Service Manual: Intelligent Blocker

INTELLIGENT BLOCKER
Model Ice 900
SERVICE MANUAL
October 2009
Pages in total: 88
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NIDEK CO., LTD. : 34-14, Maehama, Hiroishi-cho, Gamagori, Aichi 443-0038, Japan
(Manufacturer) Telephone: 81-533-67-6611
Facsimile: 81-533-67-6610
NIDEK CO., LTD : 3F Sumitomo Fudosan Hongo Bldg., 3-22-5, Hongo,
(Tokyo Office) Bunkyo-Ku, Tokyo 113-0033, Japan
Telephone: 81-3-5844-2641
Facsimile: 81-3-5844-2642
NIDEK INCORPORATED : 47651 Westinghouse Drive, Fremont, California 94539, U. S. A.
(United States Agent) Telephone: 1-510-226-5700
Facsimile: 1-510-226-5750
NIDEK SOCIETE ANONYME : Europarc 13, rue Auguste Perret, 94042 CRETEIL, France
(EU Authorized Representative) Telephone: 33-1-49 80 97 97
Facsimile: 33-1-49 80 32 08
LCE10ARDA002A
Table of Contents
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 . 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5. SUBTROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5 . 1 Pilot Lamp does not Illuminate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 . 2 Color LCD does not Display Properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 . 2 . 1 Backlight does not illuminate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 . 3 Error Message Appears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 . 3 . 1 ERROR3001 (Block arm upper movement error) . . . . . . . . . . . . . . . 13
5 . 3 . 2 ERROR3002 (Block arm lower movement error) . . . . . . . . . . . . . . . . 14
5 . 3 . 3 ERROR3003 (Block arm sensor error [upper]) . . . . . . . . . . . . . . . . . 14
5 . 3 . 4 ERROR3004 (Block arm sensor error [lower]) . . . . . . . . . . . . . . . . . . 14
5 . 3 . 5 Instrument temperature is abnormal . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 . 4 Screen does not Switch to Layout Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 . 5 Jog Dial is not Operational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 . 5 . 1 Right jog dial is not operational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 . 5 . 2 Left jog dial is not operational. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 . 6 Operation with Display Panel cannot be Performed Properly . . . . . . . . . . . . . . . 19
5 . 7 Camera Images do not Appear on Color LCD . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5 . 8 Blocking cannot be Performed Properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 . 9 Reflection Plate Motor does not Rotate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 . 10 CompactFlash Card cannot be Recognized . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 . 11 Data cannot be Backed Up to USB Flash Drive . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 . 12 Communication cannot be Performed Properly . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 . 13 LAN Communication cannot be Performed Properly . . . . . . . . . . . . . . . . . . . . . 25
5 . 14 Serial Communication cannot be Performed Properly . . . . . . . . . . . . . . . . . . . . 26
6. REMOVAL PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . .27

6 . 1 Tray (44601-M025) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6 . 2 Main Cover R (44601-M021). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6 . 3 Main Cover L (44601-M022) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 . 4 Lens Table Cover (44601-M024) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6 . 5 LCD Rear Cover (44601-M012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6 . 6 LCD Front Cover (44601-M011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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7. REPLACEMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . .31

7 . 1 ASSYs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7 . 1 . 1 Rear panel ASSY (44601-1100). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7 . 1 . 2 Camera ASSY (44601-1200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 . 1 . 3 Table ASSY (44601-1300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 . 1 . 4 Blocking ASSY (44601-2000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7 . 1 . 5 Lens clamp ASSY (44601-2200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 . 1 . 6 Cup holder ASSY (44601-4100). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 . 2 Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 . 2 . 1 Main board (44601-BA01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 . 2 . 2 Communication panel board (44601-BA02) . . . . . . . . . . . . . . . . . . . . 37
7 . 2 . 3 Interface board (44601-BA03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7 . 2 . 4 Control board (44601-BA04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7 . 2 . 5 Camera board (43801-BA13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7 . 2 . 6 Inverter board (10701-E002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7 . 3 Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 . 3 . 1 Noise filter (44601-EA01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 . 3 . 2 Fan (44601-EA02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 . 3 . 3 Power LED (44601-EA03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7 . 3 . 4 Blocking motor (44601-EA04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7 . 3 . 5 Blocking origin sensor (44601-EA05). . . . . . . . . . . . . . . . . . . . . . . . . 45
7 . 3 . 6 Lens touch sensor (44601-EA06). . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7 . 3 . 7 Block start switch (44601-EA07) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 . 3 . 8 Block position sensor (44601-EA08) . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 . 3 . 9 Clamp position sensor (44601-EA09) . . . . . . . . . . . . . . . . . . . . . . . . 47
7 . 3 . 10 Reflection plate motor (44601-EA10) . . . . . . . . . . . . . . . . . . . . . . . . . 48
7 . 3 . 11 Pilot LED (44601-EA11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7 . 3 . 12 Color LCD panel (44601-E010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7 . 3 . 13 Rotary encoder R (44601-E016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7 . 3 . 14 Rotary encoder L (44601-E016). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7 . 3 . 15 Fuse (80402-02155). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7 . 3 . 16 Rocker switch (80460-00130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7 . 3 . 17 Switching power supply (80602-00115) . . . . . . . . . . . . . . . . . . . . . . . 54
8. ADJUSTMENT/SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . .55
8 . 1 Program Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8 . 1 . 1 Boot program upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8 . 1 . 2 Application program upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8 . 2 Color LCD Module Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8 . 3 Displaying the Adjustment Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8 . 3 . 1 Parameter screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8 . 3 . 2 Parameter 2 screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8 . 3 . 3 Maintenance screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8 . 3 . 4 Calibration screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8 . 3 . 5 Error History screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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8 . 3 . 6 Hardware test screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8 . 3 . 7 Clock screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8 . 4 Camera Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8 . 4 . 1 Focal length adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8 . 4 . 2 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8 . 4 . 3 Magnification adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8 . 4 . 4 Center adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8 . 4 . 5 Size adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8 . 5 Cup Holder Axis Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8 . 6 Clamp Position Sensor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8 . 7 Setting the Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8 . 8 Serial Communication Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8 . 9 Capturing the Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9. SUPPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
9 .
1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9 .
2 Connector Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9 .
3 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9 .
4 Error Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9 .
5 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9 .
6 Jigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9 . 6 . 1 Jig list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9 . 6 . 2 Jig details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9 . 7 List of Replacement Parts and Adjustment Items . . . . . . . . . . . . . . . . . . . . . . . . 81
9 . 8 Screw List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
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1 INTRODUCTION
This Service Manual is for the NIDEK INTELLIGENT BLOCKER, Ice 900.
For correct service, thorough understanding of the contents in this manual is required prior to the
service.
Refer to the Operator’s Manual and Parts List for the Ice 900.
Refer to the Service Manual Annex for important changes.
Descriptions in this manual are subject to change without notice for improvement.
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2 SAFETY PRECAUTIONS
1 . General precautions
1 ) Servicing must be performed by NIDEK service staff or other qualified personnel.
2 ) In case the system cannot be repaired by the procedures described in this manual,
please report the serial number of the system and details of the symptom or symp-
toms.
3 ) Observe the procedures described in this manual.
4 ) Failure to do so may cause accident or malfunction.
5 ) When performing maintenance work, turn off the power switch and disconnect the
power cord from the wall outlet unless the power needs to be on.
6 ) Never wipe the covers using an organic solvent such as paint thinner. Doing so may
damage the surface and impair the appearance of the system.
2 . Maintenance cautions
1 ) Before servicing, prepare sufficient
work space.
Approx. 500 mm
2 ) Servicing in insufficient space may
result in injury. Work space
Approx. 500 mm Approx. 500 mm

