EXCAVATOR

VOLVO

Machine Hm
Location Model C/N WO NO. (when inspect)
Condition EXCAVATOR
MBB SITE
GOOD BAD Remarks
Comp No ITEM TO BE CHECK CHECK POINT
1 Radiator core & pin, Connection and Clean
2 Radiator grill and bolt Damage,loosen
Radiator and sub tank

3 Water level ,sensor level and connection Low level,mulfunction

4 Coolent water Dirty,leakage
5 Cap,pressure valve Dirty,leakage,damage
6 Sub tank,water gauge and drain valve Connection and mounting
7 Water Pump,Corrossion filter and valve Connection and mounting
8 Oil Cooler and hoses Leak,damage
9 Hose and pipe Connection and Leakage
10 Fan (blade, and tension pully) Mounting and tension
1 Lubrication oil and plug Level,deterioration and loosen
2 Lub.oil piping and hoses Leak,loose,crack,deformation
3 Air cleaner,rubber and connection Clogged,crack,cap lost,deformation
Exh.manifold,mufl
4 er,mounting bolt Leak,loose,crack,deformation
and temp.sensor
5 Turbocharger,clamp and mounting bolt Leak,loose,crack,unusual noise
6 Cyl.head,return fuel line,rocker arm cover
Cyl.Block,Oil Leak,loose,unusual noise
cooler,front
Engine

7 Leak,crack
seal,oil pressure
8 sensor
Fuel filter,fuel
Oil filter,bracket,piping and hoses Leak,loost,damage,deformasion
line,fuel
9 tank,water Leak,loost,damage,deformasion
sparator &
10 breather
Fuel Pump,coupling and mounting bolt Leak,crack,loose,lost,
11 Performance test Unusual noise,knocking,Low power
12 Water temperature Over heat,over cool
13 Exhaust smoke Excess color (black,blue,white)

1 PTO assembly (Pump Transmission) Leak,crack and unusual noise

2 Pumps and hoses connection Leak,loose,crack,deformation
PTO and Hydraulic system

3 Control valve and pipe connection Leak,loose,crack,mulfunction

Swing Machinary,Motors and swivel joint
4 Leak,loose,crack,mulfunction
(Swg.Trans)
5 All hyd.cylinders and hose or pipe connection Leak,loose,crack,damage
6 Travel Motors and hoses connection Leak,loose,crack,damage
7 Swing cyrcle seal Leak and unusual noise
8 Hydraulic tank and Filter Leak,deformation
9 Test run Leak,unusual noise,Low Power
10 Hydraulic temperature Too hot,mulfunction
11 Accumulator Leak,damage,mulfunction
1 Battery electrolit Level and low Ph (basa)
2 Battery,clamp and cable Low current,loose,crack,dirty
Electricel system

3 Battery relay,St.motor,Alternator,St.Switch Damage,mulfunction

4 Gauge,pannel lamp,fuse,relay and wiring Damage,loose,mulfunction
5 Service meter,buzzer,wipper,horn,switch Damage,mulfunction
6 Warning lamp & working lamp Damage,mulfunction
7 Air condition system Damage,mulfunction
8 Water level sensor Hot,cool,leak,mulfunction
1 Grease lubricating Level and contaminition
Autolube & Fire Supression

2 Botle,Pump and mounting bolt Clogged,brocken and loosen of bolt

3 Piping,hoses,distributor and mounting bolt Leakage,clogged and loosen of bolt
4 Seting timer Over,low,mulfunction
5 Botle extinguisher and mounting bolt Clogged,brocken and loosen of bolt
6 Fire supression pressure Mulfunction of nozzle spray
7 Hoses,Clamp,Nozzle and mounting bolt Leakage,clogged and loosen of bolt
8 Nitrogen cylinder,mecahnical actuator Damage,mulfunction
9 Automatic sensor Electrition connection
 EXCAVATOR
VOLVO

