TANGGUH EXPANSION PROJECT

LNG EPC – PT. Meindo – 1247064

COMMENT RESOLUTION SHEET

DOCUMENT NUMBER DOCUMENT TITLE REV. CODE ISSUE STATUS DOCUMENT STATUS

870310-S-1247064-CST-H03-0002 Quality Control Plan Endorsement For Painting & Coating 04 F- FINAL A. ACCEPTED

NO COMMENTS ORIGINATOR SUPPLIER RESPONSE REASONS NAME &TITLE SECTION AFFECTED COMMENT STATUS

A. Agreed, Comment will

Make tidying at point form list EH HUDAYA Comment has been done YUNIARTO Section 7.2.1 Agreed - Closed
1
be implemented

A. Agreed, Comment will

2 Delete some point at ITP No. PAI-0001 EH HUDAYA Comment has been done YUNIARTO Table ITP No. PAI-0001 Agreed - Closed
be implemented
A. Agreed, Comment will
3 Change point involvement at ITP No. PAI-0102 EH HUDAYA Comment has been done YUNIARTO Table ITP No. PAI-0102 Agreed - Closed
be implemented

Make tidying at ITP-ITR-PAI-105 A. Agreed, Comment will Table ITP-ITR-PAI-105

EH HUDAYA Comment has been done YUNIARTO Painting/Coating/HSS - Repair Agreed - Closed
4 Painting/Coating/HSS - Repair LOG be implemented LOG

© BP p.l.c. Page 1 of 1 Project Internal

Digitally signed by EHHudaya
DN: cn=EHHudaya, o=CSTS,
ou=QAQC-painting,
email=ervanharya.hudaya@csts-
tep.com, c=ID
Date: 2019.09.20 16:03:46 +09'00'
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

TABLE OF CONTENTS

1 INTRODUCTION ........................................................................................ 4

1.1 Project Overview ...................................................................................................................... 4

1.2 Scope & Objective ................................................................................................................... 4

1.3 Definitions and Acronyms ........................................................................................................ 5

2 REFERENCE DOCUMENTATION .................................................................... 7

2.1 CODES and Standards ............................................................................................................ 7

2.1.1 COMPANY’s reference documentations ...................................................................... 7

2.1.2 CONTRACTOR’s reference documentations ............................................................... 7

2.1.3 Codes and Standards ................................................................................................... 7

2.1.4 Subcontractor Reference ............................................................................................. 9

3 APPLICABLE REVISION .............................................................................. 9

4 TECHNICAL REQUIREMENTS ....................................................................... 9

5 LOCAL REGULATIONS ............................................................................... 9
6 QUALITY CONTROL PLANNING ................................................................... 10

6.1 General .................................................................................................................................. 10

6.2 Description of QC CODE ....................................................................................................... 10

6.3 Description of Involvement CODE ......................................................................................... 11

7 ATTACHMENTS ...................................................................................... 12

7.1 ITP List ................................................................................................................................... 12

7.1.1 General ITP for Initial Inspection ................................................................................ 12

7.1.2 Specific ITP for construction ....................................................................................... 12

7.2 Forms List .............................................................................................................................. 12

7.2.1 Inspection and Test Report Forms ............................................................................. 12

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Revision History

Amendment Revision
Amender Name Amendment
Date Number
31/JAN/2019 01 Yodhi Submit for Review
29/APR/2019 02 Yodhi Submit for Review
11/JUL/2019 03 Mangojaktua F-Final
19/SEP/2019 04 Yuniarto F-Final

Related Documents
Document
Document name Description of Content
number

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1 INTRODUCTION
1.1 Project Overview
BP Berau Ltd., hereafter known as COMPANY, is the operator of Tangguh LNG, a two train
natural gas (NG) liquefaction facility in Bintuni Bay, Papua, Indonesia. The facility includes
associated onshore infrastructure, two offshore platforms, pipelines and twelve wells. These
facilities are the Trains 1 and 2 development at Tangguh.

COMPANY has initiated the Tangguh Expansion Project to commercialize the incremental
resource into high margin gas markets based on a single LNG (liquefied natural gas) train
expansion (Train 3).

