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AHEAD OF

THE CURVE
Clean Diesel Engines
New Power Products
Alternators
Packaged Solutions
Connected Solutions
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 2

THE PAST POWERS


THE FUTURE
Legendary reliability. Exceptional durability and engineering. Ever-advancing
emissions performance. Globally responsive support.

40K
engines running Engines specifically
in the toughest designed and developed
rail applications for multiple rebuilds

These have been the hallmarks of a rail industry powered by Cummins. With a complete product range from 49—4400
hp / 37—3281 kW and a deep understanding of the duty requirements of rail equipment, the right engine is ready
for every application.
The result: highest availability at the lowest possible operating cost. Whether you’re looking at new equipment or
repowering, we aim to support you in ways no other supplier can, with a global network spanning 190+ countries.
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 3

SUSTAINABILITY IS YOUR FUTURE.


AND OURS.
Among transportation industries, the rail industry PLANET 2050 ASPIRATIONAL TARGETS
is already ahead of the curve in terms of efficiency
and emissions.
Rail’s journey towards a zero-carbon future has
many destinations along the way. Today’s emissions
landscape is already complex, and the industry’s
plans for new equipment and repowers depend
on how regulations evolve.

THE COMPLEXITIES OF EMISSIONS


ƒ\ Unique standards can apply to locomotives,
railcars, track maintenance machinery and
auxiliary power
ƒ\ E.U. emissions limits for locomotives are only
partially aligned with U.S. emission standards
ƒ\ Track maintenance equipment can be classified
as mobile machinery with different regulations TECHNOLOGY IS THE KEY
around the world The future starts now. Cummins’ cleaner technologies
like near zero natural gas products and nearer to zero
With our leadership in combustion research, fuel, diesel, are making immediate positive impacts across
air-handling, aftertreatment and controls systems, rail worldwide.
we can integrate the most appropriate emissions
control technology into each equipment unit and We’re driving innovation everywhere that will make
market. We’re pouring $600m a year into developing a difference today and tomorrow:
ever cleaner and more efficient engines. ƒ\ Advanced diesel including EPA
Tier 4 Final & Stage V
DESTINATION ZERO
ƒ\ Electrification
Destination Zero is our strategy to power customers
exclusively with net-zero emission technologies by ƒ\ Fuel cells
2050. We will relentlessly improve our core products ƒ\ Alternative fuels
to reduce carbon today, while pioneering the
no-carbon technologies that will power rail tomorrow. ƒ\ Advanced energy solutions

Wherever you are on your carbon reduction journey, We’re developing integrated engine system technologies
we’re your partner every step of the way. and controls. We work with partners to integrate our
products and services in the autonomous vehicles of
PLANET 2050 the future. And through the huge power of data and
Through Planet 2050, Cummins pledges to address connectivity solutions like Cummins PrevenTech®, we
climate change, support communities and use can drive efficiencies further still, to reduce maintenance
resources wisely. It’s one reason why we’re the partner and become even more efficient.
today’s rail industry needs.
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 4

MAINTENANCE-OF-WAY
& RAILCAR MOVER ENGINES

A powerful product line to power maintenance-of-way equipment and railcar movers. With a high power to weight
ratio, heavy-duty design and high peak torque, a Cummins engine is ready to work whenever and wherever you need it.
Not only do you benefit from a reliable engine ensuring uptime, but also enable clean and efficient operation.

Engine Ratings Emissions


49—74 hp
QSF2.8 Tier 4 Final & Stage IIIA
37—55 kW
101—173 hp
F3.8 Tier 4 Final, Stage V, Stage II, & Non-certified
75—129kW
121—200 hp
B4.5 Tier 4 Final, Stage V, Stage II, & Non-certified
90—149 kW
173—326 hp
B6.7 Tier 4 Final, Stage V, Stage IIIA, Stage II, & Non-certified
129—243 kW
280—430 hp
L9 Tier 4 Final, Stage V, Stage II, & Non-certified
209—321 kW
350—513 hp
X12 Tier 4 Final, Stage V, Stage IIIA, Stage II, & Non-certified
261—383 kW
450—675 hp
X15 Tier 4 Final, Stage V, Stage IIIA, & Stage II
336—503 kW
525—800 hp
QSK19 Tier 4 Final, Stage V, Former Tier 2 & Tier 3
391—597 kW
760—1050 hp
QSK23 Tier 4 Final, Stage V, Former Tier 2
567—783 kW
950—1500 hp
QST30 Tier 4 Final, Stage V, Former Tier 2
708—1119 kW
1085—1600 hp
QSK38 Tier 4 Final, Stage V, Former Tier 2
809—1193 kW
1500—2500 hp
QSK50 Tier 4 Final, Stage V, Former Tier 2
1119—1864 kW

