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ART CNC Profile Cutter

ART ProfileShop© Operating Manual V3


May 2005

Advanced Robotic Technology Pty Ltd


57 Trade Street, Lytton Queensland 4178, Australia
Phone +61 7 3393 6555 Fax +61 7 3393 6533

www.advancedrobotic.com sales@advancedrobotic.com
ART ProfileShop V3

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ART ProfileShop V3

Index
List of Features ..................................................................................................................8
General Safety Instructions ..............................................................................................9
Precautions to Take When Using Your Profile Cutter ..................................................11
Before Getting Started.....................................................................................................12
Quick Start Guide to ART Profileshop V3......................................................................13
How Do I Turn the Machine On?........................................................................................................... 13
How Do I Turn the Machine Off?........................................................................................................... 13
How Do I Load a Tool?.......................................................................................................................... 13
How Does the Controller Know How Deep to Cut?............................................................................... 14
Sensing the Tool Length (Tool Z Offset) ............................................................................................... 14
Work Cell Z Offset ................................................................................................................................. 15
Selecting a Work Cell ............................................................................................................................ 17
Setting Up a Work Cell .......................................................................................................................... 17
How Do I Load a Job? ........................................................................................................................... 18
How Do I Cut a Job? ............................................................................................................................. 18
How Do I Pause a Job?......................................................................................................................... 19
How Do I Continue a Job? .................................................................................................................... 19
How Do I Quit a Job and Return to the Origin?..................................................................................... 19
How Do I Recover a Partially Completed Job? ..................................................................................... 20
How Do I Skip to a Specific Shape?...................................................................................................... 20
How Do I Cut Only Part of the Job? ...................................................................................................... 21
The Pendant Features and Operation ............................................................................22
Accessing Features ............................................................................................................................... 22
ART ProfileShop Software ..............................................................................................23
Menus ...............................................................................................................................25
File Menu............................................................................................................................................... 25
New ............................................................................................................................................. 25
Open............................................................................................................................................ 25
Refresh List ................................................................................................................................. 26
Filter ............................................................................................................................................ 26
Save ............................................................................................................................................ 28
Select Menu........................................................................................................................................... 29
Select .......................................................................................................................................... 29
Add .............................................................................................................................................. 29
Subtract ....................................................................................................................................... 29
All ................................................................................................................................................ 29
None............................................................................................................................................ 29
Invert All ...................................................................................................................................... 30
Same ........................................................................................................................................... 30
Wizard ......................................................................................................................................... 30
Tool ............................................................................................................................................. 30
Size ............................................................................................................................................. 31
Position........................................................................................................................................ 31
Depth........................................................................................................................................... 31
Select .......................................................................................................................................... 31
Draw Menu ............................................................................................................................................ 32
Stop ....................................................................................................................................................... 32
Modify Menu .......................................................................................................................................... 32
Select .......................................................................................................................................... 32
Move............................................................................................................................................ 32

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ART ProfileShop V3

Copy ............................................................................................................................................ 33
Array............................................................................................................................................ 34
Rotate.......................................................................................................................................... 35
Resize ......................................................................................................................................... 35
Delete .......................................................................................................................................... 36
Origin Menu ........................................................................................................................................... 36
Mode ........................................................................................................................................... 36
Move To ............................................................................................................................ 36
Move XY to ....................................................................................................................... 36
Cell Origin ......................................................................................................................... 36
Job Extents ....................................................................................................................... 36
Home Limits ...................................................................................................................... 36
Cell Park ........................................................................................................................... 36
Move Z to .......................................................................................................................... 37
Travel ................................................................................................................................ 37
Surface.............................................................................................................................. 37
Proportional Jog Pad................................................................................................................... 37
Set ............................................................................................................................................... 37
Set XY ......................................................................................................................................... 37
Set Z............................................................................................................................................ 38
Z = Bottom................................................................................................................................... 38
Align ............................................................................................................................................ 38
Level............................................................................................................................................ 39
Set All .......................................................................................................................................... 39
Clear All....................................................................................................................................... 39
Set Park....................................................................................................................................... 39
Cut Job Menu ........................................................................................................................................ 40
Mode ........................................................................................................................................... 40
Auto ............................................................................................................................................. 40
Job Control Function Buttons...................................................................................................... 41
Previous ............................................................................................................................ 41
Rewind .............................................................................................................................. 41
Reverse............................................................................................................................. 42
Stop................................................................................................................................... 42
Cut..................................................................................................................................... 42
Fast Forward..................................................................................................................... 42
Next................................................................................................................................... 42
Feed Rate Override .......................................................................................................... 42
Mode ........................................................................................................................................... 43
Recover............................................................................................................................. 43
Jog Controls...................................................................................................................... 43
Move Start Point ............................................................................................................... 43
Nearest Start..................................................................................................................... 43
Shape Start ....................................................................................................................... 43
Park Position..................................................................................................................... 44
Nearest Path ..................................................................................................................... 44
Work Cell Origin................................................................................................................ 44
Tools Menu............................................................................................................................................ 45
Edit .............................................................................................................................................. 45
Edit Tool Path Dialog Box ........................................................................................................... 45
Tool Parameters List ................................................................................................................... 45
Load Strategy .............................................................................................................................. 45
Save Strategy.............................................................................................................................. 46
Reset ........................................................................................................................................... 46
OK ............................................................................................................................................... 46
Cancel ......................................................................................................................................... 46
Tool # .......................................................................................................................................... 46

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ART ProfileShop V3

Parameters.................................................................................................................................. 47
Initial Height Sensing ........................................................................................................ 48
Sensor Height ................................................................................................................... 48
Pierce Height .................................................................................................................... 48
Cut Height ......................................................................................................................... 48
Min Sense Dist.................................................................................................................. 48
AVC Controls .................................................................................................................... 49
Avc Speed (%) .................................................................................................................. 49
Avc Volts ........................................................................................................................... 49
Avc Off (%)........................................................................................................................ 49
Avc Min Radius ................................................................................................................. 49
Accessories....................................................................................................................... 49
Select New Tool................................................................................................................ 50
Set As Tool X .................................................................................................................... 50
Close Library..................................................................................................................... 50
Library ......................................................................................................................................... 51
All Tools ............................................................................................................................ 51
Picture Box........................................................................................................................ 52
Description ........................................................................................................................ 52
Parameters ....................................................................................................................... 52
Changer ............................................................................................................................ 52
Load .................................................................................................................................. 52
Load Tool .......................................................................................................................... 52
Unload............................................................................................................................... 52
Sense ................................................................................................................................ 52
Sense Tools ...................................................................................................................... 52
Sense Now........................................................................................................................ 53
T/Head 1................................................................................................................................................ 53
Setup ..................................................................................................................................................... 53
Info......................................................................................................................................................... 53
User Login ............................................................................................................................................. 53
Operational Guide — General.........................................................................................54
Changing Tools With a Quick Change Spindle ..................................................................................... 54
Removing a Tool Holder........................................................................................................................ 54
Inserting a New Tool Holder.................................................................................................................. 54
Taking Care of Your Tool Holders......................................................................................................... 54
Removing a Cutter From its Tool holder ............................................................................................... 54
Removing the Collet From the Tool Holder ........................................................................................... 54
Replacing the Collet .............................................................................................................................. 54
Choosing a Collet .................................................................................................................................. 55
Inserting a New Cutter........................................................................................................................... 55
Available Accessories ........................................................................................................................... 55
Operational Machining Guide — Aluminium .................................................................56
Job File Setup........................................................................................................................................ 56
Placement of Shapes ............................................................................................................................ 56
Bridges .................................................................................................................................................. 56
Order ..................................................................................................................................................... 56
Lead-Ins................................................................................................................................................. 57
Climb Milling and Conventional Milling.................................................................................................. 59
Feed Rates ............................................................................................................................................ 59
Cutter Difficulties ................................................................................................................................... 60
Troubleshooting ..............................................................................................................61
Control Console Will Not Boot Up — No Movement ............................................................................. 61
Inaccuracy in Cutting ............................................................................................................................. 61
Cut Is Not Square or Is Not Meeting Up................................................................................................ 61

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ART ProfileShop V3

Cuts Wrong — Does Not Cut According to the File .............................................................................. 61


Tool Head Moves but the Spindle Does Not Switch On........................................................................ 61
Depths Are Wrong or Uneven ............................................................................................................... 62
Machine Starts but Pendant Display or Buttons Do Not Work .............................................................. 62
Machine Maintenance......................................................................................................63
Routine Mainteince................................................................................................................................ 63
Lubricating the Machine ........................................................................................................................ 63
X Axis Grease Points............................................................................................................................. 63
Y Axis Grease Points............................................................................................................................. 64
Z Axis Grease Points............................................................................................................................. 64
Z-Screw Grease Point ........................................................................................................................... 64
Custom Machines.................................................................................................................................. 64
Adjustments........................................................................................................................................... 64
Specialised Accessories........................................................................................................................ 64
Vacuum Pumps ..................................................................................................................................... 64
Dust Extraction ...................................................................................................................................... 64
Coolant Systems ................................................................................................................................... 65
Air Supply .............................................................................................................................................. 65
Electric Spindle Care and Maintenance ................................................................................................ 65
Warm Up ............................................................................................................................................... 65
Cutting ................................................................................................................................................... 65
Tool Sharpness ..................................................................................................................................... 65
Tool Balance.......................................................................................................................................... 66
Cleaning ................................................................................................................................................ 66
Lubrication ............................................................................................................................................. 66
Appendix A — Router G CODE.......................................................................................67
Appendix B — Plasma G CODE......................................................................................70
Appendix C — Warranty Conditions ..............................................................................73
Advanced Robotic Technology Pty Ltd Warranty Conditions ............................................................... 73
Appendix D — Warranty Form (Customer Copy) ............................................................................. 75
Appendix E — Warranty Form (ART Copy) ...................................................................................... 77
Non Conformance Reports .............................................................................................79
NCR Instructions ................................................................................................................................... 79
NCR’s .................................................................................................................................................... 81

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ART ProfileShop V3

Introduction

Thank you for purchasing an ART CNC Profile Cutter.

Each of the profilers in the Advanced Robotic Technology (ART) series is designed to be one of
the most versatile cutting machines on the market. The profilers can be used for such diverse jobs
as sign-writing, cabinet-making, engraving, sheet-metal work, steel fabrication, mould-making,
plastic fabrication and many more.

The profile cutter uses tool-pathing software such as ENROUTE® or PROFILE MASTER®. This
software creates G code that outlines the path for the machine to take. It must be set up to suit the
machine. The tool-pathing software normally places your part on a sheet. The bottom left hand
side of this sheet is known as your 0,0 or point of origin. This point is important because it
corresponds with the point of origin that is set on the machine by the user.

We are sure you will enjoy many years of trouble-free manufacturing; however, if any difficulties
are experienced please consult the trouble-shooting section of this manual which lists solutions to
the most common problems. If the problem is not listed in this manual please contact Advanced
Robotic Technology via the numbers on the front of this manual.

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ART ProfileShop V3

List of Features
Mechanical
• Quality linear bearings
• High clearance on gantry
• Quick release tool holder
• Heavy construction
• Dual X drives
• High-torque closed-loop servo motors
• Steel gantry

Software
• Align plate
• ‘On the fly’ feed rate control
• Proximity start
• Rotate job
• Cut by shape
• Measure move
• Adjust travel height
• Cut by job
• Step through job
• Multiple origins
• Direct file editing
• Interactive pendant control
• File storage limited only by host disk space
• Software resolution of .01mm/step
• Max cut speed of 24m per minute

Router
• Sturdy T-slot aluminium decking
• Z height sensor
• Advanced dust foot
• Vacuum hold down
• On-screen spindle control
• Quick release tool holder (optional)
• Auto vacuum hold down system (optional)

Plasma
• Sturdy replaceable steel deck
• Initial height sensing
• Set pierce dwell
• Re-sense distance control
• Radius height control
• Auto torch height control

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ART ProfileShop V3

General Safety Instructions


When using machinery always observe the safety regulations applicable in your country to
reduce the risk of fire, electric shock and personal injury. Read the following safety
instructions before attempting to operate this machine.

Please make this information available to all staff involved in operating the machine.

1. Keep the work area clean. Cluttered areas can cause accidents.

2. Consider the work area environment. Do not expose equipment to high humidity or rain.
Keep the work area well lit. Do not use equipment in the presence of flammable liquids or
gases.

3. Guard against electric shock. All power leads should be placed where the risk of tripping is
minimal, and the plasma cutter should be wired into the building by a licensed electrician.

4. Do not abuse leads. Keep the leads away from heat, oil and sharp edges.

5. Keep all unauthorised people away from the work area.

6. Dress correctly. Do not wear loose clothing or jewellery. They can get caught in moving
parts. Wear protective hair covering to keep long hair out of moving parts.

7. Use safety goggles.

8. Use a dust mask if the operations produce dust fumes.

9. Be aware of maximum sound pressure. Take appropriate measures for the protection of
hearing if 85dB(A) is exceeded.

10. Do not over-reach; always keep proper footing and balance.

11. Stay alert. Watch what you are doing. Use common sense. Do not operate when you are
tired or under the influence of alcohol or drugs.

12. Secure the work-piece. Use clamps or a vice to hold it — never use hands.

13. When using the vacuum always be conscious of its limitations (e.g. part size, porosity and
material to be cut).

14. Avoid unintentional starting. Be aware that the machine is programmed to start automatically.
Keep well away from the machine when it is cutting.

15. Before leaving the machine unattended for servicing or to change accessories disconnect the
machine. Wait for the machine to come to a complete standstill and shut off the power.

16. When not in use, consumables and tools must be stored in a clean, dry area and be locked
up securely. In humid climates care should be taken that condensation does not develop.
Keep susceptible parts covered in a thin film of lubricant to prevent rust.

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ART ProfileShop V3

17. Use appropriate consumables. The use of any accessories or attachments other than the
ones recommended may result in a risk of personal injury or damage to the machine.

18. Maintain and clean equipment to ensure better and safer performance. Follow the
instructions for maintenance and changing accessories. Inspect equipment at regular
intervals and, if damaged, have them repaired by an authorised technician. Inspect cords
periodically and replace them if damaged. Keep all controls dry and clean.

19. Before using the equipment always carefully check for damage and worn parts to ensure it
will operate properly and perform its intended function. Check for misalignment, seizure of
moving parts, broken parts or any other conditions that may affect its operation. Have
damaged guards or other defective parts repaired or replaced. Do not use the machinery if
defective.

20. This electrical equipment is designed in accordance with the relevant safety regulations. To
avoid danger, electrical equipment must only be repaired by qualified technicians. Do not
access any electrical areas if you have not been properly trained.

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ART ProfileShop V3

Precautions to Take When Using Your Profile Cutter


Transporting
Never lift the machine with a forklift without checking the position of the data chain and the control
box. Serious damage can occur because of incorrect handling.

Preparation for Use


Many people place a sacrificial material on top of the standard deck to prevent damage to the deck
from cutting. If you use a semi-permanent material (i.e. that is left on for many jobs) then it is
advised that you use plastic bolts to hold it down. This will prevent serious damage to the cutting
tool should it cut into the bolt. If normal screws or bolts are used, careful placement is necessary to
avoid collisions.

Loading Material
Be careful not to strain yourself when loading materials as these can be quite heavy. Always get
assistance if your materials are heavy. Make sure the material is firmly clamped in position as
loose material can cause injury.

Safety Equipment
All machinery can be potentially dangerous if proper care is not taken. Eye, ear and respiratory
protection are absolutely essential. It is also recommended that gloves be worn. When the
machine is in operation keep all body parts and clothing away from moving parts. Become familiar
with the location of the emergency stop button and the pause button on the pendant. Use
commonsense when operating the machine.