Approx. 500 mm
3 ) In case of the system malfunction,

check the symptom and turn off the power switch.
4 ) Do not drop parts or screws inside the system, nor bump it against surrounding
objects.
5 ) Prepare storage cases so as not to lose the removed parts or screws.
6 ) Tighten or loosen screws with proper tools.
7 ) After loosening the screws fastened by a threadlocking adhesive, be sure to reapply
the threadlocking adhesive to the screws when retightening them.
8 ) After removing a cover, be careful not to pinch a cable when attaching the cover.
9 ) After replacing parts, confirm that they are fastened in their original positions securely
before turning on the power.
10) Should you observe smoke or strange odors being issued from the system, immedi-
ately turn off the power switch, disconnect the power cord from the outlet, and investi-
gate the cause.
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11 ) If the system is powered in abnormal conditions, fire, electric shock, or total loss of the
system may result.
12) See Wiring Diagram and Connecting Cable to check cable breaks as described in
TROUBLESHOOTING. In addition, check cables for the following:
a . Connectors are connected and crimped properly.
b . No contact failure occurs after re-connection of connectors.
c . Cables are soldered properly.
* Do not yank the cables with excessive force.Doing so could cause cable break-
age.
* Never perform servicing with wet hands. Doing so could cause electric shock or
malfunction.
13) The labeled area indicates high voltage. Take proper precautions against electric
shock.
14) When a cable with any of the following marks is disconnected and reconnected, be
sure to confirm that the screws are tightened securely.
a . Protective ground:
b . Functional ground:
c . Equipotential:
15) Do not block a lens with your hand placed on the lens table.
16) When the blocking arm moves and returns to the original position, be careful not to
get your hand caught between the blocking arm and the main body.
17) While the blocking motor is rotating, never move your hand or face close to the sliding
area, rotating area, or gears of the blocking mechanism.
3 . Adjustment precautions
1 ) Confirm that the following conditions are met before installation.
a . A place which is level and stable without vibration and shock
b . No exposure to direct sunlight or ultraviolet rays
c . A place with minimal external light source
d . No exposure to water
e . A place where temperature and humidity meet the specifications for use
2 ) Never use the adjustment jigs for purposes other than those intended.
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3 SPECIFICATIONS
3.1 Specifications
1 . Blocking function
1 ) Method Imaging of reflected image
2 ) Maximum lens diameter 85 mm in diameter
3 ) Blocking method Automatic
4 ) Blocking accuracy
Position ±0.5 mm
Axis angle ±1º
5 ) Blocking speed 5 s or less (when the lens holding time is set to 0.0 s)
6 ) Blocking pressure 2.5 ±0.5 kgf
2 . Shape measurement function
1 ) Measurement of demo lens outer shape
2 ) Input of hole information for two-point frame
3 . Layout range
1 ) FPD 30.00 to 99.50 mm
2 ) PD (1/2PD) 30.00 to 99.50 mm (15.00 to 49.75 mm)
3 ) Optical center height ±15 mm
4 ) Size adjustment ±9.95 mm
4 . Layout input
1 ) Input item FPD (DBL is selectable.)
PD (1/2PD is selectable.)
Optical center height (BT height/PD height)
Lens material (CR39, Trivex, Hi-Index, Polyca, Acrylic,
Glass, Urethane)
Layout mode
Frame type (Metal, Plastic, Nylor, Two Point)
Processing specification
JOB#
Hole information
5 . Communication function
1 ) RS-232C Four ports
PORT 1, 2: for connection with lens edgers
PORT 3: for connection with a tracing unit
PORT 4: for connection with a barcode scanner
2 ) LAN (10/100 BASE-T) One port
6 . Display
8.4-inch SVGA color liquid crystal display (touch panel)
7 . Other functions
1 ) Calibration function
2 ) Initial Layout Screen Save function
3 ) Shape Data Control function
4 ) Shape Editor function
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8 . Power supply specifications

1 ) Input voltage AC 100 V (±10%) - AC 120 V (±10%)/
AC 230 V (±10%)
2 ) Frequency 50/60 Hz
3 ) Power consumption 50 VA or less
9 . Dimensions and weight
1 ) Dimensions 256 (W) × 367 (D) × 352 (H) mm
(excluding optional equipment or protrusion)
2 ) Weight 8 kg or less (excluding optional equipment)
10. Environmental conditions (during use)
1 ) Installation location Indoors
2 ) Temperature 5 to 40ºC
Humidity 5 to 31ºC: 30 to 80%
31 to 40ºC: The minimum is 30%. The maximum changes
linearly from 80% for 31ºC to 50% for 40ºC.
3 ) Pressure 700 to 1060 hPa
4 ) Overvoltage Category II
5 ) Pollution degree 2
11 . Environmental conditions (during transport and storage)
1 ) Temperature -15 to 65ºC
2 ) Humidity 20 to 85% (non-condensing)
* These conditions are applied to the packed instrument.
* Specifications and appearance are subject to change without notice for improvement.
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4 TROUBLESHOOTING
Plug the power cord to a wall outlet and turn on the

power switch.
No
Does the pilot lamp illuminate? 5.1 Pilot Lamp does not Illuminate
Yes
No
Does the color LCD display properly? 5.2 Color LCD does not Display Properly
Yes
Yes
Does any error message appear? 5.3 Error Message Appears
No
After the initial screen is displayed, does it switch to No

5.4 Screen does not Switch to Layout Screen
the Layout screen?
Yes
No
Is the jog dial operational? 5.5 Jog Dial is not Operational
Yes
No 5.6 Operation with Display Panel cannot be

Is the display panel operational?
Performed Properly
Yes
No
Do the camera images appear on the color LCD? 5.7 Camera Images do not Appear on Color LCD
Yes
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No
Is blocking performed properly? 5.8 Blocking cannot be Performed Properly
Yes
No
Does the reflection plate motor rotate? 5.9 Reflection Plate Motor does not Rotate
Yes
No
Can a CompactFlash card be recognized? 5.10 CompactFlash Card cannot be Recognized
Yes
No 5.11 Data cannot be Backed Up to USB Flash

Can data be backed up to a USB flash drive?
Drive
Yes
Can the communication with a tracing unit or lens No 5.12 Communication cannot be Performed
edger (equipped with a tracing unit) be performed? Properly
Yes
Can the LAN communication be performed No 5.13 LAN Communication cannot be Performed
properly? Properly
Yes
Can the serial communication be performed No 5.14 Serial Communication cannot be Performed
properly? Properly
Yes
Turn off the power switch.
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5 SUBTROUBLESHOOTING
5.1 Pilot Lamp does not Illuminate

No
Is the power supply voltage proper? Set a voltage stabilizer.
Yes
Yes
Are the fuses (80402-02155) blown? Replace the fuses (80402-02155) (see 7.3.15).
No
Disconnect the cables connected to the rocker

switch (80460-00130). Is the conduction between
the input and output terminals (between1A and 2A, No Replace the rocker switch (80460-00130) (see
and between 4B and 5B) as below? 7.3.16).
When the switch is turned on: Conduction
When the switch is turned off: No conduction
Yes
Is the voltage between the CN1 1st and 3rd pins of

No
the switching power supply (80602-00115) the Replace the noise filter (44601-EA01) (see 7.3.1).
same as the input voltage?
Yes
When CN2 is disconnected from the switching

power supply (80602-00115), are the voltages No Replace the switching power supply (80602-00115)
between the CN2 1st and 3rd pins, and 2nd and (see 7.3.17).
4th pins DC +24 V?
Yes
Are the voltages between the P101 (J1) 1st and 3rd
No Replace the power supply BA01 cable (44601-
pins, and 2nd and 4th pins of the main board
CA03) (see 9.1).
(44601-BA01) DC +24 V?
Yes
Are there any breaks in the flexible flat cable Yes Replace the flexible flat cable (44601-E002) (see
(44601-E002)? 9.1).
No
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Are there any breaks in the pilot LED (44601- Yes

Replace the pilot LED (44601-EA11) (see 7.3.11).
EA11)?
No
Replace the control board (44601-BA04) (see