Talk to a Cummins sales representative about Track Pack power modules


AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 5

HORIZONTAL ENGINES
FOR DIESEL MULTIPLE UNITS AND OTHER
LOW-PROFILE APPLICATIONS

The original Cummins QSK19-R, released in 1999 with CLOSED-CRANKCASE VENTILATION


the High-Pressure Injection fuel system (HPI), powered – ELIMINATES 100 PERCENT OF
the world’s fastest diesel railcar to 222 km/hr (138 mph) CRANKCASE EMISSIONS
and set new industry standards for reliability and low Efficient, service-free filtration strips the oils and
operating costs. feeds the gases back into the engine for complete
The all-new Cummins QSK19-R, now upgraded with a combustion, ensuring a clean engine compartment
Modular Common Rail Fuel System (MCRS) and urea and a cleaner environment.
Selective Catalytic Reduction (SCR) aftertreatment, delivers
PROVEN DURABILITY – 1,700 ENGINES IN
the same reliable power and economical operation at
RAILCAR SERVICE
Tier 4 Final/Stage IIIB emissions standards.
The QSK19-R has earned a world-class reputation
for reliability. Upgraded power cylinder delivers life-
Years of refinements to the engine block
to-overhaul of up to 300,000 gallons of fuel burned.
allow multiple rebuilds, typically retaining
up to 95 percent of original life. CUMMINS TURBO TECHNOLOGIES -
STRONGER ACCELERATION
The proven base engine is improved with a cooler A single-stage turbocharger coupled with exhaust
operating piston and even more premium materials to wastegate controls air-fuel ratio at any altitude and
increase the already-leading life-to-overhaul. The new greatly increases acceleration.
integrated turbocharger optimizes exhaust manifold
durability in cyclical applications. FLEETGUARD® OIL / FUEL FILTERS -
EXTENDED SERVICE INTERVALS
MCRS FUEL SYSTEM – Premium filters and skilled application engineering
CLEAN, QUIET AND POWERFUL delivers more hours on the rails and less in the shop.
Proven durability in the toughest applications.
Precision multi-injection fueling control at ultra-high
pressure, regardless of engine speed and load, is the Engine Ratings Emissions
foundation for clean-burn combustion, lowest noise,
650—755 hp / 760 hp UIC II (HPI) / Tier 4
and unmatched performance. QSK19-R
485—563 kW / 567 kW Final & SIIIB (MCRS)

HORIZONTAL CONFIGURATION – 300—450 hp


QSN14-R UIC II
EASY MAINTENANCE ACCESS 224—336 kW

Low-profile design ideally suited for under-floor diesel 350—444 hp


multiple units (DMUs), which require easy access for N14-R Non-certified
261—331 kW
efficient serviceability.
234—290 hp
NT855-R Non-certified
CLEAN-BURN TECHNOLOGY – 174—216 kW

LOW EMISSIONS
Significantly reduces engine-out Particulate Matter (PM)
with no need for an exhaust particulate filter.
Nitrogen Oxide (NOx) emissions are reduced with
urea SCR, which has proven to be robust, reliable,
and extremely effective.
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 6

K SERIES ENGINES

Engine Ratings
The renowned Cummins K family
of engines has over 50 years of
349—450 hp
KT19
260—336 kW experience in rail applications with
KTA19
400—600 hp legendary durability in the toughest
298—447 kW
environments around the world.
520—700 hp
KTTA19
388—522 kW Continuous improvements have kept K Series
820—925 hp engines ahead. Excellent fuel economy with low
KT38
611—670 kW maintenance gives the lowest possible operating
850—1200 hp costs and maximum productivity.
KTA38
634—895 kW
Cummins Pressure Time (PT) fuel system offers
1310—1350 hp
KTTA38 clean and efficient operation, with ease of maintenance.
977—1007 kW
1250—1600 hp
The high-performance mechanical PT injectors are
KTA50 built to handle high pressures for a simplistic yet
932—1193 kW
1800—2000 hp optimum combustion.
KTTA50
1342—1491 kW
Cummins has thousands of K Series powering passenger
and auxiliary power applications.

