 200/500

Notes:

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 6-2 Revision B, October 2012
VISUCAM 200/500 Diagrams

6.1 Overview of functional modules


6.1.1 VISUCAM 200

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 6- 3 Order No. 1857-155
Diagrams VISUCAM 200/500

6.1.2 VISUCAM 500

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 6-4 Revision B, October 2012
VISUCAM 200/500 Diagrams

6.2 Voltages, signals, connector location


Note
Always measure to corresponding ground! Do not measure to Instrument housing!

6.2.1 Instrument Head

6.2.1.1 Flash Unit

H1 Flash ignite
Briefly on X1
to Control PCB

H2 HV ON
Test, X6
Flash ignite X6:3
X4 max. 10kV
+UB HV ON X6:2
Ignition voltage
0V X6:1 X1
0V Shield

X2
Flash lamp X3 +400V +400V
Flash lamp
connector

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 6- 5 Order No. 1857-155
Diagrams VISUCAM 200/500

6.2.1.2 Control PCB

Voltages, Signals

H4 Flash release white


H3 Flash Ignite blue briefly on

H2 Status OK yellow
H1 Control PCB OK green (flashing)

S1 Manual_Reset
Firmware

X92:5 +3.3V
X92:4 +5V1
X92:3 +5V2
X92:2 +24V
X92:1 GND

Connector location
Optical Switch X70
Focusing Aid Prism
Solenoid X43 X69 Spare
Focusing Aid Prism X44 Spare
Optical Switch X64 X21 IR Illumination
Ring Stop X22 Positioning Aid Illumination
Solenoid X42 X23 IR LED, Focusing Aid
Ring Stop X2 Control Panel cable
X1 Control cable
Optical Switch X66
from GIF PCB
Field Stop
Solenoid X41
Field Stop
Optical Switch X61
Focusing System
Stepper Motor X33
X15 Spare
Focusing System
Optical Switch X62
Focusing Aid
Stepper Motor X34 X6 Light Sensor
Focusing Aid
Optical Switch X67
Exciter Filter Wheel

Stepper Motor X35 X8 IGR Focus


Exciter Filter Wheel

500 only: X36


Stepper Motor
Barrier Filter Wheel X51 500 only: Solenoid, Aperture
500 only: X71 X52 Solenoid, Swivel Mirror
Optical Switch X63 Optical Switch, Swivel Mirror
Barrier Filter Wheel X65 500 only: Optical Switch, Aperture
Flash Unit X5 X16 Stingray F504C Sync. X10 Internal FixationDisplay

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 6-6 Revision B, October 2012
VISUCAM 200/500 Diagrams

6.2.2 Instrument Base


No diagrams for the instrument base.

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 6- 7 Order No. 1857-155
Diagrams VISUCAM 200/500

6.2.3 Computer Base


6.2.3.1 Power Supply

Without modification 9 Temperature sensor

+12V
Settings: GND 12V
Power Inlet
+12V DC (+12.35V – +12.40V) poti

+24V
+24V DC (+23.50V – +24.40V) GND 24V
poti

With modification 9 Temp. Sensor fixation point

Not field adjustable:


+24V DC (+23.00V – +25.00V)
+24V MB
+24V GIF
GND MB L
GND GIF N
PE

6.2.3.2 GIF ( Instrument Interface )

Voltages, Signals

X5:1 +5V_PC
X5:2 PC_GND
X5:3 PC_GND
+24V 0V X5:4 PC_GND
X5:5 +12V_PC

H2 +24V white
H1 +12V_PC blue
H3 +5V_PC yellow
H4 VCC (+5V) green
S2 PC_Reset
S1 PC_ON/OFF

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 6-8 Revision B, October 2012
VISUCAM 200/500 Diagrams

Connector location

Cable 5V / 12V X5
Cable 24V X7
Camera head control cable X1 X17 Temperature sensor 3, PSU
X16 Temperature sensor 2, DVD burner
X15 Temperature sensor 1, hard drive
X3 Shortening Connector X12 Fan1
X13 Fan 2
X2 control signals, 24V X11 Fan CPU
HV transverter

X6 Fixation lamp,
head rest

X4 Serial RS232
Power
management

6.2.3.3 HV Transverter

Voltages, Signals

H1 HV activ blue
Green H1
+400V HV ON H4 HV ready orange
Initialization green
Error red
+400V HV

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 6- 9 Order No. 1857-155
Section 7 - Parts

Grundgerät VISUCAM 200 4


VISUCAM 200 Fundus Camera

Fixierleuchte Schwanenhals, kpl. 134


External Fixation Target, complete

Accessories VISUCAM 200_500 136


Accessories VISUCAM 200_500

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-1 Order No. 1857-155
SM-30-4055 VISUCAM 200_500 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 Grundgerät VISUCAM 200 VISUCAM 200 Fundus Camera 4

2 Fixierleuchte Schwanenhals, kpl. External Fixation Target, complete 134

3 Accessories VISUCAM 200_500 Accessories VISUCAM 200_500 136

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-2 Revision B, October 2012
VISUCAM 200 / 500 SM-30-4055 VISUCAM 200_500

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-3 Order No. 1857-155
VISUCAM 200 Fundus Camera VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 14579 - M 4 x 8 -A2-70 ISO 14579 - M 4 x 8 -A2-70

2 000000-1784-270 Kappe Kopf FUKA nm - oben Head cover of fundus camera nm - top

3 Gerätekopf Device Head 6

4 000000-1332-253 Schraube Screw

4A 000000-1957-118 Schraube M4x20 screw M4x20

5 000000-1781-607 Haube Kopf VISUCAM 200-links,beschr. Hood Head VISUCAM 200-left, labeled

5A 000000-1784-301 Haube Kopf VISUCAM 500-links,beschr. Hood Head VISUCAM 500-left, labeled

6 000000-0435-594 Drehknopf Ø=45mm sw Rotary knob Ø=45mm sw

7 000000-0435-595 Deckel für Drehknopf Ø=45mm bombiert sw Cap for knobs Ø=45mm curved bk

8 Untersatz base 66

9 266101-4503-910 Druckfeder Spring

10 266101-4510-010 Spindelmutter Spindle nut

11 DIN 125-A 3,2-A2 DIN 125-A 3.2-A2

12 000000-0435-639 ISO 14579 - M 3 x 10 -A2-70 ISO 14579 - M 3 x 10 -A2-70

13 000000-1781-606 Haube Kopf VISUCAM 200-rechts,beschr. Hood Head VISUCAM 200-right, labeled

13A 000000-1784-300 Haube Kopf VISUCAM 500-rechts,beschr. Hood Head VISUCAM 500-right, labeled

14 DIN 2093-A 8 GR1 Tellerfeder DIN 2093-A 8 GR1 disc spring

15 000000-0097-411 Elast.Puffer,selbstkl. 20,6x20,6x13,2 sw elastic buffer,adhesive20,6x20,6x13,2 bk

16 000000-1790-359 Modification Label VISUCAM Modification Label VISUCAM

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-4 Revision B, October 2012
VISUCAM 200 / 500 VISUCAM 200 Fundus Camera

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-5 Order No. 1857-155
Device Head VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 14579 - M 3 x 8 -A2-70 ISO 14579 - M 3 x 8 -A2-70

2 Sicherungsscheibe für M3 Square Cone washer M3

3 000000-1678-715 Drehung Leuchtfeldblende, Service Illuminated field stop unit, Service 14

4 000000-1776-001 Schwenkspiegel-Teiler swivel mirror divider 16

5 000000-1678-732 Einspiegelung Fokussierhilfe, Service Focusing aid injection system, Service 18

5A 000000-1357-042 Prisma-Fokhilfe,kompl. Focusing aid prism, complete

6 ISO 4762-M 3 x 10-A2-70 Screw M3x10 (screws for scanner)

7 000000-1417-285 FLASH UNIT plus kompl. FLASH UNIT plus compl. 20

8 000000-1775-461 Magnetblende Aperture Magnetic 22

9 DIN 6797-A 6,4-A2 DIN 6797-A 6,4-A2

10 ISO 4032-M 6-A2-70 ISO 4032-M 6-A2-70

11 000000-1441-124 Blitzlampe XIO 5-5, gefasst XIO 5-5 flash lamp, mounted

11A 000000-1530-938 Blitzlampe DG 5705 ZME 4(H), gefasst Flash lamp DG 5705 ZME 4(H), mounted

12 000000-1582-385 Drehmagnet, Service Rotary solenoid, Service

13 Sicherungsscheibe für M4 Square Cone washer M4

14 ISO 7380-M 4x 8-A2-70 ISO 7380-M 4x 8-A2-70

15 ISO 4029-M5 x 8-A2-21H ISO 4029-M5 x 8-A2-21H

16 000000-1360-775 Ringblende,kompl. Annular stop, compl.

