PLASTIC INJECTION

MOULDING MACHINES

Mega TES Series

Technical Features

Mega TES 5500 ES / 5500 ESD

Mega TES 7000 ES / 7000 ESD
Mega TES 8200 ES / 8200 ESD
Mega TES 10000 ES / 10000 ESD
Mega TES 12000 ES / 12000 ESD
Mega TES 15000 ES / 15000 ESD
 Mega TES
Equipment
Equipment Standard
• 1 water flow meters for throat cooling
• Automatic machine stop for alarm, for end of lot
or end of production
• Regenerative hydraulic circuit during mould clamping
• Change-over to holding phase on external source
• Closed loop control of barrel hold temperature
and end cap temperature
• Counter for production cycles run
• Counter for total rejects and rejects in the lot
• Congruency control of setting entry
• Integral quality control
• Nozzle temperature control in percentage
• Injection unit backward movement and delay
• Stroke, speed and pressure for cold slug removal
• Single/multiple ejection (forward and return strokes
and speeds are adjustable)
• Ceramic heater bands (from injection unit 9130 and up)
• Photelectric cell for piece drop check
• “Help” function for alarm explanation
• Swivel-type injection unit
• Mould clamp force setting
• Inputs for generic alarms (up to a maximum of 2)
• Logifeed Logifill
• Automatic lubrication system (frequency is adjustable)
• Internal storage (up to 50 settings)
• Hydraulic screw motor
• Powered front gate
• Slow manual movements (in maintenance mode -
mould fitting) and manual movements at cycle
speed movements (in manual mode)
• Clock function for barrel heating management
• Clock function for ancillary equipement management
(4 devices)
• Oil filter on intake line
• Variable displacement pumps or pumps managed
by inverter
• Intermediate stop position (on opening) for ejection
• Maximum pressure of filling stage
• Maximum pressure for ejector forward and backward
strokes (adjustable)
• Max. pressure on opening movements (adjustable)
• Preventative maintenance schedule
• “Output per hour” indication
• Mould height automatic adjustment
• Closed loop control of barrel hold temperature
and end cap temperature
• Return stroke to intermediate of final position
• Time delay for change over to hold temperature
2
• Time delay between consent and start of injection • Pneumatic solenoid valves for ejection or air blasts
• Time delay between consent and commencing of injection • Ceramic heater bands (injection unit 4170 and 6000)
• Water flow meters for mould cooling
• Time delay between injection and start of plasticising
• Management of safety by-pass keys: simultaneous
• Heat exchanger for oil cooling, mounted separate from
opening of movagle platen and door
tank and fitted with adjustment thermostatic valve
• Management of safety by-pass keys: auxiliary equipment
• “Try-it-again” device (mould safety)
with door open
• Quick disconnection of barrel
• Hydraulic oil pre-heating
• Alarm threshold for temperature low or high (screw
• Robot and manipulator management (robot interface
movements are shut down)
Euromap 12)
• Simultaneous operation of plasticizing / mould
• Magnetic grid inside hopper
• Simultaneous operation of mould - ejector
• Sequential injection in mould (up to a maximum of
• Historical settings page
16 gates with or without limit switches) (from injection
• Alarm time for filling stage
unit 9130)
• Time for ejector out (first forward stroke and succesive
• Interfacing to Logigas system
forwards strokes)
• Automatic mould fitting (horizontal or vertical)
• Pre-filling time by intrusion
• Powered rear gate
• Power supply: 400 V, three-phase, 50 Hz
• Platens drilled according to Euromap Specifications
• Multiprocessor-based control unit model SEF 2000 with
• Automatic control of clamping force (extension control
colour display
on 1 or 4 tie-bars)
• Injection unit movement speed
• Integrated mould temperature control for cooling
• Graphic display of position programming with dynamic
(to a maximum of 32 zones) from injection unit 9130
representation of real position of the moving platen
• Ejector strokes as core pulling
Equipment Optional • Tie-bar extraction in semi-automatic mode (only for Mega T)
• Quick extraction of upper tie bar (manual)
• Antivibration-pads
• Clamp mechanical safety
• High-productivity barrel assembly (L/D 24)
• SPC
• Bi-metallic barrel assembly with stellited screw
• Automatic barrel spurge and cleaning cycle at end of
for reiforced plastics moulding
production and pneumatically - operated hopper (closing)
• Barrel assembly for medPVC (soft and rigid) complete
• Power supply in conformity with the country of installation
with barrel cooling devices
• Thermocouple and special nozzle for precise monitoring
• Barrel assembly for rigid, industrial PVC, complete
of melt temperature
with barrel cooling devices
• Temperature control of barrel throat cooling
• Mould height increase (extended tie-bars + 100 mm)
• Mould temperature control (up to a maximum of 4 channelsi)
• Change-over to holding phase on pressure in mould
• Pressure transducer for monitoring material pressure
cavity
inside the mould cavity
• Consent signal to colouring device
• Shutt-off nozzle
• Consent signal on ejector returned
• Extended nozzle
• Integrated hot-runners control (Euromap 17
• Mixer screw
up to a max. 32 zones)
• Nozzle temperature control with thermocouple
• Ancillary equipment for core-pulling, ari blasts,
unscrewing device
• Control devices for electric unscrewing devices
• Control devices for hydraulic unscrewing devices
(speed, position and pressure are adjustable)
• Device for the automatic ejector coupling (pneumatic /
hydraulic)
• Water shut off solenoid valve installed on flow meters
• Hydraulic solenoid valves for radial core pulling
and hydraulic unscrewing devices
 Mega TES 5500 ES

