PSCS

UNIT ENGINE
PERIODICAL SERVICE CHECK SHEET
Model Serial No. Code no. Model Serial no.

PERIODICAL SERVICE TYPE

HOUR METER READING
250 500 1000 2000 CATERPILLAR
MACHINE LOCATION
DATE
START ACTION CAT - D6R
STOP ACTION

BERI TANDA " v " JIKA KONDISI BAIK DAN " X " JIKA KONDISI TIDAK BAIK
SERVICE TYPE
NO DESCRIPTION 250 500 1000 2000
Pic Act Pic Act Pic Act Pic
1 Replace Fuel Filter
2 Replace Water Sparator
3 Change Oil Engine
4 Replace Engine Oil Filter
5 Replace Filter Transmisi
6 Replace Hydraulik Oil filter
8 Replace Air Cleaner Outer
7 Change Oil Final drive
8 Replace Air Cleaner Inner and Outer
9 Replace AC Filter
10 Change Oil Transmision
11 Change Oil Final drive
12 Change Oil Damper
13 Change Oil Hydraulik
14 Check Oil Level in Final Drive Case
15 Check Oil Level in Hydraulik Tank
16 Check Fan Belt Tension
17 Drain Water and Sedimen from Fuel Tank
18 Check and Added of battery Elektrolyte
19 Lubricating All Point of Nipple grease
20 Check and Adjust Track Tension
21 Clean & Inspect Radiator Fins, Oil Cooler Fins
22 Check Brake Performance
23 Check and Added Water coolant at Radiator
24 Check Level Fuel
25 Check All Wiring Elektrik Sistem
26 Check AC ( Compressor, Evap, Dryer, Condensor )
27 Check Working lamp
28 Check Horn
29 Check All Tightening Point of Engine Exhaust Pipe
30 Grease Brake Pedal
31 Greae Equalizer Bar 1 place
32 Clean Transmisi Case Breather
33 Greasing Universal Joint ( 2 Places )
34 Clean and Check Turbocharger
35 Clean Engine Breather
36 Check Alternator and Starting Motor
37 Check Vibration Damper
38 Check Water Pump
Note :

CHECKED BY / SERVICE
250 500 1000 2000
 INSPECTION REPORT D8R / D6R
Machine Inspected by Hm (when
Location Model C/N Mechanic name inspect)
Condition BULLDOZER
MBB SITE D8R
OK BAD Remarks
Comp No ITEM TO BE CHECK CHECK POINT
1 Radiator core & pin and grill Dirty,Leak,damage
Radiator and sub tank

2 Radiator mounting bolts Damage,loosen

3 Fan (blade, and tension pully) Loose,worn,usual noise
4 Water Pump,Corrossion filter and valve drain Leak,deformasion,jammed
5 Oil cooler,piping and hose Leak,damage
6 Water level sensor Disconnection,mulfunction
7 Cap,pressure valve Dirty,Leak,damage
8 Sub tank,water gauge and drain valve Connection and mounting
1 Lubrication oil and plug Level,deterioration and loosen
2 Lub.oil piping and hoses Leak,loose,crack,deformation
3 Air cleaner,rubber and connection Clogged,crack,cap lost,deformation
4 Exh.manifold,mufler,and temp.sensor Leak,loose,crack,deformation
5 Turbocharger,clamp and mounting bolt Leak,loose,crack,unusual noise
Engine

6 Cyl.head,return fuel line,rocker arm cover Leak,loose,unusual noise

7 Cyl.Block,Oil cooler,front seal,oil pres. sensor Leak,crack
8 Oil filter,bracket,piping and hoses Leak,loost,damage,deformasion
9 Fuel filter,fuel tank,water sparator & breather Leak,loost,damage,deformasion
10 Fuel Pump,coupling and mounting bolt Leak,crack,loose,lost,
11 Performance test Unusual noise,knocking,Low power
12 Exhaust smoke Excess color (black,blue,white)
1 Lubrication oil Level,deterioration
2 Lubricating oil piping and hose Leak,loose,crack,deformation
TRANSMISSION MODULE

3 Trans.T/C pump and mounting bolt Leak,loose,crack,mulfunction

4 Trans.solenoid valve,cover and mounting bolt Leak.loose
5 T/C control valve and mounting bolt Leak,loose,crack,deformation
6 Oil cooler,piping and hose Leak,loose,crack,deformation
7 Seal input and out put shaft Leak,loose
8 Universal joint and mounting bolt Loose,no lub,unusual noise
9 Test run * Check data and actual machine condition
10 Steering brake valve,hose and mounting bolt Oil leak,loose,crack,mulfunction
11 Pump and connection hose Oil leak,loose,crack,mulfunction
1 Lubrication oil Level,Deterioration
2 hydraulic tank and mounting bolt Leak,loose,crack
Hydraulic