25 DIN 125-A 3,2-A2 DIN 125-A 3.2-A2

51 000000-1224-298 Hohlspiegel Concave mirror

52 ISO 7380-M 3x 5-A2-70 ISO 7380-M 3x 5-A2-70

53 000000-1383-352 Gewindestift M4x12 Grub screw M4x12

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-6 Revision B, October 2012
VISUCAM 200 / 500 Device Head

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-7 Order No. 1857-155
Device Head VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 14579 - M 3 x 8 -A2-70 ISO 14579 - M 3 x 8 -A2-70

2 Sicherungsscheibe für M3 Square Cone washer M3

13 Sicherungsscheibe für M4 Square Cone washer M4

17 000000-1360-641 Display, kpl. Display VISUCAM NM, complete

18 ISO 14579 - M 4 x 8 -A2-70 ISO 14579 - M 4 x 8 -A2-70

20 Abstandsbolzen Ausf.B L 30 M4 St_Zn Spacer bolt, type B L 30 M4 St_Zn

21 000000-1788-493 Kamera Stingray 504c compact Camera Stingray 504c compact

21A 000000-1866-020 AT Kamera 504C kompakt EC Camera 504C compact

22 ISO 4027-M3 x 8-A2-21H ISO 4027-M3 x 8-A2-21H

25 DIN 125-A 3,2-A2 DIN 125-A 3.2-A2

26 000000-1161-710 Kappe Ophthalmoskoplinse Cap for ophthalmoscope lens

27 000000-1861-200 Ophthalmoskoplinse kompl. Ophthalmoscope lens with cap

28 000000-1777-360 Antrieb Sperrfilter Barrier Filter Drive 24

29 000000-1502-758 Steuerung mit IGR-Fokussierung ASSY CONTROL BOARD VISUCAM NM 26

29A 000000-1487-754 FBG Steuerung VISUCAM NM ASSEMBLY VISUCAM NM control 28

30 000000-1328-751 LED mit Stecker LED with connector 32

31 ISO 4032-M 2 -A2-70 ISO 4032-M 2 -A2-70

32 DIN 125-A 2,2-A2 DIN 125-A 2,2-A2

33 ISO 14579 - M 2 x 5 - A2-70 ISO 14579 - M 2 x 5 - A2-70

34 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

35 ISO 7380-M 3x 6-A2-70 ISO 7380-M 3x 6-A2-70

36 000000-1505-474 IR-Beleuchtung 830 nm Assembly IR illumination 830nm

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-8 Revision B, October 2012
VISUCAM 200 / 500 Device Head

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-9 Order No. 1857-155
Device Head VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
37 000000-1777-062 Antrieb Anregungsfilter Exciter Filter Drive 34

37A 000000-1777-072 Antrieb Anregungsfilter Exciter Filter Drive 36

38 ISO 4027-M4 x 8-A2-21H ISO 4027-M4 x 8-A2-21H

39 000000-1536-454 Fokussierhilfe Kunststoff focusing aid plastic 38

40 ISO 14579 - M 2,5 x 6 -A2-70 ISO 14579 - M 2,5 x 6 -A2-70

42 000000-1476-221 Lichtmessung,gerade Light sensor tube, straight 40

43 000000-1385-549 Linearmotor Fok. m. Adapter Focus motor with adapter

44 ISO 4032-M 3 -A2-70 ISO 4032-M 3 -A2-70

53 000000-1383-352 Gewindestift M4x12 Grub screw M4x12

56 DIN 125-A 2,7-A2 DIN 125-A 2,7-A2 disc

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-10 Revision B, October 2012
VISUCAM 200 / 500 Device Head

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-11 Order No. 1857-155
Device Head VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
17 000000-1360-641 Display, kpl. Display VISUCAM NM, complete

21 000000-1788-493 Kamera Stingray 504c compact Camera Stingray 504c compact

21A 000000-1866-020 AT Kamera 504C kompakt EC Camera 504C compact

30 000000-1328-751 LED mit Stecker LED with connector 32

36 000000-1505-474 IR-Beleuchtung 830 nm Assembly IR illumination 830nm

37 000000-1777-062 Antrieb Anregungsfilter Exciter Filter Drive 34

37A 000000-1777-072 Antrieb Anregungsfilter Exciter Filter Drive 36

43 000000-1385-549 Linearmotor Fok. m. Adapter Focus motor with adapter

45 000000-1345-477 Kabel IGR Fokus Cable, focus incremental encoder 30

46 000000-1360-299 Kabel 3pol ZL=300 Cable 3 pin ZL300 44

47 000000-1360-297 Kabel 3pol ZL450 Cable 3 pin ZL450 46

48 000000-1321-857 Kabel Blitzeinheit Cable Flash Unit 48

49 000000-1321-837 Kabel Bedienfeld Cable Control Panel 50

50 000000-1321-784 Steuerkabel Non-Myd Camera Control cable Non-Myd Camera 52

50A 000000-1890-228 Steuerkabel Control cable 54

54 000000-1790-674 Kabel IEEE 1394b Cable IEEE 1394b 56

54A 000000-1893-978 Kabel IEEE 1394b Cable IEEE 1394b 58

55 000000-1321-786 Kabel 400V Cable 400V 60

55A 000000-1890-285 Kabel 400V Cable, 400V 62

57 000000-1339-041 Si-Kabel mit Ringzunge Si-cable w. Ring tongue 64

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-12 Revision B, October 2012
VISUCAM 200 / 500 Device Head

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-13 Order No. 1857-155
Illuminated field stop unit, Service 000000-1678-715 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 4029-M5 x 8-A2-21H ISO 4029-M5 x 8-A2-21H

2 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

3 ISO 4762-M 2 X 4-A2-70 ISO 4762-M 2 X 4-A2-70

4 ISO 7380-M 4x 8-A2-70 ISO 7380-M 4x 8-A2-70

5 Sicherungsscheibe für M4 Square Cone washer M4

6 000000-1582-385 Drehmagnet, Service Rotary solenoid, Service

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-14 Revision B, October 2012
VISUCAM 200 / 500 Illuminated field stop unit, Service 000000-1678-715

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-15 Order No. 1857-155
swivel mirror divider 000000-1776-001 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 7380-M 4x 8-A2-70 ISO 7380-M 4x 8-A2-70

2 Sicherungsscheibe für M4 Square Cone washer M4

3 000000-1582-385 Drehmagnet, Service Rotary solenoid, Service

4 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

5 ISO 4032-M 2 -A2-70 ISO 4032-M 2 -A2-70

6 DIN 125-A 2,2-A2 DIN 125-A 2,2-A2

7 ISO 4762-M 2 X 6-A2-70 ISO 4762-M 2 X 6-A2-70

8 ISO 4029-M5 x 8-A2-21H ISO 4029-M5 x 8-A2-21H

9 000000-1776-002 Spiegelträger mit Teilerspiegel mirror substrate with splitter mirror