Technical characteristcs
Clamping unit
Mould clamping force kN 5500 5500
Mould opening force kN 550 550
Clamping stroke mm 930 930
Min/max mould thickness mm 300 - 1000 300 - 1000
Min. mould diameter - -
Min. mould dimensions - -
Platen size (H x V) mm 1370 x 1270 1370 x 1270
Tie-bars space (H x V) mm 950 x 850 950 x 850
Tie-bars diameter mm 160 160
Maximum daylight mm 1930 1930
Diagonal tie-bar spacing (max rotation diam.)
Ejection force kN 103 103
Ejector stroke mm 350 350
Injection unit
EUROMAP classification cm3 4170 6000
Screw diameter mm 70 80 93 80 93 105
Screw lenght L/D 20 20 20 20 20 20
Calculated shot volume cm3 1574 2056 2778 2322 3138 4000
Plasticizing capacity (PS) - Mod. ES g/s 60 84 120 73 108 146
Plasticizing capacity (HDPE) - Mod. ES g/s 47 67 95 58 85 115
Injection pressure on material bar 2647 2027 1500 2584 1912 1500
Injection capacity cm3 366 479 647 486 656 837
Injection speed mm/ 95 95 95 97 97 97
Max screw speed - Mod. ES giri/1’ 180 @ 4541 Nm 156 @ 6799 Nm
Max screw torque - Mod. ES N.m 5356 @ 153 giri/1’ 8020 @ 133 giri/1’
Screw motor power - Mod. ES kW 75 92
Heating zones (+ nozzle) n° 4+1 5+1
Total heating power kW 34 35 41 46 45 52
General
Oil capacity l 850 1100
Refrigerat. requirement for oil cooling fg/h 6400 8000
H2O requirement (at 15°) for oil cooling m3/h 2 2
System pressure bar 195 195
Electric motor power kW 75 92
Total installed power - Mod. ES kW 109 110 116 138 137 144
Total net weight - Mod. ES t C: 24 - I: 7 (8) C: 24 - I: 12 (13,5)
Overall dimension (L x H x W) m 9,9 x 2,7 x 2,2 10,6 x 2,8 x 2,2

