CHAPTER 11 BRAKE SYSTEM

KOMATSU Forklift USA, Inc K-1

BRAKE SYSTEM Wheel Brake
Fig. No. K4110-01A0

K-2 KOMATSU Forklift USA, Inc.

BRAKE SYSTEM Wheel Brake
Fig. No. K4110-01A0

FD40Z, FG40Z

INDEX PART NO. DESCRIPTION QTY SERIAL NO.

3EC-30-33100 BRAKE ASSEMBLY, L.H. 1 100001-
3EC-30-33500 BRAKE ASSEMBLY, R.H. 1 100001-
1 3EC-30-11110 .PLATE ASSEMBLY, L.H. 1 100001-
3EC-30-11210 .PLATE ASSEMBLY, R.H. 1 100001-
2 3EC-30-33110 .CYLINDER ASSEMBLY, WHEEL 2 100001-
3 3EC-30-11810 .SHOE ASSEMBLY 1 100001-
4 3EC-30-11820 .SHOE ASSEMBLY, L.H. 1 100001-
3EC-30-11920 .SHOE ASSEMBLY, R.H. 1 100001-
5 3EC-30-11150 .ADJUSTER ASSEMBLY, L.H. 1 100001-
3EC-30-11230 .ADJUSTER ASSEMBLY, R.H. 1 100001-
6 3EC-30-11190 .LEVER, L.H. 1 100001-
3EC-30-11240 .LEVER, R.H. 1 100001-
7 3EC-30-11310 .SPRING, L.H. 1 100001-
3EC-30-11250 .SPRING, R.H. 1 100001-
8 3EC-30-11160 .CABLE ASSEMBLY 1 100001-
9 3EC-30-11450 .LEVER ASSEMBLY, L.H. 1 100001-
3EC-30-11270 .LEVER ASSEMBLY, R.H. 1 100001-
10 3EC-30-11320 .STRUT, L.H. 1 100001-
3EC-30-11260 .STRUT, R.H. 1 100001-
11 34B-30-14351 .SPRING 1 100001-
12 3EC-30-11340 .SPRING 1 100001-
13 3EC-30-31320 .SPRING 1 100001-
14 34B-30-14320 .SPRING 1 100001-
15 3EC-30-11180 .SHEAVE 1 100001-
16 3EC-30-11480 .PIN 1 100001-
17 3EC-30-11490 .NUT, LOCK 1 100001-
18 3EC-30-11510 .WASHER 1 100001-
19 3EC-30-11380 .PIN 2 100001-
20 3EC-30-11370 .SEAL 4 100001-
21 3EC-30-11390 .SPRING 2 100001-
22 3EC-30-11170 .PLATE 1 100001-
23 34B-30-14450 .RING, RETAINER 1 100001-
24 34B-30-14440 .WASHER, WAVE 1 100001-
25 34B-30-14480 .COVER 1 100001-
26 3EC-30-11430 .BOLT 2 100001-
27 34B-30-14570 .ROD 2 100001-
28 3EC-30-14540 .BOOT 2 100001-
29 3EC-30-33160 .PISTON ASSEMBLY 2 100001-
30 3EC-30-11710 .BLEEDER 1 100001-
31 34B-30-14560 .CAP 1 100001-
32 34B-30-14470 .RING, SNAP 1 100001-
33 3EC-30-11470 .CABLE ASSEMBLY, L.H. 1 100001-
3EC-30-33520 .CABLE ASSEMBLY, R.H. 1 100001-
34 34B-30-14110 BOLT 4 100001-
35 01010-81440 BOLT 12 100001-
36 3EA-71-12780 WASHER 16 100001-

KOMATSU Forklift USA, Inc. K-3

BRAKE SYSTEM Wheel Brake
Fig. No. K4110-01A1

K-4 KOMATSU Forklift USA, Inc.

BRAKE SYSTEM Wheel Brake
Fig. No. K4110-01A1

FD40/45, FG40/45

INDEX PART NO. DESCRIPTION QTY SERIAL NO.