Tangguh Expansion Project will consist of new offshore facilities, including wellhead platforms
and pipelines, and onshore development on the existing Tangguh brownfield site. The new
onshore facilities will include one additional natural gas liquefaction train of a similar design and
capacity to the existing trains, an onshore receiving facility (ORF), new LNG and condensate
loading berth, additional boil off gas (BOG) recovery, condensate storage tank, utilities, flares
and the infrastructure to support logistics and the associated increase in the temporary and
permanent workforce.
The Tangguh Expansion Project comprises of the following new facilities:
• [New] Onshore Receiving Facility (ORF).
• [New] LNG Train 3.
• [New] Condensate Stabilization Train 3.
• [New/Interconnection] Plant Utility Facilities.
• [New] LNG Loading System.
• [New] Condensate Storage and Loading System.
• [Expansion] Integrated Control and Safety System (ICSS).
• [Expansion] Telecommunication System.
• [New] Trestle Jetty Structure.
• [Expansion] Onshore Infrastructure.
• Hazardous and Non-hazardous Waste Management System.

1.2 Scope & Objective

This document contains the details of Quality Control activities to be done during the execution
of the Painting and Coating works outlined in the Title. The documents is issued, at Project level,
as Quality Control Plan complete with Project information’s, Project requirements and contractual
obligations

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1.3 Definitions and Acronyms

BOF : Bulk of Facilities
CERTIFICATE : Record of the inspection results, kept on the applicable
predefined form and signed by all parties as per involvement
code.
CONTRACTOR : CSTS (Chiyoda, Saipem, Tripatra, SAE)
DISCIPLINE : A certain branch of knowledge; an area of activity.
DWG : Drawing
ECJ : Existing Construction Jetty
EPC : Engineering, Procurement, and Construction
INSPECTION : Critical appraisal involving examination, measurement, testing,
gauging, and comparison of materials or items, in order to
determine if the material or item is in proper condition and
quantity, and if it conforms to the applicable or specified
requirements.

ITR : (Inspection and Test Report); a formal written record detailing

the results of an inspection organized in a narrative, graphic, or
tabular form, identified for each QC Code. Once signed by the
involved parties it becomes a Certificate. It includes also the
traceability versus the inspected Item.

ITP : (Inspection and test Plan); Specific Section(s) of QCP that

identify and define Inspection sequences. It is prepared in
accordance with all the applicable contractual, engineering and
Supplier’s provisions and requirements. The ITP(s) provide
references to applicable procedures, acceptance criteria,
documentation, quality records and inspection attendance to be
performed, in chronological order, from initial inspection,
throughout final inspections and mechanical completion. The
ITP(s) provide reference for the Inspection Forms to be used.

ORGANISATION : Group of people and facilities with an arrangement of

responsibilities, authorities and relationships

OWNER : External Entity to CONTRACTOR defining product requirements

and paying for it.

PROCESS : Sequence of interdependent and linked activities which, at

every stage, consume one or more resources (employee time,
energy, finance, machines, facilities, equipment, techniques,
and methods) to convert inputs (data, material, parts, etc.) into

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outputs. These outputs then serve as inputs for the next stage
until a known goal or end result is reached.

PRODUCT : Result of a process. Any good, idea, method, information, object

or service created as a result of a process and serves a need or
satisfies a want. It has a combination of tangible and intangible
attributes (benefits, features, functions, uses) that a seller offers
a buyer for purchase.

QC : (Quality Control); process to verify that the product complies

with requirements. It is ensured by an organization not directly
involved in Product realization.

QCP : (Quality Control Plan); CONTRACTOR’s document to manage

inspection activities, incorporating all quality control
requirements and complemented with specific firm’s owned
procedures as applicable.

RF : (Request for Inspection); written communication issued by the

Construction Subcontractor to allow the involved parties to carry
out their own inspection or attend, as planned in the applicable
ITP.

SUBCONTRACTOR : Organization to whom any part of the construction, fabrication

and installation has been subcontracted by CONTRACTOR.

TOPO : Topographical Controller

TPI : (Third Party Inspection); any organization, authority, person or

persons, to which part of work has been subcontracted for the
execution of inspection and/or laboratory testing with related
activities.

TBE : Technical Bid Evaluation

WORK : Means the permanent, new, revamped and refurbished facilities

constituting the Project, including all the construction /
fabrication / installation services, materials and equipment to be
provided by CONTRACTOR to satisfy its obligations pursuant to
the Contract undertaken with the COMPANY

Any other terms related to quality and not listed above conform to section 3 “Terms and
Definitions” of ISO 9000:2005 “Quality Management System – Fundamentals and vocabulary”.

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2 REFERENCE DOCUMENTATION
2.1 CODES and Standards

2.1.1 COMPANY’s reference documentations

GP 06-60 Painting of Metal Surfaces.

GIS 06-601 Painting of Metal Surfaces.

Specification for coating and painting of Supplier

GPO-EN-SPE-06602
Equipment.

2.1.2 CONTRACTOR’s reference documentations

Each document has to be considered in the last revision in use.

