CLM 3100 Service Manual

Service Manual
Auto Lensmeter CLM-3100P
Huvitz Co., Ltd.

INDEX
1. INTRODUCTION ................................................................................... 4
1.1. COMPONENTS LIST ........................................................................................................................ 4
1.2. REPAIR PROCEDURE ...................................................................................................................... 6
1.3. CAUTIONS ................................................................................................................................... 7
1.4. DISPLAY LAYOUT FOR ROM INFORMATION ................................................................................. 7
1.5. OPTICAL SYSTEM .......................................................................................................................... 7
1.6. MEASUREMENT PRINCIPLE ......................................................................................................... 9
2. CHECKING AND SETUP METHOD............................................ 10

2.1. SETUP ORDER .............................................................................................................................. 10
2.2. HOW TO SET ORIGIN ...................................................................................................................... 12
2.3. HOW TO SET PRISM ..................................................................................................................... 14
2.4. HOW TO SET 12 STANDARD LENSES ............................................................................................. 15
2.5. HOW TO SET THE RIGHT/LEFT SWITCHING POSITION OF PD ........................................................ 16
2.6. DIOPTER SETTING VARIABLES LIST ............................................................................................. 17
2.7. THE CALIBRATION OF THE CYLINDRICAL AXIS ............................................................................. 18
2.8. –5D SETUP FOR THE PROGRESSIVE MEASUREMENT ...................................................................... 19
3. REPAIR STANDARD ...................................................................... 20

3.1. REMOVING BODY REAR COVER ASSEMBLY .................................................................................. 20
3.2. REMOVING BODY FRONT COVER (UPPER) ...................................................................................... 22
3.3 REMOVING PRINTER ASSEMBLY ...................................................................................................... 24
3.4 REMOVING PD ASSEMBLY................................................................................................................ 26
3.5 REMOVING BODY FRONT COVER(LOWER) ....................................................................................... 30
3.6 REMOVING UV ASSEMBLY .............................................................................................................. 32
AUTO-LENSMETER
3.7 REMOVING MOVEMENT ASSEMBLY ................................................................................................. 34

3.8 REMOVING GEAR ASSEMBLY ........................................................................................................... 36
3.9 REMOVING MAIN BOARD ASSEMBLY ............................................................................................... 38
3.10 REMOVING BACK BONE ASSEMBLY ............................................................................................... 40
3.11 REMOVING SMPS ASSEMBLY AND POWER COVER ........................................................................ 46
4. ELECTRICAL SYSTEM ................................................................ 48

4.1. MAIN BOARD PCB ASS‟Y ........................................................................................................... 48
4.2 INSPECTING SMPS ............................................................................................................................ 49
2
4.3 LCD TEST ........................................................................................................................................ 50
4.4. LED TEST ....................................................................................................................................... 51
4.5. UV MODULE TEST ....................................................................................................................... 52
4.6. PD TEST..................................................................................................................................... 53
4.7. THERMAL PRINTER TEST ..................................................................................................... 54
5. HOW TO UPGRADE THE OS PROGRAM ..................................... 55

5.1 INTRODUCTION .................................................................................................................................. 55
5.2 INSTALLATION AND UNINSTALLATION ............................................................................................... 56
5.3 USAGE ............................................................................................................................................... 62
5.4 TROUBLESHOOTING ........................................................................................................................... 67
5.5 APPENDIX ....................................................................................................................................... 69
3
1. Introduction
1.1. Components List

AUTO-LENSMETER
Figure 1. Components Names (I)
4
Foot Swi t ch
Connect or
Interface
Connect or
Power
Swi t ch
Figure 2. Components Names (II)
Power
Conncentor
Figure 3. Components Names (III)
5
1.2. Repair Procedure
Power ON
1. Examining the Internal

Components First
2. Inspecting Thevalue,
S.C.A. Prism
Normal
State
Checking
Abnormal
State
Cleaning the 4
Pinhole
Power off and on
Normal
State
Checking
Abnormal
State
Setup Again
AUTO-LENSMETER
Exit
6
1.3. Cautions
 Always protect this instrument with Dust Cover after using.

 Do not vibrate or drop this instrument; it can cause damage.
 Use soft cloth or cotton swaps with alcohol when clean the 4 pinhole.
1.4. Display Layout for ROM Information
VER. 1.01.14
Copyright (C) 2002-2004
Huvitz. Co., Ltd.
CLM-3100Premium
ROM information will be shown on top of the screen if you turn on the power switch.
1.5. Optical System
Optical system resolves the features of the lens such as diopter and prism. It is
composed of emitting light part, transmit part and receiving light part: transmit part
composed of collimator lens and 4 pinhole and receiving light part composed of 2-
dimentional CMOS sensor. The followings are the components of each part:
Emitting Light Part

 Optic LED : 639nm
 Ball Lens : condenses the light radiated from Optic LED.
 Rubber Ring : fixes ball lens.
 Filter Paper : prevents the dispersion of light.
 Pinhole : 0.2mm diameter
 LED Cylinder : combines above five components and blocks exterior light.
Transmit Part
 Collimator Lens: makes parallel light.
 4 Pinhole : disperses parallel light into four signals. Prevent the other light
7
except the light source
 MLA :micro lens array. Focus the every four spots.
Receiving Light Part

