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PRODUCT LINE

MODELS TYPES DESCRIPTION

HOLLOW SHAFT BEVEL GEAR BOXES


RC Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

HOLLOW SHAFT BEVEL GEAR BOXES


WITH REINFORCED INPUT SHAFT
RR Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

SPLINDED HOLLOW SHAFT BEVEL


GEAR BOXES
RB Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

HOLLOW SHAFT BEVEL GEAR BOXES


WITH CLAMPS
RA Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

SOLID SHAFT BEVEL GEAR BOXES


RS Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

SOLID SHAFT BEVEL GEAR BOXES


WITH REINFORCED HUB SHAFT
RP Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

SOLID SHAFT HIGH SPEED BEVEL


RM GEAR BOXES
Ratio: 1/1,5

TWO HUBS BEVEL GEAR BOXES


RX Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

TWO HUBS AND REINFORCED SHAFT


BEVEL GEAR BOXES
RZ Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

HIGH REDUCTION BEVEL GEAR


REC BOXES WITH HOLLOW SHAFT
Ratios: 1/4,5 - 1/6 - 1/9 - 1/12

HIGH REDUCTION BEVEL GEAR


RES BOXES WITH SOLID SHAFT
Ratios: 1/4,5 - 1/6 - 1/9 - 1/12

HIGH REDUCTION BEVEL GEAR


REB BOXES WITH SPLINDED SHAFT
Ratios: 1/4,5 - 1/6 - 1/9 - 1/12

HIGH REDUCTION BEVEL GEAR


REA BOXES WITH CLAMPS
Ratios: 1/4,5 - 1/6 - 1/9 - 1/12

HOLLOW SHAFT BEVEL GEAR BOXES


RHC WITH SPEED THROUGH SHAFT
Ratios: 1/2 - 1/3

SOLID SHAFT BEVEL GEAR BOXES


RHS WITH SPEED THROUGH SHAFT
Ratios: 1/2 - 1/3 - 1/4,5

SPLINDED SHAFT BEVEL GEAR


BOXES WITH SPEED THROUGH
RHB SHAFT
Ratios: 1/2 - 1/3

BEVEL GEAR BOXES WITH SPEED


RHA THROUGH SHAFT AND CLAMPS
Ratios: 1/2 - 1/3

HOLLOW SHAFT MOTOR BEVEL


GEAR BOXES
MRC Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

HOLLOW SHAFT MOTOR BEVEL


GEAR BOXES WITH REINFORCED
MRB INPUT SHAFT
Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

SPLINDED HOLLOW SHAFT MOTOR


BEVEL GEAR BOXES
MRA Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

SOLID SHAFT MOTOR BEVEL GEAR


BOXES
MRS Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

TWO HUBS MOTOR BEVEL GEAR


BOXES
MRX Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

TWO HUBS AND REINFORCED SHAFT


MOTOR BEVEL GEAR BOXES
MRZ Ratios: 1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - or
special

HIGH REDUCTION MOTOR BEVEL


MRE GEAR BOXES
Ratios: 1/4,5 - 1/6 - 1/9 - 1/12

SOLID INPUT SHAFT REVERSING


BEVEL GEAR BOXES
RIS Ratio:
1/1 - 1/2

GEAR PAIRS
CC Ratio:
1/1 - 1/1,5 - 1/2 - 1/3 - 1/4 - Specials
POWER

POTENZA NOMINALE "Pn"


The power ratings represented in the followings tables refer to a running of 8
hours daily, a theoretical duration of 10.000 hours, with a duty factor = 1.
Pn rapresent input power, while Mt is the output torque moment.
For values within the shaded parts, the thermal power and type of lubrification must be verified.
For further information and the case of uncertainty about the range available, please contact our
Technical Office.

RC RR RB RA RS RP RX RZ RIS
54 86 110 134 166 200 250 350
input output
rpm rpm Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio
n1 n2 [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [rpm]
3000 3000 4,14 1,26 19,4 5,92 29,4 8,98 53,6 16,2 148 44,7 256 76,6 453 135 1184 354
1500 1500 2,2 1,34 10,4 6,35 15,7 9,59 28,7 17,3 80,3 48,5 140 83,7 249 149 660 394
1000 1000 1,8 1,65 7,57 6,94 10,9 9,99 20 18,1 56,3 51 98,5 88,4 176 158 469 421
750 750 1,45 1,77 6,12 7,48 8,84 10,8 16,2 19,5 45,8 55,4 80,3 96,1 143 171 385 460
1/1
500 500 1,07 1,96 4,51 8,26 6,53 11,9 12 21,7 34 61,6 59,8 107 107 192 290 520

250 250 0,62 2,27 2,66 9,75 3,86 14,1 7,15 25,9 20,3 73,6 35,8 128 64,6 231 176 631

100 100 0,3 2,75 1,31 12 1,9 17,4 3,54 32,1 10,1 91,6 17,9 160 32,4 290 89 798
50 50 0,18 3,3 0,76 13,9 1,11 20,3 2,06 37,3 5,91 107 10,4 186 19 341 52,5 942

RC RR RB RA RS RP RM RX RZ
54 86 110 134 166 200 250 350
input output
rpm rpm Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio
n1 n2 [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [rpm]
3000 2000 2,46 1,12 10,3 4,72 13 5,95 28,5 12,9 88,1 39,9 159 71,3 238 106 610 273
1500 1000 1,28 1,17 5,54 5,07 6,96 6,38 15,3 13,8 47,2 42,8 85,7 76,9 129 115 335 300
1000 667 0,88 1,21 4,15 5,7 4,91 6,75 10,8 14,6 32,9 44,7 60 80,7 90,7 122 237 319
750 500 0,71 1,3 3,3 6,05 3,96 7,26 8,78 15,9 26,7 48,4 48,7 87,4 73,8 132 193 346
1/1,5
500 333 0,52 1,43 2,3 6,32 2,91 8 6,48 17,6 19,7 53,6 36,2 97,4 54,9 147 145 390

250 167 0,3 1,65 1,41 7,75 1,71 9,4 3,82 20,7 11,7 63,6 21,5 115 32,7 176 87,1 469

100 66,7 0,15 2,06 0,65 8,93 0,84 11,5 1,88 25,5 5,8 78,9 10,6 142 16,3 219 43,7 588
50 33,3 0,08 2,2 0,38 10,4 0,49 13,4 1,09 29,6 3,38 91,9 6,24 168 9,54 256 25,6 689

RC RR RB RA RS RP RX RZ RIS RHA RHB RHC RHS


54 86 110 134 166 200 250 350 32 42 55
input output
rpm rpm Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio
n1 n2 [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [rpm]
3000 1500 1,53 0,93 6,04 3,69 8,2 5,01 20,7 12,5 43,8 26,4 91,2 54,5 170 101 538 321 - - - - - -
2000 1000 - - - - - - - - - - - - - - - - 11,7 10 31,1 26,7 46 39,5
1500 750 0,8 0,97 3,2 3,91 4,35 5,31 11 13,3 23,5 28,4 49,3 59 91,5 109 293 350 10 11,4 24,2 27,7 36,2 41,4
1000 500 0,57 1,04 2,41 4,41 3,32 6,08 8,87 16 18,9 34,2 34,8 62,4 63,9 114 206 369 7,15 12,3 18 30,9 26,5 45,5
750 375 0,45 1,1 1,94 4,74 2,67 6,52 7,15 17,2 15,3 37 28,2 67,5 51,9 124 168 402 - - - - - -
700 350 - - - - - - - - - - - - - - - - 5,54 13,6 13,5 33,2 19,6 48,1
1/2
500 250 0,34 1,24 1,42 5,2 1,96 7,18 5,27 19,1 11,3 41 20,8 74,6 38,5 138 125 448 4,35 14,9 10 34,4 15,2 52,2

300 150 - - - - - - - - - - - - - - - - 3,02 17,3 7,4 42,4 10,2 58,4

250 125 0,2 1,46 0,83 6,08 1,15 8,43 3,1 22,5 6,67 48,4 12,3 88,3 22,9 164 75 538 - - - - - -

100 50 0,09 1,65 0,41 7,51 0,57 10,4 1,52 27,5 3,28 59,5 6,09 109 11,4 204 37,4 671 1,37 23,5 2,78 47,8 4,04 69,4
50 25 0,05 1,83 0,24 8,8 0,33 12,1 0,89 32,2 1,91 69,3 3,55 127 6,61 237 21,9 786 0,74 25,4 1,52 52,2 2,26 77,6

RC RR RB RA RS RP RX RZ RHA RHB RHC RHS


54 86 110 134 166 200 250 350 32 42 55
input output
rpm rpm Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio
n1 n2 [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [rpm]
3000 1000 0,74 0,67 2,79 2,55 4,09 3,74 9,19 8,33 24,7 22,4 50,1 44,9 76,5 68,9 289 259 13,3 11,4 - - - -
2000 667 - - - - - - - - - - - - - - - - 9,69 12,4 22,4 28,8 32,9 42,3
1500 500 0,39 0,71 1,47 2,96 2,15 3,94 4,86 8,81 13,1 23,7 26,8 48,1 41,3 74,1 155 278 7,72 13,2 18 30,9 26,5 45,6
1000 333 0,32 0,88 1,3 3,57 1,57 4,31 4,27 11,6 10,2 27,7 22,4 60,3 34,5 92,9 108 290 5,81 14,9 13,5 34,8 20 51,6
750 250 0,25 0,91 1,14 4,18 1,26 4,62 3,5 12,7 8,27 30 18,1 64,9 28 100 88,4 317 - - - - - -
700 233 - - - - - - - - - - - - - - - - 4,21 15,5 9,82 36,2 14,4 53,1
1/3
500 166 0,19 1,04 0,82 4,51 0,93 5,11 2,56 13,9 6,09 33,1 13,3 71,6 20,6 110 65,5 352 3,26 16,7 7,63 39,2 11,1 57,1

300 100 - - - - - - - - - - - - - - - - 2,27 19,5 5,17 44,4 7,5 64,4

250 83 0,11 1,21 0,46 5,06 0,54 5,94 1,5 16,3 3,58 38,9 7,86 84,6 12,2 131 39 420 - - - - - -

100 33 0,06 1,37 0,21 5,77 0,26 7,15 0,74 20,1 1,75 47,6 3,87 104 6,01 161 19,3 519 0,95 24,5 1,94 50 3,01 77,7
50 16,7 0,03 1,65 0,12 6,6 0,15 8,25 0,42 22,8 1,02 55,5 2,24 120 3,5 188 11,2 603 0,54 27,8 1,05 54 1,61 82,5

RC RR RB RA RS RP RM RX RZ
54 86 110 134 166 200 250 350
input output
rpm rpm Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio
n1 n2 [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [rpm]
3000 750 0,45 0,55 1,89 2,31 2,73 3,33 6,37 7,7 12,2 14,7 30,8 36,8 45,3 54,2 189 226
1500 375 0,24 0,58 1 2,44 1,43 3,49 3,36 8,12 6,49 15,7 16,4 39,2 24,2 57,9 100 239
1000 250 0,21 0,77 0,89 3,26 1,22 4,47 2,86 10,3 5,54 20,1 13 46,6 20,8 74,6 70,2 252
750 188 0,19 0,92 0,73 3,56 0,98 4,79 2,3 11,1 4,46 21,5 10,5 50,2 16,7 79,9 56,8 271
1/4
500 125 0,14 1,02 0,54 3,96 0,71 5,2 1,68 12,1 3,27 23,7 7,73 55,5 12,3 88,3 42 301

250 62,5 0,08 1,17 0,31 4,54 0,42 6,16 0,98 14,2 1,92 27,8 4,53 65 7,26 104 24,9 357

100 25 0,04 1,46 0,15 5,5 0,2 7,33 0,48 17,4 0,94 34,1 2,22 79,7 3,57 128 12,3 441
50 12,5 0,02 1,68 0,09 6,6 0,12 8,8 0,28 20,3 0,55 39,9 1,3 93,3 2,08 149 7,16 514

RHS REA REB REC RES


32 42 55 32 42 55
input output
rpm rpm Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio
n1 n2 [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [rpm]
3000 667 9,69 12,4 22,4 28,8 - - 11,3 14,5 29,6 38,1 43,7 56,3
2000 444 7,07 13,6 16,5 31,9 24,2 46,8 8,46 16,3 21,3 41,1 31,3 60,5
1500 333 5,81 14,9 13,5 34,8 20 51,6 6,82 17,5 17,1 44 25,2 64,9
1000 222 4,02 15,5 9,7 37,5 13,9 53,8 5 19,3 12,9 49,8 19,2 73,4

1/4,5 700 156 3,1 17,1 7,29 40,1 10,4 57,3 3,81 21 9,3 51,3 13,7 75,6

500 111 2,35 18,2 5,54 42,9 8,05 62,3 2,94 22,6 7,2 55,6 10,6 82

300 66,7 1,65 21,3 3,57 46 5,21 67,1 1,97 25,3 4,9 63,1 7,12 91,5
100 22,2 0,65 25,1 1,34 51,8 2,37 91,7 0,83 32,1 1,9 73,4 2,81 108
50 11,1 0,44 34 0,84 65 1,31 101 0,42 32,4 1 77,3 1,52 116

REA REB REC RES


32 42 55
output rpm
input rpm n1 Pn Mt Pn Mt Pn Mt
Ratio n2
[rpm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
3000 500 9,33 16 19,8 34 36,6 62,9
2000 333 6,88 17,7 14,7 37,8 27,1 69,8
1500 250 5,54 19 11,8 40,5 21,8 74,9
1000 167 4,06 20,9 8,73 45 16,1 83,1

1/6 700 117 3,08 22,7 6,64 48,9 12,2 90

500 83,3 2,37 24,3 5,13 52,8 9,52 97,9

300 50 1,6 27,5 3,45 59,3 6,41 110


100 16,7 0,64 33 1,38 71,2 2,56 132
50 8,33 0,34 34,8 0,73 75,1 1,36 139

REA REB REC RES


32 42 55
output rpm
input rpm n1 Pn Mt Pn Mt Pn Mt
Ratio n2
[rpm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
3000 333 4,49 11,5 10,7 27,5 23,5 60,5
2000 222 3,36 12,9 7,96 30,7 17,3 66,8
1500 167 2,69 13,8 6,41 33 14 72,1
1000 111 1,96 15,1 4,69 36,3 10,3 79,7

1/9 700 77,8 1,49 16,4 3,56 39,3 7,83 86,6

500 55,6 1,14 17,6 2,74 42,3 6,05 93,4

300 33,3 0,77 19,8 1,84 47,4 4,07 104


100 11,1 0,3 23,2 0,75 58 1,62 125
50 5,56 0,16 24,7 0,39 60,2 0,86 132

REA REB REC RES


32 42 55
output rpm
input rpm n1 Pn Mt Pn Mt Pn Mt
Ratio n2
[rpm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
3000 250 3,01 10,3 5,83 20 13,6 46,7
2000 167 2,21 11,3 4,28 22 10,1 52
1500 125 1,76 12,1 3,44 23,6 8,13 55,9
1000 83,3 1,29 13,3 2,51 25,9 5,94 61,3

1/12 700 58,3 0,97 14,3 1,9 28 4,51 66,5

500 41,7 0,75 15,4 1,46 30 3,48 71,6

300 25 0,5 17,1 0,98 33,6 2,33 80,1


100 8,33 0,21 21,6 0,38 39,2 0,93 96
50 4,17 0,11 22,6 0,2 41,1 0,49 100

CORRECTED NOMINAL POWER ”PNC”


For performances with utility factors fu, fd, fs different from tht outlined above ”PN”, it is
necessary to find the corrected thermal power ”PNC” using the
following formula.

where utility factor fu, duration factor fd and duty factor fs acn be obtained from following
graphs and table.

ATTENTION: the types of duty do not influence the power of the motor to be
used or the torque to be trasmitted, but only the size of the bevel gear boxes.

daily running hours

theoretical duration time in hour

fs
Daily work time - hours
Type of load
3 8 24
I Regular, acceleration of small masses, low frequency of setting 0,8 1 1,2
Irregular, acceleration of average-sized masses, moderate shocks, average
II 1 1,2 1,5
frequency setting
III Irregular, accelation of large masses, heavy shocks, high frequency setting 1,2 1,8 2,4

THERMAL POWER
The thermal power PT is the power that is continuously transmittable without artificial cooling. It
should be considered constant with respect to the variations in the speed ratio and variable with
respect to the room temperature. The values of PT in the following charts refer to a maximum
oli temperature of 100 °C at the various room temperatures for gear boxes with double gear
transmission (first graph) and for gear boxes with triple gear transmission (second one).