TEP-215-CAL-CV-BP4-0004 Calculation For Sandblasting & Painting Shop

Foundation
TEP-300-SCM-MC-BP4-0002 HVAC Schematic Sandblasting & Painting Shop

TEP-900-RPT-MM-BP4-0001 Material Selection And Corrosion Control Report

TEP-900-SPE-PP-BP4-1009 Project Specification For Protective Coating

900-PHI-MP-0002 Materials Selection Philosophy- Onshore

TEP-930-SPE-QA-BP4-0021 Quality Control Plan For Piping Prefabrication And

Erection

2.1.3 Codes and Standards:

For the last edition applicable for this documents please refers to the Applicable Codes

and Standards doc. N. TEP-930-LST-EM-BP4-0001 B03

ASTM A123 Standard specification for Zinc (Hot-Dip Galvanized)

Coatings on Iron and Steel Products.
ASTM A153 Standard specification for Zinc (Hot-Dip Galvanized)
Coatings on Iron and Steel Hardware.
ASTM D4417 Standard Test Methods for field measurement of surface
profile of blast cleaned Steel, Method B & C.
ASTM D4752 Standard Practice for measuring MEK resistance of Ethyl
Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub.

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ISO 17025 General Requirements for the competence of testing and

calibration laboratories.
ISO 1461 Hot Dip Galvanized Coatings on fabricated Iron and Steel
articles – Specification and test methods.
ISO 8501.1 Preparation of steel substrates before application of paints
and related products – Visual assessment on surface
cleanliness – Part 1: Rust grades and preparation grades
of uncoated steel substrates and of steel substrates after
overall removal of previous coatings.

ISO 8501.2 Preparation of steel substrates before application of paints

and related products – Visual assessment on surface
cleanliness – Part 2: Preparation grades of previously
coated steel substrates after localized removal of previous.
ISO 8502.6 coang
Preparation of steel substrates before application of paints
and related products – Test for the assessment on surface
cleanliness – Part 6: Extraction of soluble contaminants for
analysis – the Bresle method.

ISO 8502.9 Preparation of steel substrates before application of paints

and related products – Test for the assessment on surface
cleanliness – Part 9: Field method for the conduct metric
determination of water-soluble salts.
ISO 8503.5 Preparation of steel substrates before application of paints
and related products – Surface roughness characteristics
of blast-cleaned steel substrates – part 5: replica tape
method for the determination of the surface profile.

ISO 11124 Preparation of steel substrates before application of paints

and related products – Specification for metallic blast
cleaning abrasives.
ISO 11126 Preparation of steel substrates before application of paints
and related products - Specification for non-metallic blast
cleaning abrasives.
ISO 12944 Paints and varnishes – Corrosion protection of steel
structures by protective paint systems.
NACE SP0198 Control of corrosion Under Thermal Insulation and
fireproofing Materials – A Systems approach.
RAL K1 RAL Classic Color Collection.

SSPC Painting Manual SSPC Painting Manual Volume 1, Good Painting Practice.

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SSPC-QP03 Certification Standard for Shop Application of Complex

Protective.
SSPC-SP1 Solvent Cleaning.

SSPC-SP2 Hand Tool Cleaning.

SSPC-SP3 Power Tool Cleaning.

SSPC-SP 5/NACE No.1 White Metal Blast Cleaning.

SSPC-SP 6/NACE No.3 Commercial Blast Cleaning.

SSPC-SP 7/NACE No.4 Brush-Off Blast Cleaning.

SSPC-SP 10/NACE No.2 Near White Blast Cleaning.

SSPC-SP11 Power Tool Cleaning to Bare Metal.

SSPC-PA2 Measurement of Dry Coating Thickness with Magnetic

Gages.

2.1.4 SUBCONTRACTOR Reference

870310-S-1247064-CST-H02-0001 Project Quality Plan

870310-S-1247064-CST-P04-0001 Surface Preparation & Painting Procedure

3 APPLICABLE REVISION
Unless otherwise specified in the contract documents, the applicable revision or edition of applicable
specifications and standards is the last valid at the time when the contract or agreement are made to
enter into effective date.

4 TECHNICAL REQUIREMENTS
Technical requirements are indicated in applicable drawings, specifications and Standards referenced in
the contract

5 LOCAL REGULATIONS
Inspections and tests required by local regulations are out from the scope of this specification. However,
they shall be strictly adhered to and documented by SUBCONTRACTOR. Copy of such records shall be
submitted to CONTRACTOR.
The order of precedence of the codes and standards quoted in the specifications shall be:
1. International and local statutory regulations.

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2. Project data sheets.