 2-dimentional CMOS sensor : converts four signals into digital value.
Emitting light part and receiving light part also built optical system for UV
measurement. One is composed of UV lamp and the other receives UV light. The
wavelength of the UV light is 370nm.
AUTO-LENSMETER
8
1.6. Measurement Principle
Basic Principle
When there is no lens (0D state), parallel light that has transmitted the collimator lens
passes the 4 pinhole and makes image on CCD. In case of convex lens (lens with plus
diopter), parallel light that has transmitted the collimator lens converges through the
measuring lens, passes the 4 pinhole and then makes image on CCD. On the other
hand, in case of concave lens (lens with minus diopter), parallel light that has
transmitted the collimator lens diverges through the measuring lens and then passes
the 4 pinhole and at last makes image on CCD.
Initial State
Convex Lens
Concave Lens
9
2. Checking and Setup Method
2.1. Setup Order
When you turn on the power switch, you should hear the beep sound and see the
ROM information. At this point, press the three buttons in the right side one after
another from the rightmost one. Then, after the beep sound, your lensmeter,
CLM3100P will start in setup and check mode. While this mode, ‘SETUP’ mark will
flicker in the left-upper area of the centric circles. The booting steps with ‘SETUP’
mode are as follows:
A. Turn on the power switch. Then you can hear the beep sound and see the ROM
information.
B. Press the three buttons in the right side one after another from the rightmost
one.
C. Check that ‘SETUP’ mark flickers in the left-upper area of the centric circle.
SETUP
MARKING OK
AUTO-LENSMETER
Setting and Controlling can be processed only in SETUP mode; 0D, prism, diopter,
and right/left switching position of PD. When setting 0D or diopter, you should
convert the display step (STEP) into 0.01. In case of prism, convert the prism display
into P-B format. Display step (STEP) and prism display format can be changed in
‘Setting the system variables’ screen. To enter the mentioned ‘Setting the system
variables’ screen, press the ‘MODE’ button for a while (2~3 seconds) in the basic
display screen.
10
11
2.2. How to Set Origin
Press the ‘CLEAR’ button for a while (2~3 seconds). And then press the ‘MEASR’
button. Next, determine the lens to measure (0D) by using left two arrow buttons in
the following screen. Go ahead and calibrate by using two arrow buttons in the right
side. When setting is completed, press the rightmost ‘SAVE & QUIT’ button to save
and exit. The steps of setting origin are as follows:
A. Press the ‘CLEAR’ button for a while (2~3 seconds).

B. Press the ‘MEASR’ button for a while.
C. Determine the lens to measure by using two arrow buttons in the left side.
D. Calibrate by using two neighboring arrow buttons in the right side by the given
value in the standard model-eye specification.
E. To save and exit, press the rightmost ‘SAVE & QUIT’ button.
F. Press the ‘SAVE & QUIT’ button again. And check if the diopter that has been
set up in the basic display screen is shown.
Buttons for Selecting Diopter Buttons for Calibrate Diopter SAVE & QUIT button
‘SAVE SCREEN INFORMATION’ is as follows:
SAVE SCREEN INFORMATION
- CEN : (+316.3768, +214.58977) : Center of the four points

AUTO-LENSMETER
- LEN : +130.04 : Average distance between the center

of the four points and the four points
CON : 1.00, 1.00, 1.00, 1.00 : Difference rate of the distances
between the four points
ANG : -0.01, +0.00, -0.00, -0.01 : Rotational error of each four points
th
- 5 , DIP : -2.50 : Saving order and the saved diopter
If you want to return to the previous one without saving in the SAVE screen, press
12
the leftmost button to render the order of sixth row ‘-1th (Dip : -30)’. And then
press the ‘SAVE & QUIT’ button.
13
2.3. How to Set Prism
When prism power does not fall in the range ±0.01 referred to the given value in
the standard model-eye specification although you place the 2 lens from the
standard lens set, you should set it up again.
A. First, convert prism display format into P-B.

B. After selecting the 2 lens from the standard lens set, place it on the lens cap.
C. Then, press the ‘CLEAR’ button for a while.
D. Press the ‘DISP’ button for a while.
E. Press the ‘CAL’ button
F. Press the ‘SAVE’ button
G. Press the ‘QUIT’ button.
H. Press the ‘QUIT’ button again to return to the basic display screen and check
the prism value.
I. Finally, return the prism display format to X-Y.
‘Setting Prism’ screen will show the following information:
- Current Prism : 1 : Setting order

- Distance : +62.344 : Distance between the origin, 0D and
the center of the current four points
- Pixel Per Prism : 31.172 : the length of one Prism (increment :
one pixel)
- Prism 2.01 : +62.344 : Distance between the origin, 0D and
the center of the current four points
AUTO-LENSMETER
14
2.4. How to Set 12 standard lenses
If the measured value is not accurate, you should set the diopter variables again by
using the standard lens-set: for all the 12 lenses in the standard lens set. Always
keep the standard lens clean out of dust or stain.
S –D.00
C +0.00
A 180
PI 0.00
D 0.00
MARKING OK
A. Set the diopter display step into 0.01.
B. Place the standard lens and move it so that ‘Marking OK’ will appear and the
prism X and Y become 0.
C. Press the ‘CLEAR’ button for a while.
D. Press the ‘MEASR’ button.
E. Using the two arrow buttons in the left side, set the diopter to the value of the
lens to measure.
F. Go ahead and calibrate by using two arrow buttons in the right side by the
given value in the standard model-eye specification.
G. To save and exit, press the rightmost button.
H. Repeat the procedures from A to F for 12 standard lenses.
I. Finally, don’t forget to press the ‘PRGA’ button at the second page for a while.
J. After setting diopter, return the diopter display step to 0.25.
The information displayed in the ‘Setting Diopter’ screen is the same as that of
‘Setting 0D’ screen. After finishing setting up 12 lenes, press the ‘PRGA’ button for 2
seconds.
15
2.5. How to Set the Right/left Switching Position of PD
You should specify the encoder position that the PD sensor(=nose) exactly lies on
the center of the lens cap.
A. Fix the PD sensor on the origin and turn on the power switch.
B. Press the ‘CLEAR’ button for a while.
C. Press the ‘DISP’ button three times.
D. Find the location of PD sensor on which PD sensor is the center of the lens cap.
And remember the encoder value at the moment.
E. By using the right and left arrow, you should make the encoder value of the
first row become the very thing at the switching point, which is the value of the
third row.
F. Press the ‘SAVE’ button
G. Finally, press the ‘QUIT’ button to exit.
The information displayed in ‘setting the right/left switching position of PD’ screen is
as follows:
- Set PD Enc : 182 : Position of the Encoder which has been or will be
saved.
- RIGHT : Current position information of the PD sensor (RIGHT or LEFT)
- Now PD Enc : 85 : Position of the current Encoder of the PD
sensor
AUTO-LENSMETER
16
2.6. Diopter Setting Variables List
The followings are diopter setting variables list:
DISP SCREEN INFORMATION