3 Hydraulic control valve Leak,loose,crack,mulfunction

4 Hoist cyl.piping and hose Leak,loose,crack,mulfunction
5 Pump,piping hose and mounting bolt Leak,loose,crack
6 Tilt cylinder and hoses Leak,loose,crack
7 Cylinder ripper Leak,loose,crack
1 Battery electrolit Level and low Ph (basa)
Electricel system

2 Battery,clamp and cable Low current,loose,crack,dirty

3 Battery relay,St.motor,Alternator,St.Switch Damage,mulfunction
4 Gauge,pannel lamp,fuse,relay and wiring Damage,loose,mulfunction
5 Service meter,buzzer,wipper,horn,switch Damage,mulfunction
6 Warning lamp & working lamp Damage,mulfunction
7 Air condition system Damage,mulfunction
Autolube & Fire Supression

1 Grease lubricating Level and contaminition

2 Botle,Pump and mounting bolt
3 Piping,hoses,distributor and mounting bolt
4 Seting timer
5 Botle extinguisher and mounting bolt
6 Fire supression pressure
7 Hoses,Clamp,Nozzle and mounting bolt
8 Nitrogen cylinder,mecahnical actuator
9 Automatic sensor
Clogged,brocken and loosen of bolt
Leak,clogged and loosen of bolt
Over,low,mulfunction
Clogged,brocken and loosen of bolt
Mulfunction of nozzle spray
Leak,clogged and loosen of bolt
Damage,mulfunction
Electrition connection
 1 Lubrication oil level
2 Idler mounting
3 Carrier roller mounting
4 Track roller mounting
5 Track guard mounting
6 Teeth Sprocet
7 Diagonal brace cap (D8R)
FINAL DRIVE
Level,deterioration and loosen of Plugs
Abnormal wear of idler
Abnormal wear of carrier roller and oil Leak
Abnormal wear of rollers and oil Leak
Damage,loosen and mounting bolt
Abnormal wear of teeths,loosen of bolts
Abnormal wear and mounting bolt

8 Nut for adjustment hub sprocket (D8R) Oil Leak and loosen of Nut
9 Main Cap and cover shaft Abnormal wear of cap
10 F/D housing,Cover Mounting bolt and torque
11 Track adjuster tension and cover Track tension
12 Main Frame condition Crack,deformation
13 Frame posisition (D8R) Check TO IN or TO OUT of Frame
14 Pivot Shaft oil level Oil level check
15 Equalizer Bar Abnormal wear of the bushing
16 Bogie ass'y Abnormal wear and Leak
17 Running condition unusual noise
1 Blade Crack, wear
2
Attachment

Ripper Abnormal wear and Leak

3 Sank ripper Abnormal wear
4 Cutting Edge Abnormal wear
5 Cycle gear Crack, wear
6 Main Frame Crack,dirty
1 Cabin,Front glass,right glass,Left glass Broken,dent,crack
Others

2 Hand rill,miror Broken,dent,crack

3 Chasis and frame Worm,loose,crack
Mechanic comment :PART RECOMMENDED
TGL NO PART NUMBER PART NAME COMPONEN QUANTITY CAUSE TGL INSTAL REMAKS

Notes :
V : Good Condition Approved by Inspected by
X : Bad Condition
X Good after Rep. ( ) ( )
SPV / Foreman Mechanic
REVISI : 0
 PT. MANDIANGIN BATU BARA
TEMPIRAIPROJECT D8R/D6R
PSCS
Segment :
Carrier roller :
Track Roller :
Front Idler :
Rear Idler :
Track Link :
Track Shoe :
Frame :

Tilt Cylinder :
Arm Brace :
Staright Frame :
Trunion :
Pin Pin Blade :
Blade :

Blade :
Cutting Edge :
End Bit RH :
End Bit LH :
Lift Cylinder :
Hose Cylinder :
Cabin :