10 000000-1418-757 Anschlagdämpfung Damping stop

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-16 Revision B, October 2012
VISUCAM 200 / 500 swivel mirror divider 000000-1776-001

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-17 Order No. 1857-155
Focusing aid injection system, Service 000000-1678-732 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1582-385 Drehmagnet, Service Rotary solenoid, Service

2 Sicherungsscheibe für M4 Square Cone washer M4

3 ISO 7380-M 4x 8-A2-70 ISO 7380-M 4x 8-A2-70

4 ISO 14579 - M 2 x 3 - A2-70 ISO 14579 - M 2 x 3 - A2-70

5 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

6 ISO 4029-M5 x 8-A2-21H ISO 4029-M5 x 8-A2-21H

7 000000-1357-042 Prisma-Fokhilfe,kompl. Focusing aid prism, complete

8 000000-1418-757 Anschlagdämpfung Damping stop

9 000000-1383-352 Gewindestift M4x12 Grub screw M4x12

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-18 Revision B, October 2012
VISUCAM 200 / 500 Focusing aid injection system, Service 000000-1678-732

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-19 Order No. 1857-155
FLASH UNIT plus compl. 000000-1417-285 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-20 Revision B, October 2012
VISUCAM 200 / 500 FLASH UNIT plus compl. 000000-1417-285

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-21 Order No. 1857-155
Aperture Magnetic 000000-1775-461 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1527-067 Zugmagnet, komplett magnet, complete

2 DIN 125-A 2,2-A2 DIN 125-A 2,2-A2

4 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

5 ISO 4762-M 2 x 3-A2-70 ISO 4762-M 2 x 3-A2-70

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-22 Revision B, October 2012
VISUCAM 200 / 500 Aperture Magnetic 000000-1775-461

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-23 Order No. 1857-155
Barrier Filter Drive 000000-1777-360 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 4762-M 2,5x 4-A2-70 ISO 4762-M 2,5x 4-A2-70

2 DIN 125-A 2,7-A2 DIN 125-A 2,7-A2 disc

3 000000-1489-394 Schrittmotor mit Ritzel Stepper motor with pinion gear

4 ISO 4762-M 2 x 3-A2-70 ISO 4762-M 2 x 3-A2-70

5 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

6 000000-1485-390 ICG-Sperrfilter ICG barrier filter

7 000000-0493-390 Kunststoff-Spreizniet Pa 2,0-3,0mm sw UL plastic rivet Pa 2,0-3,0mm bk UL

8 000000-1856-794 Fluo-Sperrfilter Fluo Barrier Filter

9 000000-1693-238 Auto-Fluo-Sperrfilter Dmr 12 Auto-Fluo barrier filter dia. 12

10 000000-1506-127 Graufilter Greyfilter

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-24 Revision B, October 2012
VISUCAM 200 / 500 Barrier Filter Drive 000000-1777-360

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-25 Order No. 1857-155
ASSY CONTROL BOARD VISUCAM NM 000000-1502-758 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1487-754 FBG Steuerung VISUCAM NM ASSEMBLY VISUCAM NM control 28

2 ISO 4762-M 3 x 6-A2-70 ISO 4762-M 3 x 6-A2-70

3 000000-1345-477 Kabel IGR Fokus Cable, focus incremental encoder 30

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-26 Revision B, October 2012
VISUCAM 200 / 500 ASSY CONTROL BOARD VISUCAM NM 000000-1502-758

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-27 Order No. 1857-155
ASSEMBLY VISUCAM NM control 000000-1487-754 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-28 Revision B, October 2012
VISUCAM 200 / 500 ASSEMBLY VISUCAM NM control 000000-1487-754

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-29 Order No. 1857-155
Cable, focus incremental encoder 000000-1345-477 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-30 Revision B, October 2012
VISUCAM 200 / 500 Cable, focus incremental encoder 000000-1345-477

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-31 Order No. 1857-155
LED with connector 000000-1328-751 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-32 Revision B, October 2012
VISUCAM 200 / 500 LED with connector 000000-1328-751

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-33 Order No. 1857-155
Exciter Filter Drive 000000-1777-062 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1413-305 Motor kompl.(Anreg.filter) Motor compl. (excitation filter)

2 ISO 14579 - M 3 x 6 -A2-70 ISO 14579 - M 3 x 6 -A2-70

3 DIN 433- 3,2-A1 Washer DIN 433-3,2-A1

4 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

5 ISO 14579 - M 2 x 3 - A2-70 ISO 14579 - M 2 x 3 - A2-70

6 000000-1067-915 Grünfilter Green filter

7 000000-1856-792 Fluo-Anregungsfilter Fluo Exciter Filter

8 000000-1411-359 Rotfilter Redfilter

9 000000-1411-401 Blue_IR-Cut-Filter 650 Blue_IR-Cut-Filter 650

10 000000-1411-488 Graufilter Greyfilter

11 000000-0493-390 Kunststoff-Spreizniet Pa 2,0-3,0mm sw UL plastic rivet Pa 2,0-3,0mm bk UL

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-34 Revision B, October 2012
VISUCAM 200 / 500 Exciter Filter Drive 000000-1777-062

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-35 Order No. 1857-155
Exciter Filter Drive 000000-1777-072 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1413-305 Motor kompl.(Anreg.filter) Motor compl. (excitation filter)

2 ISO 4762-M 3 x 6-A2-70 ISO 4762-M 3 x 6-A2-70

3 DIN 433- 3,2-A1 Washer DIN 433-3,2-A1

4 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

5 ISO 4762-M 2 x 3-A2-70 ISO 4762-M 2 x 3-A2-70

6 000000-1693-866 Auto-Fluo-Anregungsfilter Dmr 24 Auto-Fluo excitation filter dia. 24

7 000000-1856-792 Fluo-Anregungsfilter Fluo Exciter Filter

8 000000-1411-359 Rotfilter Redfilter

9 000000-1411-401 Blue_IR-Cut-Filter 650 Blue_IR-Cut-Filter 650

10 000000-1411-488 Graufilter Greyfilter

11 000000-0493-390 Kunststoff-Spreizniet Pa 2,0-3,0mm sw UL plastic rivet Pa 2,0-3,0mm bk UL

12 000000-1313-794 ICG-Anregungsfilter ICG-Exciter filter

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-36 Revision B, October 2012
VISUCAM 200 / 500 Exciter Filter Drive 000000-1777-072

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-37 Order No. 1857-155
focusing aid plastic 000000-1536-454 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 435001-9301-000 FBG Gabelkoppler Optical sensor PCB

2 000000-1856-315 Schrittmotor konfektioniert Stepper motor configured

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-38 Revision B, October 2012
VISUCAM 200 / 500 focusing aid plastic 000000-1536-454

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-39 Order No. 1857-155
Light sensor tube, straight 000000-1476-221 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 4026-M4 x 4-A2-21H Set Screw ISO 4026-M4 x 4-A2-21H

2 000000-1489-438 Lichtsensor Light sensor 42

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-40 Revision B, October 2012
VISUCAM 200 / 500 Light sensor tube, straight 000000-1476-221

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-41 Order No. 1857-155
Light sensor 000000-1489-438 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-42 Revision B, October 2012
VISUCAM 200 / 500 Light sensor 000000-1489-438

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-43 Order No. 1857-155
Cable 3 pin ZL300 000000-1360-299 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-44 Revision B, October 2012
VISUCAM 200 / 500 Cable 3 pin ZL300 000000-1360-299

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-45 Order No. 1857-155
Cable 3 pin ZL450 000000-1360-297 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-46 Revision B, October 2012
VISUCAM 200 / 500 Cable 3 pin ZL450 000000-1360-297