3EC-30-31100 BRAKE ASSEMBLY, L.H. 1 100001-
3EC-30-31500 BRAKE ASSEMBLY, R.H. 1 100001-
1 3EC-30-21110 .PLATE ASSEMBLY, L.H. 1 100001-
3EC-30-21510 .PLATE ASSEMBLY, R.H. 1 100001-
2 3EC-30-31110 .CYLINDER ASSEMBLY, WHEEL 1 100001-
3 3EC-30-31120 .SHOE ASSEMBLY, L.H. 1 100001-
3EC-30-31510 .SHOE ASSEMBLY, R.H. 1 100001-
4 3EC-30-31130 .SHOE ASSEMBLY, L.H. 1 100001-
3EC-30-31520 .SHOE ASSEMBLY, R.H. 1 100001-
5 3EC-30-21150 .ADJUSTER ASSEMBLY, L.H. 1 100001-
3EC-30-21550 .ADJUSTER ASSEMBLY, R.H. 1 100001-
6 3EC-30-21160 .LEVER, L.H. 1 100001-
3EC-30-21560 .LEVER, R.H. 1 100001-
7 3EC-30-21170 .SPRING, L.H. 1 100001-
3EC-30-21570 .SPRING, R.H. 1 100001-
8 3EC-30-21180 .LINK, L.H. 1 100001-
3EC-30-21580 .LINK, R.H. 1 100001-
9 3EC-30-21191 .LINK ASSEMBLY 1 100001-
10 3EC-30-31150 .LEVER ASSEMBLY, L.H. 1 100001-
3EC-30-31530 .LEVER ASSEMBLY, R.H. 1 100001-
11 3EC-30-21220 .STRUT, L.H. 1 100001-
3EC-30-21620 .STRUT, R.H. 1 100001-
12 3EC-30-21230 .SPRING 2 100001-
13 3EC-30-21240 .SPRING 1 100001-
14 3EC-30-11380 .PIN 2 100001-
15 3EC-30-21260 .CUP 4 100001-
16 3EC-30-31160 .SPRING 2 100001-
17 3EC-30-21280 .LEVER 1 100001-
18 3EC-30-21290 .WASHER 1 100001-
19 3EC-30-21310 .PIN, COTTER 1 100001-
20 3EC-30-21320 .SHIELD 1 100001-
21 3EC-30-21330 .COVER 1 100001-
22 3EC-30-21340 .BOLT 4 100001-
23 3EC-30-21350 .BOLT 2 100001-
24 34B-30-14450 .RING, RETAINER 2 100001-
25 34B-30-14440 .WASHER 2 100001-
26 34B-30-14550 .BREATHER 1 100001-
27 34B-30-14560 .CAP 1 100001-
28 3EC-30-21360 .WASHER, SPRING 1 100001-
29 3EC-30-21370 .CABLE ASSEMBLY, L.H. 1 100001-
3EC-30-31540 .CABLE ASSEMBLY, R.H. 1 100001-
30 3EC-30-21911 BOLT 4 100001-
31 07372-21650 BOLT 12 100001-
32 01643-51645 WASHER 16 100001-

KOMATSU Forklift USA, Inc. K-5

BRAKE SYSTEM Wheel Brake
Fig. No. K4110-01A2

K-6 KOMATSU Forklift USA, Inc.

BRAKE SYSTEM Wheel Brake
Fig. No. K4110-01A2

FG35S/45S, FG35BCS/45BCS

INDEX PART NO. DESCRIPTION QTY SERIAL NO.

0 3EC-30-39100 BRAKE ASSEMBLY, L.H. 1 100001-
3EC-30-39500 BRAKE ASSEMBLY, R.H. 1 100001-
1 3EC-30-12110 .BACKING PLATE ASSEMBLY, L.H. 1 100001-
3EC-30-12210 .BACKING PLATE ASSEMBLY, R.H. 1 100001-
2 3EC-30-39110 .WHEEL CYLINDER ASSEMBLY 2 100001-
3 3EC-30-11810 .SHOE WITH LINING, COMMON 2 100001-
4 3EC-30-11820 .SHOE WITH LINING, L.H. 1 100001-
3EC-30-11920 .SHOE WITH LINING, R.H. 1 100001-
5 3EC-30-11150 .ADJUSTER, L.H. 1 100001-
3EC-30-11230 .ADJUSTER, R.H. 1 100001-
6 3EC-30-11190 .LEVER, L.H. 1 100001-
3EC-30-11240 .LEVER, R.H. 1 100001-
7 3EC-30-11310 .SPRING, L.H. 1 100001-
3EC-30-11250 .SPRING, R.H. 1 100001-
8 3EC-30-11160 .SPRING WITH CABLE 1 100001-
9 3EC-30-11450 .LEVER ASSEMBLY, L.H. 1 100001-
3EC-30-11270 .LEVER ASSEMBLY, R.H. 1 100001-
10 3EC-30-11320 .STRUT, L.H. 1 100001-
3EC-30-11260 .STRUT, R.H. 1 100001-
11 34B-30-14351 .SPRING 2 100001-
12 3EC-30-11340 .SPRING 2 100001-
13 3EB-30-31320 .SPRING 2 100001-
14 34B-30-14320 .SPRING 2 100001-
15 3EC-30-11180 .SHEAVE 2 100001-
16 3EC-30-11480 .PIN 4 100001-
17 3EC-30-11490 .LOCK NUT 2 100001-
18 3EC-30-11510 .WASHER 2 100001-
20 3EC-30-11370 .CUP HOLDER 4 100001-
21 3EC-30-11390 .SPRING 2 100001-
22 3EC-30-11170 .PLATE 2 100001-
23 34B-30-14450 .RETAINER 2 100001-
24 34B-30-14440 .WAVE WASHER 2 100001-
25 34B-30-14480 .COVER PLUG 2 100001-
26 3EC-30-11430 .BOLT 4 100001-
27 34B-30-14570 .LINK 4 100001-
28 34B-30-14540 .BOOT 4 100001-
29 34B-30-14470 .CLIP 2 100001-
30 3EC-30-11710 .BLEEDER 2 100001-
31 34B-30-14560 .CAP 2 100001-
32 34B-30-14470 .RING SNAP 2 100001-
33 3EC-30-11470 .CABLE, L.H. 1 100001-
3EC-30-33520 .CABLE, R.H. 1 100001-
34 34B-30-14110 BOLT 4 100001-
35 01010-81440 BOLT 16 100001-
36 3EA-71-12780 WASHER 16 100001-

