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SnO2 powder particles have been studied intensively as one of the best gas sensing materials
because they exhibit very good sensitivity, selectivity and reproducibility due to their nano-grained
microstructure, larger specific area and the presence of oxygen vacancies in the lattice. With the
aim to produce nanocrystalline oxide powders through a simple and inexpensive route, the sol–gel
combustion process has been selected to prepare SnO2 powder in the present study. The prepared
powders were characterized for their structural, morphological, electrical and gas sensor properties
for ethanol. Crystal density, lattice volume and microstrain are found to be nearly constant with
annealing temperature, which confirm the formation of monophase SnO2 . Spherical particles in the
nanoscale level, with the size increasing with temperature are observed from XRD result. Sen-
sor studies show high resistance of SnO2 pellets, which can be changed under different gaseous
atmospheres and becoming a good candidate for gas sensing application.
RESEARCH ARTICLE
Keywords: XRD, TG-DSC, XPS, Sensing Properties.
improves the catalytic stability but diminish the activity. In of a large volume of gases. The entire combustion pro-
all cases, the addition of tin improves the initial selectiv- cess was over after a few seconds. The resulting white
ity of the catalysts.21 Jean-Marie Herrmann et al. prepared ashes were then calcined at temperatures in the range 100
and characterized Mo–Sn–O systems by Raman spec- to 800 C for 1 hour in order to eliminate the carbona-
troscopy and electrical conductivity measurements. The ceous residues. The selection of the tin to fuel ratio and
authors found that four-coordinated species are dispersed the ignition and calcination temperature were discussed.25
at the external surface while six-coordinated species are When using the combustion route to obtain precursors,
occluded through coalescence of molybdate layers.22 Vitor urea was used as combustible agent. It is also worthwhile
Baranauskas et al., reported that the conductivity of tin to mention that this process uses an exothermic and usu-
oxide films deposited by spray pyrolysis method increases ally very rapid chemical reaction to form the final reac-
with the increase of the deposition temperature due to the tion products. In addition, the reactant’s proportions can
increase in the granular coalescence and thermal decom- be tuned in order to have a non violent reaction. Moreover,
position of tin hydroxides.23 Min-Sik Part et al., reported non toxic gases (CO2 , H2 O and N2 are produced. Accord-
the electrochemical performances of 1D SnO2 nanomate- ing to Cooper et al.,26 we can define oxygen balance (OB)
rials, (nanotubes, nanowires, and nanopowders) afterward of the reaction, as defined in the field of propellants and
compared to define the most favorable morphology when explosives as follow:
SnO2 nanomaterials are adopted as an electrode material
AWoxygen
for lithium-ion batteries. Changes in the morphology of OB % = 100 × 2 (1)
SnO2 are closely related with its electrochemical perfor- F Wmixture O2
mance. Some SnO2 nanomaterials features do not only where AW and F W are respectively the atomic weight of
induce an increase in the energy density but also enhanced oxygen and the formula weight of the mixture, O2 is the
Li+ transfer. The correlation between the morphologi- molar number of oxygen.
cal characteristics and the electrochemical properties of According to the principle of propellant chemistry, for
SnO2 nanomaterials was discussed. The interesting elec- a stoichiometric combustion reaction between a fuel and
trochemical results obtained on SnO2 nanomaterials indi- an oxidizer, the ratio of the net oxidizing valency of the
cate the possibility of designing and fabricating attractive metal nitrate to the net reducing valency of the fuel should
new nanostructured materials for lithium-ion batteries.24 In be unity. The total oxidizing valency of Sn(NO3 2 · 2H2 O
this article, we report the synthesis of tin oxide nanopar- works out to be −8. Urea (N2 H4 CO) was taken as a fuel,
RESEARCH ARTICLE
ticles by a novel sol–gel combustion technique from tin which contains one carboxylic and four hydroxyl group
nitrate. The starting materials are very cheap and the syn- for coordinating the metal ions, which facilitate the for-
thesis procedure is simple, and the obtained SnO2 particles mation of a viscous gel. The total reducing valency of
are in the nanometer scale and mono-dispersed with very urea works out to be +6. Hence in order to have the
high surface area. This should be a better choice instead of stoichiometric combustion reaction, one mole of indium
the sol–gel method from tin alkoxides. The particles have nitrate needs 8/6 (or 1.333) mol of urea. This ratio of
been characterized by means of XRD, TG-DSC, XPS, oxidant: fuel (1:1.33) gives a satisfactory viscous gel to
SEM and EDAX, TEM, electrical properties and sensing initiate combustion. Since oxidant-fuel composition was
performances. optimum, sluggish decomposition was not possible and
therefore the reaction not leftover carbonaceous material
in the as-prepared powder. These observations are in good
2. EXPERIMENTAL PART agreement with those reported in the literature.27 The fur-
2.1. Preparation of SnO2 ther fuel-rich ratios were not suitable due to a sluggish and
incomplete combustion.