Machine Hm
Location Model C/N WO NO. (when inspect)
Condition EXCAVATOR
MBB SITE
GOOD BAD Remarks
Comp No ITEM TO BE CHECK CHECK POINT
1 Lubrication oil level Level,deterioration and loosen of Plugs
2 Idler mounting Abnormal wear of idler
3 Carrier roller mounting Abnormal wear of carrier roller and oil leakage
4 Track roller mounting Abnormal wear of rollers and oil leakage
5 Track guard mounting Damage,loosen and mounting bolt
X
FINAL DRIVE

6 Teeth Sprocet Abnormal wear of teeths,loosen of bolts

7 Nut for adjustment hub sprocket (D155) Oil leakage and loosen of Nut
8 Guard and cover Damage,worn
9 F/D housing Dirty,crack,leak
10 Track adjuster tension and cover Track tension
11 Main Frame condition Crack,deformation
12 Frame posisition Check TO IN or TO OUT of Frame
13 Running condition unusual noise

1 Bucket,link and Pins Worn,damage,crack

2 Tooth bucket Worn,damage,crack
Attachment

3 Arm ass'y Worn,crack,dirty

4 Boom ass'y Worn,crack,dirty
5 All Fitting grease Damage,lost, clogged and mulfunction
6 All cover (Engine hood,side body) Damage,loose

1 Cabin,Front glass,right glass,Left glass Broken,dent,crack

Others

2 Hand rill,miror Broken,dent,crack

3 Chasis and frame Worm,loose,crack

Mechanic comment :PART RECOMMENDED

TGL NO PART NUMBER PART NAME COMPONEN QUANTITY CAUSE TGL INSTAL REMAKS

Notes :
V : Good Condition Appeoved by Inspected by
X : Bad Condition
Good after Rep.
( ) ( )
FOREMAN/SPV Mechanic
REVISI : 0
 PT. MANDIANGIN BATU BARA
TEMPIRAI PROJECT PSCS
UNIT ENGINE
PERIODICAL SERVICE CHECK SHEET
Model Serial No. Code no. Model Serial no.

PERIODICAL SERVICE TYPE

HOUR METER READING
250 500 1000 2000
EXCAVATOR
MACHINE LOCATION
DATE
START ACTION EC480
STOP ACTION
BERI TANDA " v " JIKA KONDISI BAIK DAN " X " JIKA KONDISI TIDAK BAIK
SERVICE TYPE
NO DESCRIPTION 250 500 1000 2000
Act Pic Act Pic Act Pic Act Pic
1 Change Oil Engine
2 Replace Engine Oil Filter
3 Replace By Pass Engine Oil Filter
4 Replace Water Sparator
5 Replace Fuel Filter
6 Replace Air Cleaner
7 Change Oil Final drive
8 Change Oil Swing
9 Replace Hydraulik oil filter
10 Replace Hydraulik Tank Breather
11 Replace Element Air Conditioner
12 Change Oil Damper
13 Change Oil Hydraulik
14 Check Oil Level Swing Machynery
15 Check Level Oil Final Drive
16 Check Level Batery Elektrolite
17 Lubricating Swing Circle and All Point of Nipple grease
18 Check Swing Pinion Grease Level
19 Clean & Inspect Radiator Fins, Oil And After Cooler Fins
20 Clean and Inspect Fuel Cooler Fins , Condensor Fins
21 Check All Tightening Point of Engine Exhaust Pipe
22 Check Horn
23 Check and Adjust Track Tension
24 Check and Adjust V Belt air Conditioning
25 Check and Added Water coolant at Radiator
26 Check Fuel Level
27 Check All Wiring Elektrik Sistem
33 Check Vibration Damper
34 Check Engine Valve Clearance
Note :

CHECKED BY / SERVICE
250 500 1000 2000
 BUCKET INSPECTION SHEET
EXCAVATOR

PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG'