TYPES RC RR RB RA RS RP RM RX RZ RIS

thermal power [kW]

TYPES RC RR RB RA RS RP RM RX RZ RIS

thermal power [kW]

TYPES REC REA REB RES RHC RHA RHB RHS

thermal power [kW]

PERMANENT THERMAL POWER


The permanent thermal power PTP is the real, usable power, considering the value of PT at
room temperature as a function of the use ED.

% of use in an hour
SPECIFICATIONS

- Radial loads
- Axial loads
- Maximum torque moment for serial assembly
- Moment of mass inertia

RADIAL LOADS
Shaft radial loads are function of connected elements, such as:

- Composed loads
- Accelerations and decelerations
- Rotations
- Direction and positionzione e posizione
It's better stay under values written below, and, in proximity of limit values, it's necessary to
contact our Technical Office.

Safety moltiplicators are followings:


normale load=1
high load=0,75
shock load=0,5

Types:RC RS RX RM RA RB RIS
Conditions rpm Size 54 86 110 134 166 200 250 350
50 53 109 160 245 476 846 1663 2441
Dynamic Fr1 daN
3000 15 34 135 232 270 384 534 930
Static Fr1 daN 100 204 300 460 893 1586 3118 4577

Types:RP RZ RR
Conditions rpm Size 86 110 134 166 200 250 350
50 316 351 524 1045 1297 2459 3184
Dynamic Fr4 daN
3000 135 179 232 305 379 718 930
Static Fr4 daN 592 658 982 2100 3326 5715 8373

Types:REC REB RES REA


Conditions rpm Size 32 42 55
50 245 476 846
Dynamic Fr1 daN
3000 232 270 384
Static Fr1 daN 460 893 1586

Types:RHC RHB RHS RHA


Size 32 42 55 32 42 55
Conditions rpm
Ratio 1/2 - 1/3 1/4,5
50 524 1121 1588 245 476 846
Dynamic Fr1 daN
3000 225 384 464 156 266 273
Static Fr1 daN 982 2100 3326 460 893 1586

Types:RC RS RP RA RB RR
Conditions rpm Size 54 86 110 134 166 200 250 350
50 40 144 351 462 788 953 1444 2784
Dynamic Fr2 daN
3000 10 36 105 135 230 278 421 813
50 68 241 351 524 1121 1588 2406 4466
Dynamic Fr3 daN
3000 17 61 176 225 384 464 703 1356
Static Fr2-Fr3 daN 349 592 658 982 2100 3326 5715 8373

Types: RM RIS
Conditions rpm Size 54 86 110 134 166 200 250 350
50 26 109 160 245 441 561 1044 2441
Dynamic Fr5 daN
3000 5 47 70 94 128 163 421 813
50 42 109 160 245 476 846 1663 2441
Dynamic Fr6 daN
3000 9 78 117 156 266 273 706 1356
Static Fr5-Fr6 daN 110 204 300 460 893 1586 3118 4577

Types:REC REB RES REA


Conditions rpm Size 32 42 55
50 462 788 953
Dynamic Fr2 daN
3000 204 348 421
50 524 1121 1588
Dynamic Fr3 daN
667 341 582 703
Fr2-
Static daN 982 2100 3326
Fr3

Types:RHC RHB RHS RHA


Size 32 42 55 32 42 55
Conditions rpm
Ratio 1/2 - 1/3 1/4,5
50 462 788 953 245 441 561
Dynamic Fr2 daN
3000 135 230 278 94 128 163
50 477 610 927 596 762 1158
Dynamic Fr3 daN
1500 151 198 295 151 198 295
Fr2-
Static daN 982 2000 3838 684 2019 3838
Fr3

AXIAL LOADS

Shaft axial loads are function of connected elements, such as:

- Composed loads
- Accelerations and decelerations
- Rotations
- Direction and positionzione e posizione
It's better stay under values written below, and, in proximity of limit values, it's necessary to contact
our Technical Office.

Safety moltiplicators are followings:


normale load=1
high load=0,75
shock load=0,5

Types: RC RS RX RM RA RB RIS
Conditions rpm Size 54 86 110 134 166 200 250 350
50 59 136 463 794 926 1314 1828 3184
Dynamic Fa1 daN
3000 15 34 135 232 270 384 534 930
50 35 81 278 476 555 788 1097 1910
Dynamic Fa2 daN
3000 9 20 81 139 162 230 320 558
Static Fa1 daN 71 327 2327 4153 4250 6535 8733 21538
Static Fa2 daN 71 327 2044 3464 4250 5196 7830 21538

Types: RP RZ RR
Conditions rpm Size 86 110 134 166 200 250 350
50 463 615 794 1045 1297 2459 3184
Dynamic Fa5 daN
3000 135 179 232 305 379 718 930
50 278 368 476 627 778 1475 1910
Dynamic Fa6 daN
3000 81 107 139 183 227 431 558
Static Fa5 daN 1060 1620 2670 5700 6300 8600 21538
Static Fa6 daN 1656 2044 3464 4150 5196 7830 21538

Types:REC REB RES REA


Conditions rpm Size 32 42 55
50 794 926 1314
Dynamic Fa1 daN
3000 232 270 384
50 476 555 788
Dynamic Fa2 daN
3000 139 162 230
Static Fa1 daN 4153 4250 6535
Static Fa2 daN 3464 4250 5196

Types: RHC RHB RHS RHA


Size 32 42 55 32 42 55
Conditions rpm
Ratio 1/2 - 1/3 1/4,5
Dynamic 50 770 1314 1588 536 912 935
Fa1 daN
Dynamic 3000 225 384 464 156 266 273
Dynamic 50 462 788 953 322 441 561
Fa2 daN
Dynamic 1500 135 230 278 94 128 163
Static Fa1 daN 3464 4330 5196 2150 3464 5196
Static Fa1 daN 3464 4330 5196 2150 3464 5196

Types: RC RS RP RR RA RB
Conditions rpm Size 54 86 110 134 166 200 250 350
50 68 241 604 770 1314 1588 2406 4641
Dynamic Fa3 daN
3000 17 61 176 225 384 464 703 1356
50 40 144 362 462 788 953 1444 2784
Dynamic Fa4 daN
3000 10 36 105 135 230 278 421 813
Fa3-
Static daN 182 580 2044 3464 4330 5196 7830 22320
Fa4

Types: RR RM RIS
Conditions rpm Size 86 110 134 166 200 250 350
50 268 402 536 912 935 2406 4641
Dynamic Fa7 daN
3000 78 117 156 266 273 703 1356
50 161 241 322 441 561 1444 2784
Dynamic Fa8 daN
3000 47 70 94 128 163 421 813
Static Fa7-Fa8 daN 1094 1622 2150 3464 5196 7830 22320

Types:REC REB RES REA


Conditions rpm Size 32 42 55
50 770 1314 1588
Dynamic Fa3 daN
667 341 582 703
50 462 788 953
Dynamic Fa4 daN
667 204 348 421
Fa3-
Static daN 3464 4330 5196
Fa4

Types: RHC RHB RHS RHA


Size 32 42 55 32 42 55
Conditions rpm
Ratio 1/2 - 1/3 1/4,5
50 477 610 927 477 610 927
Dynamic Fa3 daN
3000 152 197 298 152 197 298
50 477 610 927 477 610 927
Dynamic Fa4 daN
1500 152 197 298 152 197 298
Fa3-
Static daN 1100 1520 3400 1100 1520 3400
Fa4

MAXIMUM TORQUE MOMENT FOR SERIAL ASSEMBLY

MAXIMUM TORQUE MOMENT


Type Size 54 86 110 134 166 200 250 350 32 42 55
RC RA RB RR
daNm 4 9 18 32 77 174 391 1205 - - -
RM RIS
RS RP daNm 13 32 41 77 214 391 807 1446 - - -
RHA RHB RHC daNm - - - - - - - - 32 77 174
RHS (1/2 1/3) daNm - - - - - - - - 77 214 391
RHS (1/4,5) daNm - - - - - - - - 32 77 174

MOMENTS OF MASS INERTIA


The moments of mass inertia “J” in kgm² refer to the fast axis (n1). To refer to the slow axis (n2),
multiply the value in the chart by the square of the velocity ratio. For the dynamic moment PD2,
multiply the value in the table by 4.

Ratio
Size Type 1/1 1/1,5 1/2 1/3 1/4 1/4,5 1/6 1/9 1/12
RC RA RB 0,000133 0,000049 0,000026 0,000014 0,000010 - - - -
54
RS RX 0,000134 0,00005 0,000027 0,000016 0,000011 - - - -
RC RA RB RR 0,000334 0,000122 0,000066 0,000034 0,000024 - - - -
86
RS RX RP RM RZ 0,000366 0,000136 0,000074 0,000037 0,000026 - - - -
RC RA RB RR 0,000733 0,000270 0,000151 0,000081 0,000059 - - - -
110
RS RX RP RM RZ 0,000798 0,000299 0,000168 0,000089 0,000063 - - - -
RC RA RB RR 0,002440 0,000887 0,000497 0,000267 0,000197 - - - -
134
RS RX RP RM RZ 0,002593 0,000955 0,000535 0,000284 0,000207 - - - -
RC RA RB RR 0,010363 0,003609 0,001928 0,000924 0,000618 - - - -
166
RS RX RP RM RZ 0,011171 0,003968 0,002130 0,001013 0,000669 - - - -
RC RA RB RR 0,024061 0,009037 0,004728 0,002325 0,001576 - - - -
200
RS RX RP RM RZ 0,026254 0,010012 0,005276 0,002669 0,001713 - - - -
RC RA RB RR 0,083743 0,029423 0,015813 0,007811 0,005348 - - - -
250
RS RX RP RM RZ 0,091467 0,032856 0,017744 0,008669 0,005831 - - - -
RC RA RB RR 0,740939 0,255341 0,135607 0,060030 0,034340 - - - -
350
RS RX RP RM RZ 0,755302 0,261725 0,139198 0,061626 0,035238 - - - -
REC REB - - - - - 0,003457 0,003067 0,002837 0,002767
RES REA - - - - - 0,003525 0,003105 0,002854 0,002777
32
RHC RHB RHA - - 0,006230 0,005010 - - - - -
RHS - - 0,006459 0,005163 - 0,003525 - - -
REC REB - - - - - 0,014292 0,012611 0,011607 0,011301
RES REA - - - - - 0,014651 0,012813 0,011696 0,011352
42
RHC RHB RHA - - 0,022667 0.021046 - - - - -
RHS - - 0,027439 0,021854 - 0,014651 - - -
REC REB - - - - - 0,029678 0,025369 0,022966 0,022217
RES REA - - - - - 0,030653 0,025917 0,023310 0,022354
55
RHC RHB RHA - - 0,056732 0,044702 - - - - -
RHS - - 0,060022 0,046895 - 0,030653 - - -
LUBRICATION

For all bevel gear boxes it's projected a splash lubrication if the angular speed (input rpm (n1)
for RE and RH types, and output rpm (n2) for all the others) is lower than a limit value ad
shown below. Over these limits it's necessary a forcefeed lubrication with an oil cooling system.

forcefeed lubrification

splash lubrification

size

forcefeed lubrification forcefeed lubrification

splash lubrification

splash lubrification

size

When operating near the maximum allowable speed, it is advisable to contact the UNIMEC
Technical Office to establish the correct amount of lubricant, in
order to avoid a rise in temperature, loss of power, and increased noise levels.
The bevel gear boxes in the series call for a long-life lubricant with an oil such as FINA - GIRAN
220. All sizes nonetheless come with an oil cap in case it should become necessary to change
or top-up the lubricant.These lubricants are good for normal ambient temperatures conditions, of
0 °C to 35-40 °C. Other conditions must be considered individually in order to select the most
suitable lubricant. If the operating speed is not stated in the order, it is assumed that the choice
is covered in the diagram BATH LUBRICATION. If forced lubrication is necessary, the mounting
position has to be specified in order to attach the lubrication pipes.

Viscosity 40 °
Usage Kind of oil
C [cSt]
FINA giran 220 KLÜBER Kluberoil GEM 1-220
AGIP blasia 220 MOBIL Mobilgear 630
Normal 220
BP energol GR-XP 220 ESSO Spartan EP 220
SHELL Omala EP 220 IP Mellana oil 220
High speed 64,6 FINA Hydran TS-68
-35 / 150 °C 98 FINA Eolan SPO-100
Food industry 100 KLÜBER 4 UH1-100

AVERAGE OIL VOLUME IN BEVEL GEAR BOXES

Size 54 86 110 134 166 200 250 350 32 42 55


kg 0,015 0,1 0,2 0,4 0,9 1,5 3,1 11 0,9 1,7 3,4
INSTALLATION AND MAINTENANCE

INSTALLATION
When mounting the gear box and couplings to the machinery, careful attention must be given to
shaft alignment. If the alignment is not exact, the bearings become overloaded and undergo
increased wear, thus shortening their operating life. The gear box must be installed in a way that
prevents movement and vibration, paying particular attention to the bolt mountings. Before
mounting the coupling hardware, the contact surfaces must be well cleaned in order to avoid
seizing and oxidation. Assembly and disassembly must be done with the aid of tie rods and
extractors, using the threaded hole in the end of the shaft. For force fits, heat shrinking is
recommended, heating the hubs to 80-100 °C.

PREPARING FOR SERVICE


Each gear box comes filled with long-lasting oil which allows the unit to operate correctly at the
published power ratings. The only exception are those with fill-level and drain oil plugs which
have a warning “Fill Oil”, which has to be filled with
lubricant by the installer and must be done with the gears at rest. Over-filling is not
recommended in order to avoid over-heating, increased noise, and loss of power.

START-UP
All units undergo a short test before being delivered to the client. However, some hours of
operation at full capacity are necessary before the gear box reaches its maximum efficiency.
The gear box can be placed under a full load immediately if necessary. If circumstances permit,
it is nonetheless advisable to operate the gear box under increasing loads, reaching maximum
capacity after 20-30 hours of operation. It is likewise recommended to take due precaution to
avoid overloads in the initial stages of operation. There may be a higher temperature during
these initial stages but this will reduce once the gear box is completely run in.

ROUTINE MAINTENANCE
Bevel gear boxes must be examined at least once a month. For those with long-lasting oil,
check for oil loss in which case the oil seals should be replaced and the lubricant topped-up. For
units equipped with fill-level-drain oil plugs, check the oil with the gears at rest and the oil should
be changed periodically depending on the operating conditions. At any rate, under usual
conditions, with
normal operating temperatures and overloads, the lubricant should be able to last a minimum of
10,000 hours.

STORAGE
Bevel gear boxes in storage, left inactive for long periods of time, must be properly protected,
especially for those exposed to a corrosive or saline atmosphere. In general, the following
precautions are considered
adequate:
- For bevel gear boxes with long-lasting lubrication, periodically rotate the shafts by hand in
order to keep the internal mechanism covered with oil.
- For bevel gear boxes without lubricant, fill completely with rust-proofing oil. Before placing in
service, empty completely and refill to the correct level with the recommended oil.
- Protect the shafts of all bevel gear boxes with the proper product.

GUARANTEE
The guarantee is valid only when our instructions are followed in every detail.
SPARE PARTS

In ordering specify: TYPE, SIZE, RATIO.