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-47 Order No. 1857-155
Cable Flash Unit 000000-1321-857 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-48 Revision B, October 2012
VISUCAM 200 / 500 Cable Flash Unit 000000-1321-857

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-49 Order No. 1857-155
Cable Control Panel 000000-1321-837 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-50 Revision B, October 2012
VISUCAM 200 / 500 Cable Control Panel 000000-1321-837

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-51 Order No. 1857-155
Control cable Non-Myd Camera 000000-1321-784 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-52 Revision B, October 2012
VISUCAM 200 / 500 Control cable Non-Myd Camera 000000-1321-784

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-53 Order No. 1857-155
Control cable 000000-1890-228 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-54 Revision B, October 2012
VISUCAM 200 / 500 Control cable 000000-1890-228

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-55 Order No. 1857-155
Cable IEEE 1394b 000000-1790-674 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-56 Revision B, October 2012
VISUCAM 200 / 500 Cable IEEE 1394b 000000-1790-674

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-57 Order No. 1857-155
Cable IEEE 1394b 000000-1893-978 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-58 Revision B, October 2012
VISUCAM 200 / 500 Cable IEEE 1394b 000000-1893-978

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-59 Order No. 1857-155
Cable 400V 000000-1321-786 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-60 Revision B, October 2012
VISUCAM 200 / 500 Cable 400V 000000-1321-786

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-61 Order No. 1857-155
Cable, 400V 000000-1890-285 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-62 Revision B, October 2012
VISUCAM 200 / 500 Cable, 400V 000000-1890-285

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-63 Order No. 1857-155
Si-cable w. Ring tongue 000000-1339-041 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-64 Revision B, October 2012
VISUCAM 200 / 500 Si-cable w. Ring tongue 000000-1339-041

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-65 Order No. 1857-155
base VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1305-713 Kopfstütze Non-Myd Camera Head rest Non-Myd Camera 70

2 000000-1957-118 Schraube M4x20 screw M4x20

2A DIN 2093-A 8 GR1 Tellerfeder DIN 2093-A 8 GR1 disc spring

3 000000-1332-250 Haube hinten Instrumentenbasis Rear cover of instrument base

4 000000-0142-937 Drehknopf sw 10x4mm Rotary knob bk 10x 4mm

4A 000000-0142-179 Mutterabdeck.sw m.Strich ws f.Knopf 10mm Nut cover b_w with line b_w f. 10mm knob

5 000000-0142-181 Deckel sw für Knopf 10mm Cap black for knob 10mm

6 000000-0121-407 Deckel sw 16mm (Knebelknopf) cap bk for 16mm (toggle button)

6A 000000-0121-406 Knebelknopf m.Strich sw_ws 16x4mm Knobslit positionierung SL 130

7 000000-1785-136 Haube vorn Instrumentenbasis front hood instrumental base

8 000000-1312-596 Bedienfeld Non-Myd Camera (TES) Control panel Non-Myd Camera (TES) 76

9 Sicherungsscheibe für M3 Square Cone washer M3

10 ISO 14579 - M 3 x 8 -A2-70 ISO 14579 - M 3 x 8 -A2-70

11 000000-1331-923 Potentiometer, verdrahtet Potentiometer, wired 78

12 000000-1321-837 Kabel Bedienfeld Cable Control Panel 50

13 000000-1339-505 Gleitplatte SLIDE PLATE-VISUCAM PRO

14 Computer Computer 80

14A Computer Computer 114

15 ISO 14583-M 4 x 6 -A2-70 ISO 14583-M 4 x 6 -A2-70

16 Instrumentenbasis Non-Myd Camera Instrument base Non-Myd Camera 128

17 ISO 14579 - M 4 x 16 -A2-70 ISO 14579 - M 4 x 16 -A2-70

21 000000-1323-349 Haube Computer Cover Computer

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-66 Revision B, October 2012
VISUCAM 200 / 500 base

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-67 Order No. 1857-155
base VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
18 000000-1790-674 Kabel IEEE 1394b Cable IEEE 1394b 56

19 000000-1321-784 Steuerkabel Non-Myd Camera Control cable Non-Myd Camera 52

20 000000-1321-786 Kabel 400V Cable 400V 60

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-68 Revision B, October 2012
VISUCAM 200 / 500 base

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-69 Order No. 1857-155
Head rest Non-Myd Camera 000000-1305-713 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-0236-711 Abdeckkappe für M 5 DIN 912 schwarz Cover cap for M 5 DIN 912 black

2 ISO 7380-M 4x 6-A2-70 ISO 7380-M 4x 6-A2-70

3 ISO 4762-M 4 x 8-A2-70 Screw M4x8

4 319752-8016-000 Kinnschale Chin rest

5 266181-7000-551 Papierhalter Paper holder

6 319752-9102-000 Papierauflage (100 Blatt) Paper for chin rest (x100)

7 000000-1506-646 Kinntraverse für VISUCAM NM Chin rest unit for VISUCAM NM

8 000000-1030-767 Stirnband Headband 72

8A 319752-0024-000 Stirnband Headband 74

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-70 Revision B, October 2012
VISUCAM 200 / 500 Head rest Non-Myd Camera 000000-1305-713

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-71 Order No. 1857-155
Headband 000000-1030-767 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-72 Revision B, October 2012
VISUCAM 200 / 500 Headband 000000-1030-767

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-73 Order No. 1857-155
Headband 319752-0024-000 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-74 Revision B, October 2012
VISUCAM 200 / 500 Headband 319752-0024-000

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-75 Order No. 1857-155
Control panel Non-Myd Camera (TES) 000000-1312-596 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-76 Revision B, October 2012
VISUCAM 200 / 500 Control panel Non-Myd Camera (TES) 000000-1312-596

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-77 Order No. 1857-155
Potentiometer, wired 000000-1331-923 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-78 Revision B, October 2012
VISUCAM 200 / 500 Potentiometer, wired 000000-1331-923

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-79 Order No. 1857-155
Computer VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 7380-M 3x 4-A2-70 ISO 7380-M 3x 4-A2-70

2 Sicherungsscheibe S 4 -WS 1.4301 lock washer

3 ISO 14583-M 4 x 6 -A2-70 ISO 14583-M 4 x 6 -A2-70

4 000000-1318-793 HV-TRANSVERTER, KOMPL. HV transverter PCB, complete 88

5 000000-1318-801 GIF NON-MYD-CAMERA Instrument interface PCB for NON-MYD CAM 90

7 DIN 125-A 4,3-A2 Washer 4,3 A2

8 000000-1356-132 Temperatur-Sensor, komplett Temperature sensor, compl. 92

9 000000-0465-229 Stromversorgung LP-MD M3 S4 S6 Power supply LP-MD M3 S4 S6 _XP-Power


_XP-Power
10 ISO 14579-M 3 x 4-A2-70 ISO 14579-M 3 x 4-A2-70

11 Abstandsbolzen Ausf.B L 25 M3 St_Zn Spacer bolt des. B L 25 M3 St_Zn

12 000000-1426-671 Lippert-Mini-ITX-Thunderb. LM01 vormont. Lippert-Mini-ITX-Thunderbird LM01 mount 94

12A 000000-1457-233 AT Lippert-Mini-ITX-Thunderbird LM01 Lippert-Mini-ITX-Thunderbird - exchange

13 000000-0149-690 Sicherung T3,15A H 250V 5x20 IEC127-2_V Fuse 3.15A 250V time lag high breaking

14 Sicherungsscheibe S 3 -WS 1.4301 lock washer

15 Abstandsbolzen Ausf.B L 5 M3 Niro bolt B L=5mm M 3 rustless

18 000000-0468-162 Netzmodul_MED 4A Si2,Fi steck6308 DIN Power Module Medical 4A Si2,Fi steck6308

19 000000-0477-362 Wippschalter sw_sw 2aus steck4808 UL_CSA rocker switch plug4808 UL_CSA