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

3
 Mega TES 5500 ESD

Technical characteristcs
Clamping unit
Mould clamping force kN 5500 5500
Mould opening force kN 550 550
Clamping stroke mm 930 930
Min/max mould thickness mm 300 - 1000 300 - 1000
Min. mould diameter - -
Min. mould dimensions - -
Platen size (H x V) mm 1370 x 1270 1370 x 1270
Tie-bars space (H x V) mm 950 x 850 950 x 850
Tie-bars diameter mm 160 160
Maximum daylight mm 1930 1930
Diagonal tie-bar spacing (max rotation diam.) - -
Ejection force kN 103 103
Ejector stroke mm 350 350
Injection unit
EUROMAP classification cm3 4170 6000
Screw diameter mm 70 80 93 80 93 105
Screw lenght L/D 20 20 20 20 20 20
Calculated shot volume cm 3
1574 2056 2778 2322 3138 4000
Plasticizing capacity (PS) - Mod. ESD g/s 73 95 120 94 120 146
Plasticizing capacity (HDPE) - Mod. ESD g/s 58 75 95 74 95 115
Injection pressure on material bar 2647 2027 1500 2584 1912 1500
Injection capacity cm 3
366 479 647 486 656 837
Injection speed mm/s 95 95 95 97 97 97
Max screw speed - Mod. ESD giri/1’ 220 @ 3040 Nm 200 @ 3820 Nm
Max screw torque - Mod. ESD N.m 6240 @ 107 giri/1’ 7130 @ 107 giri/1’
Screw motor power - Mod. ESD kW 50 60
Heating zones (+ nozzle) n° 4+1 5+1
Total heating power kW 34 35 41 46 45 52
General
Oil capacity l 850 1100
Refrigerat. requirement for oil cooling fg/h 6400 8000
H2O requirement (at 15°) for oil cooling m /h
3
2 2
System pressure bar 195 195
Electric motor power kW 75 92
Total installed power - Mod. ESD kW 159 160 166 198 197 204
Total net weight - Mod. ESD t C : 28 - I : 8 C : 28 - I : 13,5
Overall dimension (L x H x W) m 9,9 x 2,7 x 2,2 10,6 x 2,8 x 2,2

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

4
 Mega TES 7000 ES

Technical characteristcs
Clamping unit
Mould clamping force kN 7000 7000 7000
Mould opening force kN 700 700 700
Clamping stroke mm 1150 1150 1150
Min/max mould thickness mm 350 - 1100 350 - 1100 350 - 1100
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 1560 x 1560 1560 x 1560 1560 x 1560
Tie-bars space (H x V) mm 1060 x 1060 1060 x 1060 1060 x 1060
Tie-bars diameter mm 180 180 180
Maximum daylight mm 2250 2250 2250
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 225 225 225
Ejector stroke mm 350 350 350
Injection unit
EUROMAP classification cm3 4170 6000 9130
Screw diameter mm 70 80 93 80 93 105 93 105 120
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 1574 2056 2778 2322 3138 4000 3668 4676 6107
Plasticizing capacity (PS) - Mod. ES g/s 60 84 120 73 108 146 89 122 172
Plasticizing capacity (HDPE) - Mod. ES g/s 47 67 95 58 85 115 71 96 136
Injection pressure on material bar 2647 2027 1500 2584 1912 1500 2497 1959 1500
Injection capacity cm3 366 479 647 486 656 837 653 832 1087
Injection speed mm/ 95 95 95 97 97 97 96 96 96
Max screw speed - Mod. ES giri/1’ 180 @ 4541 Nm 156 @ 6799 Nm 130 @ 7733 Nm
Max screw torque - Mod. ES N.m 5356 @ 153 giri/1’ 8020 @ 133 giri/1’ 10740 @ 93 giri/1’
Screw motor power - Mod. ES kW 75 92 89
Heating zones (+ nozzle) n° 4+1 5+1 5+1
Total heating power kW 34 35 41 46 45 52 57 61 69
General
Oil capacity l 850 1100 1250
Refrigerat. requirement for oil cooling fg/h 6400 8000 11700
H2O requirement (at 15°) for oil cooling m3/h 2 2 1
System pressure bar 195 195 195
Electric motor power kW 75 92 89
Total installed power - Mod. ES kW 109 110 116 138 137 144 146 150 158
Total net weight - Mod. ES t C: 36 - I: 7 (8) C: 36 - I: 12 (13,5) C : 36 - I: 15 (17)
Overall dimension (L x H x W) m 10,9 x 2,7 x 2,6 11,6 x 2,8 x 2,6 12,3 x 2,8 x 2,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

