Suzuki Jimni 2006-2011

1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Engine removed:
Remove the cover
(3.00)

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Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Remove the ancillary drive belt

Remove the timing belt upper cover
Remove the speed sensor
(4.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Engine removed:
Remove the timing
Remove the cover belt lower cover
(3.00)

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Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Remove the alternator bracket
(5.00)
Always check the timing marks before timing belt removal
(9.00)

Remove the access plug

(11.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Align the timing marks
Engine
(10.00) removed:
Remove the cover
(3.00)

DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Fit the crankshaft TDC locking pin (09919-58110)

(6.00)

Before disconnecting the battery cable, check the audio system security code
Turn the crankshaft clockwise
Removal
Turn the crankshaft until it touches the TDC locking pin
Disconnect the battery
Fit the camshaft locking pin (09919-58120)
Engine
(8.00) removed:
Remove the cover
(3.00)

DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Fit the flywheel locking tool (09916-98110)

(12.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect
Remove thethe
crankshaft
battery locking pin
Engine removed:
Remove the camshaft locking tool
Remove the crankshaft
cover pulley
(3.00)
Remove the flywheel locking tool

DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Fit the crankshaft TDC locking pin (09919-58110)
Fit the camshaft
Always check thelocking
timing pin
marks
(09919-58120)
before timing belt removal
(9.00)
Loosen the tensioner pulley bolt
Remove the timing belt
Remove the tensioner pulley
Remove the idler pulley

Installation
Check the tensioner and idler pulleys; renew if necessary
IMPORTANT: Degrease the crankshaft and crankshaft pulley mating faces
Ensure the locking tools still fit correctly before fitting the timing belt (09919-58110/09919-58120)
Fit the tensioner pulley
Fit the timing belt
Align the timing marks on the timing belt with the marks on the gearwheels
Pre-tension the timing belt
Turn the tensioner anti-clockwise until the pointer is positioned as shown
(2.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Engine removed:
Tighten
Remove thethe tensioner
cover pulley mounting bolt (25 Nm)
(3.00)
Fit the flywheel locking tool
(12.00)
DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Refit the crankshaft pulley (120 Nm + 95°)

Remove all the locking tools
Rotate the crankshaft clockwise by 2 turns
Refit the locking pins (09919-58110/09919-58120)
Check the timing marks
Remove the locking pins
Count the number of teeth between the gearwheels
Repeat the procedure if the number of teeth is not: (18)
(7.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Engine removed:
Remove the cover
(3.00)

DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Loosen the tensioner pulley, keeping it steady with a hexagonal wrench

Turn the tensioner clockwise to align both marks
(1.00)

Before disconnecting the battery cable, check the audio system security code
Tighten the tensioner pulley mounting bolt (25 Nm)
Removal
Refit the access
Disconnect plug
the battery (20 Nm)
(11.00)
Engine removed:
Remove the cover
(3.00)

DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Apply sealant (Loctite rhodorseal 5661)

Refit the bracket
(5.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Fit the timing
Disconnect thebelt lower cover
battery
Refit
Enginetheremoved:
timing belt upper cover
Refit
Removethe speed sensor
the cover
(4.00)
(3.00)

DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(9.00)

Remove the ancillary drive belt

Refit the cover
(3.00)

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Engine removed:
Reconnect the battery
Remove the cover
Torque settings
(3.00)
Plug (20 Nm)
DataCar www.datacar-manualrepair.com
Suzuki Jimni 2006-2011
1.5 DDiS K9K-266

Timing belt: removal/installation

General pulley:
Tensioner (25 Nm)
Crankshaft
Always check
pulley:
the timing marks
(120
before
Nm +timing
95°) belt removal
(9.00)
Special tools
Camshaft locking pin: (09919-58120)
Crankshaft locking pin: (09919-58110)
Flywheel locking tool: (09916-98110)

DataCar

Before disconnecting the battery cable, check the audio system security code

Removal
Disconnect the battery
Engine removed:
Remove the cover
(3.00)

DataCar www.datacar-manualrepair.com