Dust and Fume Extraction


It is your (the user’s) responsibility to ensure that proper ventilation and extraction is provided and
used. Many states and countries have guidelines or laws governing environmental issues. Disposal
of waste, gases and dust is an issue you should address.

Unloading Jobs
Use care when unloading jobs, especially those that are metal or laminate as such material can
produce sharp edges when cut.

Cleaning
Always clean the machine after use by removing debris and vacuuming dust from the deck and the
moving parts. Use a light silicone oil on the rails and wipe them with a clean cloth. Regularly doing
this will ensure a long service life with few problems. Compressed air is not recommended for
cleaning.

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ART ProfileShop V3

Before Getting Started

1. Place the machine and all the peripherals in the desired position. Ensure that the machine is
level.

2. Attach the pendant lead and all the peripherals to the machine.

3. The placement of your control console will affect how you use the machine. It is recommended
that you place the control console close to the machine so that you can access all the
advanced features through the control console. Connect the communication leads to the
control box and to two free com-ports on your control console. The standard length of serial
cables is 10 metres. If you need to lengthen these leads, please speak to ART.

4. Ensure that your mains power has a neutral. Connect the mains power lead and switch it on.

Important note: Ensure 3 phase is connected in the correct phase order for the rotational
direction of the vacuum pump/s (if applicable).

5. The machine is a very sophisticated piece of computer-controlled equipment. It is very


important that it be provided with a clean supply of electricity. Failure to do so may cause the
machine to operate incorrectly. ART is not responsible for any damages that may occur if the
machine is not supplied with clean electricity. If you suspect you have a problem with
interference you may need to contact a qualified technician in a suitable field. ART can advise
you of a suitable technician in your area.

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ART ProfileShop V3

Quick Start Guide to ART Profileshop V3


How Do I Turn the Machine On?
1. Turn on all of the wall switches, including the ones for the peripherals (i.e. extraction devices,
vacuum pumps etc.).
2. Turn on the control box.
3. Turn on the PC interface.
4. Start ART ProfileShop by double clicking on this icon.

How Do I Turn the Machine Off?

1. Click on the ‘X’ at the top of the control console screen.


2. The control console will ask if it is safe to shut down. Select ‘YES’.
3. If an auto-change tool is loaded, the control console will unload it. If a manual tool is loaded,
the control console will ask you to unload it manually.
4. The control console will again ask if you wish to shut down. Select ‘YES’.
5. Click on ‘START’ and then ‘TURN OFF COMPUTER’.
6. Turn off all of the power switches.

How Do I Load a Tool?


You do not normally need to load a tool yourself. Two exceptions are as follows:
1. if you want to set up a work cell
2. if you want to change a cutter.
To load a specific tool you do one of the following:
On the pendant:
1. Scroll to TOOL MENU and select ‘TICK’
2. Select ‘LOAD TOOL’
3. Scroll to the desired tool number and select ‘TICK’
4. The machine will load the tool automatically (or ask you to insert it if it is a manual tool).

CAUTION! You must NOT do either of the following:


DO NOT remove a tool from the spindle and return it to the carousel.
DO NOT remove a tool from the carousel and insert it into the spindle.
Doing either of the above will confuse the tool locations and/or numbers, which will cause a
crash and mechanical damage.

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ART ProfileShop V3

How Does the Controller Know How Deep to Cut?

Router Only
The controller has been programmed to recognise several measurements which it uses to
calculate the depth to cut. For successful cutting, these measurements need to be exact. The
following diagram shows each of the distances used in this calculation.

Sensing the Tool Length (Tool Z Offset)


The first distance, the tool Z offset, is normally calculated through the tool-sense routine.
Note: TOOL SENSING MUST BE DONE IF A TOOL IS REPLACED OR ADJUSTED!
To do this there are several methods:

Method 1: On Screen
Select ‘TOOLS’ and then ‘SENSE’. You will see the following screen:

Highlight the changed tool and press the ‘SENSE NOW’ button.
The controller will load the tool (if it is not already loaded) and proceed to the sensor
position and check the tool length.

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ART ProfileShop V3

Method 2: On Screen
If more than one tool has been changed, you can use this same screen to select a range of
tools:
1. Highlight the ‘SELECT RANGE’ button.
2. Highlight the first tool to be sensed and press the ‘START AT TOOL’ button.
3. Highlight the last tool to be sensed and press the ‘END AT TOOL’ button.
The controller will load and sense each tool within the range selected.

Method 3: On Pendant
1. Load the desired tool.
2. Scroll to the TOOL MENU and press ‘TICK’.
3. Scroll to SENSE TOOL and press ‘TICK’
The controller will sense the loaded tool.

Method 4: Manual Sensing


(For Advanced Users Only)
1. Load the desired tool.
2. Ensure that the tool is in the uppermost position.
3. Measure with an accurate device from the aluminium deck to the tip of the tool.
4. On the screen click on ‘SETTINGS’ then ‘GLOBAL’.
5. In the drop-down box select ‘CURRENT TOOLS’.
6. Using the scroll bar at the bottom of the screen, scroll until tool number is on desired
position.
7. Scroll down to Z OFFSET.
8. Enter the exact measurement in millimetres (mm) and close the window.
9. Unload and reload the tool for the settings to take effect.

Work Cell Z Offset


The second measurement, the work cell Z offset, is set in the ‘ORIGIN’ tab found in the window
at the far right-hand side of the screen. This measurement represents the height of the spoil
board.

WORKCELL
Z OFFSET

MATERIAL
ORIGIN Z SIZE
TAB

Origin Tab

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ART ProfileShop V3

The simplest way to enter this measurement is to manually measure the board’s thickness and
then enter the measurement.
Alternatively, you may like to enter a desired thickness and then run a surfacing routine to
machine the board to exactly that height. This will be dealt with in a later chapter.

Material Z Size
The third measurement is the material Z size. This measurement tells the machine how far off
the spoil board to set the Z reference. How you set this depends on the method of machining
you are using.

Surface-Referenced Machining
Using the surface as the Z0 point is useful for engraving or other processes where the
depth from the surface is critical. This method usually requires the surface to be set at Z0
each time new material is loaded. This is because even ‘identical’ materials may differ in
thickness between batches.
To set the surface as Z0 you need to:
1. Load a tool.
2. If you are using vacuum to clamp material then make sure that it is on.
3. Using the pendant, jog the machine down until the cutter is just lightly touching the
surface of the material.
4. Press ‘TICK’.
5. From the shortcuts select ‘Z=0’.
6. The machine will register the surface, lift and insert the material Z size automatically.
For this method, the numerically controlled (NC) file will require negative coordinates to
determine depth of cut (i.e. Z–10.00 = 10mm below the surface).

Bottom-Referenced Machining
Using the bottom of the material as the Z0 point is best for production-oriented work where
the material may differ in thickness, if only by a fraction of a millimetre. The machine
assumes that the material is the nominal thickness set in the material Z size. Even if the
material differs in thickness, a full-depth cut is assured because the machine is cutting to
the bottom of the material. If you use this method, you must simply set the material Z size
to 0.00.
Please note: For this method, the NC file will require positive coordinates (i.e. Z0.00 means
to cut all the way to the spoil board, Z10.00 means to cut 10mm above the spoil board).

Quasi Surface-Referenced Machining


Quasi surface-referenced machining is a cross between the two methods above. For this
method, you manually set the material Z size to the nominal thickness of the material. This
must then be manually changed each time a board of different thickness is used. The Z0.00
point is at the nominal height of the material, even though the actual height may vary
slightly. This method could be used with software that is designed to work from the surface
only but where you would like the accurate through-cutting capability of bottom-referenced
machining. The NC file would read as per the example for surface-referenced machining.
Note: These methods must be repeated for each work cell in use.

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ART ProfileShop V3

Selecting a Work Cell


To set up a work cell you must first select which one you want to work with.

To select a work cell on the pendant:


1. select the ‘ORIGIN’ tab
2. select a cell
3. scroll and press ‘TICK’.
CAUTION: When selecting a work cell on the pendant the machine will immediately move to the
previously set coordinates.

There are two ways to select a work cell on the screen. The first is as follows:
1. select the ‘ORIGIN’ tab
2. using ‘SELECT WORK CELL’ scroll to the desired work cell and highlight it.

Note: For safety reasons, when selecting a work cell on the screen the machine will not
automatically move to the coordinates as you can see where the job is positioned by looking at the
screen.

Alternatively, the second way to select a work cell on the screen is as follows:
Make sure you are in the MAIN MENU and then double click on the desired work-cell number in
the graphical display.

Setting Up a Work Cell


The work cell must be set up before any machining can be done. This is vital because the machine
must know where the material is. If this is not done correctly, major damage could occur to the
machine.
To set up a work cell origin:
1. Select a work cell using one of the procedures in the section above titled Selecting a Work Cell.
2. Load a tool as outlined under the section above titled How Do I Load a Tool?

Following this, you can complete the process either on the pendant or on the screen.

On the pendant:
1. Select JOG mode (the ‘JOG’ shortcut button is the fastest way to do this).
2. Jog the tool so that the centre of the tool is precisely above the lower left corner of your
material.
3. Press ‘TICK’.
4. Select the ‘XY=0’ shortcut button.

On the screen:
1. Press the ‘ORIGIN’ icon.
2. Using the jog wheel, move the machine to the lower left corner of the material.
3. Click on the ‘XY=0’ button to set the corner of the work cell.
4. To make the head of the machine lift, click on the ‘MOVE Z TO TOP’ button.
5. Click on the ‘MAIN’ icon to return to the main screen.

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ART ProfileShop V3

Origin Icon Jog Screen

Either of the above processes will automatically enter the work cell X and Y origin coordinates in
the ‘ORIGIN’ tab.

Origin Tab

Once you have set up the work cell origin, the X and Y size of the material can be entered
manually in the ‘ORIGIN’ tab.
Note: The material size does not limit the movement of the machine. It is used for display
purposes only (i.e. to see if the job fits inside the material etc.).

How Do I Load a Job?


The following procedure will load a job.
1. Click on the ‘FILE’ icon.
2. Click on the ‘OPEN’ icon.
3. Highlight the correct file in the list.
4. Press ‘PREVIEW’ if you want to check the file.
5. Press ‘OPEN’.

How Do I Cut a Job?


The following procedure will cut a job.
On the screen:
1. Make sure you are on the correct work cell.
2. Click on the ‘CUT JOB’ icon.
3. Press the ‘GO’ button.

On the pendant:
1. Scroll to the CUT MENU and press ‘TICK’.
2. Press the ‘CUT’ shortcut.
3. Press the ‘GO’ button.

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ART ProfileShop V3

Note: Pressing the ‘CUT’ shortcut on the main screen will take you directly to the CUT screen.
This is fine for when you are starting a job from the beginning; however, the CUT MENU allows
you to use some of the higher functions for recovering a job that has already been started.

How Do I Pause a Job?


To pause a job, simply press the ‘STOP’ button either on the pendant or on the screen. You can
then exit to the MAIN MENU if you wish. You can make adjustments to the work cell or to other
global settings and return to the CUT MENU without losing your position. However, if you wish to
load a file or make changes to the existing file, the job will reset to the beginning.

How Do I Continue a Job?


To continue a job, simply press the ‘GO’ button on the screen, or the ‘CUT’ shortcut and the green
‘GO’ button (>) on the pendant. The job will continue from the previous position as if nothing has
changed.

How Do I Quit a Job and Return to the Origin?


To quit a job correctly, before you quit you should recover the origin.

On the pendant:
1. Make sure you are in the CUT MENU (you will already be there if you have just paused a job).
2. Press ‘RECOV’ (recover).
3. Press ‘ORGN’.
4. The machine will lift and return to the work cell origin.

On the screen:
1. Make sure you are in the CUT screen.
2. Click on the ‘RECOVER’ button.
3. Click on the ‘WORK CELL ORIGIN’ button.
4. Click on the ‘MAIN’ icon to return to the main screen.

RECOVER WORK CELL ORIGIN

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ART ProfileShop V3

How Do I Recover a Partially Completed Job?


To resume a job at a random position in the job (e.g. if a cutter broke):

On the pendant:
1. Scroll to the CUT MENU and press ‘TICK’.
2. Select the ‘RECOV’ shortcut (recover).
3. Using the arrows, jog the tool to the position you wish to resume from (it does not matter if the
tool is above the job).
4. Press the ‘PATH’ shortcut.
5. The machine will lift and move to the closest position on the path to where you positioned it.
6. Escape from the RECOVER MENU back to the CUT MENU using the ‘X’ button.
7. Press the ‘CUT’ shortcut and press ‘GO’ to resume the job.
8. The machine will continue cutting from that position as if nothing has happened.

On the screen:
1. In the CUT screen, click on the ‘RECOVER’ button.
2. Use the jog wheel to move the machine close to the position where you wish to resume cutting.
3. Click on the ‘NEAREST PATH’ button to move the machine onto the path.
4. Click on the ‘AUTO’ button to return to the main CUT screen.
5. Press ‘GO’ (>).

OR

1. In the RECOVER window, click on the desired point on the screen and hold. When the
machine stops moving, release and the machine will find the closest path.
2. Click on the ‘AUTO’ button to return to the main CUT screen.
3. Press ‘GO’ (>).

How Do I Skip to a Specific Shape?


You can skip shapes by:

On the pendant:
1. Go to the CUT screen.
2. Where it says PRESS GO TO BEGIN, press ‘UP’ (Λ) or ‘DOWN’ (V) to jump to the start point of
the next shape.
3. Continue until you get to the shape required.
4. Press ‘GO’ (>) to begin cutting.

On the screen:
1. Go to the CUT screen.
2. Click on the shape you want to start on.
3. Press ‘GO’ (>).

OR

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ART ProfileShop V3

1. Go to the CUT screen.


2. Press the ‘NEXT’ (>>) or ‘PREV’ (<<) buttons to skip to the shape required.
3. Press ‘GO’ (>).

How Do I Cut Only Part of the Job?


1. Use the SELECT MENU on the screen to pick out specific shapes (see the section above titled
How Do I Skip to a Specific Shape?).
2. Go to the CUT screen.
3. Ensure that the drop-down box in the RANGE frame shows SELECTED SHAPES (this will
happen automatically).
4. Press ‘GO’ (>).

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ART ProfileShop V3

The Pendant Features and Operation

Accessing Features
The pendant uses a menu-within-menu system. Each submenu can be accessed by scrolling
through the items listed and pressing the ‘ENTER’ key to select that item/submenu. Once you have
accessed a feature you can change the setting by using the ‘UP’ or ‘DOWN’ arrow keys. You can
accept the new setting by pressing ‘ENTER’ or cancel it by pressing the ‘ESCAPE’ key. To escape
from any submenu, press the ‘ESCAPE’ key to return to the MAIN MENU/ORIGIN MENU.

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ART ProfileShop V3

ART ProfileShop Software

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ART ProfileShop V3

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ART ProfileShop V3

Menus

File Menu Main/File


From the FILE MENU you can perform normal file operations,
such as starting a new job, opening a previously saved job, or saving a current job.

New Main/File/New
Selecting the ‘NEW’ button clears the current job and opens a
blank job sheet. Main/File/Open

Open
Selecting the ‘OPEN’ button opens the SELECT FILE window. The SELECT FILE window has the
following features:

Drive
The DRIVE drop down–list box displays all of the available drives on the control console, for
example, hard drives, CD-ROMS, floppy drives and USB memory sticks.
Do not map drives belonging to other computers.

Folder
Once you have selected a drive, you can select any directory on it in the FOLDER box.

