LUBRICATION AND ADJUSTMENT

Monthly or every 100 service hours

No. Item Action

Check acid density, if necessary replenish with destilled

1 Battery water. Check voltage of all cells, if necessary compensate;
clean and grease battery terminals.

2 Contactors Clean; check, replace if necessary

3 Lift limit switch Check operation

Check wires, switches and connections are secure, check

4 Electrical system
insulation for damage

5 Impulse control Check operation

6 Brake Blast off corrosion; check air gap

7 Lift cylinder Ensure seal is tight

8 Hydraulic oil tank Check oil level, replenish if necessary

9 Load wheels and castor bearings Check for play, replace bearings if necessary

10 Drive wheel Ensure wheel nuts are correctly torqued.

11 Drive unit guide Check for play, replace rails if necessary. Lubricate.

L03-S-GB

MS-1.2-1723 MS-WP2300S-GB 05/03 • Printed in Germany

24M-1.0-0000-00024
 LUBRICATION AND ADJUSTMENT

6 5

7
3
11

MS1723-200

10

MS1723-013
9
9

MS1723-011

MS-WP2300S-GB 05/03 • Printed in Germany MS-1.2-1723

M-1.0-0000-00025
25
LUBRICATION AND ADJUSTMENT

Every 3 months or 250 service hours

No. Item Action

Truck, battery and charger

1 Clean contacts and check contact springs
connectors/plugs

Carbon brushes
2 Check for wear, ease of motion and contamination
Pump and drive motor

Check for wear, ensure attachment is secure, tighten if

3 Connecting rods
necessary or replace connecting rods.

4 Forks Check height setting, adjust if necessary

Initial change of gear oil after 250 hours of operation,

5 Gear unit
thereafter every 2000 hours.

L04-gb

Every six months or 500 service hours

No. Item Action

Check operation and grease flat coil springs for return

6 Tiller
function

Check brake lining and contact surfaces for wear,

7 Brake
replace par ts if necessary.

Clean attachments of cylinder (bottom) and piston rods (top),

8 Lift cylinder
check for wear, replace if necessary, grease

Clean bushings and striking surfaces

9 Lift mechanism
check for wear, replace if necessary, grease

10 Load wheel and castor axles Clean, check for wear, replace if necessary, grease

Change suction and return filters initially after 500 service

11 Hydraulic system
hours, thereafter every 2000 service hours.

L05-gb

MS-1.2-1723 MS-WP2300S-GB 05/03 • Printed in Germany

26M-1.0-0000-00026
 LUBRICATION AND ADJUSTMENT

1
7

11

9
10 9 3
4

MS1723-011

MS1723-011

MS-WP2300S-GB 05/03 • Printed in Germany MS-1.2-1723

M-1.0-0000-00027
27
LUBRICATION AND ADJUSTMENT

Annually or every 1000 service hours

No Item Action

1 Pump and drive motor Check commutator for damage and wear; blast dust with air

2 Gear unit Check gear oil level, replenish if necessary

Check brake lining and contact surfaces for wear, replace

3 Brake
par ts if necessary

4 Carry out UVV test

L06-gb

Every 2 years or 2000 service hours

No. Item Action

Change hydraulic oil; replace filter

(initial replacement after 500 hours);
5 Hydraulic system
Clean lines and connections,
check tightness and sealing, tighten if necessary

6 Gear unit Change gear oil

L07-gb

MS-1.2-1723 MS-WP2300S-GB 05/03 • Printed in Germany

28M-1.0-0000-00028
 LUBRICATION AND ADJUSTMENT

MS1723-200

MS-WP2300S-GB 05/03 • Printed in Germany MS-1.2-1723

M-1.0-0000-00029
29
LUBRICATION AND ADJUSTMENT
Grease items and grease intervals

Grease Items / Grease Intervals

100 250 500 1000 2000

Item Component Type Total
hours hours hours hours hours

Check hydraulic reservoir,

1 D A/R X
replenish if necessary

2 Change hydraulic oil D A/R X

3 Battery comp. lid hinges B A/R X

4 Battery comp. lid latch B A/R X

Tiller: flat coil springs

5 B A/R X
for return function

Connecting rod pins and

6 B A/R X
all lifting mechanism joints

7 Lift cylinder attachment B A/R X

8 Piston rod attachment B A/R X

9 Change gearbox oil A A/R Initial change after 250 hoursof operation X

L08-S-gb
A/R = As required

MS-1.2-1723 MS-WP2300S-GB 05/03 • Printed in Germany

30M-1.0-0000-00030
 LUBRICATION AND ADJUSTMENT

4
3

1,2

MS1723-011

MS-WP2300S-GB 05/03 • Printed in Germany MS-1.2-1723

M-1.0-0000-00031
31