GEAR BOXES TYPERC-RR-RB-RA-RS-RP-RM-RX-RZ-RIS

1 - Case
2 - Double cover 13 - Holding ring
3 - Hub 14 - Holding ring
4 - Shaft (hollow-solid-splined-with clamps) 15 - Key
5 - Bevel gear pair 16 - Key
6 - Shaft hub 17 - Bolt
7 - Spacer 18 - Washer
8 - Gasket 19 - Bolt
9 - Tab washer 20 - Oil plug
10 - Bearing
11 - Bearing
ONLY for syzes 166 - 200 -250 - 350
12 - Ring nut and washer
21 - Hub coer
22 - Bolt

MOTOR GEAR BOXES TYPES MRC-MRB-MRA-MRS-MRX-MRZ

1 - Case
2 - Double cover 11 - Bearing
3 - Motor flange 12 - Ring nut and washer
4 - Shaft (hollow-solid-splined-with clamps) 13 - Holding ring
5 - Bevel gear pair 14 - Holding ring
6 - Motor shaft 15 - Bolt
7 - Spacer 16 - Key
8 - Gasket 17 - Bolt
9 - Tab washer 18 - Washer
10 - Bearing 19 - Bolt
20 - Oil plug

GEAR BOXES RE TYPE

1 - Case
2 - Double cover 20 - Oil plug
3 - Hub 21 - Ring nut and washer
4 - Shaft (hollow-solid-splined-with clamps) 22 - Bolt
5 - Bevel gear pair 23 - Case
6 - Shaft hub 24 - Flange
7 - Spacer 25 - Gear
8 - Gasket 26 - Seeger
9 - Tab washer 27 - Shaft
10 - Bearing 28 - Gear
11 - Bearing 29 - Bearing
12 - Ring nut and washer 30 - Shaft
13 - Holding ring 31 - Ring nut and washer
14 - Holding ring 32 - Key
15 - Key 33 - Bearing
16 - Key 34 - Seeger
17 - Bolt
ONLY for sizes 42 - 55
18 - Washer
35 - Cover
19 - Bolt
36 - Bolt

MOTOR GEAR BOXES MRE TYPE

1 - Case
2 - Double cover 18 - Washer
3 - Motor flange 19 - Bolt
4 - Shaft (hollow-solid-splined-with clamps) 20 - Oil plug
5 - Bevel gear pair 21 - Snap ring
6 - Motor shaft 22 - Bolt
7 - Spacer 23 - Case
8 - Gasket 24 - Flange
9 - Tab washer 25 - Gear
10 - Bearing 26 - Snap ring
11 - Bearing 27 - Shaft
12 - Ring nut and washer 28 - Gear
13 - Holding ring 29 - Bearing
14 - Holding ring 30 - Shaft
15 - Bolt 31 - Ring nut and washer
16 - Key 32 - Key
17 - Bolt 33 - Bearing
34 - Snap ring

GEAR BOXES RH TYPE

1 - Case
2 - Double cover 20 - Oil plug
3 - Case 21 - Bolt
4 - Shaft (hollow-solid-splined-with clamps) 22 - Gear
5 - Bevel gear pair 23 - Ring nut and washer
6 - Shaft 24 - Shaft
7 - Spacer 25 - Gear
8 - Gasket 26 - Bearing
9 - Tab washer 27 - Ring nut and washer
10 - Bearing 28 - Key
11 - Bearing 29 - Shaft
12 - Flange 30 - Holding ring
13 - Bolt 31 - Cover
14 - Holding ring 32 - Bolt
15 - Key 33 - Bearing
16 - Key 34 - Ring nut and washer
17 - Bolt 35 - Holding ring
18 - Washer 36 - Cover
19 - Bolt 37 - Bolt
38 - Cover
PRODUCT LINE

MODELS TYPE DESCRIPTION

THREADED SPINDLE WITH AXIAL


MOVEMENT
Rotation of the drive shaft turns the worm wheel
TP and generates straight-line axial movement of
the threaded shaft. THE THREADED SPINDLE
MUST HAVE A ROTATIONAL LIMIT.

THREADED SPINDLE WITH SUPPORT NUT


Rotation of the drive shaft turns the worm wheel,
which is attached to the threaded spindle, thus
turning the spindle as well. The external support
TPR nut (lead nut), fastened to the load, is what
actually moves. THE SUPPORT NUT MUST
HAVE A
ROTATIONAL LIMIT

MODELS OPTION TYPE DESCRIPTION

"TP" MODEL SCREW JACKS


EQUIPPED FOR DIRECT
ATTACHMENT TO A MOTOR:
M Single phase, three-phase,
selfbraking, direct current,
hydraulic, pneumatic.

"TPR" MODEL SCREW JACKS


EQUIPPED FOR DIRECT
ATTACHMENT TO A MOTOR:
M Single phase, three-phase,
selfbraking, direct current,
hydraulic, pneumatic.

"TP" MODEL SCREW JACKS


EQUIPPED FOR DIRECT
ATTACHMENT TO A MOTOR BY
C A HOUSING AND JOINT: Single
phase, three-phase, self-braking,
direct current, hydraulic,
pneumatic.

"TPR" MODEL SCREW JACKS


EQUIPPED FOR DIRECT
ATTACHMENT TO A MOTOR BY
C A HOUSING AND JOINT: Single
phase, three-phase, self-braking,
direct current, hydraulic,
pneumatic.

"TP" MODEL JACKS EQUIPPED


FOR DIRECT ATTACHMENT TO
R A REDUCER OR MOTORIZED
REDUCER:
Worm screw, coaxial, etc.

"TPR" MODEL JACKS


EQUIPPED FOR DIRECT
R ATTACHMENT TO A REDUCER
OR MOTORIZED REDUCER:
Worm screw, coaxial, etc.

"TP" MODEL JACKS


VARIOUS END FITTINGS

“TP” MODEL JACKS WITH


PR RIGID PROTECTION

“TP” MODEL JACKS WITH


PRO RIGID PROTECTION IN AN OIL
BATH

“TP” MODEL JACKS WITH


PE ELASTIC PROTECTION

“TPR” MODEL JACKS WITH


PE ELASTIC PROTECTION

“TP” MODEL JACKS WITH


PRF RIGID PROTECTION AND
ROTATION LIMITS

“TP” MODEL JACKS WITH


PRA RIGID PROTECTION, DUAL-
GUIDE ANTI-ROTATION

“TP” MODEL JACKS WITH


AR CHANNELED ANTI-ROTATION
SPINDLE

“TP” MODEL JACKS WITH


CS SAFETY NUT

“TP” MODEL JACKS WITH


CSU MONITORED SAFETY NUT

“TPR” MODEL JACKS WITH


CS SAFETY NUT

“TPR” MODEL JACKS WITH


CSU MONITORED SAFETY NUT

“TP” MODEL JACKS WITH


SU WEAR INDICATOR

“TPR” MODEL JACKS WITH


SU WEAR INDICATOR

“TP” MODEL JACKS WITH


SUA AUTOMATIC WEAR INDICATOR

“TPR” MODEL JACKS WITH


SUA AUTOMATIC WEAR INDICATOR

“TP” MODEL JACKS WITH


RG BACKLASH RESTRICTION

“TPR” MODEL JACKS WITH


RG BACKLASH RESTRICTION

“TP” MODEL JACKS WITH


CR ROTATION MONITORING

“TPR” MODEL JACKS WITH


CR ROTATION MONITORING

“TP” MODEL JACKS WITH


CT CASE TEMPERATURE
CONTROL

“TPR” MODEL JACKS WITH


CTC CASE TEMPERATURE
CONTROL

“TP” MODEL JACKS WITH


SP SUPPLEMENTAL MOUNTING
PLATE

“TPR” MODEL JACKS WITH


SP SUPPLEMENTAL MOUNTING
PLATE

“TP” MODEL JACKS WITH


PO EYELET ROTATION TERMINALS

“TP” MODEL JACKS WITH


P ROCKING BRACKETS

“TPR” MODEL JACKS WITH


P ROCKING BRACKETS

“TP” MODEL JACKS WITH


AG SUPPLEMENTAL GUIDES

“TP” MODEL JACKS WITH


FP HOLES THROUGH THE CASE

“TPR” MODEL JACKS WITH


FP HOLES THROUGH THE CASE

“TP” MODEL JACKS DOUBLE


DA ACTION VERSION

“TPR” MODEL JACKS DOUBLE


DA ACTION VERSION

“TPR” MODEL JACKS


DAR STAGGERED DOUBLE ACTION
VERSION

“TP” MODEL JACKS


AM WITH REINFORCED SPINDLE

“TPR” MODEL JACKS WITH


AM REINFORCED SPINDLE

THREADED SPINDLES AND


SUPPORT NUTS
ACME THREADING

DIRECTION OF ROTATION AND


MOVEMENT OF SPINDLES AND
SUPPORT NUTS

ASSEMBLY SCHEMES

PROXIMITY AND SUPPORT


POWER

The nominal power PN required by the jack is given by the formula below:

P = Power requirement [kW]


C = Total load to be moved (inclused correction dued to service factor)[daN]
V = Linear speed of the load [m/min]
η1 = Efficiency of the jack

The corrected nominal power PNC is the actual power to apply to a jack or a group of jacks and
is given by the formula below which includes the following
coefficients:
η2 = Efficiency of the configuration (based on the number of jacks connected)
η3 = Efficiency of the transmission devices (belts, chains, bevel gear boxes, reducers, etc.)
η4 = Efficiency of the structure (caused by the resistance of guides, sliding parts, etc.)
So the formula for the corrected nominal power PNC is given by:

TORQUE MOMENT DETERMINATION


The above information for determining the power also applies to determining the nominal torque
MtN and the corrected torque MtC given by the formulas below.
Mt = Input torque moment [daNm]
C = Total load to be moved (inclused correction dued to service factor)[daN]
V = Linear speed of the load [m/min]
n = Input rpm [rpm]
η1 − η2 − η3 − η4 = Efficiency factors (see “Power calculation”)

Check that the values given by the formulae, in light of the number of jacks deployed, are less
than or equal to the values given in the following tables. In order for the jack to function properly
it is CRITICAL to remember that if the values obtained fall in the shaded area the jack
cannot be used. In
such a case, check into the possibility of using a larger jack.

POWER TABLES

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
SIZE 183

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 500 400 300 200 100 50


Round Screw
Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in travel
[kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [mm/min]
1500 900 0,25 0,17 0,21 0,14 0,15 0,1 0,1 0,07 0,07 0,03 0,07 0,03
1000 600 0,17 0,17 0,14 0,14 0,1 0,1 0,07 0,07 0,07 0,03 0,07 0,03
750 450 0,13 0,17 0,1 0,14 0,08 0,1 0,07 0,07 0,07 0,03 0,07 0,03
1/5 500 300 0,09 0,17 0,07 0,14 0,07 0,1 0,07 0,07 0,07 0,03 0,07 0,03
300 180 0,07 0,17 0,07 0,14 0,07 0,1 0,07 0,07 0,07 0,03 0,07 0,03
100 60 0,07 0,17 0,07 0,14 0,07 0,1 0,07 0,07 0,07 0,03 0,07 0,03
50 30 0,07 0,17 0,07 0,14 0,07 0,1 0,07 0,07 0,07 0,03 0,07 0,03

Load [daN] 500 400 300 200 100 50


Round Screw
Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in travel
[kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [mm/min]
1500 225 0,08 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
1000 150 0,07 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
750 112,5 0,07 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
1/20 500 75 0,07 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
300 45 0,07 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
100 15 0,07 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
50 7,5 0,07 0,06 0,07 0,05 0,07 0,04 0,07 0,04 0,07 0,04 0,07 0,04
SIZE 204

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 1000 800 600 400 300 200 100


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1200 0,64 0,42 0,51 0,33 0,38 0,25 0,26 0,17 0,19 0,13 0,13 0,09 0,07 0,05
1000 800 0,43 0,42 0,34 0,33 0,26 0,25 0,17 0,17 0,13 0,13 0,09 0,09 0,07 0,05
750 600 0,32 0,42 0,26 0,33 0,19 0,25 0,13 0,17 0,1 0,13 0,07 0,09 0,07 0,05

1/5 500 400 0,21 0,42 0,17 0,33 0,13 0,25 0,09 0,17 0,07 0,13 0,07 0,09 0,07 0,05
300 240 0,13 0,42 0,11 0,33 0,11 0,25 0,07 0,17 0,07 0,13 0,07 0,09 0,07 0,05

100 80 0,07 0,42 0,07 0,33 0,07 0,25 0,07 0,17 0,07 0,13 0,07 0,09 0,07 0,05

50 40 0,07 0,42 0,07 0,33 0,07 0,25 0,07 0,17 0,07 0,13 0,07 0,09 0,07 0,05

Load [daN] 1000 800 600 400 300 200 100


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 600 0,36 0,23 0,3 0,19 0,22 0,14 0,14 0,09 0,11 0,07 0,08 0,05 0,07 0,03
1000 400 0,24 0,23 0,2 0,19 0,14 0,14 0,09 0,09 0,07 0,07 0,07 0,05 0,07 0,03
750 300 0,18 0,23 0,15 0,19 0,11 0,14 0,07 0,09 0,07 0,07 0,07 0,05 0,07 0,03
1/10 500 200 0,12 0,23 0,1 0,19 0,07 0,14 0,07 0,09 0,07 0,07 0,07 0,05 0,07 0,03
300 120 0,07 0,23 0,07 0,19 0,07 0,14 0,07 0,09 0,07 0,07 0,07 0,05 0,07 0,03
100 40 0,07 0,23 0,07 0,19 0,07 0,14 0,07 0,09 0,07 0,07 0,07 0,05 0,07 0,03
50 20 0,07 0,23 0,07 0,19 0,07 0,14 0,07 0,09 0,07 0,07 0,07 0,05 0,07 0,03

Load [daN] 1000 800 600 400 300 200 100


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 200 0,17 0,11 0,13 0,08 0,11 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
1000 133 0,12 0,11 0,08 0,08 0,07 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
750 100 0,08 0,11 0,07 0,08 0,07 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
1/30 500 67 0,07 0,11 0,07 0,08 0,07 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
300 40 0,07 0,11 0,07 0,08 0,07 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
100 13 0,07 0,11 0,07 0,08 0,07 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
50 6,7 0,07 0,11 0,07 0,08 0,07 0,07 0,07 0,05 0,07 0,03 0,07 0,03 0,07 0,03
SIZE 306

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 2500 2000 1500 1000 750 500 250


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1800 2,45 1,6 1,96 1,28 1,47 0,69 0,98 0,64 0,74 0,48 0,49 0,32 0,25 0,17
1000 1200 1,64 1,6 1,31 1,28 0,98 0,69 0,65 0,64 0,49 0,48 0,33 0,32 0,17 0,17
750 900 1,23 1,6 0,98 1,28 0,74 0,69 0,49 0,64 0,37 0,48 0,25 0,32 0,13 0,17

1/5 500 600 0,82 1,6 0,66 1,28 0,49 0,69 0,33 0,64 0,25 0,48 0,17 0,32 0,1 0,17
300 360 0,49 1,6 0,4 1,28 0,3 0,69 0,2 0,64 0,15 0,48 0,1 0,32 0,1 0,17

100 120 0,17 1,6 0,13 1,28 0,1 0,69 0,1 0,64 0,1 0,48 0,1 0,32 0,1 0,17

50 60 0,1 1,6 0,1 1,28 0,1 0,69 0,1 0,64 0,1 0,48 0,1 0,32 0,1 0,17

Load [daN] 2500 2000 1500 1000 750 500 250


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 900 1,43 0,93 1,14 0,74 0,86 0,56 0,57 0,37 0,43 0,28 0,29 0,19 0,16 0,1
1000 600 0,96 0,93 0,76 0,74 0,58 0,56 0,38 0,37 0,29 0,28 0,2 0,19 0,1 0,1
750 450 0,72 0,93 0,57 0,74 0,43 0,56 0,29 0,37 0,22 0,28 0,15 0,19 0,1 0,1

1/10 500 300 0,48 0,93 0,38 0,74 0,28 0,56 0,19 0,37 0,15 0,28 0,1 0,19 0,1 0,1

300 180 0,28 0,93 0,23 0,74 0,18 0,56 0,12 0,37 0,1 0,28 0,1 0,19 0,1 0,1

100 60 0,1 0,93 0,1 0,74 0,1 0,56 0,1 0,37 0,1 0,28 0,1 0,19 0,1 0,1
50 30 0,1 0,93 0,1 0,74 0,1 0,56 0,1 0,37 0,1 0,28 0,1 0,19 0,1 0,1

Load [daN] 2500 2000 1500 1000 750 500 250


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 300 0,68 0,44 0,56 0,36 0,42 0,27 0,28 0,18 0,22 0,14 0,14 0,09 0,07 0,045
1000 200 0,45 0,44 0,37 0,36 0,28 0,27 0,19 0,18 0,14 0,14 0,1 0,09 0,07 0,045
750 150 0,34 0,44 0,28 0,36 0,21 0,27 0,14 0,18 0,11 0,14 0,07 0,09 0,07 0,045
1/30 500 100 0,23 0,44 0,19 0,36 0,14 0,27 0,1 0,18 0,07 0,14 0,07 0,09 0,07 0,045
300 60 0,14 0,44 0,11 0,36 0,08 0,27 0,07 0,18 0,07 0,14 0,07 0,09 0,07 0,045
100 20 0,07 0,44 0,11 0,36 0,08 0,27 0,07 0,18 0,07 0,14 0,07 0,09 0,07 0,045
50 10 0,07 0,44 0,11 0,36 0,08 0,27 0,07 0,18 0,07 0,14 0,07 0,09 0,07 0,045
SIZE 407