Nanocrystalline SnO2 powders were prepared by com-
bustion process. Nitric acid was used in order to intro- 2.2. Experimental Setup for Sensor Data Collection
duce nitrate oxidizing ions, while urea was chosen as
fuel. Aqueous solutions of pure metallic Sn (Mallinck- The gas sensing chamber, used for gas sensitivity analy-
rodt) turnings dissolved in nitric acid (70%, Merck) and sis of the prepared SnO2 powders consists of a steel base
stoichiometric ratio of fuel urea (Merck) and deionized with three port holes at the base for inletting of more than
water were prepared with the ratio 1:10. The solutions one gas at the same time. This helps us to generate the
were heated under constant stirring at a temperature of exact gaseous mixing ambient conditions inside the cham-
about 90–100 C in a Pyrex vessel and concentrated slowly ber. Above the steel base there is a raised sample holder
without producing any precipitation until it turned into a made of copper which is placed over a heating coil to
white and viscous gel. The portions of the gels were heated increase the temperature of the sample. The sample placed
at temperatures of about 350 C, which suffered a strong above the sample holder is connected by two probes which
self–propagating combustion reaction with the evolution are further connected in series with a programmable D.C.
power supply and a digital multimeter. The thermocouple Tin oxide powder
as shown in the diagram keeps track of the rise in tem-
110
Relative Intensity (a.u)
200 SnO2 Powder
110 101
101
150
211
200
100
220
301
310
50
200 0
0 10 20 30 40 50 60 70 80 90
RESEARCH ARTICLE
from broadening of peak 101 and the crystallite size of
the 2 range of 20–80 using step scan mode with step
14 nm was determined. Similarly, non-symmetrical peaks
width of 0.02 and step time 2.40 s. Appreciable inten-
can be detected at 2 = 621 and 65.8 and indexed as
sity could be obtained with this step width, which was
(310) and (301) respectively and the decrease of broaden-
found to be suitable for getting the satisfactory profile
shape. Chemical state analysis was conducted using X-ray ing indicated the growth of the crystallite size from min-
photoelectron spectroscopy (XPS) using a Multilab-2000 imum to maximum value, but average crystallite size is
spectrometer using a monochromic Mg-K X-ray source around 15 nm for the as-prepared powder.
(1256 eV) with analyzer pass energy of 10 eV. Sensor All of the observed peaks in the XRD pattern in Figure 1
analysis was carried out by the set-up constructed using a are indexed assuming SnO2 phase, giving all peaks posi-
vacuum coating unit, temperature controlled and Keithley tions, Miller indices, interplanar distances (observed and
2000 multifunction meter. standard) their deviations and the microstrain on the
grains. The microstrain is developed on the grains and
within the grains that can be visualized from the line shift-
3. RESULTS AND DISCUSSION ing in the XRD spectra.
It can be seen that the observed d-spacing of the diffrac-
3.1. Structural Characterization of SnO2
tion planes are very close to the standard values and there-
The crystallinity of the sample is clearly evident by the fore
dhkl values are very small in the order of 10−3 nm.
sharper diffraction peaks at respective diffraction angles The deviation in the d-spacing is the measure of line shift-
which can be readily indexed for its rutile tetragonal struc- ing which gives the value of microstrain in the nanopow-
ture of the as-prepared SnO2 powder, as given in Figure 1. der sample. If d0 is the observed d-spacing of the prepared
The obtained rutile phase is comparable with the standard sample and ds is the spacing in the standard sample, the
JCPDS data (Card No. 88-0287). The sample exhibited microstrain in the particles in the direction normal to the
only the tetragonal phase and the major peaks appear at diffraction plane is
dhkl /ds . If d0 > ds , then the micros-
2 = 269 , 34.3 , 38.9 , 52.1 , 62.1 and 65.8 . It is fur- train is positive which indicates that the residual stress is
ther observed that there is no indication of the presence tensile and if d0 < ds , the microstrain is negative indicating
of both low temperature monoclinic or high temperature generation of residual compressive stress in the surface.
cubic phases. Evidence of the cubic symmetry might be For the present study, the calculated microstrain in most
planes is positive, indicating the presence of tensile stress Table II. Crystallite and particle size of nanocrystalline SnO2 powders.