21 000000-0471-772 Lüftermanschette 60x60mm Exhaust seal 60x60mm

22 000000-1334-238 Axiallüfter 12V 60x60x25, kompl. Axial flow fan 12Vdc 60x60x25, compl. 100

23 ISO 14583-M3 x 6 -A2-70 ISO 14583-M3 x 6 -A2-70

29 000000-1447-983 Kurzschlußstecker Shorting plug

39 000000-0500-918 Speichermodul 1GB DDR DIMM184 DDR-RAM 1GB DIMM184

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-80 Revision B, October 2012
VISUCAM 200 / 500 Computer

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-81 Order No. 1857-155
Computer VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
8 000000-1356-132 Temperatur-Sensor, komplett Temperature sensor, compl. 92

10 ISO 14579-M 3 x 4-A2-70 ISO 14579-M 3 x 4-A2-70

24 000000-0519-934 Festplatte 2,5_ SATA 320GB Hard disk 2,5_ SATA 320GB

25 000000-0519-933 IDE-SATA Konverter IDE-SATA Converter

26 000000-0520-056 DVD-Brenner SATA intern Slimline DVD Multi Writer SATA intern Slimline

27 000000-1853-505 Kabel 2 SATA-Adapter Cable 2 SATA-Adapter 102

28 000000-1853-506 Kabel 1 SATA-Adapter Cable 1 SATA-Adapter 104

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-82 Revision B, October 2012
VISUCAM 200 / 500 Computer

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-83 Order No. 1857-155
Computer VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
4 000000-1318-793 HV-TRANSVERTER, KOMPL. HV transverter PCB, complete 88

5 000000-1318-801 GIF NON-MYD-CAMERA Instrument interface PCB for NON-MYD CAM 90

9 000000-0465-229 Stromversorgung LP-MD M3 S4 S6 Power supply LP-MD M3 S4 S6 _XP-Power


_XP-Power
12 000000-1426-671 Lippert-Mini-ITX-Thunderb. LM01 vormont. Lippert-Mini-ITX-Thunderbird LM01 mount 94

13 000000-0149-690 Sicherung T3,15A H 250V 5x20 IEC127-2_V Fuse 3.15A 250V time lag high breaking

16 000000-1447-750 Kabel 5V_12V mit Wandler PW 200 5V_12V cable with PW 200 converter 98

18 000000-0468-162 Netzmodul_MED 4A Si2,Fi steck6308 DIN Power Module Medical 4A Si2,Fi steck6308

19 000000-0477-362 Wippschalter sw_sw 2aus steck4808 UL_CSA rocker switch plug4808 UL_CSA

22 000000-1334-238 Axiallüfter 12V 60x60x25, kompl. Axial flow fan 12Vdc 60x60x25, compl. 100

27 000000-1853-505 Kabel 2 SATA-Adapter Cable 2 SATA-Adapter 102

29 000000-1447-983 Kurzschlußstecker Shorting plug

30 000000-1417-290 Kabelgruppe Netzeingang Power inlet cable assembly 106

31 000000-1790-674 Kabel IEEE 1394b Cable IEEE 1394b 56

35 000000-1321-836 Kabel RS-232 Cable, RS-232 108

36 000000-1321-784 Steuerkabel Non-Myd Camera Control cable Non-Myd Camera 52

37 000000-1321-786 Kabel 400V Cable 400V 60

39 000000-0500-918 Speichermodul 1GB DDR DIMM184 DDR-RAM 1GB DIMM184

40 000000-1321-789 Kabel 24V GIF Cable 24V, instrument interface 110

41 Mini PCI Firewire-Karte Mini PCI Firewire card 112

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-84 Revision B, October 2012
VISUCAM 200 / 500 Computer

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-85 Order No. 1857-155
Computer VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
6 ISO 7380-M 4x 6-A2-70 ISO 7380-M 4x 6-A2-70

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-86 Revision B, October 2012
VISUCAM 200 / 500 Computer

NO DRAWING AVAILABLE

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-87 Order No. 1857-155
HV transverter PCB, complete 000000-1318-793 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-88 Revision B, October 2012
VISUCAM 200 / 500 HV transverter PCB, complete 000000-1318-793

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-89 Order No. 1857-155
Instrument interface PCB for NON-MYD CAM 000000-1318-801 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-90 Revision B, October 2012
VISUCAM 200 / 500 Instrument interface PCB for NON-MYD CAM 000000-1318-801

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-91 Order No. 1857-155
Temperature sensor, compl. 000000-1356-132 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-92 Revision B, October 2012
VISUCAM 200 / 500 Temperature sensor, compl. 000000-1356-132

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-93 Order No. 1857-155
Lippert-Mini-ITX-Thunderbird LM01 mount 000000-1426-671 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-0500-918 Speichermodul 1GB DDR DIMM184 DDR-RAM 1GB DIMM184

2 000000-1372-592 Lüfter SEPA MFB 40H-05 LA Axial flow fan SEPA MFB 40H-05 LA 5 Vdc 96

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-94 Revision B, October 2012
VISUCAM 200 / 500 Lippert-Mini-ITX-Thunderbird LM01 mount 000000-1426-671

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-95 Order No. 1857-155
Axial flow fan SEPA MFB 40H-05 LA 5 Vdc 000000-1372-592 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-96 Revision B, October 2012
VISUCAM 200 / 500 Axial flow fan SEPA MFB 40H-05 LA 5 Vdc 000000-1372-592

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-97 Order No. 1857-155
5V_12V cable with PW 200 converter 000000-1447-750 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-0149-694 Sicherung T8,0A H 250V 5x20 UL_CSA-rec. Fuse 8.0 250V time lag high breaking

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-98 Revision B, October 2012
VISUCAM 200 / 500 5V_12V cable with PW 200 converter 000000-1447-750

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-99 Order No. 1857-155
Axial flow fan 12Vdc 60x60x25, compl. 000000-1334-238 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-100 Revision B, October 2012
VISUCAM 200 / 500 Axial flow fan 12Vdc 60x60x25, compl. 000000-1334-238

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-101 Order No. 1857-155
Cable 2 SATA-Adapter 000000-1853-505 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-102 Revision B, October 2012
VISUCAM 200 / 500 Cable 2 SATA-Adapter 000000-1853-505

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-103 Order No. 1857-155
Cable 1 SATA-Adapter 000000-1853-506 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-104 Revision B, October 2012
VISUCAM 200 / 500 Cable 1 SATA-Adapter 000000-1853-506

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-105 Order No. 1857-155
Power inlet cable assembly 000000-1417-290 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-106 Revision B, October 2012
VISUCAM 200 / 500 Power inlet cable assembly 000000-1417-290

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-107 Order No. 1857-155
Cable, RS-232 000000-1321-836 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-108 Revision B, October 2012
VISUCAM 200 / 500 Cable, RS-232 000000-1321-836

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-109 Order No. 1857-155
Cable 24V, instrument interface 000000-1321-789 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-110 Revision B, October 2012
VISUCAM 200 / 500 Cable 24V, instrument interface 000000-1321-789

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-111 Order No. 1857-155
Mini PCI Firewire card VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-112 Revision B, October 2012
VISUCAM 200 / 500 Mini PCI Firewire card

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-113 Order No. 1857-155
Computer VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 14579-M 3 x 4-A2-70 ISO 14579-M 3 x 4-A2-70

2 000000-1969-733 Motherboard Fujitsu D2703-S1 FM01 vormt. Motherboard Fujitsu D2703-S1 FM01 mount. 118

2A 000000-1997-545 Motherboard Fujitsu D2703-S1 FM01 AT Motherboard Fujitsu D2703-S1 FM01 exch.