5
 Mega TES 7000 ESD

Technical characteristcs
Clamping unit
Mould clamping force kN 7000 7000 7000
Mould opening force kN 700 700 700
Clamping stroke mm 1150 1150 1150
Min/max mould thickness mm 350 - 1100 350 - 1100 350 - 1100
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 1560 x 1560 1560 x 1560 1560 x 1560
Tie-bars space (H x V) mm 1060 x 1060 1060 x 1060 1060 x 1060
Tie-bars diameter mm 180 180 180
Maximum daylight mm 2250 2250 2250
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 225 225 225
Ejector stroke mm 350 350 350
Injection unit
EUROMAP classification cm3 4170 6000 9130
Screw diameter mm 70 80 93 80 93 105 93 105 120
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 1574 2056 2778 2322 3138 4000 3668 4676 6107
Plasticizing capacity (PS) - Mod. ESD g/s 73 95 120 94 120 146 117 146 179
Plasticizing capacity (HDPE) - Mod. ESD g/s 58 75 95 74 95 115 93 115 142
Injection pressure on material bar 2647 2027 1500 2584 1912 1500 2497 1959 1500
Injection capacity cm3 366 479 647 486 656 837 653 832 1087
Injection speed mm/ 95 95 95 97 97 97 96 96 96
Max screw speed - Mod. ESD giri/1’ 220 @ 3040 Nm 200 @ 3820 Nm 170 @ 5842 Nm
Max screw torque - Mod. ESD N.m 6240 @ 107 giri/1’ 7130 @ 107 giri/1’ 8550 @ 116 giri/1’
Screw motor power - Mod. ESD kW 50 60 72
Heating zones (+ nozzle) n° 4+1 5+1 5+1
Total heating power kW 34 35 41 46 45 52 57 61 69
General
Oil capacity l 850 1100 1250
Refrigerat. requirement for oil cooling fg/h 6400 8000 11700
H2O requirement (at 15°) for oil cooling m /h
3
2 2 1
System pressure bar 195 195 195
Electric motor power kW 75 92 89
Total installed power - Mod. ESD kW 159 160 166 198 197 204 203 207 215
Total net weight - Mod. ESD t C : 36 - I : 8 C : 36 - I : 13,5 C : 36 - I : 17
Overall dimension (L x H x W) m 10,9 x 2,7 x 2,6 11,6 x 2,8 x 2,6 12,3 x 2,8 x 2,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

6
 Mega TES 8200 ES

Technical characteristcs
Clamping unit
Mould clamping force kN 8200 8200
Mould opening force kN 820 820
Clamping stroke mm 1150 1150
Min/max mould thickness mm 350 - 1100 350 - 1100
Min. mould diameter - -
Min. mould dimensions - -
Platen size (H x V) mm 1730 x 1560 1730 x 1560
Tie-bars space (H x V) mm 1250 x 1060 1250 x 1060
Tie-bars diameter mm 180 180
Maximum daylight mm 2250 2250
Diagonal tie-bar spacing (max rotation diam.) - -
Ejection force kN 225 225
Ejector stroke mm 350 350
Injection unit
EUROMAP classification cm3 6000 9130
Screw diameter mm 80 93 105 93 105 120
Screw lenght L/D 20 20 20 20 20 20
Calculated shot volume cm3 2322 3138 4000 3668 4676 6107
Plasticizing capacity (PS) - Mod. ES g/s 73 108 146 89 122 172
Plasticizing capacity (HDPE) - Mod. ES g/s 58 85 115 71 96 136
Injection pressure on material bar 2584 1912 1500 2497 1959 1500
Injection capacity cm3 486 656 837 653 832 1087
Injection speed mm/ 97 97 97 96 96 96
Max screw speed - Mod. ES giri/1’ 156 @ 6799 Nm 130 @ 7733 Nm
Max screw torque - Mod. ES N.m 8020 @ 133 giri/ 1’ 10740 @ 93 giri/1’
Screw motor power - Mod. ES kW 92 89
Heating zones (+ nozzle) n° 5+1 5+1
Total heating power kW 46 45 52 57 61 69
General
Oil capacity l 1100 1250
Refrigerat. requirement for oil cooling fg/h 8000 11700
H2O requirement (at 15°) for oil cooling m /h
3
2 1
System pressure bar 195 195
Electric motor power kW 92 89
Total installed power - Mod. ES kW 138 137 144 146 150 158
Total net weight - Mod. ES t C : 45 - I: 12 (13,5) C : 45 - I: 15 (17)
Overall dimension (L x H x W) m 11,6 x 2,8 x 2,6 12,3 x 2,8 x 2,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