CEN : (+3.03.0446, +209.79) : center of the four points in 0D state.
0th: L=194.24; 1.00, 1.00, 1.00, 1.00 : average distance and distance rates
between the four points and -25D -25D
between the four points and -20D
…
between the four points and -2.5D
between the four points and 0D
between the four points and +2.5D
…
11th: L=+46.25; 1.04, 0.98, 1.00, 0.98 : average distance and distance rates
between the four points and +20D
12th: L=+22.25; 1.04, 0.98, 1.00, 0.98 : average distance and distance rates
between the four points and +25D
If diopter controlling is performed normally, the length of each row (L) decreases
row by row.
17
2.7. The calibration of the cylindrical axis
With the rectangular cylindrical lens, we can calibrate the cylindrical axis of our
machine. The procedures are as followings:
A. Place the rectangular cylindrical lens on the lens cap.

B. Locate it to the center while cling it to the lens table like the following
picture.
C. At the second display, press the „UV‟ button for a while.
D. After that, the calibrated cylindrical axis must be 180 deg.
AUTO-LENSMETER
18
2.8. –5D setup for the progressive measurement
For measuring the accurate for the high powered progressive lens, it is needed to
calibrate with –5D lens, which you can get easily the normal glass store. The
procedures are as followings :
A. Locate the lens to the center.

B. Push or pull the lens vertically. Don‟t move the lens horizontally. As a result,
the horizontal prism power should be less than 0.1.
C. At 10 spots, press the „TRNS‟ button. The criteria for the 10 spots is shown in
the below table. At every time, you can see the recorded information through
the thermal printer.
D. After recording the information of 10 spots by pressing „TRNS‟ button, finally
press the „TRNS‟ button for a while.
Prism X Prism Y
st
1 I0.05 ~ O0.05 around U4.50
nd
2 I0.05 ~ O0.05 around U3.50
rd
3 I0.05 ~ O0.05 around U2.50
th
4 I0.20 ~ O0.20 around D10.7
th
5 I0.20 ~ O0.20 around D10.2
th
6 I0.20 ~ O0.20 around D9.50
th
7 I0.20 ~ O0.20 around D7.50
th
8 I0.20 ~ O0.20 around D5.50
th
9 I0.20 ~ O0.20 around D3.50
th
10 I0.20 ~ O0.20 around D0.00
19
3. Repair Standard
3.1. Removing Body rear cover assembly
2
P
5
I 3
c 6
t 1
u
r
e
4
AUTO-LENSMETER
20
No Component Removal method

1 Knob - First, separate 'Knob 1' from 'Knob pin 2' using M3 set
2 Body rear cover screw lench
3 Cnnt bracket - Next, separate 'Knob pin 2' unscrewing two M2.6X8L.
4 RS 232c
5 Foot switch - Remove six screws at the back cover, and then separate
6 On/Off switch all screws at the bottom frame.
8 - Next, remove 4 round-head screws at 'Cnnt bracket' in
9 'Body rear cover' and separate the 'Cnnt bracket' from
10
'Body rear cover'. And then separate the 'Foot switch'
and the 'On/off switch'.

11
12
- Be careful that you never scratch on the surface of
13
'Cover' while assembling or disassembling.
14
15
- Assembly is the reverse procedure of disassembly
16
.
17
18
21
3.2. Removing Body front cover (Upper)
2
P
I
c
t
1 3
4
u
5
r
e
6
AUTO-LENSMETER
22

1 Body front cover(Upper) - Let's separate the 'Body front cover(Upper)'. First,
2 TFT-LCD remvoe 4 screws.
3 PCB cover
4 Button PCB - Next, remove 4 spring screws at the TFT-LCD 2' and
5 Button separate the 'Body front cover(Upper)' and the body.
6 Brightness knob
7 - Remove 4 M2X8L screws at the 'Button PCB 4'and
8 separate the 'Button PCB 4' and the
9 'Body front cover(Upper)'.
10
11 - And then, separate the 'Button 5' and the 'Brightness
12 knob 6' and the 'Pcb cover' and 'Button Pcb 4'.
13
14 - Be careful that Cast materials don't have any harm while
15 assembly or disassembly.
16
17 - Assembly is the reverse procedure of disassembly.
18 - Note that the 'Body front cover(Upper)' is included
19 in spare parts.
20 - Therefore, don't separate the 'Body front cover(Upper)
21 without a special agreement from the manufacture.
23
3.3 Removing Printer assembly
P
I
c
t
u 2
r 1
e 6
5 4
AUTO-LENSMETER
24