3. Project specifications.
4. This Specification.
5. Referenced Company documents.
6. Referenced national and international codes.

SUBCONTRACTOR shall negotiate the matter with the Authorities concerned and keep
CONTRACTOR informed of any resulting deviation from design requirements.There shall be no
deviation to Project specification requirements without prior written CONTRACTOR’s approval.

6 QUALITY CONTROL PLANNING

6.1 GENERAL
The inspections, tests and certification to be implemented in performing Steel Structure and
Piping Erection are detailed in the ITPs and the attendant Inspection Forms listed in Chapter 7.
The ITPs can be separated into the two following main groups:
 General ITPs include the initial necessary checks and verification to be performed, when
required, prior to perform the inspections and tests specified in the dedicated ITP(s) for works
QC. The frequency of the addressed inspections and tests are defined by the applicable
Specifications, Standards and/or Codes.
 Specific ITPs include inspection and tests which are or can be directly related to specific items
and/or part of the works that can be identified and traceable by means of the engineering
drawings.

6.2 Description of QC CODE

Each inspection activity recalled in the ITP(s) is identified by a univocal QC Code.
The QC Code is split in three columns as follows:

LLL nnnn nnL Example: PAI010103M

QC Code: Activity sequential number (alpha numerical)

ITP number
Discipline code

First and second columns contain the split of the ITP ID number as identified in the ITP Title box,
third column contains the progressive number of the inspection phase which includes also the
suffix for the connection with the relevant works phase as to:

“Construction Completion” = M; “Precommissioning” = P; “Commissioning” = C

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6.3 Description of Involvement CODE

 Hold Point (H) : A point which mandatory requires the presence of the
involved parties (CONTRACTOR/COMPANY/Third party)
for the inspection when the activity is performed and before
that any further processing is permitted.
A written notification (RFI) is issued by the
SUBCONTRACTOR and addressed to the involved parties
in due time.
The SUBCONTRACTOR shall not process the activity/item
beyond a Hold Point in the absence of any of the involved
parties, unless prior written permission to proceed is
obtained by them
 Witness Point (W) : A point which requires attendance/inspection/verification by
the involved parties (CONTRACTOR /COMPANY/Third
party) when the activity is performed.
A written notification (RFI) is issued by the
SUBCONTRACTOR and addressed to the involved parties
in due time. In case that any of the involved parties does not
attend the inspection at the scheduled time or does not
provide comments before the date notified, the
SUBCONTRACTOR is not obliged to hold further
processing and the inspection can be performed.
 Surveillance Point (S) : Involvement for monitoring a phase of work activities. A
written notification (RFI) is not requested by the
SUBCONTRACTOR. Periodic review by the
CONTRACTOR and or COMPANY representative on an
activity, operation, process of documentation by
SUBCONTRACTOR.
 Review (R) : Review of documentation/reports. A written notification
(RFI) is not requested by the SUBCONTRACTOR.
CONTRACTOR /COMPANY / Third party
 Perform/Submit (P) : Perform works and when requested by W/H points for other
parties prepare inspection and submit RFI.

 Request for inspection (RFI)
: The notification of inspection is a formal written request to
be issued by CONTRACTOR in order to allow all parties
involved to participate to the inspection and test as they are
planned in the applicable ITP(s). The Subcontractor QC
shall notify COMPANY through QC of CONTRACTOR to
perform an in process inspection at least 48 hours in
advance of any HOLD point or 24 hours for Witness

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inspections as soon as a representative portion of the

particular feature of work has been accomplished. In
process inspections include, but are not limited to,
 Handling of materials including welding consumables
 Fit-up inspection
 Visual inspection;
 Dimensional Control inspection;
 NDE such as PT, MT, UT & RT including PMI for Exotic
material;
 E&I inspection;
 Pressure Test inspection;
 Blasting & Surface Preparation Inspection;
- Painting, Coating and Insulation Inspection;
- Equipment.