Name
In the NAME box on the left-hand side of the screen, you can select the file you would like to
open. Double click on the file to view it in the preview window.
Note: You may not be able to view some files in the preview window.

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ART ProfileShop V3

Alternatively, you can type the name of the file you would like to open in the NAME box on the
right-hand side of the screen. To view the file in the preview window click on the ‘PREVIEW’
button (also see the instructions below under the heading Preview).

Type
Available file extensions can be selected from the TYPE drop-down list.
Note: To be able to do this the file contents must conform to the input constraints of the
software. NC code examples are included later in this publication. Each NC file type has its own
filter setup.

Refresh List Main/File/Open/Refresh List


You can use the ‘REFRESH LIST’ button to update the list of
files shown in the NAME box on the left-hand side of the screen (i.e. if, for example, another
user or program has added extra files since the window was opened).

Filter Main/File/Open/Filter
For each file type there is a separate filter setting available.
This allows the separate configurations to read file formats from different NC generation
programs. By clicking on the ‘FILTER’ button you open a window with filter options. In this
window you can open the configuration for the selected file type.

General Parameters
In the GENERAL PARAMETERS section you can choose which parameters to use from the NC
code that you are opening.

TOOL NUMBERS
When the TOOL NUMBERS box is ticked, the program will use tool data from the NC code.
If it is not ticked, then the program will use the default tool number displayed in the
DEFAULT TOOL NUMBER box.

FEED RATES
When the FEED RATES box is ticked, the program will use the feed rate information in the
NC code. If it is not ticked, then the default feed rates for the tool in use will be obeyed.

TOOL WIDTHS
When the TOOL WIDTHS box is ticked, the program will use the tool diameter data in the
NC program, if available. If it is not ticked, then the default size for the tool will be used.

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ART ProfileShop V3

KERF DIRECTIONS
When the KERF DIRECTIONS box is ticked, the program will use the kerf direction from
the NC file. If it is not ticked, then the default kerf direction for the tool will be used.

TRAVEL HEIGHT
When the TRAVEL HEIGHT box is ticked, the program will use the highest point in the NC
program as the travel height. This will overwrite the main setting in the GENERAL
SETTINGS database each time a new file is opened. If it is not ticked, then the travel height
setting in the GENERAL SETTINGS database will not be modified.

Spindles
SPINDLE RPM
If the SPINDLE RPM box is ticked, the program will use the spindle speed in the NC file. If
it is not ticked, then the default spindle speed for the tool will be used.

Motion Defaults
METRIC
When the METRIC box is ticked, the program will read the NC code as metric
measurements (mm). If it is not ticked, then imperial measurements (inches) will be used.

ABS. XY
When the ABS. XY box is ticked, the program will read the coordinates in the NC code as
being absolute coordinates (i.e. all measurements in the NC file relate to the origin point set
by the user). For example, X1000 is 1m from the origin point in a positive direction (i.e.
away from home). If it is not ticked, then the program will read each coordinate as being an
offset from the previous coordinate for that axis. For example, X1000 is 1m from the
previous position.

ABS. IJ
I and J refer to the centre of an arc. When the ABS. IJ box is ticked, the program will read
the NC coordinates for I and J as being absolute from the origin point set by the user. If it is
not ticked, then the program will read I and J as being offsets from the previous X and Y
positions.

Plasma Torches
CURRENT
When the CURRENT box is ticked, the program will use the current that is set in the NC
code. If it is not ticked, then the program will use the default current for the tool.
Note: On some plasma power units you can only set and adjust the current manually.

ARC VOLTS
When the ARC VOLTS box is ticked, the program will use the arc voltages that are set in
the NC code. If it is not ticked, then the program will use the default arc voltage for each
tool.

PIERCE HEIGHT
When the PIERCE HEIGHT box is ticked, the program will use the pierce height that is set
in the NC code. If it is not ticked, then the program will use the default pierce height for
each tool.

Default Tool Number


A valid tool number must be entered in the DEFAULT TOOL NUMBER box. The program will
use this tool number if it does not receive any information from the NC file or if the TOOL
NUMBERS box is not ticked.

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Preview
When a valid file is selected in the NAME box on the left-hand side of the screen, or when a
valid file has been typed in the NAME box on the right-hand side of the screen, clicking on the
‘PREVIEW’ button will bring up a preview of the selected file in the preview window.

Open Main/ File/Open/Open


Clicking on the ‘OPEN’ button opens the file that is displayed in
the NAME box on the right-hand side of the screen.

Close Main/File/Open/Close
Clicking on the ‘CLOSE’ button closes the SELECT FILE
window without opening a new file, and leaves the previously opened file intact.

Save Main/File/Save
Clicking on the ‘SAVE’ button opens the SELECT FILE window. The
select file window has the following features:

Drive
The DRIVE drop down–list box displays all of the available drives on the control centre, for
example, hard drives, CD-ROMS, floppy drives and USB memory sticks.
Do not map drives belonging to other computers.

Folder
Once you have selected a drive, you can select any directory on it in the FOLDER box.

Name
In the NAME box on the left-hand side of the screen, you can select the file you would like to
open. Double click on the file to view it in the preview window.
Note: You may not be able to view some files in the preview window.
Alternatively, you can type the name of the file you would like to open in the NAME box on the
right-hand side of the screen. To view the file in the preview window click on the ‘PREVIEW’
button (also see the instructions below under the heading Preview).

Type
Available file extensions can be selected from the TYPE drop-down list.
Note: To be able to do this the file contents must conform to the input constraints of the
software. NC code examples are included later in this publication. Each NC file type has its own
filter setup.

Refresh List
You can use the ‘REFRESH LIST’ button to update the list of files shown in the NAME box on
the left-hand side of the screen (i.e. if, for example, another user or program has added extra
files since the window was opened).

Filter
The ‘FILTER’ button is not available in the SAVE function.

Preview
When a valid file is selected in the NAME box on the left-hand side of the screen, clicking on the
‘PREVIEW’ button will bring up a preview of the selected file in the preview window.

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Save
Clicking on the ‘SAVE’ button saves the file in the NAME box on the right-hand side of the
screen to the hard disk.

Close
The ‘CLOSE’ button closes the SELECT FILE window without saving the file.

Import
The IMPORT function is not currently available. It will be enabled in future upgrades.

Export
The EXPORT function is not currently available. It will be enabled in future upgrades.

Select Menu Main/Select


Objects that are to be manipulated need to be selected. You can
select them as follows:

Select Main/Select/Select
To select a single object, click on the ‘SELECT’ button and then
point with the cursor (i.e. arrow) to the object on the screen. This works for clearly defined objects
that are made up of a single part.
To select a group of objects, point with the cursor to a position above and to the left of all of the
objects you wish to select, then holding the mouse button down, drag the cursor over all of the
objects in your group. As you drag the cursor, a box will appear around all of the selected objects.
All objects that are completely contained within the box will be selected.
Main/Select/Add
Add
The ‘ADD’ function is similar to the ‘SELECT’ function. With the cursor, point to an object or drag a
box around it to select it. However, previously selected objects do not become unselected. This
function is useful for selecting multiple objects that are not adjacent to each other.

Subtract Main/Select/Subtract
The ‘SUBTRACT’ function does the opposite of the ‘ADD’ function
— it unselects objects. Point with the cursor to a single object you wish to unselect, or use the
cursor to unselect multiple objects.

Invert Main/Select/Invert
Objects that are selected with the ‘INVERT’ function will invert their
state. For example, when you drag a selection box around one selected object and one non-
selected object, the selected object will become unselected and the unselected object will become
selected.

All Main/Select/All
The ‘ALL’ function selects all of the objects on the sheet.

None Main/Select/None
The ‘NONE’ function unselects all of the objects on the sheet.

Main/Select/Invert All

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ART ProfileShop V3

Invert All
The ‘INVERT ALL’ function inverts the current selected state of all of the objects. This function is
useful if you have previously processed part of a job and now wish to cut the rest of the job.

Same Main/Select/Same
If you click on the ‘SAME’ function after selecting an object, all
objects that share the same tooling parameters as that object will also be selected simultaneously.

Wizard Main/Select/Wizard
The ‘WIZARD’ function opens the SELECTION WIZARD window. From
this window there are a number of ways that you can select parts of a file.

Main/Select/Wizard/Tool
Tool
The SELECT TOOLS window opens automatically when you click on the ‘WIZARD’ function.
This window displays all of the tools in the currently opened job. One or more of the tools may
be highlighted at the same time. If you would like to change a parameter of a tool (e.g. feed
rate) that is being used for a number of shapes, and have the change updated for each of the
shapes it is being used for, you can first use the SELECT TOOLS window to select all of the
shapes for which that tool is being used. Once you have selected all of the shapes, you can use
the ‘EDIT’ function (see the section titled Edit) to change the tool’s parameter. This will
automatically update the parameter for all of the shapes that the tool is being used for. For
example, to change the feed rate for all of the shapes for which tool number 2 is being used,
highlight tool number 2 in the SELECT TOOLS window, click on ‘SELECT’ and then close the
SELECTION WIZARD window. All shapes for which tool number 2 is being used will be
selected and highlighted. Following this, use the ‘EDIT’ function to change the feed rate of that
tool.
The ‘USE TOOLS’ button will automatically be selected if you highlight a tool in the SELECT
TOOLS window. However, you can manually turn this function off if required. The selection
wizard will then ignore any tool parameters you have selected.

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Size
Main/Select/Wizard/Size
Clicking on the ‘SIZE’ function will open the SELECT SIZE
window. In this window you can select objects that fall between a minimum and maximum size
by specifying dimensions. For example, if you are working on a job that has holes of different
sizes and you wish to delete all of the holes 3mm in diameter, in the SELECT SIZE window
enter the minimum width as 2.9mm and the maximum width as 3.1mm, click on the ‘SELECT’
button and close the window. All of the objects that fall within those dimensions will be selected.
You can also select objects in the same way using minimum and maximum height and minimum
and maximum area.
The ‘USE WIDTH’ and ‘USE HEIGHT’ buttons will automatically be selected when dimensions
are entered. However, you can manually turn these functions off if required. The selection
wizard will then ignore any dimensions you have specified.
Main/Select/Wizard/Position
Position
Clicking on the ‘POSITION’ function will open the SELECT POSITION window. In this window
you can select shapes by their position by specifying a minimum and maximum X position, or a
minimum and maximum Y position. By default, minimum and maximum refer to the extremities
of the shapes. For example, to select all objects more than 1m from the work cell origin on the X
axis, enter 1000 as the X minimum position and a number larger than the job perimeter in the X
maximum position. Click on the ‘SELECT’ button and close the window. All objects further than
1m from the work cell origin on the X axis will be selected.
As previously stated, these minimum and maximum positions refer to the absolute extremities of
the objects. This is indicated by the BOUNDARY BOX being highlighted. However, by using the
check boxes on the bottom right-hand side of the SELECT POSITION window you can force the
selection wizard to refer to a specific reference point on the object.
The ‘USE X POS.’ and ‘USE Y POS.’ buttons will automatically be selected when positions are
entered. However, you can manually turn these functions off if required. The selection wizard
will then ignore any positions you have specified.

Depth Main/Select/Wizard/Depth

Clicking on the ‘DEPTH’ function will open the SELELCT


DEPTHS window. In this window you can select objects by their depth of cut by specifying
dimensions.
Note: This function refers to the lowermost points in the tool paths only — it is referring to the
absolute depth of cut from the surface point.
The ‘USE DEPTH’ button will automatically be selected when depths are entered. However, you
can manually turn this function off if required. The selection wizard will then ignore any depths
you have specified.

Select Main/Select/Wizard/Select
Clicking on the ‘SELECT’ button applies the values you have
specified in the selection wizard function windows (i.e. SELECT TOOLS, SELECT SIZE,
SELECT POSITION or SELECT DEPTHS) and highlights the applicable objects. However,
clicking on the ‘SELECT’ button does not close the SELECTION WIZARD window. Rather than
close the SELECTION WIZARD window after you have entered the values, you can move the
window to the side of the screen to view which objects have been highlighted. This makes it
easy for you to re-enter values and reselect objects according to the modified values, if
necessary.

Cancel Main/Select/Wizard/Cancel
Clicking on the ‘CANCEL’ button closes the SELECTION
WIZARD window.

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Draw Menu Main/Draw


The DRAW MENU allows you to add new objects to an opened
document.
Some of these functions may not be enabled in your version of ART ProfileShop.

Stop Main/Draw/Stop
You can create a STOP POSITION in a job you are
working on by clicking on the ‘STOP’ button and pointing with the cursor to the
position on the screen where you would like to place it. The STOP POSITION is a
new object that has many of the same properties as the shapes that you cut. You
may select it, move it, copy it, and so on. The main function of the STOP POSITION
is to send the machine to a specific location during the cutting and then have it stop
momentarily. You may wish to do this to enable you to access the job so that you can do
something manually, such as inserting screws for holding down the material. When you restart
the job from the STOP POSITION the rest of the job will be processed.
Please note: The STOP POSITION has a cut sequence number just like any other object. For
the machine to stop at the correct time during the job you must edit the cut order.

Modify Menu Main/Modify

The MODIFY MENU allows you to manipulate the graphical objects and screen. To use the
functions in this menu you need to first select specific objects.

Select Main/Modify/Select
The ‘SELECT’ function in the MODIFY MENU only allows you to
make one selection at a time — after each selection the window automatically closes. You use it in
the same way that you use the main ‘SELECT’ function in the SELECT MENU (see the section
above titled Select under the section titled Select Menu). To select an object click on the ‘SELECT’
button and then use the cursor to point to an object on the screen. If you wish to select multiple
objects, click on the ‘SELECT’ button, point with the cursor to a position above and to the left of all
of the objects you wish to select, then holding the mouse button down, drag the cursor over all of
the objects in your group. As you drag the cursor, a box will appear around all of the selected
objects. The objects that you select with the ‘SELECT’ function will be highlighted on the screen.
Note: Be careful if you wish to modify objects with multiple passes. ProfileShop views each pass as
a separate shape. If your job includes shapes with multiple passes you should always use the
selection wizard functions to select the objects rather than the ‘SELECT’ function. This will ensure
that you select all of the passes.
Note: If you wish to make a complex selection, is better to use the functions in the main SELECT MENU.

Move Main/Modify/Move
You can use the ‘MOVE’ function to move, on the screen, objects
that you have selected by dragging them with the cursor to a new location. To make the move
permanent click on the ‘OK’ button in the window on the right-hand side of the screen. Clicking on
‘CANCEL’ will move the object back to its original location. You can also move objects by entering
coordinates in the window on the right-hand side of the screen.

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Position
The ‘POSITION’ tab allows you to move objects to absolute positions in
the job. First, select an object. Second, choose a REFERENCE POINT on
the selected object by clicking on the appropriate check box. This
REFERENCE POINT is the point you use to position the object. For
example, to position an object by its centre click on the centre check box,
to position an object by its lower left extremity click on the lower left check
box, to position an object by its depth click on the bottom z check box.
Third, enter coordinates for the REFERENCE POINT in the POSITION
field and click on ‘OK’. The REFERENCE POINT on the selected object
will move to the specified position.

Offset
You can use the ‘OFFSET’ tab to move objects a specific distance from
their original location. For example, to move an object 10 millimetres in the
X axis enter 10 in the X box and click on ‘OK’. The selected objects will
move from their current position 10mm in the X axis.
Note: You must click on ‘OK’ or ‘CANCEL’ before you can continue with any other process.

Copy Main / Modify / Copy


You can use the ‘COPY’ function to copy an original object/s.
Three control tabs are located on the right-hand side of the screen: POSITION, OFFSET and
ANGLE. You can use these tabs to specify where you would like to position the copy/copies.