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 5000 4000 3000 2000 1500 1000 500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 2100 6,13 3,98 4,9 3,18 3,68 2,39 2,45 1,59 1,84 1,2 1,23 0,8 0,62 0,4
1000 1400 4,09 3,98 3,27 3,18 2,15 2,39 1,64 1,59 1,23 1,2 0,82 0,8 0,41 0,4
750 1050 3,06 3,98 2,45 3,18 1,8 2,39 1,23 1,59 0,92 1,2 0,62 0,8 0,31 0,4

1/5 500 700 2,04 3,98 1,64 3,18 1,23 2,39 0,82 1,59 0,62 1,2 0,41 0,8 0,21 0,4
300 420 1,23 3,98 0,98 3,18 0,74 2,39 0,49 1,59 0,37 1,2 0,25 0,8 0,13 0,4

100 140 0,41 3,98 0,33 3,18 0,25 2,39 0,17 1,59 0,13 1,2 0,1 0,8 0,1 0,4

50 70 0,21 3,98 0,17 3,18 0,13 2,39 0,1 1,59 0,1 1,2 0,1 0,8 0,1 0,4

Load [daN] 5000 4000 3000 2000 1500 1000 500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1050 3,6 2,3 2,8 1,8 2,1 1,34 1,4 0,9 1,05 0,67 0,7 0,45 0,35 0,23
1000 700 2,4 2,3 1,85 1,8 1,38 1,34 0,92 0,9 0,69 0,67 0,46 0,45 0,23 0,23
750 525 1,77 2,3 1,4 1,8 1 1,34 0,7 0,9 0,52 0,67 0,35 0,45 0,18 0,23

1/10 500 350 1,18 2,3 0,92 1,8 0,69 1,34 0,46 0,9 0,35 0,67 0,23 0,45 0,12 0,23

300 210 0,71 2,3 0,56 1,8 0,42 1,34 0,28 0,9 0,21 0,67 0,14 0,45 0,1 0,23

100 70 0,24 2,3 0,19 1,8 0,14 1,34 0,1 0,9 0,1 0,67 0,1 0,45 0,1 0,23
50 35 0,12 2,3 0,1 1,8 0,1 1,34 0,1 0,9 0,1 0,67 0,1 0,45 0,1 0,23

Load [daN] 5000 4000 3000 2000 1500 1000 500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 350 1,69 1,1 1,26 0,82 0,95 0,62 0,63 0,41 0,48 0,31 0,32 0,21 0,17 0,11
1000 233 1,13 1,1 0,84 0,82 0,64 0,62 0,42 0,41 0,32 0,31 0,21 0,21 0,11 0,11
750 175 0,85 1,1 0,63 0,82 0,48 0,62 0,32 0,41 0,24 0,31 0,16 0,21 0,08 0,11
1/30 500 117 0,56 1,1 0,42 0,82 0,32 0,62 0,21 0,41 0,16 0,31 0,11 0,21 0,07 0,11
300 70 0,34 1,1 0,25 0,82 0,19 0,62 0,13 0,41 0,1 0,31 0,07 0,21 0,07 0,11
100 23 0,12 1,1 0,08 0,82 0,07 0,62 0,07 0,41 0,07 0,31 0,07 0,21 0,07 0,11
50 11,7 0,07 1,1 0,07 0,82 0,07 0,62 0,07 0,41 0,07 0,31 0,07 0,21 0,07 0,11
SIZE 559

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 10000 7500 5000 4000 3000 2000 1000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 2700 17,7 11,5 13,3 8,6 8,83 5,74 7,06 4,58 5,3 3,44 3,53 2,29 1,77 1,15
1000 1800 11,8 11,5 8,83 8,6 5,89 5,74 4,71 4,58 3,53 3,44 2,36 2,29 1,18 1,15
750 1350 8,83 11,5 6,62 8,6 4,42 5,74 3,53 4,58 2,36 3,44 1,77 2,29 0,89 1,15

1/5 500 900 5,88 11,5 4,42 8,6 2,94 5,74 2,36 4,58 1,77 3,44 1,18 2,29 0,59 1,15
300 540 3,53 11,5 2,65 8,6 1,77 5,74 1,42 4,58 1,06 3,44 0,71 2,29 0,36 1,15

100 180 1,18 11,5 0,88 8,6 0,59 5,74 0,47 4,58 0,36 3,44 0,24 2,29 0,12 1,15

50 90 0,57 11,5 0,44 8,6 0,3 5,74 0,24 4,58 0,18 3,44 0,12 2,29 0,1 1,15

Load [daN] 10000 7500 5000 4000 3000 2000 1000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1350 10 6,5 7,5 4,9 5 3,25 4 2,6 3,1 2 2 1,3 1 0,65
1000 900 6,7 6,5 5 4,9 3,4 3,25 2,7 2,6 2,1 2 1,35 1,3 0,67 0,65
750 675 5 6,5 3,77 4,9 2,5 3,25 2 2,6 1,54 2 1 1,3 0,5 0,65

1/10 500 450 3,3 6,5 2,5 4,9 1,67 3,25 1,33 2,6 1,03 2 0,67 1,3 0,33 0,65

300 270 2 6,5 1,5 4,9 1 3,25 0,8 2,6 0,62 2 0,4 1,3 0,2 0,65

100 90 0,67 6,5 0,5 4,9 0,33 3,25 0,27 2,6 0,2 2 0,13 1,3 0,1 0,65
50 45 0,33 6,5 0,25 4,9 0,17 3,25 0,13 2,6 0,1 2 0,1 1,3 0,1 0,65

Load [daN] 10000 7500 5000 4000 3000 2000 1000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 450 4,3 2,8 3,3 2,1 2,2 1,4 1,73 1,12 1,3 0,84 0,86 0,56 0,43 0,28
1000 300 2,9 2,8 2,16 2,1 1,44 1,4 1,15 1,12 0,86 0,84 0,58 0,56 0,29 0,28
750 225 2,16 2,8 1,62 2,1 1,08 1,4 0,86 1,12 0,65 0,84 0,43 0,56 0,22 0,28
1/30 500 150 1,44 2,8 1,1 2,1 0,72 1,4 0,58 1,12 0,43 0,84 0,29 0,56 0,15 0,28
300 90 0,86 2,8 0,65 2,1 0,43 1,4 0,35 1,12 0,26 0,84 0,18 0,56 0,09 0,28
100 30 0,29 2,8 0,22 2,1 0,15 1,4 0,12 1,12 0,09 0,84 0,07 0,56 0,07 0,28
50 15 0,14 2,8 0,11 2,1 0,07 1,4 0,07 1,12 0,07 0,84 0,07 0,56 0,07 0,28
SIZE 7010

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 20000 17500 15000 10000 7500 5000 2500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 3000 42,6 27,7 37,7 24,3 32 20,8 21,3 13,8 16 10,4 10,7 6,95 5,33 3,46
1000 2000 28,4 27,7 24,9 24,3 21,3 20,8 14,2 13,8 10,7 10,4 7,1 6,95 3,55 3,46
750 1500 21,3 27,7 18,7 24,3 16 20,8 10,7 13,8 8 10,4 5,33 6,95 2,66 3,46

1/5 500 1000 14,2 27,7 12,4 24,3 10,7 20,8 7,1 13,8 5,33 10,4 3,55 6,95 1,78 3,46
300 600 8,53 27,7 7,46 24,3 6,39 20,8 4,26 13,8 3,2 10,4 2,13 6,95 1,07 3,46

100 200 2,84 27,7 2,49 24,3 2,13 20,8 1,42 13,8 1,07 10,4 0,71 6,95 0,36 3,46

50 100 1,42 27,7 1,24 24,3 10,7 20,8 0,71 13,8 0,53 10,4 0,36 6,95 0,18 3,46

Load [daN] 20000 17500 15000 10000 7500 5000 2500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1500 23,4 15,2 20,5 13,3 17,6 11,4 11,7 7,6 8,8 5,7 5,86 3,8 2,93 1,9
1000 1000 15,6 15,2 13,7 13,3 11,7 11,4 7,8 7,6 5,9 5,7 3,9 3,8 1,95 1,9
750 750 11,7 15,2 10,2 13,3 8,8 11,4 5,9 7,6 4,4 5,7 2,92 3,8 1,46 1,9

1/10 500 500 7,8 15,2 6,8 13,3 5,9 11,4 3,9 7,6 2,92 5,7 1,95 3,8 0,98 1,9

300 300 4,68 15,2 4,1 13,3 3,5 11,4 2,34 7,6 1,75 5,7 1,17 3,8 0,58 1,9

100 100 1,56 15,2 1,37 13,3 1,17 11,4 0,78 7,6 0,59 5,7 0,39 3,8 0,2 1,9
50 50 0,78 15,2 0,68 13,3 0,58 11,4 0,39 7,6 0,29 5,7 0,2 3,8 0,1 1,9

Load [daN] 20000 17500 15000 10000 7500 5000 2500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 500 11,7 7,6 10,3 6,7 8,8 5,7 5,9 3,8 4,5 2,9 2,9 1,9 1,46 0,95
1000 333 7,8 7,6 6,9 6,7 5,9 5,7 3,9 3,8 3 2,9 2 1,9 1 0,95
750 250 5,85 7,6 5,16 6,7 4,4 5,7 2,93 3,8 2,23 2,9 1,46 1,9 0,73 0,95
1/30 500 167 3,9 7,6 3,44 6,7 2,92 5,7 1,95 3,8 1,49 2,9 0,98 1,9 0,49 0,95
300 100 2,34 7,6 2,06 6,7 1,76 5,7 1,17 3,8 0,89 2,9 0,58 1,9 0,29 0,95
100 33 0,78 7,6 0,69 6,7 0,59 5,7 0,39 3,8 0,3 2,9 0,2 1,9 0,1 0,95
50 16,7 0,39 7,6 0,34 6,7 0,3 5,7 0,2 3,8 0,14 2,9 0,1 1,9 0,07 0,95
SIZE 8010

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 25000 20000 15000 10000 7500 5000 2500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 3000 55,7 36,2 44,6 29 33,4 21,7 22,3 14,5 16,7 10,9 11,2 7,24 5,57 3,62
1000 2000 37,2 36,2 29,7 29 22,3 21,7 14,9 14,5 11,2 10,9 7,43 7,24 3,72 3,62
750 1500 27,9 36,2 22,3 29 16,7 21,7 11,2 14,5 6,68 10,9 5,57 7,24 2,79 3,62

1/5 500 1000 18,6 36,2 14,9 29 11,2 21,7 7,43 14,5 5,57 10,9 3,72 7,24 1,86 3,62
300 600 11,2 36,2 8,92 29 6,68 21,7 4,46 14,5 3,34 10,9 2,23 7,24 1,12 3,62

100 200 3,72 36,2 2,97 29 2,23 21,7 1,49 14,5 1,12 10,9 0,75 7,24 0,38 3,62

50 100 1,86 36,2 1,79 29 1,12 21,7 0,75 14,5 0,56 10,9 0,38 7,24 0,19 3,62

Load [daN] 25000 20000 15000 10000 7500 5000 2500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1500 30,8 20 24,5 16 18,4 12 12,3 8 9,2 6 6,2 4 3,1 2
1000 1000 20,5 20 16,4 16 12,3 12 8,2 8 6,02 6 4,1 4 2,05 2
750 750 15,4 20 12,3 16 9,24 12 6,16 8 4,62 6 3,08 4 1,54 2

1/10 500 500 10,3 20 8,2 16 6,16 12 4,1 8 3,08 6 2,05 4 1,03 2

300 300 6,16 20 4,9 16 3,7 12 2,5 8 1,85 6 1,23 4 0,62 2

100 100 2,06 20 1,65 16 1,24 12 0,82 8 0,62 6 0,41 4 0,21 2


50 50 1,02 20 0,82 16 0,61 12 0,41 8 0,31 6 0,21 4 0,11 2

Load [daN] 25000 20000 15000 10000 7500 5000 2500


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 500 14,5 9,4 11,7 7,6 8,8 5,7 5,9 3,8 4,5 2,9 2,9 1,9 1,46 0,95
1000 333 9,7 9,4 7,8 7,6 5,9 5,7 3,9 3,8 3 2,9 2 1,9 1 0,95
750 250 7,3 9,4 5,85 7,6 4,4 5,7 2,93 3,8 2,23 2,9 1,46 1,9 0,73 0,95
1/30 500 167 4,8 9,4 3,9 7,6 2,92 5,7 1,95 3,8 1,49 2,9 0,98 1,9 0,49 0,95
300 100 2,9 9,4 2,34 7,6 1,76 5,7 1,17 3,8 0,89 2,9 0,58 1,9 0,29 0,95
100 33 0,96 9,4 0,78 7,6 0,59 5,7 0,39 3,8 0,3 2,9 0,2 1,9 0,1 0,95
50 16,7 0,48 9,4 0,39 7,6 0,3 5,7 0,2 3,8 0,14 2,9 0,1 1,9 0,07 0,95
SIZE 9010

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 35000 25000 20000 15000 10000 5000


Round Screw
Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in travel
[kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [mm/min]
1500 1800 57,2 37,2 40,8 26,5 32,7 21,2 24,5 15,9 16,4 10,6 8,2 5,3
1000 1200 38,2 37,2 27,4 26,5 21,8 21,2 16,4 15,9 10,9 10,6 5,5 5,3
750 900 28,6 37,2 20,4 26,5 16,4 21,2 12,3 15,9 8,2 10,6 4,1 5,3
1/10 500 600 19,1 37,2 13,6 26,5 10,9 21,2 8,2 15,9 5,5 10,6 2,8 5,3
300 360 11,5 37,2 8,2 26,5 6,6 21,2 4,9 15,9 3,3 10,6 1,7 5,3
100 120 3,9 37,2 2,8 26,5 2,2 21,2 1,7 15,9 1,1 10,6 0,6 5,3
50 60 1,9 37,2 1,4 26,5 1,1 21,2 0,9 15,9 0,6 10,6 0,3 5,3

Load [daN] 35000 25000 20000 15000 10000 5000


Round Screw
Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in travel
[kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm] [mm/min]
1500 600 28,6 18,6 20,4 13,3 16,4 10,7 12,3 8 8,2 5,4 4,1 2,7

1000 400 19,1 18,6 13,6 13,3 10,9 10,7 8,2 8 5,5 5,4 2,8 2,7

750 30 14,3 18,6 10,2 13,3 8,2 10,7 6,2 8 4,1 5,4 2,1 2,7
1/30 500 200 9,6 18,6 6,9 13,3 5,5 10,7 4,1 8 2,8 5,4 1,4 2,7
300 120 5,8 18,6 4,1 13,3 3,3 10,7 2,5 8 1,7 5,4 0,9 2,7
100 40 1,9 18,6 1,4 13,3 1,1 10,7 0,9 8 0,6 5,4 0,3 2,7
50 20 1 18,6 0,7 13,3 0,6 10,7 0,5 8 0,3 5,4 0,2 2,7
SIZE 10012

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 40000 30000 25000 20000 15000 10000 5000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1800 65,4 42,5 49 31,8 40,8 26,5 32,7 21,2 24,5 15,9 16,4 10,6 8,16 5,3
1000 1200 43,6 42,5 32,7 31,8 27,2 26,5 21,8 21,2 16,4 15,9 10,9 10,6 5,45 5,3
750 900 32,7 42,5 24,5 31,8 20,4 26,5 16,4 21,2 12,3 15,9 8,16 10,6 4,08 5,3

1/10 500 600 21,8 42,5 16,4 31,8 13,6 26,5 10,9 21,2 8,16 15,9 5,45 10,6 2,73 5,3
300 360 13,1 42,5 9,8 31,8 8,17 26,5 6,54 21,2 4,9 15,9 3,27 10,6 1,64 5,3