HPI SERIES FOR DIESEL LOCOMOTIVES

Engine Ratings
High-Pressure Injection (HPI)
fuel system – up to 29,000 psi –
450—800 hp /
QSK19
336—597 kW means excellent response and
760—950 hp / emissions management.
QSK23
567—708 kW
Cummins QSK HPI engines deliver fuel optimized ratings,
760—1500 hp /
QST30
567—1119 kW
excellent fuel economy, low operating costs, long engine
life to overhaul and UICII or SIIIa emissions capabilities,
1287—2000 hp
QSK45
/ 960—1491 kW
depending on the platform.

1875—3000 hp Life cycle costs are significantly reduced, and with an


QSK60
/ 1398—2237 kW advanced electronic management system, the engine sets
3300 hp / 2461 unbeatable standards in productivity, proven in hundreds
QSK78
kW of Quantum Series HPI engines in maintenance-of-way
applications, switcher locomotives, and freight locomotives.

QSK60 and QSK78 are available in 2-Stage Turbocharging for high altitude operation
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 7

MCRS PRODUCT LINE / TIER 4 & STAGE V


With MRCS technology, high power up to 4400 hp / By using a Selective Catalytic Reduction system, we’re
3281 kW meets the ability to meet the strictest global able to protect engine performance and power density,
locomotive emissions requirements. while improving fuel economy over previous engine
models, without increasing heat rejection or the engine
From yard switcher and industrial locomotives to mainline
footprint, equating to better cost of ownership.
freight and passenger locomotives, we’ve earned an
unbeatable reputation for durability and strength in some
of the toughest duty cycles and environmental conditions
around the world’s railways.
Selective Catalytic Reduction (SCR) –
Cummins chosen technology for large
THE POWER OF MCRS Tier 4 and Stage V Engines
EPA Tier 3, Tier 4, EU Stage IIIA, and V
ƒ\ Maintains high injection pressures regardless of
engine speed for exceptional performance across
the rev range
ƒ\ Improved response and load pickup with lower noise
and vibration compared to unit injection systems
ƒ\ Ultra clean and efficient, delivering a higher degree
of combustion control
ƒ\ Very quiet for operators at idle and light load operation
ƒ\ Excellent cold start capability

Tier 4 Final Tier 3 Tier 3 Tier 4 Tier 4


Engine Stage IIIA Stage V
(non-road) Switcher Linehaul Switcher Linehaul

760 hp 755 hp 755hp 755hp


QSK19 567kW 563 kWl 563 kW 563 kW

900 hp
QSK23 850—1000 hp
671 kW

1200 hp 1050—1500 hp
QST30 950—1000 hp
895 kW 783—1119 kW
1500 hp

1350—1500 hp 1350—1500 hp 1500 hp


QSK38 1007—1119 kW 1007—1119 kW 1119 kW
Capable

1800—2130 hp 1800—2130 hp 2000 hp


QSK50 1342—1588 kW 1342—1588 kW 1491 kW
Capable Capable

2301—2700 hp 2301—2500 hp 2310—2700 hp 2310—2700 hp


QSK60 1716—2013 kW 1716—1864 kW 1723—2013 kW 1723—2013 kW

4000—4400 hp 4000—4400 hp
QSK95 Capable Capable
2983—3281 kW 2983—3281 kW
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 8

ALTERNATORS FOR TRACTION


AND AUXILIARY POWER
Under two world-class brands, our synchronous ƒ\ Market leading 3-year warranty as standard on
alternators are engineered to meet the most arduous STAMFORD® S-Range
power generation applications, proven in diesel-electric
ƒ\ Patented CoreCooling™ technologies providing
rail systems and hybrid drives.
maximum efficiency and fuel savings
Our modular solutions span 7.5 to 11,200kVA in low
ƒ\ Genuine STAMFORD® authenticity guarantee on
to high voltage and a range of frequencies. High quality
every machine with unique hologram verification
rotors meet the speed needs of all rail applications,
supported by a wide range of single or double bearing AVK® RANGE: THE CUSTOM DESIGN
options housed in robust steel frames. SOLUTION
By maximizing power density, we keep our alternators ƒ\ Robustly engineered bar-wound alternator designed
as compact as possible, allowing for skid-mounted to meet the challenges of the most arduous
and underslung integration. Need a custom option? applications and environments. AvK® alternators can
You only have to ask. be customized to meet specific customer needs:

STAMFORD® RANGE: THE WORLD- ƒ\ Power range: 600—11,200 kVA


RENOWNED VERSATILE SOLUTION ƒ\ Voltage range: 380—13,800V at 50 & 60Hz
High-quality, durable alternators utilizing wire-wound
ƒ\ A choice of running speeds in most frames (4, 6, 8
technology for rail traction and auxiliary power:
and 10 pole options)
ƒ\ 4 pole: 7.5—5000kVA
ƒ\ Voltage range: 220—690V at 50 & 60Hz
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 9

REPOWERING – LONG LIVE


YOUR LOCOMOTIVES
Done right, repowering maximizes the value of your ƒ\ Cold weather heating system, cab air conditioner
capital-intensive locomotive equipment, delivering controls, forced ventilation engine compartment and
exceptional fuel economy, performance, and reliability an air starter are all options
with reduced maintenance costs – potentially for the
ƒ\ Cooling system upgraded with Cummins FIT system
next 50 years.
for monitoring of the oil, air, and fuel filtration, plus
new cooling cores (replacement cooling package
REPOWERING IN ACTION -
hatch can also be added)
QSK50 TIER 3 POWER MODULE
Tier 3 EPA Switcher certified, 2,130 HP at 1800 rpm
Timeframe: a few weeks

ƒ\ We pre-build the entire unit, including the engine, Power modules for other Cummins
alternator, air intake, exhaust, and air compressor Engines, including our Tier 4 QST30
drive, on a base skid are also available.
ƒ\ We work with the locomotive manufacturer or
refurbisher on any modifications to the frame and/or
hatch as well as electronic wiring and controls
Repowering delivers exceptional fuel
ƒ\ An alternator coupling includes an internal hydraulic economy, performance, and reliability
damping system and spring blades with torsional with reduced maintenance costs.
vibrations dampened by oil
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 10

HYDROGEN FUEL CELL


ELECTRIC TRAIN SYSTEMS
Green hydrogen is coming. National governments, ƒ\ Decarbonize hard-to-electrify sectors such as
especially in Europe, have big decarbonization initiatives. long-distance transport
Some of these will generate green hydrogen, set up
the infrastructure and increase investment. That will make HYDROGEN FUEL CELLS.
green hydrogen more available for rail operations. HEAVILY ADVANTAGED.
Where will it fit into yours? Fuel cells are up to three times more efficient than
Hydrogen can: internal combustion engines. Hydrogen is light – a single
kilogram contains almost the equivalent energy of a
ƒ\ Store surplus renewable power when the grid gallon of diesel. The only by-products of a hydrogen
cannot absorb it  electric fuel cell are water and heat, making it potentially
ƒ\ Replace fossil fuels as a zero-carbon feedstock a zero-carbon solution.
in chemicals and fuel production 

ANATOMY OF A FUEL CELL


TRAIN SYSTEM

QUIETER SIMPLER
Electric propulsion provides reduced Fewer moving parts leading
noise and vibration in comparison to lower maintenance and
combustion engines operating expenditures

NO NEED FOR ELECTRIFICATION INFRASTRUCTURE


Ability to turn existing nonelectrified railway lines into zero-emission
lines, without costly electrification infrastructure

FAST REFUELLING LONG RANGE


20 minutes refueling Up to 1000 kilometers depending
> 18+ hours running on storage capacity

HIGH PERFORMANCE V
Max 140km/h, up to ten times farther between refueling
than battery electric trains
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 11

CUMMINS HYDROGEN POWER MODULES


EASY INTEGRATION, PROVEN
PERFORMANCE
Our hydrogen rail systems are designed to scale for a
wide range of rail applications, while providing the long
runtimes, fast fueling (for shorter downtime) and low
maintenance that operators demand.