INSTALL OUT OF SERVICE TAG , DANGER TAG
Condition Remarks
Wor Job Description
Good Failure
Periksa keausan wear strip pada side bucket (Check wear strip on side
1
bucket from worn out)
Periksa keausan wear strip pada bucket kulit luar (Check wear strip on outer
2
bucket skin from worn out)
Periksa keretakan lasan bucket link bracket (Check welding on bucket link
3
bracket for cracks )
Periksa keausan tooth bucket dan pinnya (Check worn out of tooth bucket
4
and pins)
Periksa keausan bucket brace dan pinnya (Check worn out on bucket brace
5
and pins)
Periksa keausan bucket bushing dan pin (Check worn out on bucket bushing
6
and pins)
Periksa keausan wear strip pada inner bucket skin (Check wear strip on inner
7
bucket skin

8 Periksa keretakan lasan bucket adapter (Check welding on bucket adapter)

Periksa keausan bucket shield dan kuncinya (Check bucket shield and keys
9
from worn out)
Melakukan Ultrasonic Test Pada Bucket ( Do the Ultrasonic Test at the
10
Bucket )

INITIAL
 BACKHOE ATTACHMENT INSPECTION SHEET
EXCAVATOR

Catatan ( Note ) :
Periksa semua sambungan pengelasan untuk keretakan ( Tanda panah)
( Check all weld joint between casting & fabricated section for cracks - shown by arrow )
Secara seksama periksa seluruh bagian frame/pin/bushing
terhadap keretakan atau tanda2 perubahan bentuk.
Tandai pd gambar diatas.

FRAME ( Pict. 1 ~ 2 )

Item Condition Remarks

PINS & BUSHINGS (Pict. 3) - Periksa Jarak/Gerak bebas Pin & Bushing ( Check for Pin & Bushing clearance/Movements)

Item Condition Remarks Item Condition Remarks

A G

B H

C I

D J

E K

Initial
 CHECK LIST INSPECTION COMPONENT AIR CONDITIONER

DATE : ______________________ CODE UNIT : ______________________ HM / KM

LOCATION : ______________________ TYPE UNIT : ______________________ BRAND UNIT

SERVICE PS I PS II PS III PS IV
NO COMPONENT NAME REMARK
CONDITION GOOD BAD GOOD BAD GOOD BAD GOOD BAD

1 COMPRESSOR
2 RECIVER DRIYER
3 CONDENSOR
4 EVAPURATOR
5 EXSPANTION VALVE
6 AC PIPING
7 AC HOSE
8 ELECTRIC WIRRING
9 THERMOSTAT
10 SWITCH
11 MAGNET CLUTCH
12 AIR FILTER
13 V-BELT
14 MOTOR BLOWER
15 LAIN -LAIN

CORRECTION ACTION :

CHECK BY APPROVED APPROVED

( ) ( ) ( )
MECHANIC SUPERVISOR DEPT.HEAD PLANT

NOTES : BERI TANDA ( √ = OK ), ( = TDK DILAKUKAN ), ( XX = TDK OK/BACKLOG ), ( X = REPAIR )

 FORM CHECK BATTERY
CODE UNIT BRAND

TYPE UNIT LOCATION

DATE HM / KM

MANUFACTURER PART NO / CODE AMPERE

TYPE BATTERY QTY BATTERY VOLTAGE

TERMINAL BATTERY 1 2 CONDITION ELECTROLYTE

GOOD / BAD
+ - + -
LOW LEVEL

CABLE BATTERY 1 2 OVER ADD LITTER

GOOD / BAD
+ - + -
COVER BATTERY

CORRECTION ACTION :

DATE :
CHECK BY APPROVED BY APPROVED BY

( ___________________ ) ( ___________________ ) ( ___________________ )

MECHANIC / FOREMAN SUPERVISOR PLANT DEPT.HEAD PLANT
 SCHEDULED BREAKDOWN UNITS

JOB DONE DESCRIBTION

BACK LOG AND PENDING JOB DESCRIBTION

REQUIRED PARTS

NO PART NUMBER DESCRIPTION QTY REMARKS

Service. Name/Signature Service. Sup'v

Mech. Name/Signature Mech. Sup'v

Elect. Name/Signature Elect. Sup'v

Tyre. Name/Signature Tyre. Sup'v

Note:
KWB : Known Work Book Date :
PRF : Part Recommended Form
N/A : Not Available