100 120 4,36 42,5 3,27 31,8 2,72 26,5 2,18 21,2 1,64 15,9 1,09 10,6 0,55 5,3

50 60 2,18 42,5 1,64 31,8 1,36 26,5 1,09 21,2 0,82 15,9 0,55 10,6 0,28 5,3

Load [daN] 40000 30000 25000 20000 15000 10000 5000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 600 32,7 21,3 24,5 15,9 20,4 13,3 16,4 10,7 12,3 7,99 8,17 5,32 4,09 2,66
1000 400 21,8 21,3 16,4 15,9 13,6 13,3 10,9 10,7 8,17 7,99 5,45 5,32 2,72 2,66
750 300 16,4 21,3 12,3 15,9 10,2 13,3 8,17 10,7 6,13 7,99 4,09 5,32 2,05 2,66

1/30 500 200 10,9 21,3 8,17 15,9 6,81 13,3 5,45 10,7 4,09 7,99 2,72 5,32 1,36 2,66

300 120 6,54 21,3 4,9 15,9 4,08 13,3 3,27 10,7 2,45 7,99 1,64 5,32 0,82 2,66

100 40 2,18 21,3 1,64 15,9 1,36 13,3 1,09 10,7 0,82 7,99 0,55 5,32 0,28 2,66
50 20 1,09 21,3 0,82 15,9 0,68 13,3 0,55 10,7 0,41 7,99 0,28 5,32 0,14 2,66
SIZE 12014

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 60000 50000 40000 30000 20000 15000 10000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 2100 121 78,6 101 65,6 80,7 52,4 60,6 39,3 40,4 26,2 30,3 19,7 20,2 13,1
1000 1400 80,7 78,6 67,3 65,6 53,8 52,4 40,4 39,3 26,9 26,2 20,2 19,7 13,5 13,1
750 1050 60,1 78,6 50,5 65,6 40,4 52,4 30,3 39,3 20,2 26,2 15,2 19,7 10,1 13,1

1/10 500 700 40,3 78,6 33,6 65,6 26,9 52,4 20,2 39,3 13,5 26,2 10,1 19,7 6,73 13,1
300 420 24,2 78,6 20,2 65,6 16,1 52,4 12,1 39,3 8,07 26,2 6,06 19,7 4,04 13,1

100 140 8,07 78,6 6,73 65,6 5,38 52,4 4,04 39,3 2,69 26,2 2,02 19,7 1,35 13,1

50 70 4,04 78,6 3,36 65,6 2,69 52,4 2,02 39,3 1,35 26,2 1,01 19,7 0,67 13,1

Load [daN] 60000 50000 40000 30000 20000 15000 10000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 700 62,5 40,5 52 33,8 41,6 27 31,2 20,3 20,8 13,5 15,6 10,2 10,4 6,75
1000 466 41,5 40,5 34,6 33,8 27,7 27 20,8 20,3 13,9 13,5 10,4 10,2 6,92 6,75
750 350 31,2 40,5 26 33,8 20,8 27 15,6 20,3 10,4 13,5 7,8 10,2 5,2 6,75

1/30 500 233 20,8 40,5 17,3 33,8 13,8 27 10,4 20,3 6,92 13,5 5,2 10,2 3,46 6,75

300 140 12,5 40,5 10,4 33,8 8,32 27 6,24 20,3 4,16 13,5 3,12 10,2 2,08 6,75

100 46 4,1 40,5 3,42 33,8 2,73 27 2,05 20,3 1,37 13,5 1,03 10,2 0,68 6,75
50 23 2,05 40,5 1,71 33,8 1,37 27 1,03 20,3 0,69 13,5 0,52 10,2 0,34 6,75
SIZE 14014

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 80000 60000 40000 30000 20000 10000 5000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 1750 143 92,9 107 69,6 71,5 46,5 53,6 34,8 35,8 23,3 17,9 11,7 8,94 5,81
1000 1166 95,3 92,9 71,5 69,6 47,6 46,5 35,7 34,8 23,9 23,3 11,9 11,7 5,96 5,81
750 875 71,5 92,9 53,6 69,6 35,8 46,5 26,8 34,8 17,9 23,3 8,94 11,7 4,47 5,81

1/12 500 583 47,6 92,9 35,7 69,6 23,8 46,5 17,9 34,8 11,9 23,3 5,96 11,7 2,98 5,81
300 350 28,6 92,9 21,5 69,6 14,3 46,5 10,8 34,8 7,15 23,3 3,58 11,7 1,79 5,81

100 116 9,48 92,9 7,11 69,6 4,74 46,5 3,56 34,8 2,37 23,3 1,19 11,7 0,6 5,81

50 58 4,73 92,9 3,56 69,6 2,37 46,5 1,78 34,8 1,19 23,3 0,6 11,7 0,3 5,81

Load [daN] 80000 60000 40000 30000 20000 10000 5000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 583 76,1 49,4 57,1 37,1 38,1 24,8 28,6 18,6 19,1 12,4 9,51 6,18 4,76 3,1
1000 388 50,6 49,4 38 37,1 25,3 24,8 19 18,6 12,7 12,4 6,33 6,18 3,17 3,1
750 291 38,1 49,4 28,6 37,1 19,1 24,8 14,3 18,6 9,51 12,4 4,76 6,18 2,38 3,1

1/36 500 194 25,4 49,4 19,1 37,1 12,7 24,8 9,51 18,6 6,34 12,4 3,17 6,18 1,59 3,1

300 116 15,2 49,4 11,4 37,1 7,59 24,8 5,69 18,6 3,8 12,4 1,9 6,18 0,95 3,1

100 38 4,97 49,4 3,73 37,1 2,49 24,8 1,87 18,6 1,25 12,4 0,63 6,18 0,32 3,1
50 19 2,49 49,4 1,87 37,1 1,25 24,8 0,94 18,6 0,63 12,4 0,32 6,18 0,16 3,1
SIZE 16016

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Load [daN] 100000 80000 60000 40000 30000 20000 10000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 2000 218 141 17,4 113 131 85 87 56,5 65 42,5 43,6 28,3 21,8 14,2

1000 1333 145 141 116 113 87 85 58 56,5 43,6 42,5 29 28,3 14,5 14,2

750 1000 109 141 87 113 65,4 85 43,6 56,5 32,7 42,5 21,8 28,3 10,9 14,2
1/12 500 667 72,6 141 58,1 113 43,6 85 29 56,5 21,8 42,5 14,5 28,3 7,26 14,2
300 400 43,6 141 34,9 113 26,1 85 17,4 56,5 13,1 42,5 8,71 28,3 4,36 14,2

100 133 14,5 141 11,6 113 8,71 85 5,81 56,5 4,36 42,5 2,9 28,3 1,45 14,2

50 66,6 7,26 141 5,81 113 4,36 85 2,9 56,5 2,18 42,5 1,45 28,3 0,73 14,2

Load [daN] 100000 80000 60000 40000 30000 20000 10000


Screw
Round
travel Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt Pn Mt
Ratio in
[mm/ [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm] [kW] [daNm]
[rpm]
min]
1500 666 121 78,6 96,8 62,8 72,6 47,2 48,4 31,5 36,3 23,6 24,2 15,7 12,1 7,86
1000 444 80,7 78,6 64,5 62,8 48,4 47,2 32,3 31,5 24,2 23,6 16,1 15,7 8,07 7,86
750 333 60,5 78,6 48,5 62,8 36,3 47,2 24,2 31,5 18,2 23,6 12,1 15,7 6,05 7,86

500 222 40,4 78,6 32,3 62,8 24,2 47,2 16,1 31,5 12,1 23,6 8,07 15,7 4,03 7,86
1/36

300 133 24,2 78,6 19,4 62,8 14,5 47,2 9,68 31,5 7,26 23,6 4,84 15,7 2,42 7,86

100 44 8,06 78,6 6,45 62,8 4,84 47,2 3,22 31,5 2,42 23,6 1,61 15,7 0,81 7,86
50 22 4,03 78,6 3,22 62,8 2,42 47,2 1,61 31,5 1,21 23,6 0,81 15,7 0,41 7,86
SPECIFICATION

- Loads analysis and composition


- Static loads
- Dynamic loads
- Shaft radial loads
- Torque moment
- Mounting the support nuts
- Applications
- Commands
- Specification tables

LOAD ANALYSIS AND COMPOSITION


Choosing the right jack, and hence also its proper functioning, depends critically on identifying
the real load acting on the jack. The real load is made-up of
different types of loads: COMPRESSION, TRACTION AND RADIAL LOADS.
The loads can be defined as follows:
- STATIC loads
- DYNAMIC loads

They can be:


– Loads in TENSION
– Loads in COMPRESSION
– RADIAL loads
– Loads from single or bi-directional SHOCKS
– COMBINATION loads

compression

radial

traction radial

compression

radial

traction

radial

VIBRATIONS
UNIMEC mechanical jacks with acme threaded spindles are absolutely IRREVERSIBLE by
design and need no braking systems to maintain their position. We recommend contacting our
Technical Office whenever jacks are installed in applications where there are strong vibrations.

STATIC LOADS

TRACTION
The maximum loads for all models and sizes are shown in the specification tables.
Shocks and/or radial loads reduce these maximum values.

COMPRESSION
The maximum load is determined by the length of the threaded spindle. As a function of the
limit of the jack and the Eulero/Tetmajer formulas.

RADIAL
These loads in particular produce lateral movement of the threaded spindle, and induces
bending which is damaging and limits the capacity of the jack. Graphs show the maximum load
values as a function of spindle length. Our Technical Office is always available for
further verification.

TILT
Tilting loads in static applications have the same effect as radial loads and thus the same
considerations apply.

DYNAMIC LOADS

TRACTION
The maximum applicable tension is determined by several factors: thermal capacity, ambient
temperature, service level, and any radial loads or shocks.
Power tables must be consulted.

COMPRESSION
The maximum compression load is determined by several factors: The length of the threaded
spindle, ambient temperature, service level, and any radial loads or shocks. It's important verify
power tables. Furthermore, a load which causes the threaded spindle to bend requires
additional examination. As a function of the limit of the jack and the Euler/Tetmajer formulas,
the maximum load can be
determined.

RADIAL
Radial loads ARE NOT ALLOWED in dynamic applications. Whenever a project absolutely
must use jacks with radial loads, our Technical Office must be contacted.

TILT
Whenever the load being moved is radial and not perpendicular to the jack,
an appropriate guiding mechanism must be used in order to not produce radial loads or tilt. The
following formula gives the minimum length of the guide S in relation to the length L and the
friction of the guide µ.

It is apparent that coarse play between the guide and the column could cause significant and
detrimental lateral loads on the jack’s threaded spindle.

LOADS ON THE DRIVE SHAFTS


(Worm Screw)

MAXIMUM RADIAL LOAD - For proper operation of the


screw jack, check that the radial loads from the drive source
do not exceed the values shown in the table.

Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

Fr (daN) 10 22 45 60 60 90 90 100 250 250 300 300

TORQUE MOMENT
When mounting more than one jack in series, do not exceed the values in the following table.

Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
fast ratio 2,3 5,43 6,9 49,06 49,06 84,78 84,78 - - - - -
normal
2,3 5,43 15,43 12,86 12,86 84,78 84,78 202 522 522 823 823
ratio
slow ratio - 4,18 18,31 15,43 15,43 49,06 49,06 202 441 441 984 984

LOADS ASSOCIATED WITH HORIZONTAL MOUNTING


The weight of the spindle itself causes it to bend and acts as a radial load. The degree of flexing,
and thus the size of the radial load, is a function of the type of screw jack, the length of its
spindle, its limits, and the way it is mounted.

RADIAL BACKLASH
UNIMEC jacks are made with DOUBLE GUIDES in order keep the radial backlash of the threaded
shaft to a minimum. A slight backlash can nonetheless be detected at the end of the spindle, and
its magnitude depends on the sizes of the jack and the threaded spindle.

AXIAL BACKLASH
Axial backlash in the threaded spindle is caused by a natural and necessary operating tolerance
between the threaded spindle and the worm wheel for TP
models, and between the threaded spindle and the support nut (lead nut) for the TPR models.
This backslash can be limited using a PLAY RETENTION nut.

PRECISION OF THE THREADED AXIS PITCH


Special manufacturing processes allow the threaded axes to be made with great precision,
enough to keep the maximum pitch error to within 0.05 to 0.08 mm over a length of 300 mm.

ALLOWABLE RADIAL LOAD


As stated above, RADIAL LOADS are damaging and the main cause of breakdowns. Besides
being caused by misalignments between the threaded axis
and the load, lateral loads can be caused by imprecise mounting that place the threaded spindle
in an abnormal position. This results in poor contact between the screw shaft and support nut on
TPR models, and between the screw shaft and worm wheel on TP models. DOUBLE GUIDES on
TP models allow abnormal positions of the threaded spindle to be partially corrected before
coming into contact with the worm wheel. In TPR models, it is the external support nut which
comes into contact with the threaded spindle, hence making it impossible to
make corrections except through the use of special mountings as explained in detail in the section
on mounting the support nut. Next graphs show the allowable radial loads as a function of the
length of the threaded spindle for STATIC applications. Our Technical Office must be contacted
for dynamic applications.

MAXIMUM RADIAL LOAD ALLOWED IN STATIC APPLICATIONS

maximum radial load [daN]

maximum radial load [daN]

MOUNTING THE SUPPORT NUT

Drawing A. The support nut is fastened to the load with special


screws which allow the support nut to adapt to the position of the
threaded spindle.

Drawing B. The support nut is fastened to the load with brackets


which prevent rotation but still allowing the support nut to adapt
to the position of the threaded spindle.

Drawing C. The support nut is fastened to the load with brackets


which prevent rotation. An upper guide ring provides additional
support.

Drawing D. Double guide rings deliver greater dependability than


system C.

APPLICATIONS
TRAVEL - The maximum values for the travel are determined by the lengths of the commercial
steel rods (normally 4 to 6 meters). Spindles with longer travels are available upon request.

SPEED - The allowable linear velocity of a jack is determined by several factors:


- JACK TYPE and transmission RATIO
- THERMAL CAPACITY
- DYNAMIC LOAD
- ENVIRONMENTAL TEMPERATURE
- SERVICE
The power tables show the power and pair necessary – and the maximum speed – as a
function of the load.

AMBIENT TEMPERATURE
All values shown in this catalogue are for an ambient temperature of 20 °C. For operation in
different temperatures, the corrective factor “t” must be calculated. To determine the actual load
capacity of the jack, the capacity of the jack must be multiplied by the corrective factor “t”.

SERVICE LOAD
The power tables refer to 30% service over 10 minutes, or 20% service over 60 minutes, and an
environmental temperature of 20 °C. To determine the correct load for different service loads,
the dynamic load must be multiplied by the ED coefficient given in the diagram below.

ED

% service over 10 minuti

ED

% service over 60 minuti

MANUAL OPERATION
All jacks in the series can be operated manually. The following table gives the maximum load
that can be moved for different jack ratios, given a force of 5 daN on a handwheel with a radius
of 250 mm.Greater loads can be moved by applying furtherreductions to the jack or by
increasing the radius of the handwheel.

Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
fast ratio 500 1000 2000 1500 1000 900 860 - - - - -
normal
500 1000 2500 2900 2000 1600 1500 1200 1100 1000 1000 900
ratio
slow ratio - 1000 2500 5000 4300 3200 3200 2400 2300 1800 2000 1600

MOTORIZED OPERATION
Motors can be used for all jacks in the series. The power tables give the motor power and the
input torque moment as a function of the ratio, dynamic load, and linear velocity, under service
loads of 30% over 10 minutes up to 20% over 60
minutes.

EMERGENCY OPERATION
In the absence of electrical power, individual jacks or complete installations of jacks can be
operated manually using a crank placed over the free end of the jack’s shaft. When self-braking
motors or wormscrew reducers are used, the brake must be released or the reducer made
reversible. Important: It is advisable to equip the emergency operation mechanism with a device
to cut the electric circuit.

EFFICIENCY
The efficiency of the jacks is given in the descriptive tables. When more than one jack is
mounted together, the calculation for the overall efficiency must take into account the
efficiencies of the coupling devices. Normally, the following values apply:
– Two jacks 95%
– Three jacks 90%
– Each additional jack decreases the value an additional 5%.

HEAT
Since a mechanical screw jack is an irreversible device, it has relatively low heat output. The
energy output will not heat the jack to over 80 °C under proper operating conditions.