1 Printer case - First, remove the 'Printer case' with unscrewing
2 Printer PCB M2X5L screws.
3 Printer cover
4 Printer paper - Remove the M2 tappng screws and separate the
5 Printer holder 'Printer PCB' and the 'Printer case'.
6 Printer header
7 - Separate the 'Printer cover' and the 'Printer case' and
8 take out the 'Printer paper 4' and the 'Printer holder 5'.
10 - Remove a M2X5L screw, a M2 tapping screw and two
11 M3X8L screws and separate the 'Printer header'.
12
13 - Be careful that there is no scratch and assembly is the
14 reverse procedure of disassembly.
15
25
3.4 Removing Pd assembly
P
I
c 4
3
t 2
5
u 1 6
r
7
e
12 9
10
11
AUTO-LENSMETER
26

1 PD assembly - We have to separate the 'PD assembly', the 'Ink assembly'
2 PD shaft1 and the 'PD guide cover' from the body.
3 PD shaft2
4 PD main connect - Unscrew the 'PD shaft2,3' from the 'PD shaft(1).(2)' and
5 Right PD connect separate the 'PD main connector 4'.
6 Left PD connect
7 PD guide cover - Pull to take out the 'PD shaft1' keeping the orientation
8 Ink case suppt 20deg clockwise rotated. And then, separate the 'PD shaft2',
9 Ink case the 'Connect 5,6', and the PD assembly.
10 Ink sponge
- Remove the dish-head M2X6L screws and take out the
11 Ink cover(Lower)
'PD guide cover'.
12 Ink cover(Upper)
13
- Separate the 'Ink sub assembly' and the body and take
14
out the 'Ink case support 8' with unscrewing the M3X8L
15
screws.And then separate parts No 12, 11, 9 sequencially.
16
- Be careful to prevent from interfering with the 'Filter housing'
which is included in the optical components when

17
assembling or disassembling the PD assembly.
- Assembly is the reverse procedure of disassembly.
27
3.4.1 Removing Pd sub assembly
P 3 12
15
11 13
I 14
c 10
t
16
u
r 21
19 21
e
4 9
7 1
17
20
18
6
5
2
8
AUTO-LENSMETER
28

1 PD case - Remove the 'PD lock 3' and take apart the 'PD support
2 PD cover bracket' through removing M3X6L dish-head screws
3 PD lock and pull out the 'Nose shaft 5' and separate parts
4 PD support bracket No 6, 7, 8 sequencially.
5 Nose shaft
6 PD nose spring - Separate the 'PD frame' through removing the M3X6L
7 PD nose dish-head screws and remove the 'Right/left
8 Nose rubber PD connector 13' and reparate the 'PD shaft1',
9 PD frame the 'PD shaft(1),(2)' and the PD assembly.
10 PD shaft(1)
- Separate the 'Right/left PD sensor', 'Main connector 14'
11 PD shaft(2)
and the PD case through removing M2X5L screws.
12 PD main connect
13 Right / Left PD connect

- Next, take out the 'Moving bracket 16' through removing
14 Main encoder
the M2X5L screws and separate the 'Encoder housing
15 Right / Left PD sensor
sub assembly 18'.
16 Right / Left moving bracket
17 Encoder shaft
- Separate the 'PD etching 20', the 'Encoder etching' and
18 Encoder housing
the 'Encoder housing sub assembly' through removing
19 Enooder etching
M2X4L screws.
20 PD etching
PD shaft
- Be careful not to bend etching parts.
21
29
3.5 Removing Body front cover(Lower)
P
I
c
2
t 5
3
u
r
e
1
4
AUTO-LENSMETER
30

1 Body rear cover(Lower) - First, remove 4 M3X10L screws at the 'Frame' and
2 Filter cover separate the 'Body rear cover'.
3 Filter cover(Upper)
4 UV cover - Remove the 'Filter cover 2', the 'Filter cover(Upper)'
5 Membrane switch and the 'UV cover' from the 'Body front cover'.
6 Membrane switch sticker
7 - Remove the 'Membrane switch' from the 'Body front cover'
8 through unscrewing M2X6L screws.
10
- Remove the 'Membrane switch sticker'. Clear the gluing
completely on the 'Body front cover'.

11
That doesn't make any problem when we stick again
12
the 'Membrane switch sticker'.
13
14
15
16
17
18
19
20
21
31
3.6 Removing UV assembly
P
3
I
c 4
t
u 2
r
6
e
5
1
AUTO-LENSMETER
32

1 UV cover(Lower) - Separate the 'UV cover(Lower) 1' from the
2 UV bone 'Frame support(UV)' through removing four M3X5L screws.
3 UV led
4 UV teflon(Upper) And then separate the 'UV LED 3', 'UV teflon 4',
5 UV rec 'UV rec 5' and 'UV teflon(Lower) 6'.
6 UV teflon(Lower)
7 - Be careful not to bend the rec's pin when
you separate the 'UV rec'.
33
3.7 Removing Movement assembly
12 11 10
P 6 1
9
I
7 2
c
8
t
4
u
r 3
e
13 5
14
15
21
16
17
18
20
19
AUTO-LENSMETER
34

1 Position suppt - Separate 'Position support 1', 'Foot stopper 2',
2 Foot stopper(Upper) 'Shaft support 3', 'Control position foot 4' and
3 Shaft suppt 'Pen control support 5' sequencially.
4 Control position foot
5 Pen control suppt - At 'Control position foot 4' and 'Pen control support 5',
6 Bush(D0406) remove the 'Bush 6', the 'Position shaft 7',
7 Position shaft and 'Position spring 8' sequencially.
8 Position spring
9 E-ring(E2) - Next, we have to disassemble locking parts at the
10 Washer
back of 'Position support'. Take out
'E-ring(2)', 'Washer 10', 'Spring 11', and