3 000000-0519-934 Festplatte 2,5_ SATA 320GB Hard disk 2,5_ SATA 320GB

4 ISO 14579 - M 2 x 3 - A2-70 ISO 14579 - M 2 x 3 - A2-70

5 000000-1356-132 Temperatur-Sensor, komplett Temperature sensor, compl. 92

6 000000-1974-610 Kabel Stromversorgung SATA Cable Power SATA 120

7 000000-1997-051 Lüfter, komplett

8 000000-0471-772 Lüftermanschette 60x60mm Exhaust seal 60x60mm

9 000000-0421-659 Netzmodul_MED 10A Si2,Fi steck6308 UL Power Modul medical 10A plug6308 UL

10 000000-0477-362 Wippschalter sw_sw 2aus steck4808 UL_CSA rocker switch plug4808 UL_CSA

11 DIN 125-A 4,3-A2 Washer 4,3 A2

12 ISO 14583-M 4 x 6 -A2-70 ISO 14583-M 4 x 6 -A2-70

13 000000-0534-187 AC_DC-Schaltnetzteil 300W_24V AC_DC power supply 300W_24V

14 Flachkopfschr. m. Torx 6-32 UNCx5_32_-A2 Button Head Socket Scr.6-32 UNCx5_32_-A2

15 ISO 14583-M3 x 6 -A2-70 ISO 14583-M3 x 6 -A2-70

16 000000-1318-801 GIF NON-MYD-CAMERA Instrument interface PCB for NON-MYD CAM 90

17 000000-1447-983 Kurzschlußstecker Shorting plug

18 000000-1318-793 HV-TRANSVERTER, KOMPL. HV transverter PCB, complete 88

19 Sicherungsscheibe S 4 -WS 1.4301 lock washer

20 000000-1974-350 Kabel 24V FSC-Board Cable 24V FSC-Board 122

21 000000-1970-328 Kabelgruppe Netzeingang Cable set power input 124

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-114 Revision B, October 2012
VISUCAM 200 / 500 Computer

NO DRAWING AVAILABLE

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-115 Order No. 1857-155
Computer VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
22 000000-1890-228 Steuerkabel Control cable 54

23 000000-1970-270 Kabel 24V GIF Cable 24V GIF

24 000000-1890-285 Kabel 400V Cable, 400V 62

25 000000-1893-978 Kabel IEEE 1394b Cable IEEE 1394b 58

26 000000-1970-145 Kabel RS-232 Cable RS-232 126

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-116 Revision B, October 2012
VISUCAM 200 / 500 Computer

NO DRAWING AVAILABLE

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-117 Order No. 1857-155
Motherboard Fujitsu D2703-S1 FM01 mount. 000000-1969-733 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-118 Revision B, October 2012
VISUCAM 200 / 500 Motherboard Fujitsu D2703-S1 FM01 mount. 000000-1969-733

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-119 Order No. 1857-155
Cable Power SATA 000000-1974-610 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-120 Revision B, October 2012
VISUCAM 200 / 500 Cable Power SATA 000000-1974-610

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-121 Order No. 1857-155
Cable 24V FSC-Board 000000-1974-350 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-122 Revision B, October 2012
VISUCAM 200 / 500 Cable 24V FSC-Board 000000-1974-350

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-123 Order No. 1857-155
Cable set power input 000000-1970-328 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-124 Revision B, October 2012
VISUCAM 200 / 500 Cable set power input 000000-1970-328

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-125 Order No. 1857-155
Cable RS-232 000000-1970-145 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-126 Revision B, October 2012
VISUCAM 200 / 500 Cable RS-232 000000-1970-145

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-127 Order No. 1857-155
Instrument base Non-Myd Camera VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1304-989 Joystick Joystick 130

2 000000-1584-295 Scheibe 3x10x0,5 Washer 3x10x0,5

3 000000-1953-877 SBG Nährungsschalter-Kabel 400mm FRU Magnetic Field Sensor

4 ISO 7380-M 4x12 A2-70 Screw M4x12 (screws for cover)

5 266101-4500-562 Zahnstange Gear rack

6 000000-1304-988 x-y-Führung, komplett XY guideway, compl.

7 000000-1210-002 Zahnradpaar mit Rollen Pair of gear wheels with rollers

8 ISO 4762-M 4 x 14-A2-70 ISO 4762-M 4 x 14-A2-70

9 266101-4500-814 Z-Führung, komplett Z guideway, compl.

10 ISO 14579 - M 3 x 8 -A2-70 ISO 14579 - M 3 x 8 -A2-70

11 000000-1321-521 Bremse Non-Myd Camera Break Non-Myd Camera

12 Sicherungsscheibe für M3 Square Cone washer M3

13 000000-0405-795 Synchroflex-Zahnriemen 4 T2,5_420 Syncroflex Toothed belt

14 ISO 14579 - M 4 x 16 -A2-70 ISO 14579 - M 4 x 16 -A2-70

15 ISO 14579 - M 3 x 5 -A2-70 Hexalobular socket head cap screw

16 000000-1304-991 Spindel, kpl. Spindle, complete

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-128 Revision B, October 2012
VISUCAM 200 / 500 Instrument base Non-Myd Camera

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-129 Order No. 1857-155
Joystick 000000-1304-989 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 ISO 4762-M 2 X 5-A2-70 ISO 4762-M 2 X 5-A2-70

2 000000-0227-330 Drucktaster (Ag) 1um handlöten Push button 1co handsolder

3 000000-1331-725 Kabel-Auslöser Cable release 132

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-130 Revision B, October 2012
VISUCAM 200 / 500 Joystick 000000-1304-989

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-131 Order No. 1857-155
Cable release 000000-1331-725 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-132 Revision B, October 2012
VISUCAM 200 / 500 Cable release 000000-1331-725

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-133 Order No. 1857-155
External Fixation Target, complete VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
1 000000-1342-690 Fixierleuchte Schwanenhals lang Fixation light, now use 1364-513

2 301350-9052-000 Blinkdiode, rot f. Fixierleuchte Blinking diode red for Fixation Light

3 319751-9005-000 Abdeckblende Occluding Sleeve for Fixation Light

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-134 Revision B, October 2012
VISUCAM 200 / 500 External Fixation Target, complete

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-135 Order No. 1857-155
Accessories VISUCAM 200_500 VISUCAM 200 / 500

Pos. Bestell-Nr. Seite


Benennung Designation
Item Order no. Page
Z 000000-0448-931 Netzwerkisolator NwI-10_100MBit _DeMeTec Network isolator (4 kV, 10_100 MBit)

Z 000000-0452-155 Tastatur G84_SlimLine PS_2 DE gr _Cherry Keyboard G84_SlimLine PS_2 DE gy _Cherry 138

Z 000000-0452-158 Tastatur G84_SlimLine PS_2 US gr _Cherry Keyboard G84_SlimLine PS_2 US gy _Cherry

Z 000000-0529-725 Wheel Mouse Optical USB+PS_2 ws Wheel Mouse Optical USB+PS_2 wh

Z 000000-1203-777 Trenntrafo 230V,115VA Isolation transformer 230V

Z 000000-1209-225 Trenntrafo 120V, 115VA Isolation transformer 120 V

Z 000000-1331-800 USB Flash Drive USB flash drive 140

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-136 Revision B, October 2012
VISUCAM 200 / 500 Accessories VISUCAM 200_500

NO DRAWING AVAILABLE

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-137 Order No. 1857-155
Keyboard G84_SlimLine PS_2 DE gy _Cherry 000000-0452-155 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-138 Revision B, October 2012
VISUCAM 200 / 500 Keyboard G84_SlimLine PS_2 DE gy _Cherry 000000-0452-155

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-139 Order No. 1857-155
USB flash drive 000000-1331-800 VISUCAM 200 / 500

NO PARTS LIST AVAILABLE

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-140 Revision B, October 2012
VISUCAM 200 / 500 USB flash drive 000000-1331-800

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-141 Order No. 1857-155
pé~êÉ=m~êíë=iáëí