7.2.4).
No
Is the problem resolved? Replace the main board (44601-BA01) (see 7.2.1).
Yes
End
10
LCE10ARDA002A
5.2 Color LCD does not Display Properly

No
Is the backlight lit? 5.2.1 Backlight does not illuminate
Yes
Are there any breaks in the impedance control FFC Yes Replace the impedance control FFC (44601-E001)
(44601-E001)? (see 9.1).
No
Are there any breaks in the LCD cable (44601- Yes

Replace the LCD cable (44601-CA07) (see 9.1).
CA07)?
No
Replace the color LCD panel (44601-E010) (see

7.3.12).
Yes
Is the problem resolved? End
No

7.2.4).
No
Yes
End
11
LCE10ARDA002A
5.2.1 Backlight does not illuminate

(44601-E002)? 9.1).
No
Is the voltage between the J5 1st and 2nd pins on No Replace the control board (44601-BA04) (see
the control board (44601-BA04) DC +12 V? 7.2.4).
Yes
Yes
End Is the problem resolved?
No
Replace the main board (44601-BA01)

(see 7.2.1).
Are there any breaks in the inverter cable (44601- Yes

Replace the inverter cable (44601-CA08) (see 9.1).
CA08)?
No
Replace the inverter board (10701-E002) (see

7.2.6).
Yes
No

7.3.12).
No
Yes
End
12
LCE10ARDA002A
5.3 Error Message Appears

5.3.1 ERROR3001 (Block arm upper movement error)
When the [UP] or [DOWN] button of [Block Motor] No
is pressed on the Hardware test screen, does the
blocking motor (44601-EA04) rotate?
Yes
When the [UP] button of [Block Motor] is

pressed on the Hardware test screen, is
the voltage between the J6 1st and 2nd
pins on the main board (44601-BA01) DC
Replace the blocking motor Yes
+23.5 to 24 V? When the [Down] button is
(44601-EA04) (see 7.3.4).
pressed, is the voltage between the 1st
and 2nd pins DC -23.5 to 24 V?
* The polarity is reversed between [UP]
and [Down].
No

(see 7.2.1).
When the blocking origin sensor (44601-EA05) is

shaded with a cardboard or such, does the
indication of [UP] for [Block Arm] turn orange from No Replace the blocking origin sensor (44601-EA05)
white on the Hardware test screen? When the (see 7.3.5).
sensor is not shaded, does the indication of [UP]
for [Block Arm] turn white from orange?
Yes
No
Yes
End
13
LCE10ARDA002A
5.3.2 ERROR3002 (Block arm lower movement error)

When the [UP] or [DOWN] button of [Block Motor] No
is pressed on the Hardware test screen, does the
blocking motor (44601-EA04) rotate?
Yes
When the [UP] button of [Block Motor] is

pressed on the Hardware test screen, is
the voltage between the J6 1st and 2nd
pins on the main board (44601-BA01) DC
Replace the blocking motor Yes
+23.5 to 24 V? When the [Down] button is
(44601-EA04) (see 7.3.4).
pressed, is the voltage between the 1st
and 2nd pins DC -23.5 to 24 V?
* The polarity is reversed between [UP]
and [Down].
No

(see 7.2.1).
When the lens touch sensor (44601-EA06) is

indication of [Down] for [Block Arm] turn orange No Replace the lens touch sensor (44601-EA06) (see
from white on the Hardware test screen? When the 7.3.6).
sensor is not shaded, does the indication of [Down]
for [Block Arm] turn white from orange?
Yes
No
Yes
End
5.3.3 ERROR3003 (Block arm sensor error [upper])

Perform the procedure as in "5.3.1 ERROR3001 (Block arm upper movement error)".
5.3.4 ERROR3004 (Block arm sensor error [lower])

Perform the procedure as in "5.3.2 ERROR3002 (Block arm lower movement error)".
14
LCE10ARDA002A
5.3.5 Instrument temperature is abnormal

When [Fan mode] is set to any of [Manual 0] to No
[Manual 7] on the Hardware test screen, does the
fan (44601-EA02) rotate?
Yes
Is the voltage between the P104 (J4) 3rd

Replace the fan (44601-EA02) Yes
and 2nd pins on the main board (44601-
(see 7.3.2).
BA01) DC +6 to 12 V?
No

(see 7.2.1).
Is the temperature of either [#1] or [#2] more than Yes

End
40ºC? Or, are both temperatures more than 40ºC?
No
When [Fan mode] is set to [Auto] on the Hardware No

Replace the main board (44601-BA01) (see 7.2.1).
test screen, does the fan (44601-EA02) stop?
Yes
End
15
LCE10ARDA002A
5.4 Screen does not Switch to Layout Screen

Upgrade the software and restart the instrument.
No
Yes
End
16
LCE10ARDA002A
5.5 Jog Dial is not Operational

5.5.1 Right jog dial is not operational
(44601-E002)? 9.1).
No
Is the voltage between the J6 1st and 3rd pins on No Replace the control board (44601-BA04) (see
the control board (44601-BA04) DC +5 V? 7.2.4).
Yes
When right jog dial is rotated, does every click

Yes
change the [Right] value of [Jog Dial] on the End
Hardware test screen?
No
Replace the rotary encoder (44601-E016) on the

right (see 7.3.13).
Yes
No

7.2.4).
No
Yes
End
17
LCE10ARDA002A
5.5.2 Left jog dial is not operational

(44601-E002)? 9.1).
No
Is the voltage between J7 1st and 3rd pins on the No Replace the control board (44601-BA04) (see
control board (44601-BA04) DC +5 V? 7.2.4).
Yes
When left jog dial is rotated, does every click

Yes
change the [Left] value of [Jog Dial] on the End
Hardware test screen?
No
Replace the rotary encoder (44601-E016) on the

left (see 7.3.14).
Yes
No

7.2.4).
No
Yes
End
18
LCE10ARDA002A
5.6 Operation with Display Panel cannot be Performed Properly

Calibrate the display panel (see 8.2).
Yes
No
(44601-E002)? 9.1).
No

7.2.4).
Yes
No

7.3.12).
No
Yes
End
19
LCE10ARDA002A
5.7 Camera Images do not Appear on Color LCD

Does the power LED (44601-EA03) illuminate? No
Confirm the light emission from the LED source by
inserting a mirror or such into the optical path.)
Yes
When P103 (J3) is disconnected from the

Replace the power LED Yes
main board (44601-BA01), is the voltage
(44601-EA03) (see 7.3.3).
between the 1st and 2nd pins DC +5 V?
No

(see 7.2.1).
Are there any breaks in the camera cable (44601- Yes

Replace the camera cable (44601-CA04) (see 9.1).
CA04)?
No
Replace the camera board (43801-BA13) (see

7.2.5).
No
Yes
End
20
LCE10ARDA002A
5.8 Blocking cannot be Performed Properly

Can the lens clamp hold a lens to be blocked No Replace the lens clamp ASSY (44601-2200) (see
securely? 7.1.5).
Yes
No Replace the cup holder ASSY (44601-4100) (see

Can a lens cup be attached to the cup holder?
7.1.6).
Yes
When the block position sensor (44601-EA08) is

indication of [Block Pos.] for [Lens Table] turn
No Replace the block position sensor (44601-EA08)
orange from white on the Hardware test screen?
(see 7.3.8).
When the cardboard is removed, does the
indication of [Block Pos.] for [Lens Table] turn white
from orange?
Yes
When the lens clamp lever is raised, does the No

[Clamp] indication of [Lens Clamp] turn orange
from white on the Hardware test screen? When the
lens clamp lever is lowered, does the [Clamp]
indication of [Lens Clamp] turn white from orange?
Yes
When the clamp position sensor (44601-

EA09) is shaded with a cardboard or
Adjust the position of the clamp such, does the [Clamp] indication of [Lens
Yes
position sensor (44601-EA09) Clamp] turn orange from white on the
(see 8.6). Hardware test screen? When the sensor
is not shaded, does the [Clamp] indication
of [Lens Clamp] turn white from orange?
No
Replace the clamp position sensor

