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The first code or digit defines the series classification relating to the cutting structure.
The first code carries the numbers 1 to 8. Code 1-3 is for milled tooth bit and 4-8 is insert bits
For milled-tooth bits, the first code carries the numbers 1 to 3, which describe soft,
medium and hard rocks, respectively. Soft rocks (number 1) require long, slim and widely
spaced teeth for efficient drilling. Medium formations (number 2) require short and less
widely spaced teeth in order to withstand the high compressive loads. Hard formations
(number 3) require very short and closely spaced teeth for maximum bit life and efficient
drilling.
For Insert bits, the first code carries the numbers 4 to 8; again, these numbers relate to
increasing rock hardness like the milled tooth bits.
The second code relates to formation hardness subdivision within each group and
carries the numbers 1 to 4. These numbers signify formation hardness, from softest to hardest
within each series.
The following letter codes are used in the fourth digit position to indicate additional
features:
A. Air Application
R. Reinforced Welds
C. Centre Jet
S. Standard Steel Tooth
D. Deviation Control
X. Chisel Insert
E. Extended Jet
Y. Conical Insert
G. Extra Gauge Protection
Z. Other Insert Shape
J. Jet Deflection
S - Steel Body
M - Matrix Body
Steel is capable of withstanding high impact loads, but is relatively soft and without
protective features. It would quickly fail by abrasion and erosion. Quality steels are
essentially homogeneous with structural limits that rarely surprise their users. On the other
hand, Matrix is a very hard, rather brittle composite material comprising tungsten carbide
grains metallurgically bonded with a softer, tougher, metallic binder. Matrix is desirable as a
bit material, because its hardness is resistant to abrasion and erosion. It is capable of
withstanding relatively high compressive loads, but, compared with steel, has low resistance
to impact loading. Matrix is relatively heterogeneous, because it is a composite material.
Because the size and placement of the particles of tungsten carbide it contains vary (by both
design and circumstances), its physical properties are slightly less predictable than steel.
Steel body bits are manufactured by machining the steel bars per design. Whereas
matrix body bits are manufactured by mould process. The tungsten carbide and binder
materials are arranged into the mould. The mould get placed in to the furnace for certain
period of the time and materials are cooked to certain temperature. The mould is later cooled
down and broken to remove the unfinished matrix bit.
2nd Digit (Density)
a. Larger cutter sizes are projected as 1/2" cutter densities as one those smaller than 1/2"
size.
b. Bits on 'border line' can be put in either category depending upon the manufacturer’s
preference.
c. Numbers 0, 5 and 9 are not defined or 0 reserved for future use.
1. Represents Fishtail PDC Bit & Flat TSP and Natural diamond bit.
2. Represents Flat PDC Bit (short).
3. Represent Medium flanked style.
4. Represent Long flanked turbine style.