11 Fixing bracket spring
'Fixing bracket spring' in sequence.
12 Fixing bracket
13 E-ring(E2)
- Next, we have to disassemble the 'foot rubber
14 Position foot spring
sub ass'y' from the 'Control position foot'.
15 Position foot rubber sub ass'y
Remove the 'E-ring(2)', 'Spring 14', 'Spring 15' and
16 Pen guide shaft
'Foot rubber sub ass'y' in order.
17 Pen guide spring
18 E-ring(E2.5)
- Next, we have to disassemble the
19 Pen control housing
'Pen control support 5' and the 'Pen control housing 20'.
20 Pen spring
21 Pen
Take out the 'Pen guide shaft 16' and remove the
'Pen guide spring 17'. Remove the 'E-ring 20',
'Pen spring 20', and 'Pen 21'.

22
35
3.8 Removing Gear assembly
P 8
7 5
4
I
3
c
t
6
u
2
r
1
e
AUTO-LENSMETER
36

1 Shaft guide - Separate the 'Shaft guide 1' from 'Back bone' through
2 Shaft holder removing M3X8L screws.
3 Shaft nut
4 Band washer - Remove the 'Shaft holder' by wrench for M3 Set screw.
5 Gear washer
6 Gear washer - Separate the 'Gear nut 3', 'Band washer 4',
7 Gear shaft 'Teflon washer 5', 'Teflon washer 6', 'Gear shaft 7'
8 Gear and 'Gear 8'.
10
- Next, separate the 'Gear shaft 7', 'Gear 8' through
removing two M2X8L screws.

11
- In assembling, coincide the center of 'Gear 8' and the
12 center of teetch of 'PD shaft'.
37
3.9 Removing Main board assembly
P
I
c
t
u 1
r
e
2
AUTO-LENSMETER
38

1 Main board - Remove the 'Main board' from 'Frame' through
2 PCB support unscrewing four M3X5L screws.
4 - Remove four PCB supports at 'Frame'.
5
39
3.10 Removing Back bone assembly
P
I 1
c
t
u
r 3
2
AUTO-LENSMETER
40

1 Back bone - First, separate the 'Back bone 1' and 'Frame' through
2 Back bone stopper removing four M3X8L screws.
3 Back bone space - Separate the 'Back bone stopper 2' and 'Back bone'
4 through removing M4X8L screws. And remove
5 the 'Back bone space'.
6 - Assembly is the reverse procedure of disassembly.
41
3.10.1 Removing Lens housing bone and Led sub assembly
P
I 5
4
c
t 8
7
u
6
r
e
3
AUTO-LENSMETER
42

1 Lens housing bone - Separate the 'Lens housing bone' and 'Back bone'
2 CCD lens through removing 4 M3X8L screws.
3 Lens housing bone retainer
4 LED housing - Remove the 'Lens housing bone retainer 3', the
5 LED 'CCD lens 2'.
6 Pin hole(Upper)
7 Teflon scatter - Separate the 'LED housing' and 'Lens housing bone'
8 Ball lens through removing three M3X8L Set screws.
9
- Remove the 'Pin hole(Upper) 6', 'Teflon 7' and
'Ball lens' in sequence at the front of 'Lens housing'.

10
43
3.10.2 Removing CCD Camera assembly
P
I 7
c
t
u 6
3
r 5
e 2
1
AUTO-LENSMETER
44

1 Back bone - Separate the 'Filter housing 2' and 'Back bone' through
2 Filter housing removing M3 Set screws. Next, take apart the
3 4 pin hole '4 Pin hole' from the 'Filter housing'.
4 CCD cover
5 CCD holder(Upper) - Separate the 'CCD holder 5' and 'Back bone', and
6 CCD holder remove the 'CCD holder' and 'CCD camera PCB ass'y'
7 CCD camera PCB ass'y in sequence.
9 - In assembling, be sure to lock completely the
10
'Filter housing' and after combining the
'CCD holder(upper) 5' and 'CCD holder 6', make

11
sure to stick some glue like Unilock.
12
45
3.11 Removing SMPS Assembly and Power cover
P
I
c
1
t
5
u 2
r
e 3
6
AUTO-LENSMETER
46

1 Frame - Separate the 'Power supply assembly' and the
2 Power supply ass'y 'Frame' through removing four M3X6L screws.
3 Power socket
4 Frame suppt(UV) - Remove the 'Power socket 3' through unscrewing
5 Power cover bracket two M3X5L screws.
6 Foot rubber
7 - Separate the 'Power cover bracket 5' and the
8 'Frame' and 'Frame support(UV) 4' through
9 removing four M3X5L screws.
10
- Separate the 'Frame support(UV) 4' and the 'Frame'
11
through removing four M3X5L screws.
12
- Finally, separate the 'Foot rubber 6' and the 'Frame'
13 through removing M3X10L screws.
47
4. Electrical System
4.1. MAIN BOARD PCB ASS’Y
text text
10P
DS1
4P
ROM
text
J3 J4
2OP
THERMAL LEFT PHOTO
PRINTER
4P
J5
RIGHT PHOTO
3P
J7 6P
UV SEN IN JP2
3P JP3
CPU J10
J8 ENCODER
UV LED OUT
3P
J9
5P FOOT S/W
2P
J11
DC POWER
J10
MEM S/W
1
4
P
5P
J13 J12
LCD CCFL EEP LCD DATA
ROM
text 4P text
3P 2P 6P 2P 2OP
AUTO-LENSMETER
J14 J15 J16 J17 J18 J19

RS232 OPTIC-LED KEYPAD CCD OUT CCD MTSC CCD
 When starting with ROM, cover JUMPER CAP on JUMPER(J3).