7
 Mega TES 8200 ESD

Technical characteristcs
Clamping unit
Mould clamping force kN 8200 8200
Mould opening force kN 820 820
Clamping stroke mm 1150 1150
Min/max mould thickness mm 350 - 1100 350 - 1100
Min. mould diameter - -
Min. mould dimensions - -
Platen size (H x V) mm 1730 x 1560 1730 x 1560
Tie-bars space (H x V) mm 1250 x 1060 1250 x 1060
Tie-bars diameter mm 180 180
Maximum daylight mm 2250 2250
Diagonal tie-bar spacing (max rotation diam.) - -
Ejection force kN 225 225
Ejector stroke mm 350 350
Injection unit
EUROMAP classification cm3 6000 9130
Screw diameter mm 80 93 105 93 105 120
Screw lenght L/D 20 20 20 20 20 20
Calculated shot volume cm3 2322 3138 4000 3668 4676 6107
Plasticizing capacity (PS) - Mod. ESD g/s 94 120 146 117 146 179
Plasticizing capacity (HDPE) - Mod. ESD g/s 74 95 115 93 115 142
Injection pressure on material bar 2584 1912 1500 2497 1959 1500
Injection capacity cm3 486 656 837 653 832 1087
Injection speed mm/ 97 97 97 96 96 96
Max screw speed - Mod. ESD giri/1’ 200 @ 3820 Nm 170 @ 5842 Nm
Max screw torque - Mod. ESD N.m 7130 @ 107 giri/1’ 8550 @ 116 giri/1’
Screw motor power - Mod. ESD kW 60 72
Heating zones (+ nozzle) n° 5+1 5+1
Total heating power kW 46 45 52 57 61 69
General
Oil capacity l 1100 1250
Refrigerat. requirement for oil cooling fg/h 8000 11700
H2O requirement (at 15°) for oil cooling m /h
3
2 1
System pressure bar 195 195
Electric motor power kW 92 89
Total installed power - Mod. ESD kW 198 197 204 203 207 215
Total net weight - Mod. ESD t C : 45 - I : 13,5 C : 45 - I : 17
Overall dimension (L x H x W) m 11,6 x 2,8 x 2,6 12,3 x 2,8 x 2,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

8
 Mega TES 10000 ES

Technical characteristcs
Clamping unit
Mould clamping force kN 10000 10000 10000
Mould opening force kN 1000 1000 1000
Clamping stroke mm 1350 1350 1350
Min/max mould thickness mm 450 - 1350 450 - 1350 450 - 1350
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 1820 x 1820 1820 x 1820 1820 x 1820
Tie-bars space (H x V) mm 1230 x 1230 1230 x 1230 1230 x 1230
Tie-bars diameter mm 220 220 220
Maximum daylight mm 2700 2700 2700
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 225 225 225
Ejector stroke mm 400 400 400
Injection unit
EUROMAP classification cm3 6000 9130 11595
Screw diameter mm 80 93 105 93 105 120 105 120 135
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 2322 3138 4000 3668 4676 6107 4676 6107 7729
Plasticizing capacity (PS) - Mod. ES g/s 73 108 146 89 122 172 113 159 211
Plasticizing capacity (HDPE) - Mod. ES g/s 58 85 115 71 96 136 89 126 167
Injection pressure on material bar 2584 1912 1500 2497 1959 1500 2480 1899 1500
Injection capacity cm3 486 656 837 653 832 1087 822 1074 1359
Injection speed mm/ 97 97 97 96 96 96 95 95 95
Max screw speed - Mod. ES giri/1’ 156 @ 6799 Nm 130 @ 7733 Nm 120 @ 9205 Nm
Max screw torque - Mod. ES N.m 8020 @ 133 giri/1’ 10740 @ 93 giri/ 1’ 12785 @ 98 giri/1’
Screw motor power - Mod. ES kW 92 89 104
Heating zones (+ nozzle) n° 5+1 5+1 6+1
Total heating power kW 46 45 52 57 61 69 57 69 78
General
Oil capacity l 1100 1250 1500
Refrigerat. requirement for oil cooling fg/h 8000 11700 13600
H2O requirement (at 15°) for oil cooling m /h
3
2 1 1
System pressure bar 195 195 195
Electric motor power kW 92 89 104
Total installed power - Mod. ES kW 138 137 144 146 150 158 161 173 182
Total net weight - Mod. ES t C : 59 - I: 12 (13,5) C : 59 - I: 15 (17) C : 59 - I: 24 (26)
Overall dimension (L x H x W) m 12,5 x 3,0 x 2,9 13,2 x 3,0 x 2,9 14,6 x 3,3 x 3,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