(44601-EA09) (see 7.3.9).
Is the voltage between J9 1st and 2nd pins on the No

main board (44601-BA01) DC +5 V?
Yes
21
LCE10ARDA002A
When the block start switch (44601-EA07) is

pressed and turned on, does the [Start] indication
of [Block Start] turn orange from white on the No Replace the block start switch (44601-EA07) (see
Hardware test screen? When the switch is turned 7.3.7).
off, does the [Start] indication of [Block Start] turn
white from orange?
Yes
Yes
Does any error message appear? 5.3 Error Message Appears
No
22
LCE10ARDA002A
5.9 Reflection Plate Motor does not Rotate

When the [Rotate] button of [Table Motor] is
No Replace the reflection plate motor (44601-EA10)
pressed on the Hardware test screen, does the
(see 7.3.10).
reflection plate motor (44601-EA10) rotate?
Yes
No
Yes
End
5.10 CompactFlash Card cannot be Recognized

No
Is the CompactFlash card inserted completely? Insert the CompactFlash card completely.
Yes
Is the CompactFlash card a standard one (34085- No Replace the CompactFlash card with a standard
E601)? one (34085-E601).
Yes
Does the connected PC recognize the No

Replace the CompactFlash card.
CompactFlash card?
Yes
23
LCE10ARDA002A
5.11 Data cannot be Backed Up to USB Flash Drive

Is the USB flash drive inserted into the connector No Insert the USB flash drive into the connector
completely? completely.
Yes
No
Is the USB flash drive write protection disabled? Disable write protection.
Yes
Is the USB flash drive an optional one (43501- No Replace the USB flash drive with an optional one
E032) designated for the Ice 900? (43501-E032) designated for the Ice 900.
Yes
Does the connected PC recognize the USB flash No

Replace the USB flash drive.
drive?
Yes
Are there any breaks in the USB cable (44601- Yes

Replace the USB cable (44601-CA05) (see 9.1).
CA05)?
No
Replace the interface board (44601-BA03) (see

7.2.3).
No
Yes
End
24
LCE10ARDA002A
5.12 Communication cannot be Performed Properly

Are the communication settings of the equipment No
Select the communication settings properly.
connected to the Ice 900 proper?
Yes
Can the LAN communication be performed No 5.13 LAN Communication cannot be Performed
properly? Properly
Yes
Can the serial communication be performed No 5.14 Serial Communication cannot be Performed
properly? Properly
Yes
End
5.13 LAN Communication cannot be Performed Properly

Yes
Are there any breaks in the LAN cable? Replace the LAN cable.
No
Are there any breaks in the communication cable Yes Replace the communication cable (44601-CA06)
(44601-CA06)? (see 9.1).
No
Replace the communication panel board (44601-

BA02) (see 7.2.2).
No
Yes
End
25
LCE10ARDA002A
5.14 Serial Communication cannot be Performed Properly

Perform the serial communication test (see 8.8).
Is the serial communication test completed No Replace the communication cable connected to the
properly? serial port that cannot be communicated.
Yes
Yes
End Is the problem resolved?
No
The equipment connected to the serial

port is defective, or the communication
setting is not proper.
Are there any breaks in the communication cable Yes Replace the communication cable (44601-CA06)
(44601-CA06)? (see 9.1).
No
Replace the communication panel board (44601-

BA02) (see 7.2.2).
No
Yes
End
26
LCE10ARDA002A
6 REMOVAL PROCEDURE
6.1 Tray (44601-M025)

1 . Remove the tray (44601-M026).
2 . Unscrew SB3 × 6 (n = 4).
3 . Remove the tray (44601-M025).
4 . Reassemble the parts in the reverse
order.

5$

6.2 Main Cover R (44601-M021)

1 . Remove the tray (44601-M025) (see 6.1).
2 . Unscrew SB3 × 6.
3 . Remove the cover (44601-M015).

5$
27
LCE10ARDA002A
4 . Unscrew SB3 × 6 (n = 4).

5 . Lower the blocking arm to remove main
cover R (44601-M021).
order.

5$

6.3 Main Cover L (44601-M022)

1 . Remove the tray (44601-M025) (see 6.1).
3 . Remove the cover (44601-M015).

5$
4 . Unscrew SB3 × 6 (n = 4).

5 . Lower the blocking arm to remove main
cover L (44601-M022).
order.

5$

28
LCE10ARDA002A
6.4 Lens Table Cover (44601-M024)

1 . Remove main cover R (44601-M021) (see 6.2).
2 . Remove main cover L (44601-M022) (see 6.3).
3 . Unscrew SB3 × 6 (n = 2).
4 . Remove the lens table cover (44601-
M024).

5 . Reassemble the parts in the reverse order. 5$

6.5 LCD Rear Cover (44601-M012)

1 . Unscrew SB3 × 6 (n = 2).
* Be careful not to excessively tilt the
LCD ASSY forward.

5$
2 . Unscrew PT3 × 8 (n = 4).

3 . Remove the LCD rear cover (44601- 26
M012).
4 . Reassemble the parts in the reverse order.
* When attaching the LCD rear cover
(44601-M012), be careful not to pinch
the cable with the cover.
29
LCE10ARDA002A
6.6 LCD Front Cover (44601-M011)

1 . Remove the LCD rear cover (44601-M012) (see 6.5).
* Be careful not to excessively tilt the LCD ASSY forward.
2 . Unscrew PT3 × 6 (n = 3).

3 . Remove the LCD front cover (44601- 26
M011).

30
LCE10ARDA002A
7 REPLACEMENT PROCEDURE
7.1 ASSYs
7.1.1 Rear panel ASSY (44601-1100)
Replacement part: 44601-1100
4 . Remove TW40 and the ground wire of the
inlet-GND cable (44601-CA02).
5 . Remove P104 (J4) and P116 (J16) from
the main board (44601-BA01). %#
69
5$
6 . Unscrew SB3 × 6 (n = 4).

7 . Disconnect P201 (J1) from the communi-
cation panel board (44601-BA02).
8 . Disconnect P301 (J1) from the interface
board (44601-BA03).
9 . Remove the terminal of the noise filter
(44601-EA01) connected to the rocker
switch (80460-00130).
10. Replace the rear panel ASSY (44601- 5$
1100).
31
LCE10ARDA002A
7.1.2 Camera ASSY (44601-1200)

3 . Disconnect P1301 (J1) from the camera board (43801-BA13).
4 . Disconnect P103 (J3) from the main board (44601-BA01).
5 . Unscrew SB4 × 15 (n = 2).
6 . Replace the camera ASSY (44601-1200).
8 . Adjust the camera (see 8.4).

5$
7.1.3 Table ASSY (44601-1300)

1 . Remove the lens table cover (44601-M024) (see 6.4).
3 . Unscrew SB3 × 10 (n = 4).
4 . Replace the table ASSY (44601-1300).
5$

32
LCE10ARDA002A
7.1.4 Blocking ASSY (44601-2000)

4 . Unscrew SB4 x 10 (n = 2).
5 . Remove the shaft brackets (44601-M002
[n = 2]).

5$

6 . Remove the up/down shaft (44601-M001).

7 . Replace the blocking ASSY (44601-2000).

9 . Fasten the cable of the clamp position
sensor (44601-EA09) as shown to the
right.
* Align the marking written with a pen
on the cable to the edge of the clamp,
then fasten the cable.
Marking '#
33
LCE10ARDA002A
7.1.5 Lens clamp ASSY (44601-2200)

1 . Remove the blocking ASSY (44601-2000) (see 7.1.4).
2 . Unscrew HH3 × 6 (n = 2).
3 . Remove the block ASSY (44601-2300).
4 . Remove the compression spring (44601-
M203).