Order No. Designation Page


000000-0097-411 elastic buffer,adhesive20,6x20,6x13,2 bk 4
000000-0121-406 Knobslit positionierung SL 130 66
000000-0121-407 cap bk for 16mm (toggle button) 66
000000-0142-179 Nut cover b_w with line b_w f. 10mm knob 66
000000-0142-181 Cap black for knob 10mm 66
000000-0142-937 Rotary knob bk 10x 4mm 66
000000-0149-690 Fuse 3.15A 250V time lag high breaking 80
000000-0149-690 Fuse 3.15A 250V time lag high breaking 84
000000-0149-694 Fuse 8.0 250V time lag high breaking 98
000000-0227-330 Push button 1co handsolder 130
000000-0236-711 Cover cap for M 5 DIN 912 black 70
000000-0405-795 Syncroflex Toothed belt 128
000000-0421-659 Power Modul medical 10A plug6308 UL 114
000000-0435-594 Rotary knob Ø=45mm sw 4
000000-0435-595 Cap for knobs Ø=45mm curved bk 4
000000-0435-639 ISO 14579 - M 3 x 10 -A2-70 4
000000-0448-931 Network isolator (4 kV, 10_100 MBit) 136
000000-0452-155 Keyboard G84_SlimLine PS_2 DE gy _Cherry 136
000000-0452-158 Keyboard G84_SlimLine PS_2 US gy _Cherry 136
000000-0465-229 Power supply LP-MD M3 S4 S6 _XP-Power 80
000000-0465-229 Power supply LP-MD M3 S4 S6 _XP-Power 84
000000-0468-162 Power Module Medical 4A Si2,Fi steck6308 80
000000-0468-162 Power Module Medical 4A Si2,Fi steck6308 84
000000-0471-772 Exhaust seal 60x60mm 80
000000-0471-772 Exhaust seal 60x60mm 114
000000-0477-362 rocker switch plug4808 UL_CSA 80
000000-0477-362 rocker switch plug4808 UL_CSA 84
000000-0477-362 rocker switch plug4808 UL_CSA 114
000000-0493-390 plastic rivet Pa 2,0-3,0mm bk UL 24
000000-0493-390 plastic rivet Pa 2,0-3,0mm bk UL 34
000000-0493-390 plastic rivet Pa 2,0-3,0mm bk UL 36
000000-0500-918 DDR-RAM 1GB DIMM184 80
000000-0500-918 DDR-RAM 1GB DIMM184 84
000000-0500-918 DDR-RAM 1GB DIMM184 94
000000-0519-933 IDE-SATA Converter 82
000000-0519-934 Hard disk 2,5_ SATA 320GB 82
000000-0519-934 Hard disk 2,5_ SATA 320GB 114
000000-0520-056 DVD Multi Writer SATA intern Slimline 82
000000-0529-725 Wheel Mouse Optical USB+PS_2 wh 136
000000-0534-187 AC_DC power supply 300W_24V 114
000000-1030-767 Headband 70
000000-1067-915 Green filter 34
000000-1161-710 Cap for ophthalmoscope lens 8

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-142 Revision B, October 2012
pé~êÉ=m~êíë=iáëí

Order No. Designation Page


000000-1203-777 Isolation transformer 230V 136
000000-1209-225 Isolation transformer 120 V 136
000000-1210-002 Pair of gear wheels with rollers 128
000000-1224-298 Concave mirror 6
000000-1304-988 XY guideway, compl. 128
000000-1304-989 Joystick 128
000000-1304-991 Spindle, complete 128
000000-1305-713 Head rest Non-Myd Camera 66
000000-1312-596 Control panel Non-Myd Camera (TES) 66
000000-1313-794 ICG-Exciter filter 36
000000-1318-793 HV transverter PCB, complete 80
000000-1318-793 HV transverter PCB, complete 84
000000-1318-793 HV transverter PCB, complete 114
000000-1318-801 Instrument interface PCB for NON-MYD CAM 80
000000-1318-801 Instrument interface PCB for NON-MYD CAM 84
000000-1318-801 Instrument interface PCB for NON-MYD CAM 114
000000-1321-521 Break Non-Myd Camera 128
000000-1321-784 Control cable Non-Myd Camera 12
000000-1321-784 Control cable Non-Myd Camera 68
000000-1321-784 Control cable Non-Myd Camera 84
000000-1321-786 Cable 400V 12
000000-1321-786 Cable 400V 68
000000-1321-786 Cable 400V 84
000000-1321-789 Cable 24V, instrument interface 84
000000-1321-836 Cable, RS-232 84
000000-1321-837 Cable Control Panel 12
000000-1321-837 Cable Control Panel 66
000000-1321-857 Cable Flash Unit 12
000000-1323-349 Cover Computer 66
000000-1328-751 LED with connector 8
000000-1328-751 LED with connector 12
000000-1331-725 Cable release 130
000000-1331-800 USB flash drive 136
000000-1331-923 Potentiometer, wired 66
000000-1332-250 Rear cover of instrument base 66
000000-1332-253 Screw 4
000000-1334-238 Axial flow fan 12Vdc 60x60x25, compl. 80
000000-1334-238 Axial flow fan 12Vdc 60x60x25, compl. 84
000000-1339-041 Si-cable w. Ring tongue 12
000000-1339-505 SLIDE PLATE-VISUCAM PRO 66
000000-1342-690 Fixation light, now use 1364-513 134
000000-1345-477 Cable, focus incremental encoder 12
000000-1345-477 Cable, focus incremental encoder 26

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-143 Order No. 1857-155
pé~êÉ=m~êíë=iáëí

Order No. Designation Page


000000-1356-132 Temperature sensor, compl. 80
000000-1356-132 Temperature sensor, compl. 82
000000-1356-132 Temperature sensor, compl. 114
000000-1357-042 Focusing aid prism, complete 6
000000-1357-042 Focusing aid prism, complete 18
000000-1360-297 Cable 3 pin ZL450 12
000000-1360-299 Cable 3 pin ZL300 12
000000-1360-641 Display VISUCAM NM, complete 8
000000-1360-641 Display VISUCAM NM, complete 12
000000-1360-775 Annular stop, compl. 6
000000-1372-592 Axial flow fan SEPA MFB 40H-05 LA 5 Vdc 94
000000-1383-352 Grub screw M4x12 6
000000-1383-352 Grub screw M4x12 10
000000-1383-352 Grub screw M4x12 18
000000-1385-549 Focus motor with adapter 10
000000-1385-549 Focus motor with adapter 12
000000-1411-359 Redfilter 34
000000-1411-359 Redfilter 36
000000-1411-401 Blue_IR-Cut-Filter 650 34
000000-1411-401 Blue_IR-Cut-Filter 650 36
000000-1411-488 Greyfilter 34
000000-1411-488 Greyfilter 36
000000-1413-305 Motor compl. (excitation filter) 34
000000-1413-305 Motor compl. (excitation filter) 36
000000-1417-285 FLASH UNIT plus compl. 6
000000-1417-290 Power inlet cable assembly 84
000000-1418-757 Damping stop 16
000000-1418-757 Damping stop 18
000000-1426-671 Lippert-Mini-ITX-Thunderbird LM01 mount 80
000000-1426-671 Lippert-Mini-ITX-Thunderbird LM01 mount 84
000000-1441-124 XIO 5-5 flash lamp, mounted 6
000000-1447-750 5V_12V cable with PW 200 converter 84
000000-1447-983 Shorting plug 80
000000-1447-983 Shorting plug 84
000000-1447-983 Shorting plug 114
000000-1457-233 Lippert-Mini-ITX-Thunderbird - exchange 80
000000-1476-221 Light sensor tube, straight 10
000000-1485-390 ICG barrier filter 24
000000-1487-754 ASSEMBLY VISUCAM NM control 8
000000-1487-754 ASSEMBLY VISUCAM NM control 26
000000-1489-394 Stepper motor with pinion gear 24
000000-1489-438 Light sensor 40
000000-1502-758 ASSY CONTROL BOARD VISUCAM NM 8