7 ATTACHMENTS

7.1 ITP List

7.1.1 General ITP for Initial Inspection:

ITP No.PAI-0001 “ General Checks and Verification”

7.1.2 Specific ITP for construction:

ITP No.PAI-0101 “ Paint & Coating Application on Onshore Metallic Internal and
External Surfaces”
ITP No PAI-0102 “Paint Application on Offshores Component”

7.2 Forms List

7.2.1 Inspection and Test Report Forms:

TEP-ITR-RFI-001 RFI – Request for Inspection
TEP-ITR-PAI-101 Painting/Coating/ HSS Daily Report
TEP-ITR-PAI-102 DFT Check
TEP-ITR-PAI-103 Peel / Adhesion Test Report
TEP-ITR-PAI-104 HOLIDAY Test Report
TEP-ITR-PAI-105 Painting/Coating/HSS - Repair LOG

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TEP-ITR-PAI-106 Painting InspectionReport

TEP-ITR-PAI-107 HOLIDAY Test Report
TEP-ITR-PAI-108 Adhesion Test Report (Pull off Test)
TEP-ITR-PAI-109 Final Painting Release Report

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ITP No.: PAI-0001 DISCIPLINE

Title: GENERAL CHECKS AND VEIRIFICATION. STEEL STRUCTURE AND PIPING
Reference Documents Verifying Involvement Notes
QC CODE Inspection Phase Description Acceptance Criteria Documents CC QC JO CL TP CO
Document review:
- Painting/Coating procedure TEP-900-SPE-PP-BP4-1009 Qualifications/
PAI 0001 01M - Blasters and painters qualification & Certificates /
TEP-900-RPT-MM-BP4-0001 P R R R
certification (DOSSIER)
TEP-930-SPE-QA-BP4-0021
- Qualification tests (adhesion)
- Spool Certification release
Verification painting/Coating and abrasives TEP-900-SPE-PP-BP4-1009 Manufacturer
PAI 0001 02M products to be used (Manufacturer Data TEP-900-RPT-MM-BP4-0001 data/Certificates P R R R /
Sheet, abrasive material certificate, etc.) (DOSSIER)
Material Receiving , Storage and handling
-Check of products to be used Material receiving report
-Check adequacy of storage Manufacturer
PAI 0001 03M -Check Painting/coating batches expiring TEP-900-RPT-MM-BP4-0001 Certificates/ Safety Data P H W W /
dates sheets
TEP-900-SPE-PP-BP4-1009
-Check implementation of “first-in first-out”
handling method

Calibration status of inspection and test List of Equipment

Calibration register Site register to be
PAI 0001 04M Instrumentation and devices included the air ISO 17025 Valid calibration P R R R / maintained by QC at
compression for contaminants certificates/labels Site offices.

ORGANIZATION CODE INVOLVEMENT CODE

CC – SUBCONTRACTOR CO – Commissioning P – Perform/Submit W – Witness (Minimum 20% Inspection rate)
QC – QC SUBCONTRACTOR TP – Laboratory/ Third Party S – Surveillance H – Hold Point (100% Inspection rate)
JO – CONTRACTOR CL – COMPANY R – Review

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ITP No.: PAI-0101

PAI-0102 DISCIPLINE
Title: PAINT/COATING/HSS APPLICATION ON METALLIC STEEL STRUCTURE AND PIPING
INTERNAL AND EXTERNAL SURFACES. Reference Documents Verifying Involvement Notes
QC CODE Inspection Phase Description Acceptance Criteria Documents CC QC JO CL TP CO
Checking of Painting/Coating/HSS application: TEP-900-SPE-PP-BP4-1009
- Surface preparation & status prior to ISO 8501-1
painting/coating (replica method) Use of replica method as
ISO 8501-2 per Reference document:
PAI 0101 01M - Paint/coat phase TEP-ITR-PAI-101 P H W S / TEP-900-SPE-PP-BP4-
ISO 8502-6
- Method of application 1009
- Painting/coating acceptance ISO 8502-9
- Check of the environmental conditions ISO 8503-5
PAI 0101 02M DFT Check TEP-900-SPE-PP-BP4-1009 TEP-ITR-PAI-102 P H W W /

PAI 0101 03M Cross Cut/Adhesion Testing (as required by TEP-900-SPE-PP-BP4-1009 TEP-ITR-PAI-103 P H W W /
specification)

PAI 0101 04M Holiday Testing (as required by specification) TEP-900-SPE-PP-BP4-1009 TEP-ITR-PAI-104 P H W S /

PAI 0101 05M Painting/Coating/HSS Repairing Log TEP-ITR-PAI-105 / Log review before work
TEP-900-SPE-PP-BP4-1009 P R R R
acceptance

ORGANIZATION CODE INVOLVEMENT CODE

CC – SUBCONTRACTOR CO – Commissioning P – Perform/Submit W – Witness (Minimum 20% Inspection rate)
QC – QC SUBCONTRACTOR TP – Laboratory/ Third Party S – Surveillance H – Hold Point (100% Inspection rate)
JO – CONTRACTOR CL – COMPANY R – Review

