These are the most prevalent types of shaper machines Following are the different types of shaper machines. used to hold the workpiece on the table. Based on the type of driving mechanism. While the work is Crank type shaper secured in place on Geared type shaper an adjustable table, Hydraulic type shaper the tool reciprocates Based on ram travel in length equal to the Horizontal shaper specified stroke Vertical shaper length. Based on the table design Standard shaper The crank shaper is Universal shaper built with a crank . Based on cutting stroke mechanism that changes the circular motion of a wheel. Push cut type Draw cut type A massive gear known as a "bull gear" is included into the machine to allow the ram to reciprocate.A massive STANDARD SHAPER MACHINE gear known as a "bull gear" is included into the machine In a typical shaper, to allow the ram to reciprocate. material is cut during GEARED SHAPER MACHINE the forward stroke of the ram, while the The ram of these return stroke shaper machines remains idle. The is reciprocating. return is managed by The ram is a rapid return influenced by the mechanism. The reciprocating depth of the cut is action of the rack increased by moving and pinion. The the workpiece, rack teeth are cut which is fed by a pawl and ratchet mechanism. just beneath the ram, where they interlock with the spur gear. VERTICAL SHAPER MACHINE The number of gears in the gear train determines the Vertical shapers are machine's speed and direction of travel. This type of ideal for cutting shaper machine is uncommon in any business. internal surfaces, keyways, slots, and HYDRAULIC SHAPER MACHINE grooves. The workpiece can move The hydraulic mechanism in any direction, provides the reciprocating including transverse, action of the ram in these longitudinal, and types of shaper machines. rotating movements. The oil is used under high This shaper is ideal for pressure by the hydraulic cutting internal surfaces, slots, and keyways. shaper. The piston rod's end is attached to the ram. The high-pressure oil works first on one side of the rotated from the vertical position to the desired piston, then on the other, forcing the piston to angle, either to the left or to the right. reciprocate and transmitting motion to the ram. The Angular or Irregular Cutting Operation- Any primary benefits of this sort of shaper angle other than a straight angle to the horizontal or vertical plane is considered an The cutting speed and force of the ram drive are angular cut. constant in the machine. From start to finish, the cut is silent and makes no noise.
HORIZONTAL SHAPER MACHINE
The ram of these
shaper machines is reciprocating. The ram reciprocates while holding the tool in a horizontal axis. This shaper is used to create flat surfaces, external grooves, keyways, and so on.
UNIVERSAL SHAPER MACHINE
this type of shaper machine can move in an inclined axis
and swivel on its own axis. The shaper is called "Universal" because the workpiece positioned on it may be changed in multiple planes. This shaper is frequently used in tool room operations.
PUSH CUT SHAPER MACHINE
The metal is removed in these shaper machines as the
ram moves ahead. This is one of the most prevalent types of shaper machines.
DRAW CUT SHAPER MACHINE
The metal is removed in these shaper machines by
moving the ram backward. The tool in this shaper is positioned in the tool head in the reverse direction, providing cutting action during the ram's reverse stroke.
SHAPER MACHINE OPERATION
Vertical Cutting Operation - When machining a
workpiece's end, squaring up a block, or shaping a shoulder, a vertical cut is produced. Horizontal Cutting Operation- The work installed on the machine table is moved in a cross direction with regard to the ram movement to machine horizontal surfaces. Inclined Cutting – The work is placed on the table, and the tooth head's vertical slide is