**

5 . Replace the lens clamp ASSY (44601-

2200).
34
LCE10ARDA002A
7.1.6 Cup holder ASSY (44601-4100)

1 . Loosen the hexagon socket set screw (flat
point) (42202-M225).
2 . Replace the cup holder ASSY (44601-
4100).
4 . Adjust the cup holder axis angle (see 8.5).

35
LCE10ARDA002A
7.2 Boards
7.2.1 Main board (44601-BA01)
Replacement part: 44601-BA01
2 . Disconnect all connectors from the main board (44601-BA01).
3 . Remove the CompactFlash card (34085-E601) from the main board (44601-BA01).
4 . Unscrew SB3 × 6 (n = 4).
5 . Replace the main board (44601-BA01).
$#
* Insert the removed CompactFlash
card (34085-E601) into the new main
board (44601-BA01).
7 . Upgrade the program if necessary (see
8.1).

5$
8 . Display the Maintenance screen (see

8.3.3).
9 . Press [Done] of [Parameter factory set-
ting] to load the data to the CompactFlash
card (34085-E601).
10. Calibrate the color LCD module (see 8.2).
36
LCE10ARDA002A
7.2.2 Communication panel board (44601-BA02)

1 . Remove the rear panel ASSY (44601-1100) (see 7.1.1).
2 . Remove the connector lock units (80453-
03279 [n = 8]). $#
3 . Replace the communication panel board
(44601-BA02).

37
LCE10ARDA002A
7.2.3 Interface board (44601-BA03)

2 . Unscrew the screws (43501-M109 [n =
2]).

3 . Replace the interface board (44601-

BA03).
$#
order.
7.2.4 Control board (44601-BA04)

2 . Disconnect all connectors from the control board (44601-BA04).
3 . Unscrew SB3 × 4 (n = 4).
4 . Replace the control board (44601-BA04). $#

5$
38
LCE10ARDA002A
7.2.5 Camera board (43801-BA13)

3 . Disconnect P1301 (J1) from the camera board (43801-BA13).
4 . Unscrew CK2 × 5 (n = 2).
5 . Replace the camera board (43801-BA13).
7 . Adjust the camera (see 8.4).
$#

%-
39
LCE10ARDA002A
7.2.6 Inverter board (10701-E002)

Replacement part: 10701-E002
2 . Disconnect all connectors from the inverter board (10701-E002).
3 . Unscrew SB3 × 4 (n = 4).
4 . Replace the inverter board (10701-E002).
5$
'
* Fasten the color LED panel (44601-

E010) cables connected to the
inverter board (10701-E002) as
shown to the right.
'
40
LCE10ARDA002A
7.3 Electrical Components

7.3.1 Noise filter (44601-EA01)
Replacement part: 44601-EA01
3 . Remove TW40 and the ground wire of the
noise filter (44601-EA01). '#
4 . Disconnect CN1 from the switching power
69
supply (80602-00115). 5$
5 . Remove the terminal of the noise filter
(44601-EA01) connected to the rocker 5$

switch (80460-00130).
6 . Unscrew SB3 × 4 (n = 2) to replace the
noise filter (44601-EA01). '#
* Fasten the cables of the noise filter

(44601-EA01) as shown to the right.
'#
7.3.2 Fan (44601-EA02)

2 . Unscrew SB4 × 25 (n = 2) and N4 (n = 2).
3 . Remove the fan (44601-EA02) and finger
'#
guard (43501-M106).

4 . Replace the fan (44601-EA02). 5$
0

41
LCE10ARDA002A
7.3.3 Power LED (44601-EA03)

1 . Remove the camera ASSY (44601-1200) (see 7.1.2).
2 . Unscrew CK2 x 5 (n = 2).
3 . Replace the power LED (44601-EA03).
'#

%-
42
LCE10ARDA002A
7.3.4 Blocking motor (44601-EA04)

3 . Display the Hardware test screen (see 8.3.6).
4 . Press the [Down] and [Up] buttons of
[Block Motor] to rotate the blocking motor
(44601-EA04), then stop it where the
shield plate (44601-M154) does not block
the blocking origin sensor (44601-EA05)
or lens touch sensor (44601-EA06).
* If the blocking motor (44601-EA04)
does not rotate, unscrew CK2 × 3 (n =
2) to remove the shield plate (44601-
M154).
5 . Disconnect P106 (J6) from the main board

(44601-BA01). '#
6 . Release the wire rope (44601-M192) from
the hook of the tensile spring (44601-
M158).
'#

%-

'#
8 . Remove the rotation ASSY (44601-1500).

5$
43
LCE10ARDA002A
9 . Unscrew SB4 × 8 (n = 3) and PW4 (n = 3).

10. Remove the motor mount plate (44601-
M106) along with the blocking motor
(44601-EA04).

'# 29
5$
11 . Unscrew HH4 × 4 (n = 2).
12. Remove the gear (44601-M107).
'#

**
13. Unscrew SB3 × 6 (n = 3).

14. Remove the motor mount plate (44601-
'#

M106).
15. Replace the blocking motor (44601-
EA04).
16. Reassemble the parts in the reverse order. 5$

44
LCE10ARDA002A
7.3.5 Blocking origin sensor (44601-EA05)

3 . Remove P107 (J7) from the main board (44601-BA01).
4 . Unscrew SB3 × 6 (n = 2).
5 . Replace the blocking origin sensor
(44601-EA05).
6 . Reassemble the parts in the
reverse order.

5$
'#
7.3.6 Lens touch sensor (44601-EA06)

4 . Unscrew SB3 × 6 (n = 2).
5 . Replace the lens touch sensor (44601-
EA06).

5$
'#
45
LCE10ARDA002A
7.3.7 Block start switch (44601-EA07)

3 . Unscrew CK2 × 10 (n = 2).
4 . Replace the block start switch (44601-
EA07).
'#

%-
7.3.8 Block position sensor (44601-EA08)

4 . Unscrew CK2 × 5 (n = 2).
5 . Replace the block position sensor (44601-
EA08).
'#

%-
46
LCE10ARDA002A
7.3.9 Clamp position sensor (44601-EA09)

1 . Remove the blocking ASSY (44601-2000)
(see 7.1.4).
2 . Unscrew HH3 × 6 (n = 2).
3 . Remove the block ASSY (44601-2300).
4 . Remove the compression spring (44601-
M203).

**

5 . Remove the lens clamp ASSY (44601-

2200).
6 . Remove the collar (44601-M202).

7 . Unscrew CK2 × 5 (n = 2).

8 . Replace the clamp position sensor
(44601-EA09).
10. Adjust the clamp position sensor (see 8.6).
'#

%-
47
LCE10ARDA002A
7.3.10 Reflection plate motor (44601-EA10)

1 . Remove the table ASSY (44601-1300) (see 7.1.3).
2 . Unscrew SB3 × 6 (n = 3).
3 . Remove the plate (44601-M133) along
with the reflection plate motor (44601-
EA10).

'# 5$
4 . Unscrew HH3 × 3.
5 . Remove the rotation table (44601-M136). **

'#
6 . Unscrew CK2 × 3 (n = 2).

7 . Remove the plate (44601-M133).
8 . Replace the reflection plate motor (44601-
EA10).

%-
'#
48
LCE10ARDA002A
7.3.11 Pilot LED (44601-EA11)

1 . Remove the LCD front cover (44601-M011) (see 6.6).
2 . Disconnect P408 (J8) from the control board (44601-BA04).
3 . Remove the light guide (31015-M158).
5 . Replace the pilot LED (44601-EA11).
5$

'#
49
LCE10ARDA002A
7.3.12 Color LCD panel (44601-E010)

2 . Disconnect P403 (J3) and P404 (J4) from the control board (44601-BA04).
3 . Disconnect CN2 and CN3 from the inverter board (10782-E002).
4 . Unscrew SB3 × 6 (n = 4).
5 . Disconnect CN1 from the color LED panel '
(44601-E010). 5$

6 . Replace the color LED panel (44601-

E010).
* As shown to the right, fasten the color

LED panel (44601-E010) cables con-
nected to the inverter board (10701-
E002).
8 . Calibrate the color LCD module (see 8.2). '
50
LCE10ARDA002A
7.3.13 Rotary encoder R (44601-E016)

3 . Remove the knob (44601-M013).