on the surface of the particles. 094 6
The micro strain is proportional to the lattice distortion. SnO2 D= (nm) a (Å) c (Å) S= m2 /g
cos
D
V = a2 ∗ c = 714996 Å3 (3) the enthalpy of the system to a critical limit of its ther-
The calculated and refined values of unit cell volume of modynamic stability before it dissociates. This is reflected
the crystal system, also matches well with the standard in the DTA curve and however, there are no noticeable
values. exothermic and endothermic peaks which are visible in
The value of the density also stabilized above 400 C, the recorded temperature range. It confirms the purity of
though the crystallite size is found to increase with increas- the as-prepared SnO2 powder which is free from all other
ing annealing temperature. The XRD from as-prepared added organic and inorganic precursors during the time of
to 800 C are shown in Figure 1. Moreover, from the combustion synthesis of the product. Moreover, the prod-
observed space group (P42 /mnm) (136) and the reported uct is free from coordinated water molecules (SnO2 ·nH2 O)
data,28 it is assumed that cations are located in the 8e and its hydroxide linkage [Sn4 (OH)2 · nH2 O].29
positions (0.75, 0.25, 0.75) and the anions are located in Present TGA results predicts only 13.4% of weight loss,
the 16 h positions (0.25, 0.25, 0.3055) for the as-prepared which is in contradiction to both the reported theories that
and 3c and 3d for the powder heated at 800 C. From confirms the absence of both Sn4 (OH)2 · nH2 O and SnO2 ·
Table III, it can be observed that the cell mass stabilized nH2 O in the processed SnO2 compound.30 The observed
after 300 C. weight loss of about 13.4% is therefore assigned to the
a (Å) 47505 47446 4746 4744 47446 47409 47397 47408 47398
c (Å) 31917 31865 3196 3189 31896 31886 31865 31891 31876
Crystallite size (nm) 103 94 108 133 190 308 320 410 499
Cell mass (g) 258943 264887 280211 280522 280522 280522 280522 280522 280522
Cell volume (Å3 ) 720243 71732 71988 71788 71802 7167 7158 71677 71611
Crystal density (g/cm3 5970 6132 6464 6489 6488 6500 6507 6499 6505
R-Bragg 2686 2690 3134 5042 8267 6411 5619 6483 6857
Rwp 1630 1633 1656 1713 1806 2869 1668 1692 1702
Goodnss of fit (GOF) 101 104 105 113 112 187 103 108 108
RESEARCH ARTICLE
Fig. 2. DTA/TG analysis of as-prepared SnO2 nanopowder.
stray moisture atoms chemisorbed on the surface of the observation of only the above peaks, not additional peaks
powder sample. Thermal study thus confirms the purity that can be attributed to other species such as Sn2+ or
of the as-prepared material which also corroborates the O−1 , confirms the formation of monophase SnO2 powder
results of x-ray diffraction measurements. prepared in the present study.
(a) 1.0 ×106 enhanced performance, it is desired that both the changes
occur effectively.
For an enhanced performance, it is desired that both the
Sn 3d
O 1s
8.0 ×105 changes occur effectively. When the particle size is in the
nano range (10–20 nm), the surface area is enhanced and
Counts/s
Sn 3d3/2
18
1.95 × 105
16
525 530 535 540
14
Binding energy (eV)
12
Sensitivity
Fig. 3. XPS analysis of wide scan and narrow scan mode of asprepared
10
SnO2 .
8
40000
Therefore, the resistance (Rg of the as-prepared sensor
structure decreases in the presence of reducing ethanol
35000 concentration.31
30000
Resistance (ohm)
25000
4. CONCLUSION
20000
Pure and single phase nanocrystalline SnO2 powder was
successfully synthesized via a simple sol–gel combustion
15000 process using tin nitrate as precursor. The size of parti-
cles can be tuned from 15 to 20 nm by heating at dif-
10000
ferent temperatures. The formation of SnO2 nanograined
5000 powder with rutile tetragonal structure is observed for the
as-prepared and also for 800 C heated powder. Sensing
100 200 300 400 500
characteristics of these powders to ethanol concentration
Ethanol gas concentration (ppm)
of 100 ppm–500 ppm were studied. High sensitivity was
Fig. 5. Variation of ethanol gas concentration and resistance with SnO2 observed for 400 ppm in all powders. The sensitivity value
particles. is increasing with particle size reduction. The sensitivity
values reach a maximum of about 18.0 for SnO2 powders.
and attains maximum at 400 ppm. The sensitivity increases The response time is about 300 sec only, which can be due
with the ethanol concentration, 300 ppm up to 500 ppm, to the nanocrystalline nature of all the powders. Recovery
but decreases after 500 ppm and it is found to be maxi- is also fast due to the large surface area of the prepared
mum at 400 ppm irrespective of the ethanol concentration. powder.
The sensor shows moderate response and recovery time
(in minutes) as shown in Figure 6.
The increase in Ra value is dependent on the nature of References and Notes
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RESEARCH ARTICLE
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