9
 Mega TES 10000 ESD

Technical characteristcs
Clamping unit
Mould clamping force kN 10000 10000 10000
Mould opening force kN 1000 1000 1000
Clamping stroke mm 1350 1350 1350
Min/max mould thickness mm 450 - 1350 450 - 1350 450 - 1350
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 1820 x 1820 1820 x 1820 1820 x 1820
Tie-bars space (H x V) mm 1230 x 1230 1230 x 1230 1230 x 1230
Tie-bars diameter mm 220 220 220
Maximum daylight mm 2700 2700 2700
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 225 225 225
Ejector stroke mm 400 400 400
Injection unit
EUROMAP classification cm3 6000 9130 11595
Screw diameter mm 80 93 105 93 105 120 105 120 135
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm 3
2322 3138 4000 3668 4676 6107 4676 6107 7729
Plasticizing capacity (PS) - Mod. ESD g/s 94 120 146 117 146 179 141 179 211
Plasticizing capacity (HDPE) - Mod. ESD g/s 74 95 115 93 115 142 112 142 167
Injection pressure on material bar 2584 1912 1500 2497 1959 1500 2480 1899 1500
Injection capacity cm 3
486 656 837 653 832 1087 822 1074 1359
Injection speed mm/ 97 97 97 96 96 96 95 95 95
Max screw speed - Mod. ESD giri/1’ 200 @ 3820 Nm 170 @ 5842 Nm 150 @ 8530 Nm
Max screw torque - Mod. ESD N.m 7130 @ 107 giri/1’ 8550 @ 116 giri/ 1’ 14660 @ 87 giri/1’
Screw motor power - Mod. ESD kW 60 72 84
Heating zones (+ nozzle) n° 5+1 5+1 6+1
Total heating power kW 46 45 52 57 61 69 57 69 78
General
Oil capacity l 1100 1250 1500
Refrigerat. requirement for oil cooling fg/h 8000 11700 13600
H2O requirement (at 15°) for oil cooling m3/h 2 1 1
System pressure bar 195 195 195
Electric motor power kW 92 89 104
Total installed power - Mod. ESD kW 198 197 204 203 207 215 227 239 248
Total net weight - Mod. ESD t C : 59 - I : 13,5 C : 59 - I : 17 C : 59 - I : 26
Overall dimension (L x H x W) m 12,5 x 3,0 x 2,9 13,2 x 3,0 x 2,9 14,6 x 3,3 x 3,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

