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FP Module MELC 4
FP Module MELC 4
AGRICULTURAL ARTS
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Agricultural and Fishery Arts
FOOD PROCESSING NC II
Learner’s Module
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Module 4. INSPECT AND SORT RAW MATERIALS AND
PRODUCTS (IS)
I. Introduction:
This module covers the knowledge, skills and attitude in inspecting and sorting raw
materials and products.
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IV. Pre-test :
V. Learning Activities
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be kept at least until the next inspection of the equipment. Records do not
have to be made manually in writing but, if kept in another form (e.g.in a
computer), these should be held securely and made available upon request
by any enforcing authority. Work equipment that requires inspection should
not be used, unless inspection has taken place.
Equipment are essential machines in a food processing plant that are important in
undertaking activities in line with processing foods. In every method of processing or
preserving the food, different kinds of equipment are used. To ensure that there is a smooth
operation of any equipment, they must be properly maintained. Proper maintenance starts
with regular checking and inspection of their parts, proper use or operation/manipulation,
and conducting post operation activities such as:
a. cleaning/sanitizing
b. applying oil and lubricants to machine parts before stowing or storing them
until such time that they will again be used.
Equipment/machines which undergo regular preventive maintenance have a longer
serviceability and are more efficient in terms of their operation.
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disassembled again prior to sterilization.
All equipment/machines must be strictly inspected and checked for any defects like:
a. leaks
b. cracks
c. missing parts
They must be repaired if necessary and discarded if no longer repairable and replaced with a
new one. There must be a continuous inspection and checking of equipment/machines to
Guarantee regular preventive maintenance servicing based on the maintenance schedule
For every equipment/machine.
Below are some equipment used in processing foods that need to be regularly
Inspected and checked before, during and after operation:
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Troubleshooting on equipment/machines that breakdown is very essential in
a food processing plant. This is a way by which faulty/malfunctioning or defective
machine parts are diagnosed and their appropriate repair or replacement is effectively
done. Performing minor troubleshooting of equipment/machines that breakdown
ensures a longer capability of the equipment/machine to be operated or used. Minor
trouble shooting must be done in accordance with manufacturer’s specification by a
repairman who is an expert on the troubleshooting activities that are undertaken:
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9. Performing proper cleaning, care and sanitation.
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LO 1.2 Checking, Cleaning and Sanitizing of Tools and Equipment
A clean surface is defined as being free from soil (e.g. food residues),
free from bad odors, non-greasy to the touch and having no visible oxidation
(e.g. rust). A sanitized clean surface is defined as a surface that is
substantially free from pathogenic microorganisms and undesirable number of
spoilage microorganisms. Cleaning prior to sanitizing is recommended as it
increases the effectiveness of the sanitizing step. Effective cleaning and
sanitation programs are required to achieve the correct level of hygiene in
food handling or production facilities. If these are not adhered to there is a
greater risk of food becoming contaminated by pathogenic or spoilage
microorganisms.
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Sanitizing or disinfecting, on the other hand, rids of or reduces the
number of micro-organisms on surfaces where food comes in contact with. It
cannot be accomplished until surfaces where food are processed are clean.
Moreover, it cannot be effective without a good pest control program.
Cleaning alone by washing will not be capable of totally eradicating microbes,
germs and viruses, hence the need to use sanitizing agents. Chlorine is one
of the cheapest and most easily available sanitizers in the market. It is
popularly used in the treatment of water for both household and plant.
Likewise, chlorine is also used to sanitize processing equipment.
Importance of Sanitation
Types of Sanitizers
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Construction and maintenance of buildings and equipment. This may
simplify sanitation maintenance and reduce cost and contamination
hazards.
Employee’s facilities. Rest rooms, locker rooms, drinking water, eating
facilities and working environment must be well maintained for the
comfort and safety of the workers for proper motivation and efficient
performance and for excellent production and product quality.
Water. Must be potable and safe for the product and other plant uses.
Waste. Convert fish waste into fish value-added products such as
burger, polvoron, spread, embotido, fish ball, meat loaf, luncheon
meat, sausage and many others. This will eliminate environmental
pollution and promote food security and economic security.
Note: Dilute the amount of sodium Hypochlorite required to the volume of desired
Solution as indicated in each corresponding column to obtain the needed
Concentration of chlorinated water.
Procedure in checking, cleaning and sanitizing of equipment and tools for fish
Processing methods are necessary in the preparation of tools needed in processing.
• Checking of Tools
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Have all the equipment checked for any defects. Discard those that are
defective. Repair if necessary. Continuous maintenance on the use of
equipment must be practiced and checked every after each use based on the
Maintenance schedule for every equipment.
