Metal stitching or metalocking as it is called in some parts of the world, have become generic phrases that describe

methods of repairing cracks in cast metals without welding. Why metal stitching? Well, primarily because of the need
for an alternative to the difficulties encountered in welding. Cast iron is the most difficult of all common cast metals to
weld. All electric welding methods for cast iron have proven to be less than satisfactory and in many cases can cause
even more cracks. Most electric welds with nickel rod on cast iron fail. Most cause more damage than was present
before the attempted weld. Proper cast iron welding techniques require complete disassembly and oven preheat at
900º F. to 1500° F. And there is a lot of time and effort involved in the clean-up and machine work of any welded
piece.

Many different concepts have been tried over the years and most have been called metal stitch or metalock. A main
part of the process that replaces the crack itself is the stitching pins. Some of the items that have been and are still
used are: bolts (copper-and zinc-plated); tapered plugs (both threaded and non-threaded); threaded rods; screws; set
screws; dowels; and just about anything else that could be stuffed, hammered or screwed into the space. Over time,
these items have been called 'plugs', 'pins' and 'stitching pins'. Modern CNC machining processes have made it possible
to manufacture new patented thread and design technologies that have made very important improvements to the art
of casting repair. There are currently two styles and multiple thread lengths and diameters available from LNS: L Series
and C Series.

The other element of metal stitching or metalocking is the locks. They are primarily used in industrial repairs although
there are applications in smaller castings. Locks require a flat spot for installation. Locks have also evolved over the
years and have been created in many shapes, sizes and strengths. LNS has a wide range of locks for performing
repairs. Our receiving hole patters are completely created by drilling unlike the old Metalock process that relies on
drilling spaced out holes and then using crude chiseling procedures to connect the holes. This lack of precision and size
limitation leaves the old process seriously lacking in strength and function.