10
 Mega TES 12000 ES

Technical characteristcs
Clamping unit
Mould clamping force kN 12000 12000 12000
Mould opening force kN 1200 1200 1200
Clamping stroke mm 1350 1350 1350
Min/max mould thickness mm 450 - 1350 450 - 1350 450 - 1350
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 2010 x 1820 2010 x 1820 2010 x 1820
Tie-bars space (H x V) mm 1422 x 1232 1422 x 1232 1422 x 1232
Tie-bars diameter mm 220 220 220
Maximum daylight mm 2700 2700 2700
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 225 225 225
Ejector stroke mm 400 400 400
Injection unit
EUROMAP classification cm3 9130 11595 17750
Screw diameter mm 93 105 120 105 120 135 120 135 155
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 3668 4676 6107 4676 6107 7729 7069 8946 11793
Plasticizing capacity (PS) - Mod. ES g/s 89 122 172 113 159 211 146 193 254
Plasticizing capacity (HDPE) - Mod. ES g/s 71 96 136 89 126 167 115 153 201
Injection pressure on material bar 2497 1959 1500 2480 1899 1500 2535 2003 1519
Injection capacity cm3 653 832 1087 822 1074 1359 1026 1299 1712
Injection speed mm/ 96 96 96 95 95 95 91 91 91
Max screw speed - Mod. ES giri/1’ 130 @ 7733 Nm 120 @ 9205 Nm 110 @ 13297 Nm
Max screw torque - Mod. ES N.m 10740 @ 93 giri/1’ 12785 @ 98 giri/1’ 18468 @ 87 giri/1’
Screw motor power - Mod. ES kW 89 104 144
Heating zones (+ nozzle) n° 5+1 6+1 6+1
Total heating power kW 57 61 69 57 69 78 80 91 106
General
Oil capacity l 1250 1500 2000
Refrigerat. requirement for oil cooling fg/h 11700 13600 18900
H2O requirement (at 15°) for oil cooling m3/h 1 1 2
System pressure bar 195 195 195
Electric motor power kW 89 104 144
Total installed power - Mod. ES kW 146 150 158 161 173 182 224 235 250
Total net weight - Mod. ES t C : 70 - I: 15 (17) C : 70 - I: 24 (26) C : 70 - I: 30 (32)
Overall dimension (L x H x W) m 13,2 x 3,0 x 2,9 14,6 x 3,3 x 3,6 14,6 x 3,3 x 3,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

11
 Mega TES 12000 ESD

Technical characteristcs
Clamping unit
Mould clamping force kN 12000 12000 12000
Mould opening force kN 1200 1200 1200
Clamping stroke mm 1350 1350 1350
Min/max mould thickness mm 450 - 1350 450 - 1350 450 - 1350
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 2010 x 1820 2010 x 1820 2010 x 1820
Tie-bars space (H x V) mm 1422 x 1232 1422 x 1232 1422 x 1232
Tie-bars diameter mm 220 220 220
Maximum daylight mm 2700 2700 2700
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 225 225 225
Ejector stroke mm 400 400 400
Injection unit
EUROMAP classification cm3 9130 11595 17750
Screw diameter mm 93 105 120 105 120 135 120 135 155
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 3668 4676 6107 4676 6107 7729 7069 8946 11793
Plasticizing capacity (PS) - Mod. ESD g/s 117 146 179 141 179 211 172 211 254
Plasticizing capacity (HDPE) - Mod. ESD g/s 93 115 142 112 142 167 136 167 201
Injection pressure on material bar 2497 1959 1500 2480 1899 1500 2535 2003 1519
Injection capacity cm3 653 832 1087 822 1074 1359 1026 1299 1712
Injection speed mm/ 96 96 96 95 95 95 91 91 91
Max screw speed - Mod. ESD giri/1’ 170 @ 5842 Nm 150 @ 8530 Nm 130 @ 11200 Nm
Max screw torque - Mod. ESD N.m 8550 @ 116 giri/1’ 14660 @ 87 giri/1’ 18000 @ 81 giri/1’
Screw motor power - Mod. ESD kW 72 84 102
Heating zones (+ nozzle) n° 5+1 6+1 6+1
Total heating power kW 57 61 69 57 69 78 80 91 106
General
Oil capacity l 1250 1500 2000
Refrigerat. requirement for oil cooling fg/h 11700 13600 18900
H2O requirement (at 15°) for oil cooling m /h
3
1 1 2
System pressure bar 195 195 195
Electric motor power kW 89 104 144
Total installed power - Mod. ESD kW 203 207 215 227 239 248 302 313 328
Total net weight - Mod. ESD t C : 70 - I : 17 C : 70 - I : 26 C : 70 - I : 32
Overall dimension (L x H x W) m 13,2 x 3,0 x 2,9 14,6 x 3,3 x 3,6 14,6 x 3,3 x 3,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