4 . Replace rotary encoder R (44601-E016)

by loosening its nut.
'
51
LCE10ARDA002A
7.3.14 Rotary encoder L (44601-E016)

3 . Remove the knob (44601-M013).

4 . Replace rotary encoder L (44601-E016)

by loosening its nut.
'
52
LCE10ARDA002A
7.3.15 Fuse (80402-02155)

1 . Turn off the power and disconnect the power cord from the inlet.
2 . Press the lock lever of the fuse holder
(80401-00033) to remove the fuses
(80402-02155 [n = 2]) along with the fuse
holder.
Lock lever of
the fuse holder
3 . Pull out the fuses (80402-02155 [n = 2])

from the fuse holder (80401-00033) to
replace them.

7.3.16 Rocker switch (80460-00130)

3 . Press the tab of the rocker switch (80460-
00130) to remove it from the rear panel

(44601-M111).
4 . Remove all terminals from the rocker
switch (80460-00130).
5 . Replace the rocker switch (80460-00130).
53
LCE10ARDA002A
7.3.17 Switching power supply (80602-00115)

2 . Disconnect CN1 and CN2 from the switching power supply (80602-00115).
3 . Unscrew SB3 × 6 (n = 4).
4 . Replace the switching power supply
(80602-00115).

5$
54
LCE10ARDA002A
8 ADJUSTMENT/SETTING
8.1 Program Upgrade

1 . The Ice 900 software consists of the boot program and application program.
2 . The boot program performs the system initialization, program upgrade, and display panel
calibration.
3 . The application program is assigned to the basic functions of the Ice 900.
* A USB flash drive is needed for each program upgrade.
* Upgrade the programs using the following USB flash drive.
Part No. Manufacturer Model name Model No.

43501-E032 IMATION Swivel Flash Drive UFDSWV2G
8.1.1 Boot program upgrade

1 . Write the boot program in the USB flash drive as the file name
"CE10A_BOOTWRITE.MOT".
2 . Insert the USB flash drive into the USB connector of the instrument.
3 . Turn on the power switch.
4 . The upgrade confirmation window appears after the power is turned on.
5 . Select [OK] to start the upgrade.
6 . When the upgrade is complete, the message "BootWrite Mode. Please turn off power and
remove the USB Flash Drive." appears and all indicators turn green.
7 . Turn off the power, remove the USB flash drive, then turn on the power.
* Do not turn off the power until the instrument starts properly.
* If the power is turned off during the upgrade, the instrument will not start and the BA01
board must be replaced.
8.1.2 Application program upgrade

1 . Write the application program in the USB flash drive as the file name "CE10A_xxxx.MOT".
* "xxx" is a version No.
2 . Insert the USB flash drive into the USB connector of the instrument.
3 . While pressing "CE-10_BOOT Vxxx" displayed to the lower right on the screen at startup,
turn on the power switch.
4 . Select the application program with [UP] or [DOWN] on the Upgrade screen.
5 . Press [SELECT].
6 . "CE10A_xxxx.MOT [YES], [NO]" appears. Press [YES] to start the upgrade.
7 . After the upgrade is complete, the instrument automatically starts.
55
LCE10ARDA002A
8.2 Color LCD Module Calibration

1 . While pressing the display panel calibra-
Display panel calibration switch
tion switch on the rear of the instrument,
turn on the power of the main body to dis-
play the color LCD module calibration
screen.
EDGER 1 EDGER 2 TRACER BAR CODE

LAN
2 . A red square will appear in the upper left cor-

ner.
3 . Lightly press the red square with the touch pen Red square
(40350-2010).
* When lightly pressed, the red square turns
blue.
4 . Press the red squares displayed one by one in
each corner of the screen with the touch pen.
When all squares turn blue, the calibration
automatically finishes, the title screen Display Panel Calibration
appears, then the Layout screen appears.
8.3 Displaying the Adjustment Screens

8.3.1 Parameter screen
1 . Press the [Menu] button on the Layout
screen to display the parameter screen.
xxx
56
LCE10ARDA002A
8.3.2 Parameter 2 screen

1 . Display the parameter screen (see 8.3.1).
2 . Press and hold the [Exit] tab to display the
parameter 2 screen.
xxx
8.3.3 Maintenance screen

1 . Display the parameter 2 screen (see 8.3.2).
2 . Press the [Maintenance] tab to display the
Maintenance screen.
8.3.4 Calibration screen

2 . Press the [Calibration] tab to display the
Calibration screen.
57
LCE10ARDA002A
8.3.5 Error History screen

2 . Press the [Error] tab to display the Error
History screen.
8.3.6 Hardware test screen

1 . Display the Maintenance screen (see 8.3.3).
2 . Press [Done] of [Hardware test] to display
the Hardware test screen.
58
LCE10ARDA002A
8.3.7 Clock screen

1 . Display the parameter screen (see 8.3.1).
2 . Press the [Clock] tab to display the Clock
screen.
59
LCE10ARDA002A
8.4 Camera Adjustments

8.4.1 Focal length adjustment
3 . Display the Layout screen (×2).
4 . Place the scale (43970-M001) on the lens
table.
5 . Loosen HH3 × 3 of the camera ASSY

(44601-1200).
6 . Turn the lens ASSY (44601-1210) so that
the reference circle (ø45) of the scale
**
(43970-M001) is properly focused.
7 . Tighten HH3 × 3.
8 . Next, adjust the position (see 8.4.2).

60
LCE10ARDA002A
8.4.2 Position adjustment

3 . Display the Calibration screen (see 8.3.4).
4 . Press the [Center] button.
5 . Press the [↑], [↓], [→], or [←] button to set
the values of x and y to 0.
6 . Loosen CK2 × 5 (n = 2).

%-
$#
7 . Display the Layout screen (×1). #

8 . Move the camera board (43801-BA13)
vertically and horizontally so that the cam-
era image positions in the center.
* Move the camera board (43801-
BA13) vertically and horizontally so
&
%
that the linear part lengths indicated

with A, B, C, and D as shown to the
right meet the following relational
expressions.
-15 mm ≤ A - B ≤ 15 mm
$
-3 mm ≤ C - D ≤ 3 mm
9 . Tighten CK2 × 5 (n = 2).
10. Next, adjust the magnification (see 8.4.3).
61
LCE10ARDA002A
8.4.3 Magnification adjustment

2 . Press the [Zoom] button.
3 . Place the scale (43970-M001) on the lens
table and align the center of the scale with
that of the shape outline.
4 . Press the [Zoom Out] or [Zoom In] button
to align the ø45 circle of the scale and that
on the screen.
5 . Press the [Exit] tab to save the calibrated
data.
(It is possible to proceed to the center
adjustment (see 8.4.4) then the size
adjustment (see 8.4.5) without pressing
the [Exit] tab.)
8.4.4 Center adjustment

1 . Display the calibration screen (see 8.3.4).
2 . Place the scale (43970-M001) on the lens table and align the center of the scale with that of
the shape outline.
3 . Hold the scale (43970-M001) with the lens clamp securely.
4 . Set a lens cup for half-eye lenses into the cup holder.
6 . Press the [Start] button of [Sequence Test]
to block the scale (43970-M001) with the
lens cup for half-eye lenses.
7 . After blocking is complete, press the [Stop]
button of [Sequence Test].