DESCRIPTIVE TABLES

Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
Maximum load [daN] 500 1000 2500 5000 10000 20000 25000 35000 40000 60000 80000 100000
Acme threading
18x3 20x4 30x6 40x7 55x9 70x10 80x10 100x12 100x12 120x14 140x14 160x16
Diameter x pitch
Screw travel for each
turn of the lead nut 3 4 6 7 9 10 10 12 12 14 14 16
[mm]
fast 1/5 1/5 1/5 1/5 1/5 1/5 1/5 - - - - -
Theoretical
normal 1/20 1/10 1/10 1/10 1/10 1/10 1/10 1/10 1/10 1/10 1/12 1/12
ratio
slow - 1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/36 1/36

fast 4/20 4/19 4/19 6/30 6/30 5/26 5/26 - - - - -

Real ratio normal 1/20 2/21 3/29 3/30 3/30 3/29 3/29 3/30 3/31 3/31 3/36 3/36

slow - 1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/30 1/36 1/36

Travel of the
fast 0,6 0,8 1,2 1,4 1,8 2,0 2,0 - - - - -
threaded
spindle for
each turn ofl normal 0,15 0,4 0,6 0,7 0,9 1,0 1,0 1,2 1,2 1,4 1,16 1,33
the worm
screw [mm] slow - 0,13 0,2 0,23 0,3 0,33 0,33 0,4 0,4 0,47 0,38 0,44
fast 29 31 30 28 25 23 22 - - - - -
Efficiency % normal 24 28 26 25 22 21 20 18 18 17 16 15
slow - 20 18 18 17 14 14 12 12 11 10 9
Operating
-10 / 80 °C (For conditions outside this range, contact our Techincal Office)
temperature
Lubrification FINA CERAN AD or equivalent
Acme screw weight
0,16 0,22 0,5 0,9 1,8 2,8 3,7 5,6 5,6 8,1 11 14
per 100 mm [kg]
Weight of jack
1,8 5,9 6,5 18 34 56 62 110 180 180 380 380
(without screw) [kg]
COLUMN LOAD

The following graphics show the maximum load, calcualted with Eulero-Tetmajer formulas with a
safety coefficient of 4, avaiable for different jack size under three different constraints.

EULERO 1

spindle lenght [mm]


spindle lenght [mm]

EULERO 2

spindle lenght [mm] spindle lenght [mm]

EULERO 3

spindle lenght [mm] spindle lenght [mm]


POWER

The nominal power PN required by the jack is given by the formula below:

P = Power requirement [kW]


C = Total load to be moved (inclused correction dued to service factor)[daN]
V = Linear speed of the load [m/min]
η1 = Efficiency of the jack

The corrected nominal power PNC is the actual power to apply to a jack or a group of jacks and
is given by the formula below which includes the following
coefficients:
η2 = Efficiency of the configuration (based on the number of jacks connected)
η3 = Efficiency of the transmission devices (belts, chains, bevel gear boxes, reducers, etc.)
η4 = Efficiency of the structure (caused by the resistance of guides, sliding parts, etc.)
So the formula for the corrected nominal power PNC is given by:

TORQUE MOMENT DETERMINATION


The above information for determining the power also applies to determining the nominal torque
MtN and the corrected torque MtC given by the formulas below.
Mt = Input torque moment [daNm]
C = Total load to be moved (inclused correction dued to service factor)[daN]
V = Linear speed of the load [m/min]
n = Input rpm [rpm]
η1 − η2 − η3 − η4 = Efficiency factors (see “Power calculation”)

Check that the values given by the formulae, in light of the number of jacks deployed, are less
than or equal to the values given in the following tables. In order for the jack to function properly
it is CRITICAL to remember that if the values obtained fall in the shaded area the jack
cannot be used. In
such a case, check into the possibility of using a larger jack.

POWER TABLES

183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
"RG" PLAY RETENTION

Axial play along the threaded spindle is due to the natural tolerance between the threaded
spindle and worm wheel for TP models. This play does not influence the precision of the jack
when the load is uni-directional or when the load itself compensates for the play. When there are
alternating or bi-directional loads, and when no play is desired, a play retention system called a
“PLAY RETENTION NUT” can be deployed. It operates based on nut-counternut principle.
Simply rotating the cover “A” on the TP model, allows the play to be recuperated. Over-
compensation can block the system or lead to accelerated wear of the parts.
Deployment of the play retention system reduces the overall efficiency of the jack by 40% and
multiplies the ED coefficient by a factor of 2.

Size 204 306 407 559 7010 8010 9010

D1 φ 44 60 69 90 120 120 150

D9 φ 62 118 150 150 230 230 215


S9 13 15 15 14 47 47 45
S10 20 16 24 19 23 23 25
S11 33 31 39 33 70 70 70
download
RG 204 RG 306 RG 407 RG 559 RG 7010 RG 8010 RG 9010
files *.DXF
LUBRICATION

Standard internal lubrication of the jacks is provided by a synthetic long-lasting lubricant such as
FINA CERAN-AD. All sizes are equipped with an oil plug for changing or topping-up the oil. The
average amount of lubricant in the jack is given on the next table.

QUANTITY OF OIL FOR VARIOUS JACKS


Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
kg 0,06 0,1 0,3 0,6 1 1,4 1,4 2,3 4 4 14 14

LUBRICANT SELECTION TABLE:

TOTAL-FINA-ELF CERAN-AD
AGIP GRMU EP 0
CASTROL SPHEEROL EPL 0
ESSO BEACON EP 0

Lubricating the threaded spindle is the responsibility of the customer and must be done using
one of the following lubricants:

ROTHEN 2000/P SPECIAL


TOTAL-FINA-ELF CARTER EP2000
KLÜBER STRUCTOVIS BHD

Lubricating the threaded spindle is an important and determining factor in the proper functioning
of the jack. It must be done in intervals that assure a constant coat of clean lubricant between
the contact parts. Insufficient or improper lubrication leads to increased heat and wear, which
naturally reduces the operating life and promotes breakdown. For workloads more rigorous than
those given in relative tables, an automatic or semi-automatic lubrication
system is recommended.

SEMI-AUTOMATIC LUBRICATION
Many different systems are feasible, here we list only the most common:
1 - For TP model jacks mounted vertically, it is possible to provide protection through the use of
an oil reserve.
2 - Add an additional holding ring and make a backoil tank.
3 - Use a lubricant drop-applicator to apply oil to the guides of the TP models, and to the support
nut of TPR models.

CENTRALIZED LUBRICATION
Many automatic lubrication systems are possible. The design below shows a representative
scheme with a central pump and various distribution points. The amount of lubricant required
depends on the service and work environment. Whenever the jacks are not visible or the
threaded spindles have protective coverings, the lubrication must be checked even when
employing an automatic lubrication system.
LUBRICATION

Standard internal lubrication of the jacks is provided by a synthetic long-lasting lubricant such as
FINA CERAN-AD. All sizes are equipped with an oil plug for changing or topping-up the oil. The
average amount of lubricant in the jack is given on the next table.

QUANTITY OF OIL FOR VARIOUS JACKS


Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
kg 0,06 0,1 0,3 0,6 1 1,4 1,4 2,3 4 4 14 14

LUBRICANT SELECTION TABLE:

TOTAL-FINA-ELF CERAN-AD
AGIP GRMU EP 0
CASTROL SPHEEROL EPL 0
ESSO BEACON EP 0

Lubricating the threaded spindle is the responsibility of the customer and must be done using
one of the following lubricants:

ROTHEN 2000/P SPECIAL


TOTAL-FINA-ELF CARTER EP2000
KLÜBER STRUCTOVIS BHD

Lubricating the threaded spindle is an important and determining factor in the proper functioning
of the jack. It must be done in intervals that assure a constant coat of clean lubricant between
the contact parts. Insufficient or improper lubrication leads to increased heat and wear, which
naturally reduces the operating life and promotes breakdown. For workloads more rigorous than
those given in relative tables, an automatic or semi-automatic lubrication
system is recommended.

SEMI-AUTOMATIC LUBRICATION
Many different systems are feasible, here we list only the most common:
1 - For TP model jacks mounted vertically, it is possible to provide protection through the use of
an oil reserve.
2 - Add an additional holding ring and make a backoil tank.
3 - Use a lubricant drop-applicator to apply oil to the guides of the TP models, and to the support
nut of TPR models.

CENTRALIZED LUBRICATION
Many automatic lubrication systems are possible. The design below shows a representative
scheme with a central pump and various distribution points. The amount of lubricant required
depends on the service and work environment. Whenever the jacks are not visible or the
threaded spindles have protective coverings, the lubrication must be checked even when
employing an automatic lubrication system.
"PRO" RIGID OIL BATH PROTECTION

This version can be employed ONLY when mounted vertically or with the protection pointed
downward. In addition to protecting the threaded spindle from
impurities, the rigid protective sleeve provides the threaded spindle with constant lubrication.
The lubricant must be added when mounting with the jack completely closed, using the oil fill
plug. The table below shows the sizes of the sleeve.

Size 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016

D1 φ - - - - - - - - 210 210 300 300

D6 φ 38 52 71 80 104 134 134 169 160 160 210 210

D8 φ 34 48 65 74 97 127 127 160 - - - -

D13 φ 32 46 63 72 95 125 125 160 - - - -


S3 35 50 60 75 80 80 80 100 100 100 100 100
L6 25 32 41 45 57 72 72 89 89 89 114 114
CH 17 17 17 17 22 22 22 22 22 22 22 22
download PRO PRO PRO PRO PRO PRO PRO PRO PRO PRO PRO PRO
files *.DXF 183 204 306 407 559 7010 8010 9010 10012 12014 14014 16016
INSTALLATION AND MAINTENANCE

INSTALLATION
The jack must be installed in a manner that does not create radial loads. Great care must be
taken to ensure that the threaded spindle is square to the mounting plane, and that the load and
threaded spindle are on the same axis. Deploying multiple jacks (look at mounting schemes) on
the same load requires further verifications. It is critical that the support points, the end fittings
for TP type jacks and the support nuts for TPR type jacks, are perfectly aligned in a way that
uniformly distributes the load and, above all, to avoid having misaligned jacks act as a counter-
load or brake. Whenever several jacks have to be connected with transmission shafts, it is
recommended that they be perfectly aligned in order to avoid distorting the input
shafts of the jacks. It is advisable to use joints capable of absorbing alignment errors but that
have rigid torsion so as not to disrupt the synchronization of the transmission. The assembly or
disassembly of the joints or input shaft pulleys of the jacks must be done with tie rods or
extractors, using the threaded holes on the shafts of all the jacks for connection. Striking or
hammering can damage the bearings. For heat-shrinking joints or pulleys, we recommend a
temperature between 80-100 °C. Installations in rugged environments with dust, water, vapors,
etc. require precautions to protect the threaded spindle. This can be done by using elastic
protection (bellows) or rigid protective sleeves.

PREPARING FOR SERVICE


Each jack in this catalog comes filled with longlasting lubricant which assures perfect lubrication
of the worm gear/worm wheel group and all the internal
parts. All jacks are equipped with a lubricant plug for topping-up or changing the lubricant as
necessary. As clearly explained on relative chapter, lubrication of the threaded spindle is the
responsibility of the user and must be done periodically
depending on the service conditions and the operating environment. Special systems are
available for holding the jacks in any position without creating
lubrication problems. VERTICAL mounting is required for all TP type jacks with the following
optional accessories:
– Rigid protective oil bath sleeve
– Play retention
– Visual or automatic wear control
– Visual or automatic safety nut.

START-UP
All units undergo a careful quality examination before being delivered to the client, and are
dynamically tested load-free. When starting-up a machine where jacks are installed, it is critical
to check for the lubrication of the threaded spindle and for the absence of foreign material.
Check the travel limiters and be sure to take inertia into consideration, for vertical loads it will be
less in ascent and greater in descent. Start the machine with the smallest load possible to make
sure all components are working properly, then assume regular operation.
Especially at startup, it is critical to follow the instructions found in th eprevious chapter.
Continuous testing maneuvers could lead to overheating and cause irreparable damage to the
jacks. ONE TEMPERATURE EXCESS IS ALL THAT IS NECESSARY TO CAUSE
PREMATURE WEAR OR BREAKDOWN OF THE JACK.

ROUTINE MAINTENANCE
Jacks must be periodically inspected, depending on the level of use and work conditions. Check
for losses of lubricant from the case, and when this occurs,
eliminate the cause and refill the lubricant to the correct level. Carefully monitor the lubrication
on the threaded spindle and check for the presence of any foreign material.

STORAGE
The jacks must be protected from deposits of dust and foreign matter during storage. Particular
attention must be paid to saline or corrosive atmospheres. We also recommend that:
– The input shaft be rotated periodically to assure proper lubrication of internal parts.
– The threaded spindle and input shafts are lubricated and protected.
– When the jack is stored horizontally, special effort is made to support the threaded spindle to
prevent flexing and possible distortion.

GUARANTEE
The guarantee is valid only when our instructions are followed in every detail.
MOUNTING SCHEMES
SPARE PARTS

When ordering spare parts, specify: size, ratio, model, length of the threaded shaft, and
type of end fitting.

"TP" MODEL
1. Case
2. Cover
3. Guide bushing
4. Worm wheel
5. Worm screw
6. Threaded spindle
7. End fitting
8. Bearings
9. Bearings
10. Lip seal
11. Holding ring
12. Holding ring
13. Circlip
14. Lip seal
15. Rigid protective sleeve
16. Key
17. Dowel
18. Fastening pin
19. Oil plug
20. Elastic protective sleeve

"TPR" MODEL
1. Case
2. Cover
3. Guide bushing
4. Worm wheel
5. Worm screw
6. Threaded spindle
7. Support nut
8. Bearings
9. Bearings
10. Holding ring
11. Holding ring
12. Holding ring
13. Circlip
14. Lip seal
15. Cap
16. Key
17. Dowel
18. Fastening pin
19. Oil plug
20. Elastic protective sleeve
PRODUCT LINE

MODELS TYPE DESCRIPTION

SCREW JACKS MODEL “K” Screw


jack suitable for application to varius
K kinds off
ball screw.

SCREW JACKS MODEL “KT”


Screw jack with balls screw, version
KT with traslant
screw internal nut.

SCREW JACKS MODEL “KR”


Screw jack with balls screw, version
KR with rotaring
screw external nut.

SCREW JACKS MODEL “MK”


Screw jack suitable for application to
MK various kinds of
balls screw. Equipped for direct
attachment to motor.

SCREW JACKS MODEL “MKT”


Screw jack with balls screw equipped
MKT for direct attachment to motors.
Version with traslant screw internal
nut.

SCREW JACKS MODEL “MKR”


Screw jack with balls screw equipped
MKR for direct attachment to motors.
Version with rotaring screw external
nut.

SCREW JACKS MODEL “K”


Equipped for direct attachment to a
C motor by and joint: single phase,
three-phase-self-braking, direct
current,ihydraulic, pneumatic.

SCREW JACKS MODEL “KT”


Equipped for direct attachment to a
C motor by and joint: single phase,
three-phase-self-braking, direct
current,ihydraulic, pneumatic.

SCREW JACKS MODEL “KR”


Equipped for direct attachment to a
C motor by and joint: single phase,
three-phase-self-braking, direct
current,ihydraulic, pneumatic.

SCREW JACKS MODEL “KT” With


GR rotating guide

SCREW JACKS MODEL “KT” With


GSI lower static guide

SCREW JACKS MODEL “KT” With


GSS upper static guide

SCREW JACKS MODEL “KT” With


PR rigid protection

SCREW JACKS MODEL “KT” With


PRO rigid protection in an oil bath

SCREW JACKS MODEL “KT” With


PRF rigid protection for rotation limits

SCREW JACKS MODEL “KT” With


PRM rigid protection and stroke control for
proximity switch

SCREW JACKS MODEL “KT” With


PRA rigid protection, dual-guide anti-
rotation

SCREW JACKS MODEL “K-KT”


PO With eyelet rotation terminals

SCREW JACKS MODEL “K-KT-KR”


P With rocking brackets

SCREW JACKS MODEL “KT” With


PE elastic protection

SCREW JACKS MODEL “KR” With


PE elastic protection

SCREW JACKS MODEL “K-KT-TR”


CR With rotation monitoring

SCREW JACKS MODEL “K-KT-KR”


CT With case temperature control

SCREW JACKS MODEL “K-KT-KR”


SP With supplemental mounting plate

SCREW JACKS MODEL ”KT-KR”


Different kinds end fittings

DESCRICTION OF ROTATION AND


MOVEMENT OF SPINDLES AND
SUPPORT NUTS

ASSEMBLY SCHEMES
POWER

NOMINAL POWER "Pn"


The nominal power is given in the following tables for 8 hours continuous operation per day, a
theoretical operating lifetime of 10.000 hours, and a service factor of 1.
Pn rapresent input power, while Mt is the output torque moment.
For values within the shaded parts, the thermal power and type of lubrification must be verified.
For further information and the case of uncertainty about the range available, please contact our
Technical Office.