 When starting with FLASH, cover JUMPER CAP on JUMPER(J2).
 When you change MAIN BOARD, replace EPROM because it stores SETUP
DATA.
48
4.2 Inspecting SMPS
Check1. Check if POWER SWITCH and RUG is connected properly.

Check2. Check FUSE in POWER SOCKET with DMM.
YES
Check1. Is Power LED on in SMPS MODULE?

Check2. Check the voltage of DC POWER Cable with DMM.
NO Change SMPS MODULE
(It should be AC100 or 220V)
*REFERENCE: “ELECTRICAL CONSTRUCTION DIAGRAM”
YES
Check1. Is power LED on in MAIN BOARD?

Check2. Check whether the voltage of MAIN BOARD is 5V. NO Change MAIN BOARD
YES
Check1. Check BUZZER beeps after 2 seconds when

NO LCD MODULE
you turn on the power switch
TEST
YES
MODULE TEST for each module
49
4.3 LCD TEST
 Measurement screen is not displayed…
Check1. SMPS TEST

YES
Check1. LCD is bright but there is no character

Check if J12 connector of LCD is
or figure.
YES connected correctly to MAIN
Check2. There are horizontal lines on LCD and
BOARD.
screen display is malfunctioned.
YES
Change LCD
 LCD is black-colored and screen is too dimmed…
Check1. Control by turning Bright Volume

right and left.
YES
YES
AUTO-LENSMETER
Check1. Check if J13 connector of KEYPAD PCB ASS’Y

is connected correctly.
YES
YES
Change KEYPAD PCB ASS’Y NO Change MAIN BOARD PCB ASS’Y
50
4.4. LED TEST
 Cross mark (+) isn’t displayed in measurement waiting state…
Check1. Place white paper on FILTER COVER and

NO Change LED module
check if circular red right comes out from it.
YES
YES
Check1. Change MAIN BOARD PCB ASS’Y and test again. NO Change CCD module
51
4.5. UV MODULE TEST
 I cannot get UV-LED value…
Check1. Check if violet light radiated from OPTIC LED

NO Change UV-LED PCB ASS’Y
comes out from UV measurement part.
 UV-LED value in UV mode is 0%.
Check1. Check if UV SENSER in UV measurement part is hidden by

obstacles such as FILTER COVER .
NO
YES
Change UV MODULE NO Change MAIN BOARD PCB ASS’Y
 I can get UV-LED value at most 80 ~ 90 % in UV MODULE.
Check1. Turn on the power switch and enter UV MODE.

Check2. Turn variable resistance in UV-REC PCB with cross screw driver.
Check3. Press CAL BUTTON among MODE BUTTON and you can get 100%.
AUTO-LENSMETER
52
4.6. PD TEST
 PD value is not displayed…
Check1. Check right/left switching when you move LEVER

NO Change MAIN
right and left compared to the center of PD.
YES
BOARD
YES
Change PD MODULE
 PD value is so strange…
Check1. Check that PD LEVER is in initial position before you turn the
power switch.
YES
YES
Check1. First, turn off the POWER switch and place PD LEVER in initial
position. And then turn on the power switch.
Information about initial position of PD

LEVER: After moving PD LEVER as left
as you can (initial position), turn on the
power switch.
53
4.7. THERMAL PRINTER TEST
 “PRT: HEAD UP” message is displayed on LCD…
Check1. Open PRINTER COVER and check if HEADER

LEVER towards upside.
 “PRT: PP EMPTY” message is displayed on LCD when pressing PRINTER

BUTTON…
Check1. Open PRINTER COVER.

Check2. Check PRINTER PAPER tray.
Check3. Fill up PRINTER PAPER if PRINTER PAPER is empty or near empty.
 PRINTER PAPER doesn’t feed properly…
Check1. Check PRINTER PAPER tray.

NO Insert paper if there is no paper
YES
YES
AUTO-LENSMETER
Check1. Check if LEVER of PRINTER HEADER is

NO Lower HEADER LEVER.
lifted upward.
YES
YES
Change PRINTER MODULE
54
5. How to upgrade the OS program
5.1 Introduction
Downloading program for CLM3100P with RS232 cable (Lensmeter RS232) provides
downloading function of the firmware software from PC to Lensmeter, CLM3100P
with serial cable.
An administrator of the Lensmeter hardware can receive the Firmware by e-mail or

else and load it to his/her lensmeter by this downloading program when the new
upgrade version of firmware comes out. If there is PC with Windows 95/98™
operating system and serial cable connected to the Lensmeter, with simple process
about 5 to 10 minutes, he/she can upgrade the performance of his/her Lensmeter
without sending and receiving it to the agency.
This downloading program version 1.1 is specified to the Lensmeter, CLM-3100P

model. If the version of a Lensmeter model is upgraded, this program might not work
properly. Therefore, checking the version of your Lensmeter before installing this
software is necessary. And consult your agency if any.
Check the following items before installing and running this software:
 Version of the Lensmeter