9 . Press the [Center] button.
10. Press the [↑], [↓], [→] or [←] button to align
the hole center of the blocked lens cup for
half-eye lenses with the center of the
shape outline.
11 . Press the [Exit] tab to save the calibrated
data.
(It is possible to proceed to the size adjust-
ment (see 8.4.5) without pressing the
[Exit] tab.)
62
LCE10ARDA002A
8.4.5 Size adjustment

2 . Press the [Size Calibration] button.
3 . Move the lens clamp to the back to attach
the table (for the shape imager).
4 . Place the calibration jig (44670-M001)
almost in the center of the table (for the
shape imager) and press the [Circle 15
Start] button.
5 . After the Circle 15 adjustment is complete,
remove the calibration jig (44670-M001).
6 . Place the calibration jig (44670-M001)

almost in the center of the table (for the
shape imager) and press the [Circle 45
Start] button.
7 . After the Circle 45 adjustment is complete,
remove the calibration jig (44670-M001).
8 . Press the [Exit] tab to save the settings
and return to the Layout screen.
63
LCE10ARDA002A
8.5 Cup Holder Axis Adjustment

2 . Place the scale (43970-M001) on the lens table and align the center of the scale with that of
the shape outline.
3 . Hold the scale (43970-M001) with the lens clamp securely.
point) (42202-M225) to adjust the axis
angle of the cup holder ASSY (44601-
4100).
5 . Tighten the hexagon socket set screw (flat
point) (42202-M225) temporarily.
6 . Set a pliable cup into the cup holder.
7 . Display the Hardware test screen (see
8.3.6).
8 . Press the [Start] button of [Sequence Test]

to block the scale (43970-M001) with the
pliable cup.
9 . After blocking is complete, press the [Stop]
button of [Sequence Test].
10. Measure the angle axis of the blocked

scale (43970-M001) with the axis adjust- 40300
ment jig (40300-1530) and confirm that the -1530
axis angle is within ±1º. Axis
11 . If the measured axis angle is not within
±1º, repeat Steps 1 to 11 until it is within
±1º.
12. Tighten the hexagon socket set screw (flat
point) (42202-M225) securely.
64
LCE10ARDA002A
8.6 Clamp Position Sensor Adjustment

2 . Raise the lever (44601-2010).
3 . Raise the collar (44601-M202).
point) (42202-M225).
5 . Move the attachment block (44601-M201)
vertically to adjust its position, then tighten
the hexagon socket set screw (flat point)
(42202-M225).

'#
6 . When there is no lens on the lens table,

confirm that the indication of [Clamp] for
[Lens Clamp] on the Hardware test screen
is white.
7 . When there is a lens on the lens table,
confirm that the indication of [Clamp] for
[Lens Clamp] on the Hardware test screen
is orange.
8 . If adjustment cannot be performed prop-
erly, repeat Steps 3 to 8.
9 . Tighten the hexagon socket set screw (flat
point) (42202-M225) securely.
8.7 Setting the Date and Time

1 . Display the Clock screen (see 8.3.7).
2 . Press the desired numeric field to display
the numeric keypad, then enter a correct
value.
3 . After all values are entered correctly,
press the [set] button to update the set-
ting.
65
LCE10ARDA002A
8.8 Serial Communication Test

2 . Press [Done] of Serial communication test
to display the test screen.
3 . Connect the provided RS-232C cable

(41268-E011) between the EDGER1 con-
nector and EDGER2 connector.

LAN
BAR CODE connector

TRACER connector
EDGER 2 connector
EDGER 1 connector
4 . Select [EDGER1] and [EDGER2].
5 . Press the [Test] button to display the mes-
sage box indicating the test result.
6 . If “Communication failed” is displayed, the
EDGER1 or EDGER2 connector is in the
state that communication is physically
impossible.
7 . If “Communication failed” is displayed,
check the conditions of the wirings and
boards.
8 . Press the [OK] button in the message box
to close it.
66
LCE10ARDA002A
9 . Connect the provided RS-232C cable (41268-E011) between the TRACER connector and
BARCODE connector.
10. Select [TRACER] and [BARCODE].
11 . Press the [Test] button to display the mes-
sage box indicating the test result.
12. If “Communication failed” is displayed, the
TRACER or BARCODE connector is in the
state that communication is physically
impossible.
13. If “Communication failed” is displayed,
check the conditions of the wirings and
boards.
14. Press the [OK] button in the message box
to close it.
15. To test the combination of the desired con-
nectors, connect the RS-232C cable (41268-E011) between the desired connectors.
16. From among EDGER1, EDGER2, TRACER, and BARCODE, select the two connectors
connected with the RS-232C cable (41268-E011), then press the [Test] button.
17. After the tests are complete, press the [Return] tab to return to the Maintenance screen.
67
LCE10ARDA002A
8.9 Capturing the Screens

2 . Press [None] of [Print screen] to switch it
to [Exec].
(When [Exec] is already set, this step is
unnecessary.)
3 . Press the [Exit] tab to exit from the Mainte-
nance screen.
4 . Display the screen to be captured.
5 . Insert the USB flash drive into the USB
flash drive port.
6 . Press and hold the display panel calibra-

Display panel calibration switch
tion switch on the rear of the instrument
until a beep sounds.
7 . When a beep sounds again, the captured
screen data is saved to the USB flash
drive.

LAN
68
LCE10ARDA002A
9 SUPPLEMENT
9.1 Wiring Diagram
69
LCE10ARDA002A
9.2 Connector Cable

44601-EA01
44601-EA02
44601-EA03
44601-EA04
70
LCE10ARDA002A
44601-EA05
44601-EA06
44601-EA07
44601-EA08
44601-EA09
71
LCE10ARDA002A
44601-EA10
44601-EA11
44601-E016
72
LCE10ARDA002A
44601-CA01
44601-CA02
44601-CA03
73
LCE10ARDA002A
44601-CA04
44601-CA05
44601-CA06
74
LCE10ARDA002A
44601-CA07
44601-CA08
75
LCE10ARDA002A
9.3 Configuration
Front view
Tray
Touch pen
Touch pen holder
Lens table
Display panel (for shape imager)
Left jog dial Fuse box
Pilot lamp
Cup holder
Blocking arm Right jog dial
Lens clamp Blocking

system lever
Lens table
Lens clamp lever
Reflection
protective plate Fixing pin (lens table)
76
LCE10ARDA002A
Rear view
Display tilt lever
Power switch
Inlet
Fuse holder
Display panel
calibration switch
USB flash drive port

EDGER 1 EDGER 2 TRACER BARCODE
LAN
LAN port BARCODE connector
EDGER 1 connector
TRACER connector
EDGER 2 connector
77
LCE10ARDA002A
9.4 Error Code List

Error code Description Main cause
Occurs when the signal from the blocking origin sensor
(44601-EA05) does not change even if a certain period of
time has passed after the blocking arm started to move
3001 Block arm upper movement error upward.
→Blocking motor (44601-EA04) failure, main board
(44601-BA01) failure, blocking origin sensor (44601-
EA05) failure
Occurs when the signal from the lens touch sensor
(44601-EA06) does not change even if a certain period of
time has passed after the blocking arm started to move
3002 Block arm lower movement error downward.
(44601-BA01) failure, lens touch sensor (44601-EA06)
failure
Occurs when the signal from the blocking origin sensor
(44601-EA05) does not change after the blocking arm
started to move downward.
3003 Block arm sensor error (upper)
(44601-BA01) failure, blocking origin sensor (44601-
EA05) failure
Occurs when the signal from the lens touch sensor
(44601-EA06) does not change after the blocking arm
started to move upward.
3004 Block arm sensor error (lower)
(44601-BA01) failure, lens touch sensor (44601-EA06)
failure
78
LCE10ARDA002A
9.5 Labels
Front and rear views
9#40+0) (
4KUMQHHKTG(
4GRNCEGHWUG
CUOCTMGF ((
/# 6#8
/1&'.+EG
%1008㨪
(4'3*\
219'48#
NIDEK CO.,LTD.
/#'*#/#*+41+5*+%*1
)#/#)14+#+%*+,#2#0
/#&'+0,#2#0 㪋㪋㪍㪇㪈㪄㪤㪇㪋㪊㪄㪘
or
/1&'.+EG
%1008㨪
(4'3*\
219'48#
NIDEK CO.,LTD.
/#'*#/#*+41+5*+%*1
)#/#)14+#+%*+,#2#0
/#&'+0,#2#0 㪋㪋㪍㪇㪈㪄㪤㪇㪋㪉㪄㪘
79
LCE10ARDA002A
9.6 Jigs
9.6.1 Jig list
Part No. Part name
43970-M001 Scale
44670-M001 Calibration jig
43570-M001 Calibration jig
40300-1530 Axis adjustment jig
9.6.2 Jig details