NOTE :
 CHECK LIST INSPECTION COMPONENT AIR CONDITIONER

DATE : ______________________ CODE UNIT : ______________________ HM / KM

LOCATION : ______________________ TYPE UNIT : ______________________ BRAND UNIT

SERVICE PS I PS II PS III PS IV
NO COMPONENT NAME REMARK
CONDITION GOOD BAD GOOD BAD GOOD BAD GOOD BAD

1 COMPRESSOR
2 RECIVER DRIYER
3 CONDENSOR
4 EVAPURATOR
5 EXSPANTION VALVE
6 AC PIPING
7 AC HOSE
8 ELECTRIC WIRRING
9 THERMOSTAT
10 SWITCH
11 MAGNET CLUTCH
12 AIR FILTER
13 V-BELT
14 MOTOR BLOWER
15 LAIN -LAIN

CORRECTION ACTION :

CHECK BY APPROVED APPROVED

NAMA & TANDA TANGAN NAMA & TANDA TANGAN NAMA & TANDA TANGAN
MECHANIC SUPERVISOR DEPT.HEAD PLANT

NOTES : BERI TANDA ( √ = OK ), ( = TDK DILAKUKAN ), ( XX = TDK OK/BACKLOG ), ( X = REPAIR )

 FORM CHECK BATTERY
CODE UNIT BRAND

TYPE UNIT LOCATION

DATE HM / KM

MANUFACTURER PART NO / CODE AMPERE

TYPE BATTERY QTY BATTERY VOLTAGE

TERMINAL BATTERY 1 2 CONDITION ELECTROLYTE

+ - + -
GOOD / BAD
LOW LEVEL

CABLE BATTERY 1 2 OVER LITTER

ADD
+ - + -
GOOD / BAD
COVER BATTERY

CORRECTION ACTION :

DATE :
CHECK BY APPROVED BY APPROVED BY

( ___________________ ) ( ___________________ ) ( ___________________ )

MECHANIC / FOREMAN SUPERVISOR PLANT DEPT.HEAD PLANT

FM/BPP/PLANT/004 REV.00
 BATTERY INSPECTION FORM
Job Site / Location :
Battery Details Machine Details
Model : Unit No. :
Voltage : Model :
Battery Rate CCA/AH : Unit HM :
Last fitted :

Visual Inspection OK Not OK N/A Remarks (If Not OK)

1 Battery Brakcet and Mounting bolt
2 Battery Case/body
3 Battery Guard/Cover
4 Battery Poles
5 Battery Vent Caps and Vent Holes
Battery Electrolyte Levels
6
(if not Free Maintenance Type)
7 Battery Cells and Partitions
8 Battery Terminals and Connector
9 Battery Cables - & + (clamps and route)
Technical Inspection Specifications

Electrolyte Specific Gravity Average

10
(Hydrometer)
...……………………s AVERAGE : 1.220 - 1.270s

Alternator Output Voltages When Engine

11
Running
………………....vdc 25.5 - 28.5 vdc

Battery Voltages When Engine Running

12
(UnLoaded )
………………....vdc 25.5 - 28.5 vdc

Battery Voltages When Engine Running (Full

13
Loaded)
………………....vdc 27 - 25 vdc

Battery Voltages When Engine Off

14 ………………....vdc 25.2 vdc, Total Battery

Any Discurrent / Case Drain (Kebocoran Arus)

15 ? …………...……..mA < 20mA
Multimeter set on 35mA
Battery Load Testing (Must be Carried out ) > 9,6 vdc, Per Battery
Loaded with 200Afor 10-15sec)
16 (AVERAGE)_Rheostat Load tester type ………..………..vdc

Battery Analyser reading status

Inspected by : Position 1 2 3 4
Measured CCA/AH
Electrician : Read result
Name and signature Position 5 6 7 8
Measured CCA/AH
Electrician : Read result
Name and signature Note :
Battery need to be Replaced if

Recommendation Action by Electric Supervisor/Leading Hand ~ Point 2,4 & 7 : Badly damage
~ Point 16 : < 6,5 vdc or < 300A
Replace the Battery ? Yes No ~ Batt. analyser result : BAD

Battery need to be Recharged if

~ All Visual Inspection OK
~ Point 16 in Range : 6,5vdc - 9,6 vdc
~ Batt. Analyser read : Good need to Recharge
or Charge and test

Name and Signature

 SCHEDULED BREAKDOWN UNITS

JOB DONE DESCRIBTION

BACK LOG AND PENDING JOB DESCRIBTION

REQUIRED PARTS

NO PART NUMBER DESCRIPTION QTY REMARKS

Service. Name/Signature Service. Sup'v

Mech. Name/Signature Mech. Sup'v

Elect. Name/Signature Elect. Sup'v

Tyre. Sup'v
KWB : Known Work Book
PRF : Part Recommended Form
Note: N/A : Not Available Date :