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STEEL STRUCTURE AND PIPING

Title: PAINT APPLICATION ON OFF SHORE COMPONENTS.
Reference Documents Verifying Involvement Notes
QC CODE Inspection Phase Description Acceptance Criteria Documents CC QC JO CL TP CO
TEP-900-SPE-PP-BP4-
Verification of surface preparation 1009.
- Steel imperfection TEP-900-RPT-MM-BP4- Use of replica method as
- Surface appearance after sandblasting per Reference document:
PAI 0102 01M - Sandblasting profile 0001 TEP-ITR-PAI-106 P H W W /
TEP-900-SPE-PP-BP4-
- Cleanliness ISO 8501-1-2 1009
- Contaminants and soluble salts ISO 8502-6-9
- Check of the environmental conditions
ISO 8503-5
TEP-900-SPE-PP-BP4-
PAI 0102 02M Measurement of dry film thickness 1009 SSPC-PA2 TEP-ITR-PAI-106 P H W W /

Holiday Test
PAI 0102 03M TEP-900-SPE-PP-BP4-1009 TEP-ITR-PAI-107 P H W W /
(if required by Project Specification)
TEP-900-SPE-PP-BP4-
Adhesion Test 1009ISO 4624
PAI 0102 04M SSPC-PA2
TEP-ITR-PAI-108 P H W W /
(if required by Project Specification)

TEP-900-SPE-PP-BP4-1009
PAI 0102 05M Final Painting Release Report SSPC-PA2 TEP-ITR-PAI-109 P H R R /
SSPC GUIDE 15

ORGANIZATION CODE INVOLVEMENT CODE

CC – SUBCONTRACTOR CO – Commissioning P – Perform/Submit W – Witness (Minimum 20% Inspection rate)
QC – QC SUBCONTRACTOR TP – Laboratory / Third Party S – Surveillance H – Hold Point (100% Inspection rate)
JO – CONTRACTOR CL – COMPANY R – Review

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RFI – REQUEST FOR INSPECTION

MONTH DAY
JAN FEB MAR APR MAY JUN 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1
JUL AUG SEP OCT NOV DEC 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Document ref.:

DISCIPLINE : CIVIL  ELECTRICAL  MECHANICAL  INSTR/AUT  PIPING  PIPELINE  TELECOM 

PACKAGE  MARINE  STEEL STRUCTURE  PAINTING & COATING 

INSPECTION
ITEM/TAG EXPECTED
No QC CODE ITEM/TAG DESCRIPTION AREA/LOCATION EXECUTION
NUMBER TIME
RESULT

SIGNATURE FOR NOTIFICATION / ACKNOWLEDGEMENT

QCSUBCONTRACTOR JO - CSTS CPY TPI/LAB
NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

LEGEND: INSPECTION EXECUTION RESULT

ACCEPTED ; REJECTED ; POSTPONED ; CANCELLED

Comment/Remarks:

INSPECTION PRESENCE: SUBCONTRACTOR.  CONTRACTOR  COMPANY TPI

SIGNATURE FOR INSPECTION EXECUTED

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE
SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

Form code: TEP-ITR-RFI-001

TEP-1247064-H03-0002 Page 17 of 26
870310-S-1247064-CST-H03-0002
 Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION:
BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP REFERENCE
PAI010101M PAI0101
PROJECT TITLE: TANGGUH EXPANSION PROJECT

SUBCONTRACTOR: REPORT No. Sh 1 of

PAINTING / COATING / HSS - DAILY REPORT

Pipeline number : Specification: Painting/Coating System: Page of
2
Conformity to requirement for : Max Chloride Level: g/cm Max Humidity: min/max Ambient Temp.: min/max Surface Temp.:
Layer identification:
Finish surface have uniform, glossy appearance and free of defect (fish eyes lumps, sags & runs, burning, oxidation) *
Assembly - Tag Item – - KP / Weld number - Visual Metal Surface
Dew Soluble Salts Visual Painting/ HSS Preheat Visual HSS
Pipe- Line/Spool Subassembly – Element/ Surface Cleanlines Temp. Application*
Point Check Coating *
number Item description Profile/ s/ dust
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA
CNC CNC CNC CNCNA CNCNA CNCNA CNCNA

CNC CNC CNC CNCNA CNCNA CNCNA CNCNA

CNC CNC CNC CNCNA CNCNA CNCNA CNCNA

Notes: RFIN°

QC SUBCONTRACTOR JO - CSTS COMPANY TPI

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-101

TEP-1247064-H03-0002 page 18 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION: 870310
BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP REFERENCE