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-144 Revision B, October 2012
pé~êÉ=m~êíë=iáëí

Order No. Designation Page


000000-1505-474 Assembly IR illumination 830nm 8
000000-1505-474 Assembly IR illumination 830nm 12
000000-1506-127 Greyfilter 24
000000-1506-646 Chin rest unit for VISUCAM NM 70
000000-1527-067 magnet, complete 22
000000-1530-938 Flash lamp DG 5705 ZME 4(H), mounted 6
000000-1536-454 focusing aid plastic 10
000000-1582-385 Rotary solenoid, Service 6
000000-1582-385 Rotary solenoid, Service 14
000000-1582-385 Rotary solenoid, Service 16
000000-1582-385 Rotary solenoid, Service 18
000000-1584-295 Washer 3x10x0,5 128
000000-1678-715 Illuminated field stop unit, Service 6
000000-1678-732 Focusing aid injection system, Service 6
000000-1693-238 Auto-Fluo barrier filter dia. 12 24
000000-1693-866 Auto-Fluo excitation filter dia. 24 36
000000-1775-461 Aperture Magnetic 6
000000-1776-001 swivel mirror divider 6
000000-1776-002 mirror substrate with splitter mirror 16
000000-1777-062 Exciter Filter Drive 10
000000-1777-062 Exciter Filter Drive 12
000000-1777-072 Exciter Filter Drive 10
000000-1777-072 Exciter Filter Drive 12
000000-1777-360 Barrier Filter Drive 8
000000-1781-606 Hood Head VISUCAM 200-right, labeled 4
000000-1781-607 Hood Head VISUCAM 200-left, labeled 4
000000-1784-270 Head cover of fundus camera nm - top 4
000000-1784-300 Hood Head VISUCAM 500-right, labeled 4
000000-1784-301 Hood Head VISUCAM 500-left, labeled 4
000000-1785-136 front hood instrumental base 66
000000-1788-493 Camera Stingray 504c compact 8
000000-1788-493 Camera Stingray 504c compact 12
000000-1790-359 Modification Label VISUCAM 4
000000-1790-674 Cable IEEE 1394b 12
000000-1790-674 Cable IEEE 1394b 68
000000-1790-674 Cable IEEE 1394b 84
000000-1853-505 Cable 2 SATA-Adapter 82
000000-1853-505 Cable 2 SATA-Adapter 84
000000-1853-506 Cable 1 SATA-Adapter 82
000000-1856-315 Stepper motor configured 38
000000-1856-792 Fluo Exciter Filter 34
000000-1856-792 Fluo Exciter Filter 36
000000-1856-794 Fluo Barrier Filter 24

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 7-145 Order No. 1857-155
pé~êÉ=m~êíë=iáëí

Order No. Designation Page


000000-1861-200 Ophthalmoscope lens with cap 8
000000-1866-020 EC Camera 504C compact 8
000000-1866-020 EC Camera 504C compact 12
000000-1890-228 Control cable 12
000000-1890-228 Control cable 116
000000-1890-285 Cable, 400V 12
000000-1890-285 Cable, 400V 116
000000-1893-978 Cable IEEE 1394b 12
000000-1893-978 Cable IEEE 1394b 116
000000-1953-877 FRU Magnetic Field Sensor 128
000000-1957-118 screw M4x20 4
000000-1957-118 screw M4x20 66
000000-1969-733 Motherboard Fujitsu D2703-S1 FM01 mount. 114
000000-1970-145 Cable RS-232 116
000000-1970-270 Cable 24V GIF 116
000000-1970-328 Cable set power input 114
000000-1974-350 Cable 24V FSC-Board 114
000000-1974-610 Cable Power SATA 114
000000-1997-051 114
000000-1997-545 Motherboard Fujitsu D2703-S1 FM01 exch. 114
266101-4500-562 Gear rack 128
266101-4500-814 Z guideway, compl. 128
266101-4503-910 Spring 4
266101-4510-010 Spindle nut 4
266181-7000-551 Paper holder 70
301350-9052-000 Blinking diode red for Fixation Light 134
319751-9005-000 Occluding Sleeve for Fixation Light 134
319752-0024-000 Headband 70
319752-8016-000 Chin rest 70
319752-9102-000 Paper for chin rest (x100) 70
435001-9301-000 Optical sensor PCB 8
435001-9301-000 Optical sensor PCB 14
435001-9301-000 Optical sensor PCB 16
435001-9301-000 Optical sensor PCB 18
435001-9301-000 Optical sensor PCB 22
435001-9301-000 Optical sensor PCB 24
435001-9301-000 Optical sensor PCB 34
435001-9301-000 Optical sensor PCB 36
435001-9301-000 Optical sensor PCB 38

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 7-146 Revision B, October 2012
Section 8 – Appendices

8.1 Modification Label .......................................................................................................... 3

8.1.1 Location of the Modification Label .................................................................................. 3

8.1.2 Usage of the Modification Label ...................................................................................... 3

8.1.3 Indication of a Modification in the Service Manual........................................................... 4

8.1.4 Modification Overview .................................................................................................... 5

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 8-1 Order No. 1857-155
Appendices VISUCAM 200/500

Notes:

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 8-2 Revision B, October 2012
VISUCAM 200/500 Appendices

8.1 Modification Label

Note
The version of the Application Software and the
Control PCB Firmware can be read out in the
“About” window.
See also Section 1.4.2 System Software
Identification.

Fig. 8 - 1: Info Window

8.1.1 Location of the Modification Label


Inside the top head cover a modification label is placed.

Fig. 8 - 2: Top Head Cover Fig. 8 - 3: Cover Inside

8.1.2 Usage of the Modification Label


Each marked number represents a modification.
The modifications are marked by the production line when the
instrument is manufactured.
Additional modification, provided by a field Service Engineer, has to
be marked off using e.g. a permanent marker.
The number to be marked off is provided in the modification
instruction, such as a Service Bulletin.

Fig. 8 - 4: Modification Label

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 8-3 Order No. 1857-155
Appendices VISUCAM 200/500

8.1.3 Indication of a Modification in the Service Manual


In the Service Manual, the modification can be indicated as followed:
With Mod.1
Without Mod.1

Service Manual Confidential and Proprietary SM-30-4055


Order No. 1857-155 8-4 Revision B, October 2012
VISUCAM 200/500 Appendices

8.1.4 Modification Overview


More detailed description can be found in section 3 and section 4 of the affected part. The following
numbers are corresponding with the following changes:
Modification 1:
New Firmware for Stingray Sensor F504C
Modification 2:
Additional PCI FireWire card.
Modification 3:
New Firmware for Stingray Sensor F504C
Modification 4:
Different cable routing from Ignition Unit to Flash Lamp Holder
Modification 5:
Redesigned ARP
Modification 6:
EMC Class B computer (caged in metal). Including:
- different cable (Control Cable, Cable 400V, Cable IEEE 1394b)
- different metal cover of the computer
Modification 7:
New Stingray F504C sensor version
Modification 8:
New Firmware for Stingray Sensor F504C
Modification 9:
New Computer. Including:
- different Power Supply
- different Motherboard (FM01)
- differnet cable (see spare parts catalog, icon on the selection bar )
Modification 10:
Redesigned HV Transverter
Modification 11:
Flash housing
Modification 12:
Exciter Filter Wheel design change
Modification 13:
Not in use
Modification 14:
Resdesigned FA Filter
Modification 15:
Resdesigned ICGA Filter
Modification 16:
Redesigned HV Transverter

SM-30-4055 Confidential and Proprietary Service Manual


Revision B, October 2012 8-5 Order No. 1857-155

You might also like