ƒ\ Multi-Cell Modules combining core cell


stacks with sophisticated software for efficiency,
reliability, and durability, even in high-stress
and sub-zero environments
ƒ\ Multiple core fuel cell stacks are combined into
systems and compositions, sharing integrated
cooling, ventilation, and output regulation

HYDROGEN IS VIABLE
ƒ\ No requirement for overhead catenary infrastructure
and power substations
ƒ\ No impact on existing bridges, over-path,
and level crossings
ƒ\ No need for mass infrastructure change – hydrail
enables gradual electrification, one train at a time
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 12

THE SUPPLY OPTIONS:


ON-SITE VS DELIVERY
HYDROGEN PRODUCED ONSITE
(ELECTROLYZER GENERATION)
ƒ\ Electrolyzers can be easily scaled to serve a single
train or an entire fleet
ƒ\ Powered from local renewable power sources (wind,
solar, hydroelectric) creates green hydrogen with the
lowest well-to-wheel carbon emissions compared Cummins is proud to also
to any other fuels (including battery power and hybrid supply a world-class range
counterpart systems) of electrolyzer systems to
support fuelling requirements
HYDROGEN DELIVERY
– with systems supporting
ƒ\ To a refuelling station, compressed and/or cooled
more than 50 hydrogen
when in storage at site and through delivery
fuelling stations worldwide.
ƒ\ Lower upfront costs if a hydrogen production source
is economically close
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 13

REPOWERING – LONG LIVE YOUR


LOCOMOTIVES. THE CORADIA ILINT

Low noise, zero emissions 200K kms of regular


passenger service

1
2

1,000 km range

300 passengers 140 km/h


AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 14

CONNECTED SOLUTIONS
INFORMATION CHANGES EVERYTHING FILTER AND OIL HEALTH INTELLIGENCE
In an industry built on unshakable operational reliability Cummins FleetGuard FitTM
and schedule-keeping, the ability to foresee, prevent
ƒ\ 62% lower spend on filters
and rapidly solve engine problems is priceless.
ƒ\ $200 pa downtime savings for each piece
That’s the power of Cummins PrevenTech® and
of equipment
Fleetguard FIT™.
ƒ\ 58% fewer fuel and air filter changes per year
ENGINE INTELLIGENCE
ƒ\ Up to 3% better fuel economy through real-time
Cummins PrevenTech® strips the covers off hidden insight into filter and oil health
engine performance, giving you eyes inside every
connected engine – and the power to monitor their ƒ\ 6 months hardware ROI
health and optimize their performance.
Optimizing engine filter life and oil health has big
With PrevenTech , you stay one step ahead of
®
impacts on your reliability. Take smart control
machinery wear. You optimize maintenance planning. with Fleetguard FIT™’s intelligent sensing and
You solve issues before they turn into costly downtime advanced data analytics, proven to reduce TCO
disruption. You raise the whole life value of your in rail fleets.
precious assets.
ƒ\ Works with any telematics communication device
Reliability, and sustainability, boosted, and forever in
ƒ\ Helps establish predictive condition-based
your control. Cummins PrevenTech® can do that for you.
maintenance intervals and optimize your Fleetguard
filter/oil spend
FEATURE-PACKED TO KEEP YOU AHEAD
Equipment Map - Your global positioning system of ƒ\ Enables early, proactive problem detection to help
connected equipment locations. Color coded identifiers avoid unplanned downtime
help you prioritize which problem assets to deal with ƒ\ Protects the engine through real-time monitoring,
Alert Notifications - Not just performance issues, but extending equipment life
recommendations for repair and suggested remaining ƒ\ Continuous real-time results, not just time-of-testing
time to act. oil sampling
Engine Data - Real-time equipment information to
monitor multiple performance metrics simultaneously.
Graphing - Clearly see engine parameter
behaviors across time and different equipment
for mapped analysis.
Equipment Histories - Keep track of historical
equipment alert data for comparative analysis and
trend spotting.
Assisted Monitoring - Activates Cummins Care,
providing up to 24/7 global equipment monitoring by
our experts with personalized service recommendations.
AHEAD OF THE CURVE | SOLUTIONS FOR RAIL 15

WORLDWIDE, WE’RE WITH YOU


CUMMINS EXPERTISE IN 6,000 LOCATIONS
With Cummins, engines are just the beginning.
From Namibian deserts to Alaska’s mountains, there’s a
Cummins location near you. Dedicated Cummins rail
technicians can offer parts and service support anywhere
around the world, where and when you need it.
When speed is of the essence, QuickServe is Cummins’
commitment to rapid response, with online access to a
complete portfolio of engine diagnostics, maintenance
procedures, repair, and parts information.
You can rely on Cummins to keep you moving in a world
that’s always on.

9K+ Dealer
locations

500
Company-owned
and independent
distributor facilities
6
Continents

190+
Countries and
territories
Cummins Inc.
Box 3005
Columbus, IN 47202-3005
U.S.A.

cummins.com

Bulletin 6416611 Produced in U.S.A. 8/22


©2022 Cummins Inc.

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