 COM port number of the PC connected to the Lensmeter
 Connection status of the serial cable on your PC and Lensmeter
 New firmware binary image file for the Lensmeter
See the operation manual for the Lensmeter to learn how to connect PC and
Lensmeter with serial cable.
55
5.2 Installation and Uninstallation
A. Installation
You can take the following steps to install this software. There is no preliminary
condition and if you run the providing setup program, all the components required to
communicate to the Lensmeter will be installed by default.
① Open the Windows explorer and move to the directory that contains setup
program. You will see the screen as shown in [Figure 1].
[Figure 1] Windows explorer view of the directory containing the setup package.
② Execute the setup.exe by double-clicking the icon. Then [Figure 2] dialogue

box will appear. After doing so, press the „OK‟ button to move to the next
screen.
AUTO-LENSMETER
[Figure 2] Installation dialogue box appearing right after running setup.exe
56
③ The next dialogue box will inquire the installation directory. You don‟t have
to change the default path but you can do so if there are some reason such
as shortage of the disk space.
[Figure 3] Change Destination directory dialogue box
④ Choose program group. Select the default value if there is no special reason.
[Figure 4] Choose program group dialogue box
57
⑤ Installation will be processed. All the programs needed will be copied to the
predefined path and the system files such as dll and ocx to the Windows
system path. After completing installation, you see the message as shown in
[Figure 5]. There is no need to restart your system for this software: just
execute this program immediately.
[Figure 5] Installation completion dialogue box

AUTO-LENSMETER
58
B. Uninstallation
Uninstallation follows the standard Windows uninstallation method. First, press the
“Close” and “Exit” button to end the downloading program normally before
uninstallation. And follow the below steps.
① Open Windows control panel and double click the “Add/Remove Programs”
icon.
[Figure 6] Execute the “Add/Remove Programs” item in control panel
59
② Select the “Downloading Program for CLM3000” in the “Install/Uninstall” tab
as shown in [Figure 7]. And press the “Add/Remove…” button at the bottom
of the screen.
[Figure 7] Select “Downloading Program for CLM3000” in the “Install/Uninstall” tab
③ Press the “Yes” button in the application removing dialogue box as shown in
[Figure 8] to remove the application
[Figure 8] Application Removal dialogue box

AUTO-LENSMETER
60
④ Now all the tasks are completed. Press the “OK” button in the application
removal dialogue confirmation box [Figure 9].
[Figure 9] Application removal Confirmation dialogue box
If you have taken these steps, application will be successfully removed.
61
5.3 Usage
Now that installation is completed, let’s execute the downloading program. Press the
“Start” menu and select the “Programs”. After that, execute the “Downloading
Program for CLM3000” of the MiraeOptics program group as shown in [Figure 10].
After doing so, you should see the “Download” page shown in [Figure 11].
[Figure 10] Execute the “Downloading Program for CLM3000” in the “Start” menu
AUTO-LENSMETER
[Figure 11] Initial Screen of the Downloading Program
62
To download the firmware image files to the Lensmeter, take the following steps.
You should keep the order as follows. Otherwise, downloading might not be
completed successfully. Notice that there are two firmware image files to be
downloaded. One is for flash memory and the other is for main program.
① First thing that you need to do is to check the COM port number at PC side of
the serial cable connected to the Lensmeter. Then move to the top of the
screen and set the correct comport number at “1. ComPort” item.
② Click on the “Connect” button in “2.Initialize ComPort” item to initialize the
COM port. Next, switch off the power of the Lensmeter in advance if power
is on. And then pressing the „leftmost button‟ and the „fourth button‟ of the
Lensmeter at the same time, turn on the power of it to enter the PROM mode.
You should hear the beep sound and see the welcome message in the PROM
log textbox as shown in [Figure 12]. (PROM log textbox is located at the left
side of the “Download” screen, [Figure 11].) If you cannot see the welcome
message, try one more time to enter the PROM mode.
[Figure 12] Welcome message in PROM mode appearing right

after doing “Connect” command
63
③ Move to the next item, “3. Choose File & Download” and press the “…”
button in “(1) Flash File” to choose the “almflash.bin” image file for flash
memory.
[Figure 13] Select Flash File dialogue box
④ Press “Start” button in (1) Flash File to start downloading. At this point, you
should see the message starting “Now, Downloading… [FILESIZE: 40578”.
The message shows the size of the file in parenthesis that has been sent to
the Lensmeter by that time. After completing downloading, you can see the
messages like [Figure 14].
[Figure 14] Completion message for downloading flash image file

AUTO-LENSMETER
64
⑤ Next, press the “…” button in “(2) Main File” of “3. Choose File & Download”
item to select the image file for main program, “alm_main_bin”.
[Figure 15] Select Main File dialogue box

⑥ Press the “Start” button in “(2) Main File” to start downloading main file.
Hash mark will appear right after “STATUS:” continuously, which represents
the number of byte of sending data. One hash mark corresponds to about
1000 bytes. After completing downloading process, PROM log textbox shows
the status in which all the downloading process is done like [Figure 16].
⑦ Now, you‟ve nearly done with the downloading. All that‟s left to do is to
switch off/switch on the power of the Lensmeter and monitor the difference
after changing the firmware.
⑧ Press the “Close” button at “4. Close ComPort” item to disconnect COM port.
⑨ Finally, click on the “Exit” button at the bottom of the screen to end the
downloading program.
If you encounter problems when downloading, see the following chapter, “5.4.
Troubleshooting”
65
[Figure 16] Completion message for downloading main image file
AUTO-LENSMETER
66
5.4 Troubleshooting
Here are some hints for the troubles that might occur during downloading process.
Before you contact your agency or Mirae Optics, check the following list carefully.
① Downloading program has no response.