Position
The POSITION tab works in the same way as the POSITION tab in the
‘MOVE’ function. Select a REFERENCE POINT on the object you wish to
copy and move and specify the coordinates where you would like the
REFERENCE POINT to move to. However, unlike in the ‘MOVE’ function
the object will remain where it is and a copy will be placed in the position
specified. If you would like to make more than one copy, the REFERENCE
POINT of each of copies will be placed in reference to the REFERENCE
POINT of the previous copy, rather than in reference to the 0,0 coordinate.
This makes it easy for you to select each individual copy and move it
elsewhere.
Note: Clicking on ‘OK’ will perform the copy and clicking on ‘CANCEL’ will
close the window without performing the copy.

Offset
The OFFSET tab works in the same way as the POSITION tab except that
the coordinates in the OFFSET field are referenced from the object’s position rather than from
the 0,0 point. If you would like to make more than one copy, each of the copies will be placed in
reference to the previous copy, rather than in reference to the original object. This makes it easy
for you to select each individual copy and move it elsewhere.
Note: Clicking on ‘OK’ will perform the copy and clicking on ‘CANCEL’ will close the window
without performing the copy.

Angle
By using the ANGLE tab you can position a copy of an object by specifying the angle and
distance you would like to place it from the original. The angles start at 0, and 0 = directly to the
right. Degrees go in a counter clockwise direction (i.e. 180° = directly to the left).
For example, to place a copy of an object 100mm from the original object, at an angle of 45°,

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enter 100 into the XY box and 45 into the angle box and click on ‘OK’.
If you would like to make more than one copy, enter the number of copies required into the
COPIES box. To make it easy for you to select each individual copy and move it elsewhere, the
value you enter in the Z box will place each copy that distance from the previous copy (while still
applying the XY distance and angle parameters).
Note: Clicking on ‘OK’ will perform the copy and clicking on ‘CANCEL’ will close the window
without performing the copy.

Array Main/Modify/Array
The ‘ARRAY’ function has two tabs which allow you to create
multiple copies of objects.

Rectangular
In the RECTANGULAR tab you can create a grid copy of selected objects.
First, specify the quantity of columns in the X box and the number of rows
in the Y box. A Z quantity can be specified which will create a three-
dimensional array with rows, columns and layers. Second, enter the X, Y
and Z distances for each column, row and layer. Third, choose either
CENTRES or GAPS (if you wish to specify a gap between each part then
choose GAPS, if you wish to offset the columns and rows by a specific
centre distance then select CENTRES). Finally, click on ‘OK’ to perform the
array function or click on ‘CANCEL’ to quit the function.

Circular
In the CIRCULAR tab you can create a circle of objects around a given
point.
• Enter the number of copies required in the QUANTITY box.
• Specify the ROTATION POINT for the circular array. To array the
copies from a specific X,Y coordinate ensure that the FROM
CENTRE check box is not selected. The X,Y coordinates that you
specify will then relate to the 0,0 origin of the current work cell.
Alternatively, to offset the centre of your array from the current
shape select the FROM CENTRE check box. The X,Y coordinates
that you specify will then relate to the centre of the original object
that is being copied.
• If you would like the copies to have the same orientation as the
original object, select the ‘KEEP STRAIGHT’ check box.
• By selecting the PARTIAL CIRCLE check box you can create an
array of objects that spans part of a circle. For example, you can
array four objects in a semicircle by selecting the PARTIAL CIRCLE check box, entering 180
into the DEGREES box and 4 into the QUANTITY box, and clicking on ‘OK’.
• Alternatively, you can array objects by specifying the degrees between each object — select
the PARTIAL CIRCLE check box, then select the DEGREES PER COPY check box and
specify the number of degrees between each object. Each copy will rotate the specified
amount of degrees from the previous copy.
• Click on ‘OK’ to apply the parameters you have specified or click on ‘CANCEL’ to exit the
function.

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Rotate Main/Modify/Rotate
In the ROTATE function you can rotate an object around a given
point.
• Enter the number of degrees of rotation required for the selected
object in the DEGREES box.
• To rotate the object from the centre of its position select the
RELATIVE TO OBJECT CENTRE check box and click on ‘OK’.
• To make the rotation point an offset from the centre of the selected
object select the RELATIVE TO OBJECT CENTRE check box, specify
the appropriate X and Y offsets and click on ‘OK’.
• To rotate the object from a specific X,Y coordinate do not select the
RELATIVE TO OBJECT CENTRE check box, specify X and Y values
and click on ‘OK’.
Note: To rotate an object in a counter clockwise direction enter positive
degrees. To rotate an object in a clockwise direction enter negative
degrees.

Resize
Main/Modify/Resize

In the ‘RESIZE’ function you can scale objects proportionally only.


Use the DIMENSIONS boxes to specify the exact X or Y size you would
like to resize the object to. Alternatively, if you wish to scale the object by
percentage, use the SCALE boxes. For example, entering 50 will halve the
size of the object, entering 200 will double the width and height of the
object.
At the bottom of the RESIZE SELECTED OJECTS screen there is an
ANCHOR POINT section. Highlighting any of these points will anchor that
portion of your object, and the resizing will be done proportionally away
from the selected anchor point. For example, if you would like the lower left
corner of the object to remain at the same position, highlight the lower left
anchor point. If you would like the scaled objects to remain centred in the
same position, then select the centre anchor point. The object will then be
scaled proportionally from this point.
Click on ‘OK’ to apply the parameters you have specified or click on
‘CLOSE’ to exit the function.

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Mirror
The MIRROR function is not currently available. It will be enabled in future upgrades.

Group
The GROUP function is not currently available. It will be enabled in future upgrades.

Explode
The explode function is not currently available. It will be enabled in future upgrades.

Delete Main/Modify/Delete
Clicking on the ‘DELETE’ button will remove all of the selected
objects from the job.

Origin Menu
You can use the ORIGIN MENU to move the machine to a specific Main/Origin
point, set the origin point for the current work cell, set park points
and use the align plate function.

Mode Main/Origin/Move To
Move To
Clicking on the ‘MOVE TO’ button enables the MOVE TO window. In this window you can
jog the machine manually or move it to specific points.

Move XY to
Cell Origin Main/Origin/Move To/Cell Origin
Clicking on the ‘CELL ORIGIN’ button will lift the tool head
and move the machine to the corner of the currently selected work cell.
Note: This does not change any settings and does not affect the current job position.

Job Extents Main/Origin/Move To/Job Extents


Clicking on the ‘JOB EXTENTS’ button will lift the tool head
and move the machine to the furthest extremities of the currently selected job in both the X
and Y directions.
Note: This does not change any settings and does not affect the current job position.
Main/Origin/Move To/Home Limits
Home Limits
Clicking on the ‘HOME LIMITS’ button will lift the tool head and move the machine to the
home limit switches.
Note: This does not change any settings and does not affect the current job position.

Cell Park Main/Origin/Move To/Cell Park


Clicking on the ‘CELL PARK’ button will lift the tool head
and move the machine to the park position of the currently selected work cell.
Note: This does not change any settings and does not affect the current job position.

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Move Z to Main/Origin/Move To/Top


TOP
Clicking on the ‘TOP’ button will lift the tool head to its maximum.
Note: This does not change any settings and does not affect the current job position.

Travel
Main/Origin/Move To/Travel
Clicking on the ‘TRAVEL’ button will lower the tool head to
the travel height position.
Note: This does not change any settings and does not affect the current job position.

Surface Main/Origin/Move To/Surface


Clicking on the ‘SURFACE’ button will lower the tool head
to the surface of the material. You can use this function to check that the surface setting is
correct for the material that you are currently cutting. However, be very careful when using
this function as it is possible for the tool to damage the surface of the material if the setting
is incorrect.
Note: This does not change any settings and does not affect the current job position.

Proportional Jog Pad


The circular jog pad moves the machine in the X and Y axes. The rectangular jog pad moves
the tool head in the Z axis (i.e. up and down).
You can use this function to move the machine away from the job so that you can access the
job, or to move the machine into a position before using a ‘SET’ function (see the section
immediately below).
Note: Using these controls alone does not change any settings and does not affect the current
job position.

Set Main/Origin/Set
Clicking on the ‘SET’ button enables the SET window,
which displays options for setting the position of the machine.

Set XY
X=0
Clicking on the ‘X = 0’ button adjusts the current work cell X Main/Origin/Set/X = 0
origin to the current position of the machine’s tool.
Note: This does not affect the origin for the Y or Z axes.

Y=0 Main/Origin/Set/Y = 0
Clicking on the ‘Y = 0’ button adjusts the current work cell Y
origin to the current position of the machine’s tool.
Note: This does not affect the origin for the X or Z axes.
XY = 0 Main/Origin/Set/XY = 0
Clicking on the ‘XY = 0’ button adjusts the current work cell
origin to the current position of the machine’s tool.
Note: This does not affect the origin for the Z axis.

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ART ProfileShop V3

Set Z
Z = TRAVEL
Clicking on the ‘Z = TRAVEL’ button sets the travel height Main/Origin/Set/Z = Travel
of the machine to the current Z position of the machine’s
tool. This is the height that the machine will lift to in between cutting.
Note: A low travel height is suitable for small jobs and enables rapid cutting. However, if
your job is large and the material may have some distortions, or if you're using mechanical
hold-down methods such as screws for clamps, then a higher travel height is more
appropriate so that the tool and the clamping system do not collide.

Z = 0 (SURFACE) Main/Origin/Set/Z = 0 (Surface)


Clicking on the ‘Z = 0 (SURFACE)’ button enters the
current Z position of the tool as the dimension of the material in the MATERIAL tab on the
right-hand side of the screen. To do this, use the jog functions to jog the tool down until it
touches the material surface very lightly. Clicking on ‘Z = 0 (SURFACE)’ will then reset the
Z axis 0 position to this height.
Note: This is a critical setting and care should be taken to do it accurately. This is a hands-
on approach to setting the material thickness which can be useful if an accurate cut depth
in relation to the surface of the material is required. When processing multiple jobs on the
same material it may be more appropriate to specify the nominal thickness of the material
in the MATERIAL SIZE tab on the right-hand side of the screen so that if there are
variations in the material’s thickness the machine will cut through to the same depth.

Z = Bottom Main/Origin/Set/Z = Bottom


Clicking on the ‘Z = BOTTOM’ button will reset the current
work cell’s Z offset to the height of the tool. You can use this setting to specify the surface
of the spoil board which is under the material.
Important! This should be done before setting the surface with the ‘Z = ZERO’ button.

Align
LEFT ALIGN
The ‘LEFT ALIGN’ function allows you to automatically Main/Origin/Set/Left Align
align the job to the material. To use this function first set
the XY ORIGIN of the material. Jog the tool to a point exactly over the left-hand edge of the
material (e.g. the top left corner). Click on the ‘LEFT ALIGN’ button. Click on ‘CONFIRM
ACTION’. The work cell and the currently opened job will rotate to match the material.
Note: This function automatically sets the DEGREES setting in the MATERIAL tab on the
right-hand side of the screen.

BOTTOM ALIGN Main/Origin/Set/Bottom Align


The ‘BOTTOM ALIGN’ function is the same as the ‘LEFT
ALIGN’ function except that a point along the bottom edge of the material must be
specified. To use this function first set the XY ORIGIN of the material. Jog the tool to a point
over the bottom edge of the material (e.g. the bottom right-hand corner). Click on the
‘BOTTOM ALIGN’ function. Click on ‘CONFIRM ACTION’. The work cell and the currently
opened job will rotate to match the material.
Note: This function automatically sets the DEGREES setting in the MATERIAL tab on the
right-hand side of the screen.

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ART ProfileShop V3

Level
Clicking on the ‘LEVEL’ button will cancel any rotation that has been applied to the work
cell and the job.
Note: This function automatically sets the DEGREES setting in the MATERIAL tab on the
right-hand side of the screen.

Set All
XYZ = 0 Main/Origin/Set/Level
Clicking on the ‘XYZ = 0’ button will set all axes to the
current position of the tool.

Clear All
NONE Main/Origin/Set/None
Clicking on the ‘NONE’ button will cancel all material
offsets for the current work cell.

Set Park
Main/Origin/Set/XY = Park
XY = PARK
Clicking on the ‘XY = PARK’ button will set the current
position of the tool as the park point for the currently selected work cell. This is the point
that the machine will return to after completing the entire job.
Note: The machine will not return to park if you pause or cancel the job.

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ART ProfileShop V3

Cut Job Menu Main/Cut Job

Selecting the ‘CUT JOB MENU’ opens the CUT window. From this window you can run the
currently opened job. Also, from this window you can activate certain functions such as stepping
through the job shape by shape, fast forwarding and rewinding, recovering a job from a specific
location and altering the feed rate override.

Mode
In the MODE section you can select between normal cut options and the recovery options.

Auto Main/Cut Job/Auto


Clicking on the ‘AUTO’ button displays the normal cut functions.

Range
In the RANGE section you can specify whether you would like an entire job or a specific portion
of a job to be processed.

All Tools
In the ALL TOOLS drop-down menu you can specify whether you would like all tool paths
or a specific tool number to be processed. The drop-down menu will include all tools that
are in the current job. If you select one of the tools listed, only the parts of the job that use
that tool will be processed. Alternatively, if you select all of the tools the entire job will be
cut.

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ART ProfileShop V3

Selected Shapes
In the SELECTED SHAPES drop-down menu you can specify whether you would like all
shapes or selected shapes to be processed. Select ALL SHAPES to process the entire job.
Select SELECTED SHAPES to process only the highlighted parts of the job.

Note: These two drop-down menus work together. When you run the job, only parts of the job
that match the criteria in both of the menus will be processed.

Time Started
The TIME STARTED section displays the current job’s start time.

Time Elapsed
The TIME ELAPSED section displays the current job’s run time in hours and minutes.

Shape No.
The SHAPE NO. section displays the shape number that is currently being cut or, if the machine
is stopped, the shape number that the job will resume on.
The shape number denotes the order that the shapes will be processed in. You can view the
shape numbers by selecting the ‘NUMBER’ button in the left-hand toolbar.
Note: If you quit a job which you will resume at a later date, note down which shape you finished
on. Therefore, when you resume the job, you can step through the job to that shape number
and begin at that point.

% Complete
The % COMPLETE section shows the percentage of the job that has been completed. This
enables you to estimate an approximate completion time.

Job Control Function Buttons


You can use the CD player–style buttons to control the machine.

Previous Main/Cut Job/Auto/Previous


You can step the job backwards shape by shape by
selecting the ‘PREVIOUS’ button. For example, if shape number 5 is currently being
processed and you press the ‘PREVIOUS’ button, you will see the round marker on the
screen jump to shape number 4. Subsequently, shape number 4, not shape number 5, will
be the shape that the machine will start on when you begin cutting.
Note: The head will not be sent to the cutting height of the new shape, but it will remain at
the travel height during this procedure.

Rewind
Clicking on and holding the ‘REWIND’ button will reverse Main/Cut Job/Auto/Rewind
the direction the machine is travelling along the tool path.
When the machine gets to the beginning of the current shape it will travel to the end of the
previous shape (determined by the shape numbers) and proceed in reverse direction
through that shape. The machine will continue to do this until it gets to the beginning of the
job or the button is released.
Note: The tool head will not be sent to the cutting height, but it will remain at the travel
height during this procedure.
Note: You must hold down the ‘REWIND’ button in order for the machine to move. Once
you release the ‘REWIND’ button the machine will stop. It may take up to one second
before the machine starts moving.