PROJECT TITLE: TANGGUH EXPANSION PAI010102M PAI-0101

PROJECT REPORT No. Sh. of.
SUBCONTRACTOR: 1

DFT CHECK
Alignment sheet /Drawing number: Pipeline number :
Specifications……………
Assembly - Tag Item –Pipe- - KP / Weld number - NUMBER OF COAT RESULT
line/Spool number Subassembly – Element/ Item SPOT READING
description P I (X) F

C  NC

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 

C  NC 
C  NC 

C  NC 

C  NC 

C  NC 

NOTES INSPECTION NOTIFICATION REFEREE

RFI N°
NOTES: C = conforming; NC = no conforming. P= Primer, I (layer) =Intermediate (1,2,3, etc..) F=Final

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-102

TEP-1247064-H03-0002 page 19 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

870310
PLANT LOCATION:
BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP REFERENCE
PAI010103M PAI-0101
PROJECT TITLE: TANGGUH EXPANSION PROJECT
REPORT No. Sh. of.

SUBCONTRACTOR: 1

CROSS CUT/ADHESION TEST REPORT

Specification N°:
Alignement sheet / Drawing number:
CROSS CUT TEST PROCEDURE:
a) Frequency of cross cut/adhesion test shall be performed in compliance with Project Specification
b) Cross cut procedure shall be in accordance with ISO 2409 Paints and varnishes – Cross cut test
c) Proper tools shall be used for this test
d) Painting system shall mention :
 Surface Preparation
 Painting product brand for each layer (priming, mid-coat, topcoat)
CROSS CUT PROCEDURE VERIFICATION: Frequency of Cross Cut test shall be performed in compliance with Project Specification

TEST RESULTS /ACCEPTANCE CRITERIA

Minimum class 1 as per ISO 2409 Paints and varnishes – Cross cut test

Final
Test Panel Number Painting System (Details) Result Criteria Remarks
A R
 

 

 

 

 

 

 

 

 

 

 

NOTES: A=ACCEPTED R=REJECTED *Coating to be rejected if not meets RFI No.

acceptance criteria and shall be re-qualify

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-103

TEP-1247064-H03-0002 page 20 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
 Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION:
BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP REFERENCE
PAI010104M PAI0101
PROJECT TITLE: TANGGUH EXPANSION PROJECT

SUBCONTRACTOR: REPORT No. Sh 1 of

HOLIDAY TEST REPORT
Drawings/Specification/Procedure:
For Pipeline - LINE NUMBER : from KP: to KP : Plant AREA:

TYPE OF COATING/HSS FUNCTIONAL TEST  GROUNDING TEST  VOLTAGE REQUIREMENT:

TEST EQUIPMENT TYPE/ MODEL & SERIAL . No: Certification of calibration No

TEST LOCATION
Line-Spool/Pipe number - Item Tag – KP/WELD NUMBER / Item Result Line-Spool/Pipe number - Item Tag – KP/WELD NUMBER / Item Result
Equipment - Assembly Description/Subassembly / Element- A R Equipment - Assembly Description/Subassembly / Element- A R
1 1 1 1

2 2 2 2

3 3 3 3

4 4 4 4

5 5 5 5

6 6 6 6

7 7 7 7

8 8 8 8

9 9 9 9

NOTES: SKETCH OF STRUCTURE SECTION/AREA ATTACHED INSPECTION NOTIFICATION REFERENCE

RFI N°
QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB
NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE

TEP-ITR-PAI-104

TEP-1247064-H03-0002 page 21 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION: 870310

QC CODE ITP
BINTUNI BAY,PAPUA - INDONESIA REFERENCE
PAI010105M PAI-0101
PROJECT TITLE: TANGGUH EXPANSION PROJECT REPORT No. Sh. of.

SUBCONTRACTOR: 1

PAINTING /COATING/HSS - REPAIR LOG

Alignement/Drawing sheet: SPECIFICATION:

PIPELINE NUMBER: Painting/Coating System n°

Line-Spool/Pipe number - Item Tag – KP/WELD NUMBER / Item Inspection REMARKS

Equipment - Assembly Description/Subassembly / Element - Result
(Visual &
Holiday*)
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
A R
NOTE: Where applicable* - A=ACCEPTED R=REJECTED RFI No.