ANALYSIS OF THE MENTIONED VALUES

lnput torque [Nm]


Torque in normal operation.
Start torque [Nm]
Maximum utilizable torque when starting.
Output torque [Nm]
Decisive for the choice of the size of the jack for balls screws after the identification of the
torque necessary to move the load.
Total efficiency
The system performances include gears, bearings, O-rings and oil flapping.
lnput power [kW]
Maximum applicable power. When determining the actual input power it is necessary to keep in
mind the performances of the system lead nut/balls screw.

SIZE K 59
Input rpm [rpm] 3000 2500 2000 1500 1000 800 600 400 200 100
Output rpm [rpm] 600 500 400 300 200 160 120 80 40 20
Input Mt [Nm] 11,08 11,73 12,32 13,37 13,85 14,81 16,66 17,19 18,51 21,11
Start Mt [Nm] 22 23 24 26 27 29 33 34 37 42
Output Mt [Nm] 47,23 49,91 51,74 56,15 58,16 61,56 68,8 70,82 74,87 83,32
Total efficiency 0,872 0,871 0,867 0,862 0,857 0,85 0,845 0,837 0,827 0,808
Input power [kW] 3,4 3,07 2,5 2,05 1,42 1,21 1,02 0,71 0,38 0,22

SIZE K 88
Input rpm [rpm] 3000 2500 2000 1500 1000 800 600 400 200 100
Output rpm [rpm] 600 500 400 300 200 160 120 80 40 20
Input Mt [Nm] 30,82 33,19 37,94 45,05 47,75 49,43 52,37 55,61 61,8 70,44
Start Mt [Nm] 61 66 75 90 95 98 104 111 123 140
Output Mt [Nm] 132 141,9 161,7 191,2 200,6 207,6 219,9 230,4 251,8 276,4
Total efficiency 0,876 0,874 0,872 0,868 0,863 0,859 0,855 0,847 0,834 0,803
Input power [kW] 9,47 8,5 7,77 6,92 4,87 4,05 3,23 2,28 1,26 0,72

SIZE K 117
Input rpm [rpm] 3000 2500 2000 1500 1000 800 600 400 200 100
Output rpm [rpm] 600 500 400 300 200 160 120 80 40 20
Input Mt [Nm] 64,74 67,92 78,37 88,82 109,7 117,9 125,4 131 145,5 165,9
Start Mt [Nm] 129 135 156 177 219 229 250 262 291 331
Output Mt [Nm] 278 291 334,6 378,1 463,6 484,2 525,9 541,5 591,5 665,8
Total efficiency 0,878 0,877 0,873 0,871 0,864 0,862 0,858 0,846 0,831 0,821
Input power [kW] 19,89 17,37 16,05 13,64 11,24 9,41 7,7 5,38 2,98 1,7

CORRECTED NOMINAL POWER ”PNC”


For performances with utility factors fu, fd, fs different from tht outlined above ”PN”, it is
necessary to find the corrected thermal power ”PNC” using the
following formula.

where utility factor fu, duration factor fd and duty factor fs acn be obtaied from following
graphs and table.

ATTENTION: the types of duty do not influence the power of the motor to be
used or the torque to be trasmitted, but only the size of the modulation gears.

daily running hours

theoretical duration time in hour

fs
Daily work time - hours
Type of load
3 8 24
I Regular, acceleration of small masses, low frequency of setting 0,8 1 1,2
Irregular, acceleration of average-sized masses, moderate shocks, average
II 1 1,2 1,5
frequency setting
III Irregular, accelation of large masses, heavy shocks, high frequency setting 1,2 1,8 2,4

THERMAL POWER
The thermal power PT is the power thet can be continuously transmitted withhout auxiliary
cooling. It must be considered variable with rispect the environmental
temperature. The PT values in the following tables are for a maximum oil temperature of 90°C
to varius ambient temperatures.

thermal power [kW]

PERMANENT THERMAL POWER


The permanent thermal power PTP is the real usable power, and takes into consideration the PT
at the ambient temperature as function of usage ED.

% of use in an hour
SPECIFICATIONS

MAXIMUM TORQUE MOMENT FOR SERIAL ASSEMBLY

MAXIMUM TORQUE MOMENT


Size 59 88 117
Mt [Nm] 314 613 1060

LOADS ON THE DRIVE SHAFTS


(Worm Screw)

MAXIMUM RADIAL LOAD - For proper operation of the


screw jack, check that the radial loads from the drive source
do not exceed the values shown in the table.

Size 59 88 117
Fr
450 600 900
[daN]

MOMENTS OF MASS INERTIA


The moments of mass inertia “J” in kgm² refer to the input shaft. For the dynamic moment PD2,
multiply the value in the table by 4.

Size 59 88 117
J [kgm²] 0,0040608 0,0254982 0,0798326
LUBRICATION

One casing side is provided with oil filling plugs - levels- oil drain plugs. They allow for a safe
execution of all oil replacement or refilling operations. When inverting the oil filling plug with the
oil drain plug with respect to the ground floor it is possible to assemble jacks in different
positions.

level filling

drain

These lubricants are good for normal ambient temperature conditions, of -15°C to +50°C . Other
conditions must be considered Individually in order to select the most suitable lubricant .

Lubricant kind Manifacture Model


FINA GIRAN S-320
CHESTERTON 610 SYNTHETIC LUBRICATING FLUID
MOBIL GLYGOYLE
OIL IP TELIUM OIL VSF
KLUBER SYNTHESO D-220-EP
SHELL TIVELA OIL SC 320
ESSO GLYCOLUBE RANGE 200

AVERAGE OIL VOLUMES IN SCREW JACKS

K
Size K 59 K 117
88
litres 0,3 0,8 1,2
INSTALLATION AND MAINTENANCE

INSTALLATION
When arranging the jack and coupling it to machines, pay attention to the axis alignment. Failing
an exact alignment, the bearings would be overloaded. Therefore, they would be subjected
subjected to a greater wear, with conseguent lifetime reduction. When installing the jack avoid
any displacement or vibration.
The jacks of the series K can be assembled both with the help of bolts picture A and through tie
rods picture B so as facilitate application on machines.

picture 1 picture 2
Before assembling the connection members, clean carefully and lubricate the contact surfaces
in order to avoid any seizing danger and contact oxidation.
Assembly and disassembly shall take place with the help of tie rods and axtractors through the
treaded hole provvided on the shaft end. In case of forced
couplings , a shrink-fitting is advisable (the parts is heated up 80-100°C)

SETTING AT WORK
The jacks are supplied with oil filling plugs - levels oil - drain plugs and with a label “fili up oii”.
The installer shall carry out the necessary oil filling when gears are not working. Fillings should
not be excessive in order to avoid any overheatings, noise, power loss and lubricant leakages.

START-UP
All units undergo a short test before being delivered to the client. However, some hours of
operation at full capacity are necessary before the gear box reaches its maximum efficiency.
The screw jacks can be placed under a full load immediately if necessary. If circumstances
permit, it is nonetheless advisable to
operate the gear box under increasing loads, reaching maximum capacity after 20-30 hours of
operation. It is likewise recommended to take due precaution
to avoid overloads in the initial stages of operation. There may be a higher temperature during
these initial stages but this will reduce once the screw jacks is completely run in.

ROUTINE MAINTENANCE
Jacks must be periodically inspected, depending on the level of use and work conditions. Check
for losses of lubricant from the case, and when this occurs eliminate the cause and refill the
lubricant to the correct level. The oil should be changed periodically depending on the operating
conditions. At any rate, under usual conditions, with normal operating temperatures and
overloads, the lubricant should be able to last a minimun of 10.000 hours.

STORAGE
Screw jacks in storage , left inactive for long periods of time, must be properly protected,
especially for those exposed to a corrosive or saline atmosphere. In general, the following
precautions are considered adeguate: Fill completely with rust-proofing oil. Before placing in
service, empty completely and refill to the correct level with the recommended oil, protect the
shafts of all screw jacks with the proper product.

GARANTEE
The garantee is valid only when our instructions are followed in every detail.
SPARE PARTS

When ordering spare parts, specify: TYPE, SIZE AND MODEL

"K" MODEL
1 - Case
2 - Cover
3 - Hollow shaft
4 - Worm wheel
5 - Worm screw
6 - Bearing
7 - Bearing
8 - Lop seal
9 - Lop seal
10 - Snap ring
11 - Spindle
12 - Spindle
13 - Bolt
14 - Filling cap
15 - Oil level indicator
16 - Drain cap

"MK" MODEL
1 - Case
2 - Cover
3 - Hollow shaft
4 - Worm wheel
5 - Worm screw
6 - Bearing
7 - Bearing
8 - Lop seal
9 - Lop seal
10 - Snap ring
11 - Spindle
12 - Spindle
13 - Bolt
14 - Filling cap
15 - Oil level indicator
16 - Drain cap
17 - Motor flange
18 - Bearings
19 - Snap ring
20 - Bolt
STATIC LOAD

The jack system with balis screw is a reversible mechanism. Therefore, a braking system on
the E entry shaft is required to clamp the “Q” load. Obviously, the reversible “Q” load on the
balls circulation screw subjects the meshing teeth of the gears inside the jack to a static “T “
load. The max. value is mentioned in the following table.

Maximum load
Size
T [N]
59 4010
88 9100
117 16270
Safety coeffcients
1,5 on the yieid strength
2,5 on the ultimate strength

In order to simplify the choice , we are giving the


value of the static “T” Ioad on the gears of the
jack and the braking moment on the “E” entry
shaft according to the static “Q” load referred to
the various kinds of ball screw present on the market and
mentioned in the tables.

Kind of ball screw Static load Q [N]


Size
(Dn x pitch) 15000 12500 10000 7500 5000 3000 1000 750 500
[N] 59 209 174 140 105 70 43 150 11 8
T [N] 88 142 118 95 71 48 29 10 8 6
φ 16x5
[N] 117 108 90 72 54 36 22 8 6 4
E [Nm] 1,92 1,6 1,28 0,96 0,64 0,39 0,13 0,1 0,07
[N] 59 691 575 460 346 231 139 47 35 24
T [N] 88 467 389 312 234 156 94 32 24 17
φ 16x16
[N] 117 357 298 238 179 120 72 25 18 13
E [Nm] 6,35 5,29 4,23 3,18 2,12 1,27 0,43 0,32 0,22

Kind of ball screw Static load Q [N]


Size
(Dn x pitch) 20000 15000 10000 7500 5000 3000 1000 750 500
[N] 59 278 209 140 105 70 43 15 11 8
T [N] 88 188 142 95 71 48 29 10 8 6
φ 20x5
[N] 117 144 108 72 54 36 22 8 6 4
E [Nm] 2,55 1,92 1,28 0,96 0,64 0,39 0,13 0,1 0,07
[N] 59 1165 873 583 437 292 175 59 45 30
T [N] 88 788 591 395 296 198 119 40 31 20
φ 20x20
[N] 117 602 542 302 226 151 91 31 24 16
E [Nm] 10,71 8,03 5,36 4,02 2,68 1,61 0,54 0,41 0,27

Kind of ball screw Static load Q [N]


Size
(Dn x pitch) 50000 40000 30000 20000 10000 5500 3000 1000 500
[N] 59 684 548 411 274 137 69 42 15 8
T [N] 88 463 371 278 186 93 47 28 10 6
φ 25x5
[N] 117 384 354 213 142 71 36 22 8 4
E [Nm] 6,29 5,04 3,78 2,52 1,26 0,63 0,38 0,13 0,07
[N] 59 1420 1136 853 569 285 143 86 30 16
T [N] 88 961 769 577 385 193 97 59 20 11
φ 25x10
[N] 117 734 588 441 294 148 74 45 16 8
E [Nm] 13,06 10,45 7,84 5,23 2,62 1,31 0,79 0,27 0,14
[N] 59 2909 2328 1746 1165 583 292 175 59 30
T [N] 88 1968 1575 1181 788 395 198 119 40 20
φ 25x20
[N] 117 1504 1203 903 602 302 151 91 31 16
E [Nm] 26,76 21,41 16,06 10,71 5,36 2,68 1,61 0,54 0,27
[N] 59 3635 2909 2182 1455 728 365 219 73 37
T [N] 88 2459 1968 1476 984 492 247 148 50 25
φ 25x25
[N] 117 1879 1504 1128 752 376 189 113 38 20
E [Nm] 33,44 26,76 20,07 13,38 6,69 3,35 2,01 0,67 0,34

Kind of ball screw Static load Q [N]


Size
(Dn x pitch) 60000 50000 40000 30000 20000 10000 5000 3000 1000
[N] 59 800 668 534 400 268 134 68 41 15
T [N] 88 542 452 362 271 181 91 46 28 10
φ 32x5
[N] 117 414 345 276 207 139 70 35 21 8
E [Nm] 7,36 6,14 4,91 3,68 2,46 1,23 0,62 0,37 0,13
[N] 59 1683 1403 1122 842 561 281 141 85 29
T [N] 88 1139 949 759 570 380 190 95 58 20
φ 32x10
[N] 117 870 725 580 435 290 145 73 44 15
E [Nm] 15,48 12,9 10,32 7,74 5,16 2,58 1,29 0,78 0,26
[N] 59 3491 2909 2328 1746 1165 583 292 175 59
T [N] 88 2362 1968 1575 1181 788 395 198 119 40
φ 32x20
[N] 117 1804 1504 1203 903 602 302 151 91 31
E [Nm] 32,11 26,76 21,41 16,06 10,71 5,36 2,68 1,61 0,54
[N] 59 5584 4654 3723 2723 1893 932 467 280 94
T [N] 88 3778 3148 2519 1889 1260 631 316 189 64
φ 32x32
[N] 117 2886 2406 1925 1444 963 482 242 145 49
E [Nm] 51,37 42,81 34,25 25,69 17,13 8,57 4,29 2,57 0,86

Kind of ball screw Static load Q [N]


Size
(Dn x pitch) 100000 80000 60000 40000 30000 20000 10000 5000 3000
[N] 59 1282 1025 770 514 385 257 129 65 40
T [N] 88 867 694 521 378 261 174 87 44 27
φ 40x5
[N] 117 663 530 398 266 199 133 67 34 21
E [Nm] 11,79 9,43 7,08 4,72 3,54 2,36 1,18 0,59 0,36
[N] 59 2770 2217 1662 1109 832 555 278 140 84
T [N] 88 1874 1500 1125 750 563 375 188 95 57
φ 40x10
[N] 117 1432 1146 859 574 430 287 144 72 44
E [Nm] 25,48 20,39 15,29 10,2 7,65 5,1 2,55 1,28 0,77
[N] 59 5678 4543 3407 2272 1704 1136 569 285 171
T [N] 88 3841 3073 2305 1537 1153 769 385 193 116
φ 40x20
[N] 117 2935 2348 1761 1175 881 588 294 148 89
E [Nm] 52,23 41,79 31,34 20,9 15,67 10,45 5,23 2,62 1,57
[N] 59 11631 9306 6980 4654 3491 2328 1165 583 350
T [N] 88 7868 6295 4722 3148 2362 1575 788 395 237
φ 40x40
[N] 117 6012 4810 3608 2406 1804 1203 602 302 181
E [Nm] 107 85,61 64,21 42,81 32,11 21,41 10,71 5,36 3,22

Kind of ball screw (Dn Static load Q [N]