Flush all surfaces with water. Scrub or brush to remove loosely adhering dirt if
necessary. Dissolve adequate amount of detergent in water with the scrubbing
pad or brush, clean also surfaces of each utensils with detergent. Give
particular attention to corners, flaps, edges, and cracks where dirt is likely to
accumulate. Rinse thoroughly with tap water. Sanitize by soaking processing
implements in 150-200 ppm chlorinated water or (refer to recommended
use/age for sanitizing solution. After 2 minutes rinse with 5 ppm chlorinated
water or tap water.
• Fresh Fish
For Smoking
• Fresh Fish
• Salt
• Fuels for smoking-smoke producing materials preferably saw dust or wood
shavings from hard wood or sugar cane bagasse. Avoid using soft wood
because it contains high quality of soot.
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Procedure in Preparing Supplies/Materials for Salting, Curing and
Smoking
Objectives:
2.1. Receive and handle raw materials and product according to standard
operating procedures
2.2. Conduct inspection and sorting according to required specifications,
OHS requirements and workplace procedures
2.3. Undertake grading undertaken, as necessary, according to raw material
or product requirements
2.4. Inspect raw materials and products for visible signs of defects according
to set processing and purchasing specifications
2.5. Sort raw materials and products in accordance with physical property
specifications
2.6. Weigh and keep inspected and sorted raw materials and products
In accordance with standard operating procedures
2.7. Report rejected/sub-standard raw materials and products are to
appropriate person and/or disposed according to organizational guidelines
1. Fish
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2. Meat
A. Beef
B. Pork
3. Poultry
Fresh eggs have rough, white shells and do not have any undesirable
Odor.
1. Wholesomeness
2. Cleanliness
3. Freedom from undesirable substance
4. Degree of perfection in shape
5. Uniformity of sizes
6. Freedom from blemishes
7. Desirable aroma, color, flavor and texture
8. Nutritive value
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1. Variety-different varieties oftentimes vary in nutritive value such as yellow colored
flesh vs. white flesh.
2. Kind-the food values contained in different fruits
3. Stage of Maturity- matured fruits contain more vitamin C.
4. Size- larger fruits contain more of its food value compared to inferior size
5. Season- abundance of fruits in season may supply you with more nutritive value.
Grading of Fish
Grade I. This consist of strictly fresh fish processing the following characteristics:
Grade II. This consists of chilled or frozen (quick or sharp)fish which failed to meet the
Requirements for grade I.
Off-Grade. This consist of fish which failed to meet the requirements of grade III and
Therefore must be rejected.
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VI. Practice Task # 1: Written Test
1.What important preventive maintenance did you conduct? Cite and explain briefly
each item.
2. What do you think it is important that you should subject the equipment to
Preventive maintenance?
3. Why is it important that a report concerning equipment/machines that
breakdown be prepared? Discuss briefly.
4. Why is it important that you should be knowledgeable and skillful in performing
Minor preventive maintenance and troubleshooting on equipment/machines in
The food processing plant?
Practice Task # 2:
Choose raw material then sort and grade them according to the prescribed
qualities.
Practice Task # 3:
Make 1 gallon proportion of sanitizing solution for hand dipping, equipment, floor
and vegetables/poultry products.
1. What is the purpose of sanitizing the tools/utensils before they are used?
a. to kill bacteria
b. to get rid of dirt
c. to improve the quality of the product
d. to avoid accident
2. Your teacher instructed you to make ready and sanitize kitchen utensils you will
use in processing, which of these will serve as your guide or basis in doing the
assigned task?
a. manufacturer’s specifications
b. product requirements
c. industry requirements
d. approved specifications by BFAR
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a. to make sure they are in good condition
b. to determine defective machine parts
c. to determine trouble shooting activities to perform
d. all of these
6. If you regularly inspect or check equipment/machines, which of these will you be able to
determine?
a. damaged or defective parts
b. equipment/machines that breakdown
c. both a and b
d. total number of equipment/machine in the company
7. In order to prevent electrocution or fire due to short circuits, which of these should you do
before using any equipment/machine?
a. check electrical outlet
b. check plugs and switch of electrical equipment/machines
c. check electrical cords
d. all of these
8. What classification of equipment/machines can be established regarding their condition
after inspection, checking and preventive maintenance?
a. repairable and serviceable
b. defective
c. both a and b
d. none of these
9. Your teacher assigned you to check machine parts which easily corrode or wear out due
To rubbing surfaces. Which of these will you do as a preventive maintenance?
a. wash and wipe dry
b. apply lubricant like oil or grease
c. remove the rusts with sandpaper
d. replace those parts
10. Which of these is a manufacturers specification concerning the use of a freezer in the food
processing plant?
a. Switch off before unplugging
b. Just unplug even if not switched off
c. Do not defrost regularly
d. None of these
1.a 1. a 6. c
2.c 2. a 7. d
3.b 3. a 8. c
4.a 4. c 9. b
5.a 5. d 10.a
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X. Reference:
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