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ART ProfileShop V3

Reverse Main/Cut Job/Auto/Reverse


Selecting the ‘REVERSE’ button will start the cutting
process. If the current job has not been started, then the machine will proceed to the end of
the job and cut in a reverse direction towards the start of the job.
Any tool offsets in the job will be applied in the reverse direction during this process to keep
the size of the shapes accurate.

Stop Main/Cut Job/Auto/Stop


The ‘STOP’ button can be used at any time during any of
the processes in the AUTO mode. It will abort any function that is currently in progress, stop
the machine as soon as possible and lift the tool head out of the job. The machine will take
notice of the position where it stops and will place a marker at that point. To continue the
job after pressing ‘STOP’, start the job again using the CUT procedure. The machine will
resume cutting from the point where it was stopped.
Main/Cut Job/Auto/Cut
Cut
The ‘CUT’ button is the primary button used for processing cutting jobs. When you click on
this button the machine will move to the start position marked by the orange circle on the
screen and commence the job.
Note: Where the machine commences cutting may not be at the beginning of the job if you
have previously processed part of the job, used one of the recovery functions or stepped
through to a shape using the ‘NEXT’ or ‘PREVIOUS’ buttons.
Main/Cut Job/Auto/Fast Forward
Fast Forward
The function of the ‘FAST FORWARD’ button is similar to the function of the ‘REWIND’
button. Hold down the ‘FAST FORWARD’ button for at least one second to make the
machine begin to move along the path of the job.
Note: The tool head will not be sent to the cutting height, but it will remain at the travel
height during this procedure. This enables you to fast forward the job through a shape to
any desired position.
Use the ‘FAST FORWARD’ button in conjunction with the ‘NEXT’ and ‘PREVIOUS’ buttons
to step through the job to a desired shape and then fast forward or rewind along the path to
the point at which you would like to commence the cutting.

Next Main/Cut Job/Auto/Next


Clicking on the ‘NEXT’ button moves the current start point
to the beginning of the next shape in the job. The round orange start-point marker will move
to the next shape in the series each time you click on the ‘NEXT’ button. When you resume
the job the machine will move to this point and begin cutting.

Feed Rate Override


Located in the FEED RATE OVERRIDE section is a dial control and buttons that increase and
decrease the programmed feed speed.

Feed Rate Override Dial


Click on and hold the pointer of the FEED RATE
OVERRIDE dial and then drag the pointer to the desired
override percentage.
When the dial is set at 100 the machine will cut at the
speed specified in the tool-path parameters. When the dial
is set to 50 the machine will run at 50 per cent of the speed specified in the tool-path

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ART ProfileShop V3

parameters. When the dial is set to 140 then the machine will run at 140 per cent of the
speed specified in the tool-path parameters.
Double clicking in the centre of the dial will reset the override to 100%.

–1 Main/Cut Job/Auto/–1
Each time you click on the ‘–1’ button the cut speed will be
reduced by 1%.

+1 Main/Cut Job/Auto/+1
Each time you click on the ‘+1’ button the cut speed will
increase by 1%.

–10
Each time you click on the ‘–10’ button the cut speed will Main/Cut Job/Auto/–10
be reduced by 10%

+10 Main/Cut Job/Auto/+10


Each time you click on the ‘+10’ button the cut speed will
increase by 10%.

Mode
Recover
In the RECOVER section of the CUT window you can move the tool head to specific
positions along the cut path so that you can recover a job that was aborted.

Jog Controls
The circular jog pad moves the tool head along the X and Y axes. The rectangular jog pad
moves the tool head in the Z axis (i.e. up and down). Use these controls in conjunction with the
buttons on the left-hand side of the RECOVER section of the CUT window.

Move Start Point


Before using any of the functions in the MOVE START POINT section, use the jog controls to
move the machine to an approximate start location.
Main/Cut Job/Recover/Nearest Start
Nearest Start
Clicking on the ‘NEAREST START’ button will move the machine to the nearest start point
of any shape that is available.
Use the jog controls to move the machine to an approximate start location. Click on the
‘NEAREST START’ button. The round orange start marker on the screen marks the start
location. If required, repeat the above process to arrive at the necessary start point.

Shape Start Main/Cut Job/Recover/Shape Start


Clicking on the ‘SHAPE START’ button will move the
machine to the beginning of the shape you are currently processing, ready to restart cutting
it. The round orange start marker on the screen marks the start location (i.e. the beginning
of the shape).
You can use this function if a shape is only partially cut; for example, if you have to stop a

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ART ProfileShop V3

job due to a damaged tool or incorrect parameters. Stop the job, replace the tool, switch to
the RECOVER section of the CUT window and use the ‘SHAPE START’ button.

Park Position Main/Cut Job/Recover/Park Position


Clicking on the ‘PARK POSITION’ button will cancel the
current job permanently and return the machine to the park position defined by the current
work cell parameters. After you have used this function the machine will not be able to
continue the job automatically from the point where it stopped.

Nearest Path Main/Cut Job/Recover/Nearest Path


Clicking on the ‘NEAREST PATH’ button enables you to
start the job at any position on any tool path within the job.
Use the jog controls to move the tool head close to the point where cutting is to begin. Click
on the ‘NEAREST PATH’ button to start the search. The machine will search for the tool
path that is closest to the position of the tool head. On a successful search it will move the
tool head to the tool path and the round orange marker will appear on the screen to show
the start point. Repeat the process if the point that the machine has identified is not
acceptable.

Work Cell Origin Main/Cut Job/Recover/Work Cell Origin


Clicking on the ‘WORK CELL ORIGIN’ button will
cancel the current start point and reset the job to the beginning. The machine will move to
the origin of the current work cell. The shape number in the auto section will revert to one.
The round orange start marker will be repositioned at the corner of the current work cell.

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ART ProfileShop V3

Tools Menu Main/Tools

The TOOLS MENU contains functions that are associated with tool
management.

Edit Main/Tools/Edit

Clicking on the ‘EDIT’ button opens the EDIT TOOL PATH dialog
box in which you can alter the parameters of currently selected shapes.
Note: If no shapes are selected, a message instructing you to select shapes first will appear.

Edit Tool Path Dialog Box


The EDIT TOOL PATH dialogue box displays an image of the tool currently applied to the selected
shapes.

Tool Parameters List


On the right-hand side of the EDIT TOOL PATH dialogue box is a list of parameters
associated with the currently selected shapes. By selecting these parameters their value
may be edited.
Note: If the tool number is changed, all of the parameters will be loaded with default
settings for the new tool.
Also in the list of parameters are the accessory settings. If you select true for any of the
accessories listed, the accessory will be active when using the tool. Conversely, if you
select false, the accessory will not be active.

Load Strategy Main/Tools/Edit/Load Strategy


Clicking on the ‘LOAD STRATEGY’ button will allow you to
load previously saved tool parameters. This function will apply tool number, feed rates,
accessory settings and any other parameters listed in the tool parameters list to a selected

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ART ProfileShop V3

shape/s.
Highlight one of the strategies in the list on the left-hand side of the window and click on
‘LOAD STRATEGY’. This will import all of the settings saved into that strategy and apply
them to the currently selected shapes. The EDIT TOOL PATH dialogue box will return to
the screen.
Note: You can delete strategies from the list using the ‘DELETE’ button. If you click on the
‘CANCEL’ button you will return to the EDIT TOOL PATH dialogue box and no changes will
have been made to the current tool-path parameters.
Main/Tools/Edit/Save Strategy
Save Strategy
You can save the current tool parameters under an identifying name by clicking on the
‘SAVE STRATEGY’ button.
Note: Save a strategy with a name that indicates material type and tool combination, for
example, 6mm acrylic-4mm end mill.
Click on the ‘SAVE STRATEGY’ button. Enter a name for the strategy with the on-screen
keyboard. Save the strategy and you will return to the EDIT TOOL PATH dialogue box.
Note: You can delete strategies from the SAVE STATEGY window using the ‘DELETE’
button.

Reset
Main/Tools/Edit/Reset
Clicking on the ‘RESET’ button will reload the parameters
from the current shape. This will undo any changes made in the current session of the EDIT
TOOL PATH dialogue box.

OK Main/Tools/Edit/OK
Clicking on the ‘OK’ button will apply all of the changes you
have made to the currently selected shapes. Select ‘YES’ to confirm the changes or ‘NO’ to
cancel the operation.
Main/Tools/Edit/Cancel
Cancel
Clicking on the ‘CANCEL’ button will close the EDIT TOOL PATH dialogue box and return
you to the main screen without any changes being made.

Tool #
Clicking on the ‘TOOL #’ button will open the CURRENT TOOLS Main/Tools/Tool #

window, which displays a list of the current tools available. Each


tool is numbered, has a name and a loaded from location. All of the parameters that are applied to
the tool are displayed when a tool is selected. Not all available parameters are applicable to every
type of tool, only appropriate parameters will be displayed and be available for editing.
Note: These parameters are tool
defaults only. When a job is loaded,
all of these parameters will be applied
to the particular tool that is being
used. However, commands included
in some CNC files can override these
parameters. If a CNC file does not
include some or all of the information
required then the default information
from this window will be used. If
ProfileShop parameters are to be the
main source of data for your tools
then you must use the FILTER dialog

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ART ProfileShop V3

box in the FILE MENU (See section above titled File Menu).
Parameters
Name
The NAME box shows the name of the tool that is highlighted.

Type
The TYPE box shows the type of the tool that is highlighted. The contents of this box are
critical and should not be changed manually.

Cutter Diam.
The cutter diameter is the width of the material that is cut out by the tool. The value that you
enter into the CUTTER DIAM. box is used to calculate the offset of the tool during cutting.

Offset Direction
The offset direction dictates on which side of the line the machine is to cut. The default
setting is centre — when centre is used the tool centre line will follow the specified tool
path. Use centre for tool paths that already have an offset from the design software. Use
right to cut to the right-hand side of the tool path. Use left to cut to the left-hand side of the
tool path. The finished the edge will be on the line specified by the tool path.

Xy Feed
In the XY feed box you can specify the feed rate at which the machine will travel while it is
cutting through the material. This does not affect the rapid feed rate of the tool when it
travels above the surface of the material.

Z Feed
In the Z feed box you can specify the feed rate at which the machine will plunge into the
material in a vertical direction. This does not affect the XY feed rate or the rapid feed rate of
the tool when it travels above the surface of the material.

Max Depth
The value that you enter in the MAX DEPTH box is currently for your reference only.

Max Pass Depth


The value that you enter in the MAX PASS DEPTH box is currently for your reference only.

No. Of Flutes
The value that you enter in the NO. OF FLUTES box is currently for your reference only.

Rpm
RPM is the default spindle speed. The value that you enter in the RPM box will be applied
to all tool paths that use the highlighted tool.
Note: If the CNC code includes parameters for spindle speed then this setting will be
overwritten.

Chip Size
The value that you enter in the CHIP SIZE box is currently for your reference only.

Dwell
The dwell value denotes how long the machine will pause at the end of the first plunge of
each shape. Its unit of measurement is seconds.

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ART ProfileShop V3

Clone Tool
The CLONE TOOL function enables you to apply multiple settings to a single tool. It is used
when the design software can only specify a tool number.
Usually the CNC code selects a tool and ProfileShop applies all the default parameters to
that tool number. If different settings than the standard default settings are required, enter a
value in the CLONE TOOL box.
For example, if you would like to cut two shapes with the same cutter loaded at the same
tool position, follow the steps below.
Note: To do this the first tool must run at 2000mm per minute and the second tool must run
at 4000mm per minute.
• Set up tool position number 1 with a feed rate of 2000mm per minute.
• Set up tool position number 2 with identical parameters except for the feed rate, which
will read 4000mm per minute.
• For tool number 2, enter 1 in the CLONE TOOL box.
• When the program receives a tool load command for tool number 1, it will load all of the
appropriate settings for tool number 1.
• When the program receives a tool change command for tool number 2, it will load tool
number 1 with the settings of tool number 2 (because the value in the CLONE TOOL
box is 1).

Initial Height Sensing


(This section only becomes visible when you select a plasma tool)
Sensor Height
In the SENSOR HEIGHT box you can specify the difference between the sensor and the tip
of the torch. This setting is necessary because different tips have different profiles. This
value should only be changed when a new type of tool is loaded into the tool number that
you have selected.
To determine the SENSOR HEIGHT value, extended the initial height-sensing ring using
the ACCESSORIES tab in the MAIN control window (i.e. click on the ‘MAIN MENU’ and
then on the ACCESSORIES tab). By hand, push the height sensor ring up until the IHS
proximity sensor light turns off. Measure from the tip of the tool to the bottom of the sensor
ring. Enter this distance into the SENSOR HEIGHT box for each tool using the SENSOR
HEIGHT function.

Pierce Height
The PIERCE HEIGHT is the distance between the tip of the torch and the material during
the initial piecing. This value is be specified according to the cut chat supplied by the
plasma torch manufacturer. It is likely to be different for each type of material.

Cut Height
After piercing, the torch will lower to the CUT HEIGHT above the material. This setting is
vital to achieve a good quality start and finish on plasma-cut shapes.
The PIERCE HEIGHT (see above) must be high enough that molten metal does not enter
the tip of the torch. This height is usually one and a half to two times the optimum CUT
HEIGHT. By specifying an optimum CUT HEIGHT the torch can quickly lower to the CUT
HEIGHT before the end of the lead-in path. This means that it will begin cutting at the
correct height. Without this setting the cut will initially be wide and will taper to being narrow
by the end of the shape.
Note: To disable this function, enter 0 in the CUT HEIGHT window.

Min Sense Dist.


Normally, the machine will sense the surface of the material on each pierce. If there are a

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ART ProfileShop V3

large number of pieces being cut during the job this can amount to a long period of time.
Minimum sense distance (MIN SENSE DIST) is used to determine where during a job an
initial height sensing is required. If the distance from the end of the previous shape to the
pierce point on the next shape is less than the MINIMUM SENSE DISTANCE, the initial
height sensing will not be performed and the machine will lower the torch to the appropriate
height and begin cutting immediately.

AVC Controls
(this section only becomes visible when you select a plasma tool)
Avc Speed (%)
The AVC SPEED controls the machine’s ability to compensate for distortions in the
material’s surface. A lower AVC SPEED will provide a more stable cut. However, a low
AVC SPEED will not allow the machine to correct for large distortions. If the material is very
flexible or distorts easily, then a higher AVC SPEED should be used. Normal AVC SPEED
settings are between one and ten per cent.

Avc Volts
AVC VOLTS settings can be found in the cut charts supplied with your plasma-cutting
torch. The AVC VOLTS setting will be different for each type of material and torch setting.
The AVC VOLTS setting may have to be altered during the life of the cutting tips.

Avc Off (%)


The AVC OFF Percent (AVC OFF [%]) is used to control the reaction of the machine during
cornering. Because the machine slows down for corners, the torch can dive into the
material. The AVC OFF Percent is the percentage of the normal feed rate which the
machine can slow down to during a manoeuvre before the torch control will become
disabled. Normal AVC OFF setting is 50 percent.

Avc Min Radius


The AVC MINIMUM RADIUS (AVC MIN RADIUS) setting is similar to the AVC OFF PER
CENT setting. The AVC MINIMUM RADIUS is the smallest shape radius the torch
controller will remain on for during cutting. When cutting any small circles or arcs that have
a radius less than the AVC MINIMUM RADIUS, the torch controller will turn off. The aim of
this function is to reduce torch collisions during slower manoeuvres.
NormanlAVC Min Radius setting is 0

Accessories
The ACCESSORIES section is customised, and can be different on each machine. It will
contain the names of all accessories that the machine controls automatically. If an accessory is
to be active while a tool is in use, then its check box must be highlighted.