Scale (43970-M001) Calibration jig (44670-M001)
Calibration jig (43570-M001) Axis adjustment jig (40300-1530)
80
LCE10ARDA002A
9.7 List of Replacement Parts and Adjustment Items

: Necessary, - : Unnecessary
8.5 Cup Holder Axis Adjustment
8.6 Clamp Position Sensor

8.4 Camera Adjustments
8.2 Color LCD Module
Calibration
Adjustment
7.1.1 Rear panel ASSY (44601-1100) - - - -
7.1.2 Camera ASSY (44601-1200) - - -
7.1.3 Table ASSY (44601-1300) - - - -
7.1.4 Blocking ASSY (44601-2000) - - - -
7.1.5 Lens clamp ASSY (44601-2200) - - - -
7.1.6 Cup holder ASSY (44601-4100) - - -
7.2.1 Main board (44601-BA01) - - -
7.2.2 Communication panel board (44601-BA02) - - - -
7.2.3 Interface board (44601-BA03) - - - -
7.2.4 Control board (44601-BA04) - - - -
7.2.5 Camera board (43801-BA13) - - -
7.2.6 Inverter board (10701-E002) - - - -
7.3.1 Noise filter (44601-EA01) - - - -
7.3.2 Fan (44601-EA02) - - - -
7.3.3 Power LED (44601-EA03) - - - -
7.3.4 Blocking motor (44601-EA04) - - - -
7.3.5 Blocking origin sensor (44601-EA05) - - - -
7.3.6 Lens touch sensor (44601-EA06) - - - -
7.3.7 Block start switch (44601-EA07) - - - -
7.3.8 Block position sensor (44601-EA08) - - - -
7.3.9 Clamp position sensor (44601-EA09) - - -
7.3.10 Reflection plate motor (44601-EA10) - - - -
7.3.11 Pilot LED (44601-EA11) - - - -
7.3.12 Color LCD panel (44601-E010) - - -
7.3.13 Rotary encoder R (44601-E016) - - - -
7.3.14 Rotary encoder L (44601-E016) - - - -
7.3.15 Fuse (80402-02155) - - - -
7.3.16 Rocker switch (80460-00130) - - - -
7.3.17 Switching power supply (80602-00115) - - - -
81
LCE10ARDA002A
9.8 Screw List
ナット六角(1種) セムスネジ(SW+PW付) 六角ボルトワッシャスプリング

N HEXAGON NUT-1 BS SEMS FASTENER(with SW+PW) HB HEXAGON HEAD BOLT SW SPRING WASHER
ナット六角(3種) 小ネジ(0番1種なべ) 止めネジ六角穴付シンヘッドネジ

3N HEXAGON NUT-3 CK MACHINE SCREW(Pan head) HH HEXAGON SOCKET SET SCREW TB MACHINE SCREW(Thin head)
ワッシャ平(3種) 小ネジ(0番1種なべ) 小ネジ丸皿小ネジトラス

3PW WASHER-3 3CK MACHINE SCREW(Pan head) OC MACHINE SCREW(Oval head) TC MACHINE SCREW(Truss head)
ワッシャ平(特殊寸法) 止め輪Ｃ型小ネジなべ止めネジすり割付

4W WASHER(Special size) CT RETAINING RING-C TYPE PC MACHINE SCREW(Pan head) TG SLOTTED SET SCREW
ワッシャ(ポリスライダー) セムスネジ(TW付) タップタイトネジ(なべ) 止めネジ六角穴付

5W WASHER (Polyslider) DS SEMS FASTENER(with TW) PT TAPPING SCREW(Pan head) TH HEXAGON SOCKET SET SCREW
ワッシャ(ナイロン) 止め輪Ｅ型ワッシャ平小型丸(1種) テーパピン

6W WASHER (Nylon) ET RETAINING RING-E TYPE PW WASHER-1 TP TAPER PIN
セムスネジ(SW+3PW付) 小ネジ皿ピンスプリング歯付き座金

AS SEMS FASTENER(with SW+3PW) FC FLAT HEAD SCREW RP SPRING PIN TW STAR WASHER
タッピンネジ(木ネジ用) 止めネジすり割付(平先) ボルト六角穴付ワッシャ波

AT TAPPING SCREW(Wood screw) FG SLOTTED SET SCREW(Flat point) SB HEXAGON SOCKET HEAD CAP SCREW WW WAVE WASHER
小ネジ(バインド) 小ネジ(0番1種皿) ピン平行

BC MACHINE SCREW(Binding head) FK MACHINE SCREW(Flat head) SP STRAIGHT PIN
82

Service Manual: Intelligent Blocker

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Service Manual: Intelligent Blocker

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INTELLIGENT BLOCKER

Model Ice 900

6. REMOVAL PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . .27

7. REPLACEMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . .31

8 . 3 . 6 Hardware test screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

This page is intentionally left blank.

This page is intentionally left blank.

Approx. 500 mm Approx. 500 mm

3 ) In case of the system malfunction,

8 . Power supply specifications

Plug the power cord to a wall outlet and turn on the

After the initial screen is displayed, does it switch to No

No 5.6 Operation with Display Panel cannot be

No 5.11 Data cannot be Backed Up to USB Flash

Turn off the power switch.

5.1 Pilot Lamp does not Illuminate

Disconnect the cables connected to the rocker

Is the voltage between the CN1 1st and 3rd pins of

When CN2 is disconnected from the switching

Are there any breaks in the pilot LED (44601- Yes

Replace the control board (44601-BA04) (see

5.2 Color LCD does not Display Properly

Are there any breaks in the LCD cable (44601- Yes

Replace the color LCD panel (44601-E010) (see

Replace the control board (44601-BA04) (see

5.2.1 Backlight does not illuminate

Replace the main board (44601-BA01)

Are there any breaks in the inverter cable (44601- Yes

Replace the inverter board (10701-E002) (see

Replace the color LCD panel (44601-E010) (see

5.3 Error Message Appears

When the [UP] button of [Block Motor] is

Replace the main board (44601-BA01)

When the blocking origin sensor (44601-EA05) is

5.3.2 ERROR3002 (Block arm lower movement error)

When the [UP] button of [Block Motor] is

Replace the main board (44601-BA01)

When the lens touch sensor (44601-EA06) is

5.3.3 ERROR3003 (Block arm sensor error [upper])

5.3.4 ERROR3004 (Block arm sensor error [lower])

5.3.5 Instrument temperature is abnormal

Is the voltage between the P104 (J4) 3rd

Replace the main board (44601-BA01)

Is the temperature of either [#1] or [#2] more than Yes

When [Fan mode] is set to [Auto] on the Hardware No

5.4 Screen does not Switch to Layout Screen

5.5 Jog Dial is not Operational

When right jog dial is rotated, does every click

Replace the rotary encoder (44601-E016) on the

Replace the control board (44601-BA04) (see

5.5.2 Left jog dial is not operational

When left jog dial is rotated, does every click

Replace the rotary encoder (44601-E016) on the

Replace the control board (44601-BA04) (see

5.6 Operation with Display Panel cannot be Performed Properly

Replace the control board (44601-BA04) (see

Replace the color LCD panel (44601-E010) (see

5.7 Camera Images do not Appear on Color LCD

When P103 (J3) is disconnected from the

Replace the main board (44601-BA01)

Are there any breaks in the camera cable (44601- Yes

Replace the camera board (43801-BA13) (see

5.8 Blocking cannot be Performed Properly

8 . Calibrate the color LCD module (see 8.2). '