Size
x pitch) 150000 125000 100000 75000 50000 30000 20000 10000 5000
[N] 59 1870 1558 1247 935 624 374 250 125 64
T [N] 88 1265 1054 844 633 423 253 170 85 43
φ 50x5
[N] 117 967 806 645 484 323 194 130 65 33
E [Nm] 17,2 14,33 11,47 8,6 5,74 3,44 2,3 1,15 0,58
[N] 59 4050 3375 2700 2027 1350 811 541 271 136
T [N] 88 2740 2284 1827 1371 914 549 366 184 92
φ 50x10
[N] 117 2094 1745 1396 1048 698 420 280 140 71
E [Nm] 37,26 31,05 24,84 18,64 12,42 7,46 4,97 2,49 1,25
[N] 59 8412 7010 5609 4207 2805 1683 1122 561 281
T [N] 88 5691 4742 3795 2846 1898 1139 759 380 190
φ 50x20
[N] 117 4348 3642 2899 2175 1450 870 580 290 145
E [Nm] 77,39 64,49 51,6 38,7 25,8 15,48 10,32 5,16 2,58
[N] 59 17032 14194 11355 8517 5678 3407 2272 1136 569
T [N] 88 11522 9602 7681 5762 3841 2305 1537 769 385
φ 50x40
[N] 117 8803 7336 5869 4402 2935 1761 1175 588 294
E [Nm] 156,69 130,58 104,46 78,35 52,23 31,34 20,9 10,45 5,23
[N] 59 21549 17958 14367 10775 7184 4310 2874 1437 719
T [N] 88 14578 12148 9719 7289 4860 2916 1645 973 487
φ 50x50
[N] 117 11138 9282 7426 5570 3713 2228 1486 743 372
E [Nm] 198,25 165,21 132,17 99,13 66,09 39,65 26,44 13,22 6,61

Kind of ball screw (Dn Static load Q [N]


Size
x pitch) 200000 150000 125000 100000 75000 50000 30000 20000 10000
[N] 59 5332 3999 3333 2667 2000 1334 800 534 268
T [N] 88 3607 2706 2255 1804 1353 903 542 362 181
φ 63x10
[N] 117 2756 2067 1723 1379 1034 690 414 276 139
E [Nm] 49,05 36,79 30,66 24,53 18,4 12,27 7,36 4,91 2,46
[N] 59 11217 8419 7011 5609 4207 2805 1693 1122 561
T [N] 88 7588 5691 4743 3795 2846 1898 1139 759 380
φ 63x20
[N] 117 5798 4348 3624 2899 2175 1450 870 580 290
E [Nm] 103,19 77,39 64,5 51,6 38,7 25,8 15,48 10,32 5,16
[N] 59 22986 17240 14367 11494 8620 5747 3448 2299 1150
T [N] 88 15550 11662 9719 7775 5831 3888 2333 1556 778
φ 63x40
[N] 117 11881 8911 7426 5941 4456 2971 1783 1189 595
E [Nm] 211,47 158,6 132,17 105,74 79,3 52,87 31,72 21,15 10,58

Kind of ball screw (Dn Static load Q [N]


Size
x pitch) 500000 400000 300000 200000 100000 50000 30000 20000 10000
[N] 59 12982 10386 7790 5194 2597 1299 780 520 260
T [N] 88 8782 7026 5270 3514 1757 879 528 353 176
φ 80x10
[N] 117 6710 5368 4026 2685 1343 672 403 269 135
E [Nm] 119,43 95,55 71,66 47,78 23,89 11,95 7,17 4,78 2,79
[N] 59 27964 22156 16617 11079 5540 2770 1662 1109 555
T [N] 88 18734 14988 11241 7495 3748 1874 1125 750 375
φ 80x20
[N] 117 14314 11452 8589 5726 2863 1432 859 574 287
E [Nm] 254,78 203,83 152,87 101,92 50,96 25,48 15,29 10,2 5,1
PRODUCT LINE

MODELS TYPE DESCRIPTION

One stage modulation


F gears

Reinforced one stage


FP modulation gears

Two stage modulation


DF gears

Reinforced two stage


DFP modulation gears

Modulation gears with


RC/F hollow shaft
transmission

Reinforced gears with


RC/FP hollow shaft transmission

Gear boxes with


RS/F outwards shaft
transmission

Reinforced gear boxes


RS/FP with outwards
shaft tansmission

Gear boxes with reverse


RIS/F gearing

Reinforced gear boxes


RIS/FP with reverse
gearing

Motorized one stage


MF gear

Motorized reinforced
MFP one stage gears

Motorized two stage


MDF gears

Motorized reinforced two


MDFP stage gears

Motorized gears with


RC/MF hollow shaft transmission

Motorized reinforced
RC/MFP gears with hollow
shaft transmission

Motorized gears with


RS/MF outwards shaft
transmission

Motorized reinforced
RS/MFP gear with outwards shaft
tansmission

Motorized gear boxes


RIS/MF with reverse gearing

Motorized reinforced
RIS/MFP gearboxes with reverse
gearing

Modulation gears with


MRF one stage gear
motor

Modulation gears with


MRFP reinforced one
stage gear motor

Modulation gears with


MRDF two stage gear
motor

Modulation gears with


MRDFP reinforced two
stage gear motor

Modulation gear boxes


RC/MRF with hollow shaft gear
motor

Modulation gear boxes


RC/MRFP with reinforced
hollow shaft gear motor

Modulation gear boxes


RS/MRF outwards shaft gear
motor

Modulation gear boxes


with reinforced
RS/MRFP outwards shaft gear
motor

Modulation gear boxes


RIS/MRF with reversing
gear motor

Modulation gear boxes


RIS/MRFP with reinforced
reversing gear motor

SPECIAL
EXECUTION
POWER

POTENZA NOMINALE "Pn"


The power ratings represented in the followings tables refer to a running of 8
hours daily, a theoretical duration of 10.000 hours, with a duty factor = 1.
Pn rapresent input power, while Mt is the output torque moment.
For values within the shaded parts, the thermal power and type of lubrification must be verified.
For further information and the case of uncertainty about the range available, please contact our
Technical Office.

TYPES RATIO (reduction or moltiplication)


F 1/3 3/1

DF 1/1

RC/F RS/F RIS/F 1/3 1/2 1/1,5 3/1 2/1 1,5/1

RC/F RS/F 1/1 1/0,75 0,75/1

FP 1/3 3/1

DFP 1/1
RC/FP RS/FP RIS/
1/3 1/2 1/1,5 3/1 2/1 1,5/1
FP
RC/FP RS/FP 1/1 1/0,75 0,75/1

CORRECTED NOMINAL POWER ”PNC”


For performances with utility factors fu, fd, fs different from tht outlined above ”PN”, it is
necessary to find the corrected thermal power ”PNC” using the
following formula.

where utility factor fu, duration factor fd and duty factor fs acn be obtained from following
graphs and table.

ATTENTION: the types of duty do not influence the power of the motor to be
used or the torque to be trasmitted, but only the size of the modulation gears.

daily running hours

theoretical duration time in hour

fs
Daily work time - hours
Type of load
3 8 24
I Regular, acceleration of small masses, low frequency of setting 0,8 1 1,2
Irregular, acceleration of average-sized masses, moderate shocks, average
II 1 1,2 1,5
frequency setting
III Irregular, accelation of large masses, heavy shocks, high frequency setting 1,2 1,8 2,4

THERMAL POWER
The thermal power PT is the power that is continuously transmittable without artificial cooling. It
should be considered constant with respect to the variations in the speed ratio and variable with
respect to the room temperature. The values of PT in the following charts refer to a maximum
oli temperature of 100 °C at the various room temperatures for modulation gears with 3 planet
wheels (first graph), for modulation gears with 6 planet wheels (second one), for modulation
gears with double ring gear transmission (third one) and for modulation gears with triple ring
gear transmission (last one).

MODULATION GEARS WITH 3 PLANET WHEELS

thermal power [kW]

MODULATION GEARS WITH 6 PLANET WHEELS

thermal power [kW]

MODULATION GEARS WITH DOUBLE RING GEAR TRANSMISSION

thermal power [kW]

MODULATION GEARS WITH TRIPLE RING GEAR TRANSMISSION

thermal power [kW]

PERMANENT THERMAL POWER


The permanent thermal power PTP is the real, usable power, considering the value of PT at
room temperature as a function of the use ED.

% of use in an hour
SPECIFICATIONS

- Radial loads
- Axial loads
- Increase or decrease in output speed
- Maximum torque momentin serial assembly
- Moments of mass inertia

RADIAL LOADS
The radial loads Fr 4, can be exceedeed only and exclusively after the definition
of the position and rotation of the ring gears. Please contact our Technical Office.

Size 32

Size 42

Size 55

AXIAL LOADS
The axial loads Fa 4, can be exceedeed only and exclusively after the definition
of the position and rotation of the ring gears. Please contact our Technical Office.

Size 32

Size 42

Size 55

INCREASE OR DECREASE IN OUTPUT SPEED

Besides the graphs for every model and size; the increase (+) or the decrease (-) in the speed of
the shaft to be adjusted, can be calculated with the following
formulas:
n3= speed to be applied to shaft n3 [rpm]
n= necessary variation of revolutions [rpm]
RT= overall ratio n2/n1
R= internal ratio which takes on values according to the size:
type 32= 80/1=80
type 42= 86/1=86
type 55= 90/1=90

Where the variation is required in degress rather than in revolurions, it is sufficient to substitute: n
with x/360 where x is the degrees of variation desired.

Type Input Output n3

n1 n2

F
n2 n1

n1 n2
DF
n2 n1

n1 n2

RC/F RS/F RIS/F


n2 n1

Next graphs give an approximate idea about values that can be calculated exactly by overwritten
formulas.

Type F
input n2 - output n1

Type F
input n1 - output n2

Type DF Type DF
input n1 - output n2 input n2 - output n1

Type RC/F RS/F RIS/F


input n2 - output n1

Type RC/F RS/F RIS/F


input n1 - output n2

Next graphs show, by type and input rotation speed, the maximum torque moment on n3 shaft, in
daNm.

input n1 - output n2

rpm n1

input n2 - output n1

rpm n2

MAXIMUM TORQUE MOMENT FOR SERIAL ASSEMBLY

MAXIMUM TORQUE MOMENT


Type Size 134/32 166/42 200/55
RC/F RIS/F daNm 22 52 111
RSF daNm 52 146 266

MOMENTS OF MASS INERTIA


The moments of mass inertia “J” in kgm² refer to the fast axis (n1). To refer to the slow axis (n2),
multiply the value in the chart by the square of the velocity ratio. For the dynamic moment PD2,
multiply the value in the table by 4.

Size
Type Ratio 32 42 55
F 1/3 0,002570 0,010683 0,020641
DF 1/1 0,005140 0,021366 0,041282
RC/F 1/3 0,005010 0,021046 0,044702
RC/F 1/2 0,004565 0,018803 0,040974
RC/F 1/1,5 0,004558 0,018395 0,039553
RC/F 1/1 0,004973 0,018999 0,041566
RC/F 1/0,75 0,005722 0,020571 0,045857
RS/F 1/3 0,005163 0,021854 0,046895
RS/F 1/2 0,004718 0,019611 0,043168
RS/F 1/1,5 0,004710 0,019203 0,041745
RS/F 1/1 0,005126 0,019800 0,044662
RS/F 1/0,75 0,005882 0,021387 0,048049
LUBRICATION

Lubrication of all the modulation gears is by splashing oli bath, within a maximum number of
revolutions at input shaft, n. 1, identified in the followin graphs, beyond which a forcefeed
lubrication with adequate oli cooling is indispensable.
NOTE: If the imput is related to shaft n.2, divide the maximum number of revolutions by ratio n.
2 max= n. 1 (graph)/ratio

Type F
Ratio n2/n1 1/3 forcefeed lubrication

splash lubrication

size

TYPE DF
Ratio n2/n1 1/1
forcefeed lubrication

splash lubrication

size

TYPESI RC/F RS/F RIS/F

forcefeed lubrication

32
splash lubrication

ratio n2/n1

forcefeed lubrication

42

splash lubrication

ratio n2/n1

forcefeed lubrication

55

splash lubrication

ratio n2/n1

If the maximum number of revolutions permissible for splash lubrication is approached, our
UNIMEC Technical Office is at your disposal to establish the
correct quantity of lubricant, so that overheating, power loss and an increase in noise is avoided.
These lubricants are valid in normal thermal background conditions, with room temperature
between 0 - °C and 35 - 40 °C: any other conditions must be indicated without fail so that the
most suitable lubricant can be provided. If, on ordering, the running speed is not given, it will be
assumed that the choice comes within the range of the SPLASH LUBRICATION diagram
In the event of forcefees lubrication, the assembly position should be given so that the lubricant
connections can be established. (with reference to basic models)

Viscosity at
Use Kind of oil
40 °C [cSt]
KLÜBER Kluberoil GEM 1-
FINA giran 220
220
AGIP blasia 220
Normal 220 MOBIL Mobilgear 630
BP energol GR-XP 220
ESSO Spartan EP 220
SHELL Omala EP 220
IP Mellana oil 220

AVERAGE QUANTITY OF OIL (liters) CONTEINED IN MODULATION GEARS

Size 32 42 55
F 0,3 1,2 1,2
DF 0,6 1 2,4
RC/F
RS/F 0,9 1,7 3,4
RIS/F
INSTALLATION AND MAINTENANCE

INSTALLATION
When positioning the speed modulation gears and connecting them to the machines that are to
be commanded, the greatest of care is necessary in the alignment of the axes. In the case of an
imprecise alignment, the bearing will be overloaded and so subject to greater wear with a
consequent reduction in life. The modulation gears should be installed so that movements and
vibrations are avoided. Before assembling the connecting members, clean
well and lubricate the faying surfaces so that there is no danger of seizure or fay oxidation.
Assembly and dismantling must be carried out using springs and extractors through the
threaded bore at the end of the shaft. For tight coupling, shrink fittingis recommended, heating
the members to be shrunk on to 80 - 100°C. For the versions "DF", "R/F",
"RS/F", RIS/F" simultaneous collocation of the two casings is to be avoided.

SERVICING FOR USE


The speed modulation gears are provided with for the filling, guaging and empltying of oil,
bearing a card "Add Oil".
incorrect The immission
correct of lubricant to the
incorrect right level isincorrect
correct the responsibility of the
installer and must be carried out when the gears are not in motion. Excessive filling is to be
avoided so that overbeating, noise and power loss and lubricant loss do not occur.

STARTING
Before delivery to the client, all the units are subjected to brief testing. However, several hours
of running at full load are necessary before the modulation gear reaches its full potential. If
necessaty, the modulation gear can be immediately set to work at full load; but, circumstances
permitting, it is nonetheless advisable to subject it to a graduallyu increasing load to reach
maximum load after 20 - 30 hours of running. It is also vital to take the precautions necessary to
avoid overloading in the first stages of running. The temperature increase in these initial phase
will be higher than that produced after the complete running -in of the modulation gears.

PERIODICAL MAINTENANCE
The modulation gears must be checked periodically in function of their use and work
environment. Lubricant leaks should be checked for, and if found their cause should be
eliminated and the oil level restored. The oil should be changed at intervals which will vary
according to the running conditions; generally, in normal conditions and at the normal running
and overload temperatures, it should be possible to obtain a minimum lubricant life of 10000
hours.

STORAGE
The gears which are to be stored and left inactive for long periods, must be adequately
pretected, particulary for those collocated in corrosive or saline atmospheres. In general, the
following precautions are sufficient:
- Completely fill the oil unitwith rustproof oil and periodically turn the shafts
- When servicing for use, completely emply the oil and refill with the recommended oil to the
correct level.
- For all modulation gears, protect the shafts with adequate products.

GUARANTEE
The guarantee is conceded only and exclusively if our information has been scrupously followed.
SPARE PARTS

When ordering spare parts, specify: TYPE, SIZE, RATIO AND MODEL.

1 - Casing
2 - Slow shaft hub 18 - Sealing ring
3 - Small cap 19 - Sealing ring
4 - Internal hub 20 - Ring nut with washer
5 - Fast shaft 21 - Ring nut with washer
6 - Slow shaft 22 - Retaining ring
7 - Planetary whell bearing shaft 23 - Retaining ring
8 - Central ring gear 24 - Key
9 - Planetary whells 25 - Key
10 - Worm gear 26 - Key
11 - Worm screw 27 - Key
12 - Bearing 28 - Bolt
13 - Bearing 29 - Bolt
14 - Bearing 30 - Bolt
15 - Bearing 31 - Filling cap
16 - Sealing ring 32 - Oil level indicator
17 - Sealing ring 33 - Emptying cap

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