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ART ProfileShop V3

Select New Tool Main/Tools/Tool #/Select New Tool


Clicking on the ‘SELECT NEW TOOL’ button opens up a
SELECT TOOL FROM LIBRARY section, which you can use to allocate tool numbers to the
available tools.
• Select the tool number to be edited in the list on the left-hand side of the screen.
• Select the tool that you would like to apply this tool number to in the list on the right-hand
side of the screen.
• Click on the ‘SET AS TOOL X’ button at the bottom of the screen.
• The selected tool will be applied to the tool number in the list on the left-hand side of the
screen.
• All of the default settings will be loaded into that tool position.

Set As Tool X
Refer to the SELECT NEW TOOL section above to see how to Main/Tools/Tool #/Set As Tool X
use the ‘SET AS TOOL X’ function.
Main/Tools/Tool #/Close Library
Close Library
Clicking on the ‘CLOSE LIBRARY’ button closes the SELECT TOOL FROM LIBRARY
SECTION and takes you back to the TOOL PARAMETERS section.

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ART ProfileShop V3

Library Main/Tools/Library
Clicking on the ‘LIBRARY’ function opens the TOOL LIBRARY
window. This window shows a list of the tools that are currently available. These tools can be
loaded into specific tool numbers in the SELECT NEW TOOL window (see the section above titled
Select New Tool).
Note: The TOOL LIBRARY is a repository for tools. These tools may or may not be active in the
current machine setup.

All Tools
In the ALL TOOLS drop down–list box you can specify whether you would like all tools to be
visible, or whether you would like only a specific type of tool to be visible.

Tool Name
The TOOL NAME list is a list of all the previously created tools. The default settings for a
tool can be changed by selecting it from this list. The default settings for a tool will be
loaded when it is selected.

Delete Main/Tools/Library/Delete
Clicking on the ‘DELETE’ button deletes the selected tool
from the TOOL LIBRARY.

New Main/Tools/Library/New
Clicking on the ‘NEW’ button opens a CREATE NEW
TOOL dialog box. In the CREAT NEW TOOL dialogue box you can create new entries in
the TOOL LIBRARY. Follow the directions to add a new tool to the TOOL LIBRARY. When
you add a new tool to the TOOL LIBRARY, the tool’s default settings will be loaded. Edit
the parameters to suit the new tool application.

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Picture Box
The picture box shows an illustration of the current tool.

Description
Name
The NAME box displays the name of the selected tool.

Type
The TYPE box denotes the type of the selected tool and is a critical setting. Do not alter this
manually.

Parameters
Parameters are the defaults of the selected tool which are loaded into the CURRENT TOOLS
window.

Changer
The buttons in the CHANGER section control which tools are available for each individual tool
number position. For example, if the ROTARY CHANGER button is not selected, then the
selected tool will not appear in the SELECT FROM TOOL LIBRARY window (see the section
above titled Select New Tool) when assigning tools to the rotary tool numbers.

Load Main/Tools/Load
Clicking on the ‘LOAD’ button will open the LOAD TOOL dialogue
box.

Load Tool
In the LOAD TOOL dialog box you can select a particular tool number to be loaded. When you click on
the ‘LOAD’ button the machine will begin its tool-loading routine for that tool. If another tool is already
loaded then the machine will either unload that tool first or prompt you to unload it manually.

LOAD
Clicking on the ‘LOAD’ button starts the tool-loading procedure (see the section above titled
Load Tool).

CANCEL
Clicking on the ‘CANCEL’ button closes the LOAD TOOL dialog box and takes you back to
the MAIN MENU window.

Unload Main/Tools/Unload
Clicking on the ‘UNLOAD’ button enables you to unload the tool
that is currently loaded.

Sense Main/Tools/Sense
Clicking on the ‘SENSE’ button opens the SENSE TOOLS
dialogue box.

Sense Tools
Tool List Box
You can select which tools you would like to process from the TOOL LIST BOX.

Sense Tool X Only


When you select the SENSE TOOL X ONLY option, only the selected tool will be processed.

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Select Range
When you select the SELECT RANGE option, you may select multiple tools to be
processed. Highlight the first tool to be processed and select the ‘START AT TOOL X’
button. Highlight the last tool to be processed and select the ‘END AT TOOL X’ button.
Select the ‘SENSE NOW’ button.
Main/Tools/Sense/Sense Now
Sense Now
Clicking on the ‘SENSE NOW’ button will begin the tool-sensing routine according to the
individual tool or tool-range settings you have supplied (see the sections above titled Sense
Tool X Only and Select Range).

Close Main/Tools/Sense/Close
Clicking on the ‘CLOSE’ button will close the SENSE
TOOLS dialog box.

T/Head 1 Main/Tools/T/Head 1
Depending on the configuration of the machine there may be one or
more of the ‘T/HEAD 1’ (TOOL HEAD 1) buttons. The ‘T/HEAD 1’ button enables you to turn off
one or more of the tool heads.
Note: Unload any tools before using this function.

Setup Main/Setup
Clicking on the ‘SETUP’ button opens the SETUP MENU. Through
this menu you can specify critical parameters for the machine.
Warning! Any tampering with these settings may interfere with your machine’s normal operation.
Physical damage to the operator and/or damage to the machine can be caused by incorrect
settings. Do not attempt to change these settings without direct instructions from an ART service
person.

Info Main/Info
The ‘INFO’ function is useful for verifying the code that is loaded
into ProfileShop.
Select the ‘INFO’ button and then point to an object on the screen. On the right-hand side of the
screen the INFO window will be visible. The parameters that apply to the selected shape will be
displayed in this window, including the tool number, feed rates, RPM or amp settings, enabled
accessories and dimensions of the shape.
At the very bottom of the INFO window the number of segments that are in the selected shape will
be displayed. By double clicking on this number a list of all the individual segments will be shown,
along with each segment’s type and direction (if the segment is an arc).
By double clicking on any of these entries the actual coordinates for the segment will be shown.
Also, on the left-hand side of the screen, you will notice that the shape that you selected will be
highlighted with a thick yellow line.

User Login Main/User Login


Clicking on the ‘USER LOGIN’ button brings up the LOG-IN
SCREEN. You can use this when already logged in to change the current user status.
Note: Each type of user can access different options.

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ART ProfileShop V3

Operational Guide — General


Changing Tools With a Quick Change Spindle
Most ART profile cutters are supplied with quick change spindles. These enable you to remove
tools complete with their tool holder very quickly. Therefore, at the beginning of a job you can set
up multiple tools that are already inserted in their tool holders for quick change over the course of
the job. Quick change spindles are also required for automatic tool-changing machines.

Removing a Tool Holder


To manually remove a tool holder from the spindle, wait until the spindle has stopped rotating, and
then take hold of the tool holder with one hand. Push the small button on the front of the spindle
with your other hand. The spindle will eject the tool holder, after which you can release the button.
Note: The tool holder will eject with some force, so take care to get a good grasp on it before
pushing the button.

Inserting a New Tool Holder


To manually insert a new tool and its holder, first pick up the tool holder in one hand. With your free
hand, push the button on the front of the spindle. You will see the pushrod protrude from the
spindle. While holding the button in, firmly push the tool holder into the spindle and release the
button. On most quick change spindles there is an indicator panel near the button. After inserting
the tool holder, check that the tool-in-place sensor light is illuminated. If this is not the case,
remove the tool and re-insert it as per the above instructions.

Taking Care of Your Tool Holders


Do not be fooled into thinking that the tool holders are not very important. A damaged tool holder
can break cutters, cause extreme vibration to the spindle, and even damage the very expensive
ceramic bearings. It is very important that you handle the tool holders with great care. Make it a
practice never to touch the mating surfaces of the tool holder or the spindle with your bare hands. If
you notice any pitting or surface corrosion on the tool holder, use a nylon scourer to polish the
metal. Never drop the tool holder on to a hard surface! If the flat mating surface on the top of the
tool holder becomes dented, even slightly, this can throw the tool off balance, which may result in
the types of damage outlined above. Using common sense is the best precaution against a
damaged tool holder and the damage it may in turn cause. If you are in doubt about a tool then it is
safer not to use it until you get a second opinion from an ART staff member. It is much cheaper to
replace a tool holder then it is to replace the bearings in your spindle!

Removing a Cutter From its Tool holder


To remove a cutter from its tool holder you will need the collet spanners supplied with your spindle.
First, insert the body of the tool holder into the parallel spanner. Then, using the other spanner,
turn the nut counter-clockwise. The nut will probably come loose, but then bind within about one
turn. This is normal, and you will need to use the spanner again to push past this point. Once you
are able to turn the nut freely you should be able to remove the cutter from the collet.
Note: Take care not to cut yourself as cutters are usually very sharp.

Removing the Collet From the Tool Holder


To remove the collet from the tool holder, unscrew the nut completely from the tool holder. Holding
the nut in your hand with the collet upwards, look inside the nut for a small lip around the base of
the collet. You should notice that the lip is narrower on one side. Simply push the collet in the
opposite direction and it should come out easily.

Replacing the Collet


To insert a new collet into the nut, hold the nut in your hand open side up. Insert the large end of

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the collet into the nut and push firmly. The collet should snap into the nut freely. Then simply screw
the nut on to the tool holder in a clockwise direction. Make sure that both the nut and the collet are
very clean and dust-free, as this can cause the tool to slip or become misaligned.
Note: Never insert the collet into the body of the tool holder first and then screw the nut on. This
will cause damage to the collet, the cutter, or possibly the tool holder itself.

Choosing a Collet
Many machines are supplied with multi-fit collets. These usually have a range of about 1mm in
size. For instance, a common size is 7–6 (7mm to 6mm). If you look at the face of the collet you
should see the size etched in the metal. A 7–6 collet should only be used for tools that have a
shank size between 6mm and 7mm. However, if you are using a cutter that is the minimum size for
a particular collet, it is wise to use a collet that is the next size down. For example, if you are using
a 6mm cutter in a 7–6 collet, you may find that the tool does not grip correctly and spins during the
cutting process. To overcome this problem, simply use a 6–5 collet instead.
Using a damaged collet is one of the biggest causes of broken cutters. Collets can become
damaged by tools spinning inside them, they can become stretched by over-tightening, and they
can wear through general use. If your cutters are breaking, try replacing the collet with a new one.
For precision applications or high torque applications, exact-sized collets are available and can
provide superior gripping. Different systems of tool holding are also available, including hydraulic-
and pneumatic-style couplings as well as specialised one-piece tool holder/cutter combinations.
Please contact an ART sales representative for more information.

Inserting a New Cutter


When inserting a new cutter, first ensure that you have the correct-sized collet before beginning
this procedure, as outlined above. Insert the collet into the nut and the nut into the tool holder as
previously outlined (see the section above titled Replacing the Collet). Insert the tool-holder body
into the spanner supplied and hold firmly with one hand. Insert the new cutter into the collet and
tighten the nut carefully with your free hand until the cutter is being gripped by the collet. Then
using the other spanner supplied, tighten the nut firmly. Do not use excessive force as this can
damage the collet and the tool holder.
Most ART profile cutters have a tool-sensing routine. This enables you to measure the length of
the tool. This procedure should be done each time you replace a cutter. You will find the procedure
outlined in the software instruction manual.

Available Accessories
A range of different-sized collets, tool holders, saw attachments, drills, and so on are available for
the quick change spindle system. Also available are desk-mounted tool-change stations
sometimes known as tool buddies. If you would like more information on any of these products
please contact an ART sales representative.

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ART ProfileShop V3

Operational Machining Guide — Aluminium


This section will assist operators and programmers with the basics of job file setups and setting of
operational parameters. It covers machine cutting speeds, lead-ins, bridges and ordering in respect
to cutting aluminium. However, the principles can also be helpful for cutting other materials.

Job File Setup


Job setup is, as a rule, the responsibility of the programmer, but it can have a dramatic effect on
the operator’s time and the job’s cut quality.

Placement of Shapes
Correct placement of shapes can limit the amount of waste material. Place the largest shapes at
the edge of the sheet and then fit the smaller shapes around them. Leave enough space between
the shapes so that the cutter will not cut into the connecting shapes, but leave enough material
between the shapes so that the sheet holds together when you lift it off the deck.

Bridges
Bridges are a valuable tool — they hold the shapes that have been cut out and they minimise
vibration of the shapes during cutting. A bridge needs to be heavy enough to hold the shape still,
but also thin enough to allow the shape to be removed from its nest easily. It is a good practice to
have a bridge located near the lead-in to the shape so that when a shape has the least amount of
material holding it together a bridge is situated as close to the shape as possible. Ensure that
bridges are positioned so that they connect to the mass of the material, not to a thin strip of the
material. Two small bridges can have an advantage over a single solid bridge because they will
hold the shape more solidly and they will make it easier to remove the shape from the sheet.
Bridges can be designed so that you can lift an entire sheet off the deck with a crane and package
the job in sheet form, or they can be designed so that they can be broken off by hand. Keep in
mind that shapes which move can break a cutter.

Order
Putting the shapes in the correct order to be cut is vital. When shapes are ordered correctly, the
vibration of the material is minimised because the amount of material that holds a shape until it is
cut is maximised.

Example 1

8 1

7 2

6 3

5 4

If each of the shapes is cut out in the order in example 1 (above), the first four shapes will cut out
fine because their bridges are connected to uncut material. Similarly, the fifth shape will also cut
out fine, but the sixth shape will not, as its bridges are connected to the already cut shape 5, not to
uncut material. This will also be the case for shapes 7 and 8 (i.e. shape 7’s bridges will be

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connected to the already cut shape 6, not to uncut material, and shape 8’s bridges will be
connected to the already cut shape 7, not to uncut material).

Example 2

5 1

6 2

7 3

8 4

Example 2 (above) shows the correct order for the shapes in this instance.

Lead-Ins
Ensure that lead-ins are positioned so that the weakest side of the shape is cut out first. Also, lead-
ins should be positioned so that they are in close proximity to the bridges. What type of lead-in and
lead-out you use can affect your finished product. If the cutter is made to stay in one position while
exiting out of or plunging into the material, you may get a small lead-in mark on your shape. This is
commonly seen on small circles that were cut without a lead-in as a 0.3mm indent at the position
where the machine started and finished cutting.

Example 3
Make sure that the lead-ins are in close proximity to the bridges. This means that when a shape is
almost cut out completely, it will still be held solidly by its bridges and will not be able to move (i.e.
it will not vibrate during cutting).

Bridges Lead-in

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Example 4

SHEET

Lead-in

The lead-in should be positioned so that the edge of the material is cut off first. This stops thin
strips of material being the only thing holding onto the shape, which causes the shape to vibrate
during cutting.
The first two sides of the rectangle in example 4 (above) will cut fine. However, when the machine
cuts the third side the shape will only be connected to the rest of the sheet by side number 4,
which is close to the edge of the sheet, and this will result in extra vibration in the shape during
cutting.

Example 5

SHEET

Lead-in

Placing the lead-in on the other side of the rectangle (see example 5 above) eliminates the chance
of the shape moving during cutting.

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Climb Milling and Conventional Milling


Climb milling and conventional milling are terms used to describe the direction in which the shape
is cut. If the external edge of the shape is being cut out in an anticlockwise direction, this is called
conventional milling. If the external edge of the shape is being cut out in a clockwise direction, this
is called climb milling. Have a look at both edges of the shape once it is cut out. If the waste edge
is smooth, try cutting the shape in the other direction.