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-105

TEP-1247064-H03-0002 page 22 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
 Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating
OWNER: BP Berau Ltd JOB UNIT
PLANT LOCATION:
BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP REFERENCE
PROJECT TITLE: TANGGUH EXPANSION PROJECT PAI010201M / PAI010202M PAI0102
SUBCONTRACTOR: REPORT No. Sh 1 of
PAINTING INSPECTION REPORT
TAG/ITEM ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n. (Delivery Note) CODE/SPECIFICATION

ENVIRONMENTAL CONDITIONS BLASTING ABRASIVES BLASTING INSPECTION CRITERIA

OIL/GREASE CONTAMINANTS
AIR TEMPERATURE – DRY BULB (˚C) SIZE SOLUBLE CHLORIDE CONTAMINANTS (mg/m²)
AIR TEMPERATURE – WET BULB (°C) ABRASIVE RATIO BLASTING CLEANLINESS
RELATIVE HUMIDITY (%) CHLORIDE CONTENT SURFACE DUST CONTAMINATION RATING
DEWPOINT(˚C) OIL CONTAMINATION SURFACE PROFILE (SPEC/ACTUAL) (µm)
SUBSTRATE TEMPERATURE (˚C) GRADE (Sa)

METHOD OF PAINTING APPLICATION (airless, conventional, brush, roller, others):

DFT
MIXING DFT
LAYER PRODUCT MANUFACTURER MAN. DATE BATCH NO. THINNER COLOUR SYSTEM WFT NDFT DFT READINGS
RATIO POSITIONS
NO.

NOTES INSPECTION NOTIFICATION REFERENCE

RFI No.

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE

TEP-ITR-PAI-106

TEP-1247064-H03-0002 page 23 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

870310
PLANT LOCATION:
QC CODE ITP REFERENCE
BINTUNI BAY,PAPUA - INDONESIA
PAI010203M PAI-0102

PROJECT TITLE: TANGGUH EXPANSION ROJECT REPORT No. Sh. of.

SUBCONTRACTOR: 1

HOLIDAY TEST REPORT

CODE/SPECIFIC
TAG/ITEM ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n.
ATION

Equipment Type Equipment SN Equipm. Calibration Date Inspection Voltage Type of Electrode

Standard Project Procedure Acceptance Criteria Weather Condition during the Test

Painting Application
Painting System DFT Range Type of Structure
Date

HOLIDAY TESTING

Holiday Test Size of Defect and

Item Description Reference Drawing Holiday Location
Result Remedial Work

NOTES

RFI N°

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-107

TEP-1247064-H03-0002 page 24 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION: 870310
QC CODE ITP
BINTUNI BAY,PAPUA - INDONESIA REFERENCE
PAI010204 PAI-0102
PROJECT TITLE: TANGGUH EXPANSION ROJECT REPORT No. Sh. of.

SUBCONTRACTOR: 1
ADHESION TEST REPORT (PULL OFF TEST)
ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n. CODE/SPECIFICATION CODE/SPECIFICATION

Acceptance Criteria
Standard Project Procedure Painting System
Breaking Strength (MPa)

Equipment Type Equipment SN Equipment Calibration Date Painting Manufacturer

Dolly diameter Dolly surface Adhesive Type Type of Structure

ADHESION TESTING (PULL-OFF)

Panel Identification No. Test Dolly No. Breaking Strength Failure Interpretation Notes / Remarks

Failure Interpretation: Codes (ISO 4624):

A= is cohesive failure of substrate

A/B= is adhesive failure between substrate and first coat
B= is cohesive failure of first coat
B/C= is adhesive failure between first and second coats
C= is cohesive failure of second coat
D, E, F...= other coat for a multi coat system
-/Y= is adhesive failure between final coat and adhesive
Y= is cohesive failure of adhesive
Breaking strength (Mpa)= force Y/Z= is adhesive failure between adhesive and dolly
surface (cm²)*10
(1 bar=1daN/cm²=0.1 Mpa)

NOTES: RFI No.

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-108

TEP-1247064-H03-0002 page 25 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal
Tangguh Expansion Project –LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Painting & Coating

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION: 870310

ITP
BINTUNI BAY,PAPUA - INDONESIA QC CODE
REFERENCE
PAI010205M PAI-0102
PROJECT TITLE: TANGGUH EXPANSION PROJECT of.
REPORT No. Sh.

SUBCONTRACTOR: 1

FINAL PAINTING RELEASE REPORT

ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n. CODE/SPECIFICATION CODE/SPECIFICATION

Project Specification

Reference Standard

Item No. Item Description

YES NO NA

Final Painting Visual Inspection successfully completed

Painting Inspection Reports Verified and Acceptable

Holiday Testing Reports Verified and Acceptable

Adhesion Testing Reports Verified and Acceptable

Verification of the correct marking

Verified and found that there are no major NCR open

NOTES: RFI No.

QC SUBCONTRACTOR JO - CSTS CPY TPI/LAB

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

TEP-ITR-PAI-109

TEP-1247064-H03-0002 page 26 of 26 Rev: 02

870310-S-1247064-CST-H03-0002 BP Internal