KOMATSU Forklift USA, Inc. K-7

BRAKE SYSTEM Parking Brake Lever
Fig. No. K4120-01A0

K-8 KOMATSU Forklift USA, Inc.

BRAKE SYSTEM Parking Brake Lever
Fig. No. K4120-01A0

INDEX PART NO. DESCRIPTION QTY SERIAL NO.

3EC-38-31310 LEVER ASSEMBLY, PARKING BRAKE 1 100001-

1 OC31310-11100 .BRACKET ASSEMBLY 1 100001-
2 OC31310-12100 .LEVER ASSEMBLY 1 100001-
3 OC31310-12400 .LINK ASSEMBLY 1 100001-
4 OC50101-13100 .SHAFT ASSEMBLY 2 100001-
5 3EB-38-25530 .BRACKET 1 100001-
6 3EB-38-41540 .PIN 1 100001-
7 OC89-15440-2A .WASHER 4 100001-
8 OC9-2118-2A .PIN, SPLIT 2 100001-
9 3BA-39-31170 .PIN 1 100001-
10 OC91251-13600 .SPACER 1 100001-
11 OC81-14045-2A .BOLT 1 100001-
12 OC1281-04500 .WASHER 2 100001-
13 OC50101-14010 .NUT 1 100001-
14 OC31310-12300 .ROD ASSEMBLY 1 100001-
15 OC50101-13010 .SPACER 2 100001-
16 3EB-38-31220 .BUSHING 2 100001-
17 OC222A5-52111 .CUSHION, RUBBER 1 100001-
18 3BA-39-31190 .BOLT 1 100001-
19 OC89-11108-2A .NUT 1 100001-
20 OC89-15138-2A .WASHER, SPRING 1 100001-
21 OC31310-11010 .SPACER 1 100001-
22 OC89-15438-2A .WASHER 1 100001-
23 01435-01020 BOLT 2 100001-

KOMATSU Forklift USA, Inc. K-9

BRAKE SYSTEM Brake Piping
Fig. No. K4130-01A0

K-10 KOMATSU Forklift USA, Inc.

BRAKE SYSTEM Brake Piping
Fig. No. K4130-01A0

ALL MODELS

INDEX PART NO DESCRIPTION QTY SERIAL NO

1 3EC-38-39230 PIPE (ALL MODELS) 1 100001-
2 3EC-38-39320 PIPE (LONG WHEELBASE) 1 100001-
3EC-38-39120 PIPE (CUSHION, BCS) 1 100001-
3EC-38-39220 PIPE (COMPACT) 1 100001-
3 3EC-38-39310 PIPE (LONG WHEELBASE) 1 100001-
3EC-38-39110 PIPE (CUSHION, BCS) 1 100001-
3EC-38-39210 PIPE (COMPACT) 1 100001-
4 3EB-38-31140 TEE (ALL MODELS) 1 100001-
5 F1210-40830 BOLT (ALL MODELS) 1 100001-
6 04434-50508 CLIP (ALL MODELS) 1 100001-
7 F1210-40816 BOLT (ALL MODELS) 1 100001-

KOMATSU Forklift USA, Inc. K-11

BRAKE SYSTEM

Notes:

K-12 KOMATSU Forklift USA, Inc.