Conventional Climb

Feed Rates
The correct feed rate is determined by a number of factors, such as type of material, type of cutter,
lubricant and spindle speed.
Correct settings will reduce the quantity of lubricant that is required by taking heat away from the
cutter with swarf chips.
Lubricant is essential — it minimises cutter wear and allows a greater range of speeds.
In a lot of cases extra heat is caused by cutting too slowly; friction causes heat build-up with swarf
chips per revolution. Conversely, cutting too fast will put more force on the cutter than it can
handle. Use the following equation as a rule of thumb:

CS = CN0 * F / S

Where CS = chip size


CN0 = number of cutting edges on the tool
F = feed rate
S = spindle speed

This formula is a starting point for selecting feed rates. Its limitation is, however, that it does not
include allowance for the amount of force a cutter can take. The amount of force a cutter can take
is a factor of the chip size: the bigger the chip size the larger the force on the cutting edge. Under
normal circumstances a chip size of between 0.15mm and 0.3mm thick will result in a good cut.
Looking at the formula you can see that if you increase the spindle speed, you can also increase
the feed rate while still keeping the same amount of force per chip size. However, as previously
mentioned, the feed rate depends on the tool that you are using. For example, a single flute 6mm-
high speed steel cutter has a maximum federate of 2000@18000; the cutter will start to bend at
speeds greater than this. However, a 6mm tungsten router bit can do 4000@18000 because of its
inherent stiffness. But, the tungsten cutter needs enough material behind the cutting edge to be
able to do this.
Reducing the flute length to the minimum length necessary also increases cutter stiffness and
consequently the amount of force it will withstand. For example, an ART tungsten 6mm router with
15mm of cutting edge will be able to cut at 5000mm/min at 24000rpm. The same cutter with 20mm
of cutting edge will struggle at 5000mm/min at 24000rpm, and you will need to slow it down to
4000mm/min to get good life out of your tool.

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Cutter Difficulties
If you find that you have had a good run on cutter life and then all of a sudden you break a couple
of cutters in quick succession, be aware that the collet holding the cutter may be damaged.
If the cutter is pulling out of the collet while the machine is cutting, the most likely explanation is
that the nut that is holding the cutter in place is not tight enough. Do not over-tighten the nut as this
may deform the collet. Another explanation for the cutter pulling out of the collet is that the cutter is
being pulled out by a large amount of force. To increase the force that holds the cutter, tool-holder
nuts that have a bearing in them that allow you to tighten a cutter into a collet with greater strength
without deforming the collet are available. Alternatively, a precision collet can be used instead of a
spring collet for a better hold of the cutter. A precision collet can only be used for a one sized–
diameter cutter.

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Troubleshooting
Control Console Will Not Boot Up — No Movement
1. Check that the power leads are plugged in and switched on.
2. Check the workshop fuse-box/safety switches.
3. Check the integrity of the data leads between the main box and the gantry.
4. Check the pendant lead.
5. Ensure that the host computer is turned on.

Inaccuracy in Cutting
1. Select ‘AUTO HOME’ from the MAIN MENU/ORIGIN MENU.
2. Check that the material you are cutting is not moving/vibrating during cutting.
3. Check the tool you are using for movement in the spindle.
4. Check that the material you are cutting is firmly held in place on the deck.
5. Check that all rails and running surfaces are free of swarf. Clean them if needed.
6. Make sure that swarf is not restricting gantry carrier bearings or the rack and pinion gears.
7. Check that the drive gears are clean from grit.
8. Check that nothing inhibits the movement of the data chain.
9. Check that your design program is set up for the ART profile cutter. Settings can be obtained
from ART service personnel.

Cut Is Not Square or Is Not Meeting Up


1. Check the drive motor gear spring tension.
2. Mark out a circle and a square on the material to check for accuracy.
3. Measure the diagonals of the square and the diameter of the circle marked out on the
material.

Cuts Wrong — Does Not Cut According to the File


1. Check the serial cable between the control console and the ART profile cutter.
2. Check that the settings for the communication port used to send data to the machine have
not been changed. Ask an ART service person.
3. Ascertain whether all axes are moving normally. If not, contact an ART service person.
4. Turn off the profile cutter, leave it turned off for a minute or so, and then turn it back on. If this
does not help, do the same to the control console which is sending the cut files to the
machine.
Note: The machine will only cut what it is directed to cut from the file. If the file has a fault the able
will respond accordingly.

Tool Head Moves but the Spindle Does Not Switch On


1. Check the power to the inverter.
2. Check that the ‘EMERGENCY STOP’ button is not depressed (turn it to release it and make
it pop back out).
3. Turn off the profile cutter (disconnect it from the power), leave it turned off for a minute or so,
and then turn it back on. If this does not help, do the same to the control console.

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Depths Are Wrong or Uneven


1. Check that you have set the depths correctly.
2. Check that the surface of the sacrificial deck is consistent.
3. Check that the tool is tight in the tool-head clamps.
4. Check that the tool bit is tight in its collet/fitting.
5. Turn off the profile cutter, leave it turned off for a minute, and then turn it back on.
6. Reboot the control console which is sending the cut files to the profile cutter.
Note: Collets have a limited working life and must be replaced at the appropriate intervals.

Machine Starts but Pendant Display or Buttons Do Not Work


1. Check that the pendant is plugged in.
2. Replace the pendant lead with a new standard pin-to-pin serial cable.
3. Turn off the profile cutter, leave it turned off for a minute, and then turn it back on.
4. Reboot the control console which is sending the cut files to the profile cutter.
5. If none of the above work, contact an ART service person.

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Machine Maintenance
Routine Mainteince.

Keep machine generally clean


Empty out cyclone drums.
Maintain Fluid levels of mister
Clean vacuum filters.
Clean out collets and tool holders whenever changing bits.

Once a month.

Clean down machine,


Cleaning all linear rails. (Do not blow air into the linear bearings)
Clean out the swarf from above the gantry bearings.
Clean out dust extraction trough
Clean out spindle where tool holders go in.

Check for squareness


Setup file of a large square 1200*1200. (Cut scrap)
Run file.
Measure diagonals noting which diagonal is which
If diagonals do not measure within 1mm, Call ART.

Grease machine.
Grease the X bearings located on either end of the gantry at the linear rail.
Grease the Y bearings located on the front of the gantry on both sides of the tool head.
Grease the Z bearing by using the access holes on the front plate.
Grease the Dust pickups bearings.
Lightly grease linear rail with INOX spray lubricant.

Check connectors.
Ensure all connectors going into tool head are tight.
Check connectors underneath control box for tightness.

Mow deck
Run the mowing program to ensure flat surface. (Make sure no screws)
Replace sacrificial deck if required.

Lubricating the Machine


For machines with manual lubrication points, you should apply light grease to each grease nipple
once per month. If your machine is in an extremely dirty environment it may be wise to increase the
frequency of this process; however, you should discuss this with an ART service person before
doing so.
On a standard gantry-style machine with a single head, there are normally thirteen grease points.

X Axis Grease Points


Four grease points are located on the X axis. Two of these are located at each end of the gantry
along the silver guide rail: one at the front and one at the rear of each carriage mount.

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Y Axis Grease Points


Four grease points are located on the Y axis. These are located on each side of the tool head
along the silver guide rails: two on the home side and two on the offside.

Z Axis Grease Points


Four grease points are provided for the Z axis bearing rails. You can access these through holes in
the front of the sliding face plate. Use a flexible grease gun connection to reach the grease points
positioned under the lower edge of the sliding face plate. However, on some machines the tooling
does not permit access to some or all of these points. If this is the case on your machine, contact
an ART service person.

Z-Screw Grease Point


Two types of tool heads are provided on our machines.

Fixed Tool Head


If your machine has the ability to drive a tool down forcefully, then it has a fixed head. In this
case a grease point will be provided at the bottom edge of the sliding face plate, similar to the Z
axis grease points mentioned in the section above titled Z Axis Grease Points.

Floating Tool Head


If your machine can only lift a tool in an upward direction, and lower it by gravity, then it is a
floating head–style machine.
To access the grease point on the z screw, first lift the tool to its uppermost position and wedge
it in place. Then, using the controller, drive the tool down as far as it will go. The actual tool will
not move but the nut on the Z screw will become exposed. On the side of the nut you will see a
grease nipple.

Custom Machines
As many machines are custom-built, it is not possible to document every combination of
accessories and features. Please contact the ART service department for detailed information
concerning your machine and its service requirements.

Adjustments
At the time of writing this document, there are no user-adjustable settings on your machine. You
will be notified by ART service personnel if there are any specialised requirements for your
machine.

Specialised Accessories
If your machine is fitted with specialised accessories, please follow the directions for servicing
outlined in the specific manuals for these items.

Vacuum Pumps
Your main responsibility is to ensure that the inlet filters are kept clean and that the correct oil level
is maintained. ART normally supplies rotary lobe blower–type vacuum pumps. These units are
extremely efficient and require very little maintenance; however, consult the manufacturer’s manual
for more details.

Dust Extraction
If you are using a dust extraction system with your machine, ensure that it is emptied regularly. If
you are cutting flammable material such as wood or plastic, take extra care that it is disposed of
correctly. Dry dust and warm air can make an explosive mix. Use common sense when dealing
with such waste products. Do not allow dust to build up on the floor or on any other surface.

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Keeping your workplace clean is important not only for efficiency but also for safety. Always ensure
that your dust collection system is working correctly and filtering efficiently.

Coolant Systems
If your machine is fitted with a coolant delivery system, please follow the directions for the
lubrication unit carefully. Ensure that you use the correct products and be careful not to mix
different types of products in the system, such as mixing oil with water-based chemicals, as the
results of doing this are costly. The lubrication units supplied with our machines are of the highest
quality and deliver precise amounts of lubrication. It is often more cost-efficient to use a slightly
more expensive product at a lower concentration level. Please ask ART staff for advice if you
would like to know more.

Power Supply
ART machines are designed for work in industrial situations; however, care should still be taken
not to have high frequency or high power equipment such as TIG welders close to the machine. If
you are unsure as to the quality of your power supply, we can supply a UPS system to protect the
computer interface and controller from unwanted interference. One bonus of these systems is
protection against sudden power blackouts, as they can supply power for a short period of time.
This will allow you to safely save your job and shut the machine down correctly. Once again, ART
staff will be glad to help you if you have any inquiries about this matter.

Air Supply
It is important to supply good, clean, dry air to the machine. If your machine has a spindle, then the
air is used to help balance the weight of the spindle, eject the tool and keep the bearings cool. If
the compressed air contains moisture, this will be injected into the bearings, which may result in
damage. The machine is fitted with a combination filter/water trap unit. However, it is still vital that
you ensure that the machine is supplied with good quality air as excess moisture can damage the
filter.
If your machine it is fitted with an air plasma cutter, then the supply of good air is also extremely
important. For these machines we recommend the refrigerator-type air dryer unit. The advantages
of using a refrigerator-type dryer are particularly noticeable in the life of plasma consumables. For
example, if the water enters the arc of the plasma cutter, it vaporises and damages the nozzle
instantly. The cost of a refrigerated dryer can be recovered in a very short time through increased
consumable life.

Electric Spindle Care and Maintenance


Warm Up
Before running the machine, run the spindle at around 6000rpm for up to 15 minutes or until the
spindle bearing housings reach 35°C. This allows the bearing housings and shaft to expand to
their designed dimensions. Running the machine with a cold spindle can damage the bearings,
which will cause premature failure.

Cutting
Keep feed rates slow for the first 2 to 3mm (approximately 1/8 of an inch) of cut depth. Ramp down
to full cut depth at an angle less than about 20 degrees. This minimises axial force on the spindle.
Above all, avoid ‘crashes’ of the spindle into the deck or the material.

Tool Sharpness
Keep tools sharp to reduce having to increase the force of cutting, to reduce heat, and to maintain
quality of cuts. Heat generated from tools can overheat bearing grease, evaporate essential
components and shorten bearing life. Excess heat can also cause tool holders to jam in the shaft
taper of spindles while undergoing automatic tool change. Maximum bearing temperature is 63°C.

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Tool Balance
Use only tools and tool holders that have been finely balanced, and rebalance all tools each time
you sharpen them. Vibration from unbalanced tools can rapidly destroy bearings.

Cleaning
Keep the spindle body, fans and airways clean so that the cooling system functions correctly. Keep
tool tapers, shafts and collets scrupulously clean. Minor contamination can cause tool
misalignment, the tool to become off-balanced, the tool to slip and poor quality cuts. If the tool
slips, you may be tempted to over tighten the Collet nuts; however, this will damage the threads on
the tool holders and shafts.

Lubrication
For electric spindles that are fitted with grease caps, clean the area around the caps and remove
the caps after approximately 1000 hours of operation. Fill the caps with Kluber Isoflex Topas NB52
grease. Replace the caps and manually screw them on tightly.

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Appendix A — Router G CODE


Post-processor specifications for ART routing machines are as follows:

DRIVER TYPE GCODE — MODAL

G CODES FUNCTION
G00 FAST TRAVERSE ABOVE MATERIAL
G01 CUTTING MOVE AT SPECIFIED FEED RATE
G02 CW CIRCULAR MOTION
G03 CCW CIRCULAR MOTION
G04 DWELL
G17 XY PLANE
G20 INCH UNITS
G21 METRIC UNITS
G70 INCH UNITS
G71 METRIC UNITS
G90 ABSOLUTE POSITION
G91 INCREMENTAL POSITION
G92 REPOSITION ORIGIN
G99 RETRACT TO RAPID PLANE

M CODES
M00 PROGRAM STOP TEMPORARY / PAUSE
M01 OPTIONAL PAUSE IF SWITCH IS ON
M02 END OF PROGRAM
M03 SPINDLE ON CLOCKWISE
M04 SPINDLE ON COUNTER CLOCKWISE
M05 SPINDLE OFF
M06 INITIATE TOOL CHANGE (OPTIONAL AFTER T COMMAND)
M08 COOLANT ON
M09 COOLANT OFF
M10 CLAMPS ON
M11 CLAMPS OFF
M30 END OF JOB - RESET

PARAMETER SPECIFICATIONS
X X COORDINATE
Y Y COORDINATE
Z Z COORDINATE
I X COORDINATE OF ARC CENTRE
J Y COORDINATE OF ARC CENTRE
F FEEDRATE
N LINE NUMBER
P PRESET DWELL TIME IN SECONDS
S SET SPINDLE FEED (RPM)
T SELECT TOOL (T-1 TO T16)

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ADDITIONAL SPECIFICATIONS
( BEGIN COMMENT
) END COMMENT

CODE EXAMPLE
(StartX =0.0)
(StartY =0.0)
(StartZ =0.0)
(Xmin =0.0)
(Ymin =0.0)
(Xmax =2400.0)
(Ymax =1200.0)
(XJmin =12.9649)
(YJmin =32.4062)
(XJmax =1358.5634)
(YJmax =720.0419)
(TargetX =299.9306)
(TargetY =634.6398)
(LiftZ =10.0)
(1.0mm Engraving )
G90 (ABSOLUTE)
G71 (METRIC)
S18000.0 (PRESET SPINDLE SPEED)
T1 (PRE-SELECT TOOL)
M6 (INITIATE TOOL CHANGE)
M8 (COOLANT ON)
M10 (CLAMPS ON)
M3 (SPINDLE ON)
P3.0 (PRESET DWELL TIME)
G4 (INITIATE DWELL FOR TOOL STARTUP)
P0.3 (PRESET DWELL TIME)
G0X299.9306Y634.6398Z10.0 F9000.0 (FAST MOVE)
G1Z-1.0 F3000.0 (SET FEEDRATE AND PLUNGE)
G4 (INITIATE DWELL)
X101.1741Y112.3542 F10800.0 (SET FEEDRATE AND CUT)
X321.9579Y512.6147
X415.8747Y309.8962
X424.0295Y330.7722
G3X440.3893Y383.4002 I-312.0005 J588.4283 (ARC)
X451.9984Y434.4361 I-223.7639 J561.313 (ARC)
G0Z10.0 F3000.0 (SET FEEDRATE AND LIFT)
G0X0Y0 F9000.0 (SET FEEDRATE AND MOVE)
M5 (TURN OFF SPINDLE)
M9 (TURN OFF COOLING)
M11 (TURN OFF CLAMPS)
M30 (END JOB)

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ART ProfileShop V3

Notes
Comments cannot continue across multiple lines of code. A carriage return or linefeed character
will terminate a comment.