 You should check that serial cable is connected to the specified COM
port. It must be connected to COM1 or COM2. In older system, the serial
mouse can cause collision. If so, connect your PC and Lensmeter with
COM port other than one that the mouse does not use.
 It might be the case that you press “Connect”, select images file and
press “Start” button not entering the PROM mode. Follow the process
of Usage to enter the PROM mode.
② I cannot see the welcome message in the PROM log textbox as shown in
[Figure 12].
 Check that you have correctly entered the PROM mode. First, switch off
and switch on the power pressing the leftmost button of the Lensmeter
at the same time in the CONNECT mode.
③ I have received the message like “Port has not opened yet”.
 This message appears when you don‟t run “Connect” and press “Start”
or “Close” button. Press “Connect” button in advance.
④ I have received the message like “Port has opened already”
 When you press “Connect” button in the CONNECT mode. Move to the
next step to download.
⑤ The PROM log text box flickers severely.
 It can occur according to the specification of your PC. While it does not
cause fatal error, if the flickering is serious, we recommend upgrade of
your PC.
⑥ I pressed the “Close” button before I see the download completion message
in the PROM log textbox. So download process has not completed
successfully.
 You can take the download procedure again from the first step.
⑦ I have received the completion message indicating that downloading process
has finished successfully. What is the next step that I should do?
 Press the ”Close” and “Exit” button continuously to end downloading
program. Then, switch off and switch on the power of the Lensmeter. At
this point, if your Lensmeter doesn‟t work properly, downloading
67
firmware image files should be done again.
⑧ There are strange characters in the PROM log textbox.
 It might be the case that you run PROM mode before you enter the
CONNECT mode. If so, switch off the power of the Lensmeter and do the
download procedure again from the first step.
⑨ I have received the welcome message in the PROM log textbox but there is
no response after start downloading. Of course, I checked the COM port
number.
 Check your cable connection. Test the cable connection by using the
communication software like HyperTerminal provided basically in
Windows 95/98™. First, select COM port and change the number of bits
per second into “115200” in the property menu, stream control into “No”.
Then do the test. If there is no response, it may be the fault cable.
⑩ The size of the downloaded file in the PROM log textbox does not coincide
with the real one.
 Stop the process and restart the program to download the image files
again. In case it occurs again, test your Lensmeter after downloading. If
there are some problems, consult your agency immediately.
⑪ The vertical scroll bar doesn‟t work.
 Normally, the vertical scroll bar doesn‟t work until you press the “Close”
button to close the session.
If you cannot solve the problems with above tips, contact your agency after checking
the version of your hardware/software and determining the abnormal case.
AUTO-LENSMETER
68
5.5 Appendix
A. List of the installation package files

Files including in the Lensmeter RS232 package are as follows:
 Rs232.cab: bundles of the files for installation

 Setup.exe: execution file for setup
 Setup.lst: list file including the list of the installation files and predefined path
Firmware image files are not the accessories of this software. Please ask your agency
for image files.
69

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Service Manual

Auto Lensmeter CLM-3100P

Huvitz Co., Ltd.

2. CHECKING AND SETUP METHOD............................................ 10

3. REPAIR STANDARD ...................................................................... 20

3.7 REMOVING MOVEMENT ASSEMBLY ................................................................................................. 34

4. ELECTRICAL SYSTEM ................................................................ 48

5. HOW TO UPGRADE THE OS PROGRAM ..................................... 55

1.1. Components List

Figure 1. Components Names (I)

Figure 2. Components Names (II)

Figure 3. Components Names (III)

1. Examining the Internal

Power off and on

 Always protect this instrument with Dust Cover after using.

1.4. Display Layout for ROM Information

1.5. Optical System

Emitting Light Part

Receiving Light Part

2.1. Setup Order

A. Press the ‘CLEAR’ button for a while (2~3 seconds).

‘SAVE SCREEN INFORMATION’ is as follows:

SAVE SCREEN INFORMATION

- CEN : (+316.3768, +214.58977) : Center of the four points

- LEN : +130.04 : Average distance between the center

A. First, convert prism display format into P-B.

‘Setting Prism’ screen will show the following information:

- Current Prism : 1 : Setting order

The followings are diopter setting variables list:

DISP SCREEN INFORMATION

A. Place the rectangular cylindrical lens on the lens cap.

A. Locate the lens to the center.

3.1. Removing Body rear cover assembly

No Component Removal method

2 Body rear cover screw lench

6 On/Off switch all screws at the bottom frame.

8 - Next, remove 4 round-head screws at 'Cnnt bracket' in

9 'Body rear cover' and separate the 'Cnnt bracket' from

and the 'On/off switch'.

No Component Removal method

2 TFT-LCD remvoe 4 screws.

5 Button separate the 'Body front cover(Upper)' and the body.

7 - Remove 4 M2X8L screws at the 'Button PCB 4'and

8 separate the 'Button PCB 4' and the

9 'Body front cover(Upper)'.

11 - And then, separate the 'Button 5' and the 'Brightness

14 - Be careful that Cast materials don't have any harm while

17 - Assembly is the reverse procedure of disassembly.

18 - Note that the 'Body front cover(Upper)' is included

20 - Therefore, don't separate the 'Body front cover(Upper)

21 without a special agreement from the manufacture.

No Component Removal method

2 Printer PCB M2X5L screws.

4 Printer paper - Remove the M2 tappng screws and separate the

5 Printer holder 'Printer PCB' and the 'Printer case'.

7 - Separate the 'Printer cover' and the 'Printer case' and

10 - Remove a M2X5L screw, a M2 tapping screw and two

11 M3X8L screws and separate the 'Printer header'.

13 - Be careful that there is no scratch and assembly is the

14 reverse procedure of disassembly.

No Component Removal method

2 PD shaft1 and the 'PD guide cover' from the body.

5 Right PD connect separate the 'PD main connector 4'.