I and J parameters must be in same mode as X and Y. That is, absolute X,Y = absolute I,J (g90);
incremental X,Y = incremental I,J (G91).

Metric is the preferred and default standard for coordinates.

Absolute coordinates are preferred.

G-codes are modal and remain active until another G-code is sent to the controller.

All coordinates are modal and remain active until they are overwritten. They do not need to be
resent for each line of code if they are not altered.

The number of decimal places in coordinates is not fixed.

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ART ProfileShop V3

Appendix B — Plasma G CODE


Post-processor specifications for ART profile machines (plasma/water jet/laser and other 2D machines) are
as follows:

DRIVER TYPE GCODE — 2D MODAL

G CODES FUNCTION
G00 FAST TRAVERSE WITH TOOL OFF
G01 CUTTING MOVE AT SPECIFIED FEED RATE
G02 CW CIRCULAR MOTION
G03 CCW CIRCULAR MOTION
G04 DWELL
G17 XY PLANE
G20 INCH UNITS
G21 METRIC UNITS
G70 INCH UNITS
G71 METRIC UNITS
G90 ABSOLUTE POSITION
G91 INCREMENTAL POSITION
G92 REPOSITION ORIGIN
G99 RETRACT TO RAPID PLANE

M CODES
M00 PROGRAM STOP TEMPORARY / PAUSE
M01 OPTIONAL PAUSE IF SWITCH IS ON
M02 END OF PROGRAM
M03 TORCH ON
M04 TORCH OFF
M05 TORCH OFF
M08 SCRIBE ON
M09 SCRIBE OFF
M10 AUXILIARY ON
M11 AUXILIARY OFF
M30 END OF JOB - RESET

PARAMETER SPECIFICATIONS
X X COORDINATE
Y Y COORDINATE
I X COORDINATE OF ARC CENTRE
J Y COORDINATE OF ARC CENTRE
F FEEDRATE
N LINE NUMBER (OPTIONAL)
P PRESET DWELL TIME IN SECONDS
C CURRENT SETTING (FOR PLASMA UNIT)
V VOLTAGE SETTING (FOR HEIGHT CONTROLLER)
H PIERCE HEIGHT

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ART ProfileShop V3

ADDITIONAL SPECIFICATIONS
( BEGIN COMMENT
) END COMMENT

CODE EXAMPLE
(StartX =0.0)
(StartY =0.0)
(StartZ =0.0)
(Xmin =0.0)
(Ymin =0.0)
(Xmax =2400.0)
(Ymax =1200.0)
(XJmin =12.9649)
(YJmin =32.4062)
(XJmax =1358.5634)
(YJmax =720.0419)
(TargetX =299.9306)
(TargetY =634.6398)
G90 (ABSOLUTE)
G71 (METRIC)
C50 (SET CURRENT)
V137.0 (SET ARC VOLTS)
H3.5 (SET PIERCE HEIGHT)
P1.2 (PRESET DWELL TIME)
G0X299.9306Y634.6398 F9000.0 (SET FEEDRATE AND MOVE)
M3 (TURN ON TORCH)
X101.1741Y112.3542 F10800.0 (SET FEEDRATE AND CUT)
X321.9579Y512.6147
X415.8747Y309.8962
X424.0295Y330.7722
G3X440.3893Y383.4002 I-312.0005 J588.4283 (ARC)
X451.9984Y434.4361 I-223.7639 J561.313 (ARC)
M5 (TURN OFF TORCH)
G0X0Y0 F9000.0 (SET FEEDRATE AND MOVE)
M30 (END JOB)

Notes
Comments cannot continue across multiple lines of code. A carriage return or linefeed character
will terminate a comment.

I and J parameters must be in same mode as X and Y. That is, absolute X,Y = absolute I,J (G90),
incremental X,Y = incremental I,J (G91).

Metric is the preferred and default standard for coordinates.

Absolute coordinates are preferred.

71
ART ProfileShop V3

G-codes are modal and remain active until another G-code is sent to the controller.

All coordinates are modal and remain active until they are overwritten. They do not need to be
resent for each line of code if they are not altered.

The number of decimal places in coordinates is not fixed.

72
ART ProfileShop V3

Appendix C — Warranty Conditions

Advanced Robotic Technology Pty Ltd Warranty Conditions

The warranty is limited to defects of manufacturing, and is not extended to defects that are a result
of normal wear and tear.
The spindle/plasma cutter, lubrication equipment and other attachments are covered by the original
manufacturer’s warranty.

Defective goods are to be returned by prepaid freight to Advanced Robotic Technology Pty Ltd with
prior authorisation. Advanced Robotic Technology Pty Ltd will do everything possible to return the
goods promptly, repaired or replaced. Transport and freight charges are the purchaser’s expense.

During the warranty period, Advanced Robotic Technology Pty Ltd will do its best to quickly
eliminate the defects that you report to the company in writing by repairing and/or replacing the
parts. Whether the goods are repaired or replaced is determined by Advanced Robotic Technology
Pty Ltd.

Damages and defects resulting from an incorrect electrical connection or tampering, improper use,
lack of maintenance, out-of-balance tooling, overloading the motor/s, lack of adequate lubrication,
failure to report defects or anything else which is not immediately reported to Advanced Robotic
Technology Pty Ltd are excluded from the warranty, negating any and all of the obligations of
Advanced Robotic Technology Pty Ltd.

Repairs and modifications must be reported to Advanced Robotic Technology Pty Ltd. Returns
must be authorised in writing before shipment to Advanced Robotic Technology Pty Ltd.

Failure to make prompt payment will result in the immediate termination of warranty provisions.

The purchaser will be responsible for all expenses incurred by Advanced Robotic Technology Pty
Ltd for repairs in the event that the reported defects are not covered by the warranty conditions.

This warranty is limited to the original purchaser and is not transferable.

DISCLAIMER
ADVANCED ROBOTIC TECHNOLOGY PTY LTD TAKES NO RESPONSIBILITY WHATSOEVER FOR ANY CHANGE IN THE PRICE OR TIME STRUCTURE, OR FOR LOSS OR
INJURY ASSOCIATED WITH THE USE OF ITS MACHINES AND ASSOCIATED EQUIPMENT, EITHER INTENTIONAL OR UNINTENTIONAL. ADVANCED ROBOTIC
TECHNOLOGY PTY LTD RETAINS FULL OWNERSHIP OF EQUIPMENT, ACCESSORIES AND SOFTWARE UNTIL FINAL PAYMENT IS RECEIVED. DUST AND FUME
VENTILATION IS THE RESPONSIBILITY OF THE PURCHASER.

73
ART ProfileShop V3

74
ART ProfileShop V3

Appendix D — Warranty Form (Customer Copy)

Advanced Robotic Technology Ply Ltd


57 Trade St Lytton 4178 p 61 7 3393 6555 f 61 7 3393 6533

Thank you for purchasing an ART Profile Cutter. We at ART are dedicated to delivering the highest quality products, second to
none. We stand behind our products with support for any problems that you may encounter.

The warranty is limited to defects of manufacturing and is not extended to defects that are a result of normal wear and tear. Failure to
comply with guidelines in the machine’s instruction manual, and other applicable manuals, will void the warranty.

Failure to promptly notify us of faults and continued use of goods in a faulty condition may void the warranty.

Failure to make prompt payment will result in the immediate termination of warranty provisions.

The spindle/plasma cutter or other attachments are covered by the original manufacturer’s warranty.

Goods that are found to be clearly defective should be returned by prepaid freight to ART with prior authorisation.
In the event that an ART service technician should be called out to repair a fault in ART machinery, and that fault is not caused by
the ART machinery, the customer shall be responsible for all associated costs incurred by ART, including travelling time, labour
charge, office administration charge and any components used to rectify the problem.

ADVANCED ROBOTIC TECHNOLOGY PTY LTD TAKES NO RESPONSIBILITY WHATSOEVER FOR LOSS OR INJURY ASSOCIATED
WITH THE USE OF ITS MACHINES AND ASSOCIATED EQUIPMENT, EITHER INTENTIONAL OR UNINTENTIONAL. ADVANCED
ROBOTIC TECHNOLOGY PTY LTD RETAINS FULL OWNERSHIP OF EQUIPMENT, ACCESSORIES AND SOFTWARE UNTIL FINAL
PAYMENT IS RECEIVED. DUST AND FUME VENTILATION, INCLUDING ALL OTHER HEALTH ISSUES, ARE THE RESPONSIBILITY
OF THE PURCHASER. WOOD DUST AND DUST EXTRACTION EQUIPMENT CAN BE A FIRE HAZARD. ADEQUATE PRECAUTIONS
SHOULD BE TAKEN.

Advanced Robotic Technology Pty Ltd guarantees the correct functioning of this product for a period of 2 years from the delivery
date.

This form must be signed and returned to Advanced Robotic Technology Pty Ltd before the warranty comes into effect.

I have read and understood the contents of the ART instruction manual for this machine and agree to make this information available
to all personnel before operating this machinery.

Customer Signature...............................................

Name (please print)………………..............................................................

Company Name......................................................................................................................................

Address...................................................................................................................................................

................................................................................................................................................................

Serial No. (Table)………………….………………...….Delivery Date ……………………….…….

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ART ProfileShop V3

76
ART ProfileShop V3

Appendix E — Warranty Form (ART Copy)

Advanced Robotic Technology Ply Ltd


57 Trade St Lytton 4178 p 61 7 3393 6555 f 61 7 3393 6533

Thank you for purchasing an ART Profile Cutter. We at ART are dedicated to delivering the highest quality products, second to
none. We stand behind our products with support for any problems that you may encounter.

The warranty is limited to defects of manufacturing and is not extended to defects that are a result of normal wear and tear. Failure to
comply with guidelines in the machine’s instruction manual, and other applicable manuals, will void the warranty.

Failure to promptly notify us of faults and continued use of the goods in a faulty condition may void the warranty.

Failure to make prompt payment will result in the immediate termination of warranty provisions.

The spindle/plasma cutter or other attachments are covered by the original manufacturer’s warranty.

Goods that are found to be clearly defective should be returned by prepaid freight to ART with prior authorisation.
In the event that an ART service technician should be called out to repair a fault in ART machinery, and that fault is not caused by
the ART machinery, the customer shall be responsible for all associated costs incurred by ART, including travelling time, labour
charge, office administration charge and any components used to rectify the problem.

ADVANCED ROBOTIC TECHNOLOGY PTY LTD TAKES NO RESPONSIBILITY WHATSOEVER FOR LOSS OR INJURY ASSOCIATED
WITH THE USE OF ITS MACHINES AND ASSOCIATED EQUIPMENT, EITHER INTENTIONAL OR UNINTENTIONAL. ADVANCED
ROBOTIC TECHNOLOGY PTY LTD RETAINS FULL OWNERSHIP OF EQUIPMENT, ACCESSORIES AND SOFTWARE UNTIL FINAL
PAYMENT IS RECEIVED. DUST AND FUME VENTILATION, INCLUDING ALL OTHER HEALTH ISSUES, ARE THE RESPONSIBILITY
OF THE PURCHASER. WOOD DUST AND DUST EXTRACTION EQUIPMENT CAN BE A FIRE HAZARD. ADEQUATE PRECAUTIONS
SHOULD BE TAKEN.

Advanced Robotic Technology Pty Ltd guarantees the correct functioning of this product for a period of 2 years from the delivery
date.

This form must be signed and returned to Advanced Robotic Technology Pty Ltd before the warranty comes into effect.

I have read and understood the contents of the ART instruction manual for this machine and agree to make this information available
to all personnel before operating this machinery.

Customer Signature...............................................

Name (please print)………………..............................................................

Company Name......................................................................................................................................

Address...................................................................................................................................................

................................................................................................................................................................

Serial No. (Table) ………………….………………...….Delivery Date ……………………….…….

77
ART ProfileShop V3

78
ART ProfileShop V3

Non Conformance Reports


The NCR system has been introduced to maintain the high quality and standard of our machines. A
Non Conformance Report or NCR, is a form for reporting if your machines is not operating to
expectation. If this should occur the following steps should be taken.

This system has is a vital part of ART’s quality systems, allowing you to get maximum efficiency
from your machine. You will also benefit from our ongoing research and development and trouble
shooting.

As you can appreciate to ensure the system runs smoothly the following outlined steps need to be
followed. This allows our technicians to assess your problem and take the necessary action
required with minimum delays.

Please also use the NCR form to request modifications or software changes.

Kept copies of NCR’s you send on file for your own records.

NCR’s sent for work outside your warranty period must be accompanied by an official order

NCR Instructions

1. Fill in all relevant sections; ensure the site and contact details are correct.

2. Fax the NCR to ART on 07 3393 5355.

3. Your NCR form will be faxed back to you with the name of the technician assigned to your
problem and the NCR number, confirming receipt.

4. The assigned technician will contact you to assess the situation and arrange a solution.

5. After a resolution has been reached, you will be faxed with the result for you records.

Your NCR forms are on the following pages.


Please feel free to copy them however do not modify the NCR form.

79
ART ProfileShop V3

ART assigned
number Do not fill

Your
Contact
Your
Details
Company
Details

Indicate Please give


Urgency as many
details as
possible

Describe your
Problem here

Do not fill in
this Section

80
ART ProfileShop V3

57 Trade St Lytton 4178


Phone 3393 6555 Fax 3393 5355
NCR No. (ART)

NCR
Problem
Date

Company Name Ph No.

Contact Name Fax No.

Model Number Operator

Priority
Very Urgent: Safety Issue Important: Quality/Production Effected

Urgent: Production Stopped Not Urgent: Modification Request

Operation Details
Material Material thickness

Feed Speed Sample Available Yes / No

Bit Type / Size Bit RPM

Problem

Action
Tech Name Date Completed

Software Fault Hardware Fault Modification Warrantee Claim

Action Taken

NCR’s
Non-Conformance Report
81
ART ProfileShop V3

82
ART ProfileShop V3

57 Trade St Lytton 4178


Phone 3393 6555 Fax 3393 5355
NCR No. (ART)

NCR
Problem
Date

Company Name Ph No.

Contact Name Fax No.

Model Number Operator

Priority
Very Urgent: Safety Issue Important: Quality/Production Effected

Urgent: Production Stopped Not Urgent: Modification Request

Operation Details
Material Material thickness

Feed Speed Sample Available Yes / No

Bit Type / Size Bit RPM

Problem

Action
Tech Name Date Completed

Software Fault Hardware Fault Modification Warrantee Claim

Action Taken

Non-Conformance Report

83
ART ProfileShop V3

84
ART ProfileShop V3

57 Trade St Lytton 4178


Phone 3393 6555 Fax 3393 5355
NCR No. (ART)

NCR
Problem
Date

Company Name Ph No.

Contact Name Fax No.

Model Number Operator

Priority
Very Urgent: Safety Issue Important: Quality/Production Effected

Urgent: Production Stopped Not Urgent: Modification Request

Operation Details
Material Material thickness

Feed Speed Sample Available Yes / No

Bit Type / Size Bit RPM

Problem

Action
Tech Name Date Completed

Software Fault Hardware Fault Modification Warrantee Claim

Action Taken

Non-Conformance Report
85

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