12
 Mega TES 15000 ES

Technical characteristcs
Clamping unit
Mould clamping force kN 15000 15000 15000
Mould opening force kN 1500 1500 1500
Clamping stroke mm 1530 1530 1530
Min/max mould thickness mm 450 - 1600 450 - 1600 450 - 1600
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 2080 x 2080 2080 x 2080 2080 x 2080
Tie-bars space (H x V) mm 1404 x 1404 1404 x 1404 1404 x 1404
Tie-bars diameter mm 250 250 250
Maximum daylight mm 3130 3130 3130
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 220 220 220
Ejector stroke mm 400 400 400
Injection unit
EUROMAP classification cm3 11595 17750 25255
Screw diameter mm 105 120 135 120 135 155 135 155 175
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 4676 6107 7729 7069 8946 11793 10020 13208 16837
Plasticizing capacity (PS) - Mod. ES g/s 113 159 211 146 193 254 176 242 297
Plasticizing capacity (HDPE) - Mod. ES g/s 89 126 167 115 153 201 139 192 235
Injection pressure on material bar 2480 1899 1500 2535 2003 1519 2542 1928 1513
Injection capacity cm3 822 1074 1359 1026 1299 1712 1279 1686 2149
Injection speed mm/ 95 95 95 91 91 91 89 89 89
Max screw speed - Mod. ES giri/1’ 120 @ 9205 Nm 110 @ 13297 Nm 100 @ 18411 Nm
Max screw torque - Mod. ES N.m 12785 @ 98 giri/1’ 18468 @ 87 giri/1’ 25570 @ 78 giri/1’
Screw motor power - Mod. ES kW 104 144 168
Heating zones (+ nozzle) n° 6+1 6+1 6+1
Total heating power kW 57 69 78 80 91 106 105 120 132
General
Oil capacity l 1500 2000 2500
Refrigerat. requirement for oil cooling fg/h 13600 18900 22000
H2O requirement (at 15°) for oil cooling m /h
3
1 2 2
System pressure bar 195 195 195
Electric motor power kW 104 144 168
Total installed power - Mod. ES kW 161 173 182 224 235 250 273 288 300
Total net weight - Mod. ES t C : 83 - I: 24 (26) C : 83 - I: 30 (32) C : 83 - I: 36 (38)
Overall dimension (L x H x W) m 16,2 x 3,3 x 3,6 16,2 x 3,3 x 3,6 16,3 x 3,3 x 3,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

13
 Mega TES 15000 ESD

Technical characteristcs
Clamping unit
Mould clamping force kN 15000 15000 15000
Mould opening force kN 1500 1500 1500
Clamping stroke mm 1530 1530 1530
Min/max mould thickness mm 450 - 1600 450 - 1600 450 - 1600
Min. mould diameter - - -
Min. mould dimensions - - -
Platen size (H x V) mm 2080 x 2080 2080 x 2080 2080 x 2080
Tie-bars space (H x V) mm 1404 x 1404 1404 x 1404 1404 x 1404
Tie-bars diameter mm 250 250 250
Maximum daylight mm 3130 3130 3130
Diagonal tie-bar spacing (max rotation diam.) - - -
Ejection force kN 220 220 220
Ejector stroke mm 400 400 400
Injection unit
EUROMAP classification cm3 11595 17750 25255
Screw diameter mm 105 120 135 120 135 155 135 155 175
Screw lenght L/D 20 20 20 20 20 20 20 20 20
Calculated shot volume cm3 4676 6107 7729 7069 8946 11793 10020 13208 16837
Plasticizing capacity (PS) - Mod. ESD g/s 141 179 211 172 211 254 207 254 297
Plasticizing capacity (HDPE) - Mod. ESD g/s 112 142 167 136 167 201 164 201 235
Injection pressure on material bar 2480 1899 1500 2535 2003 1519 2542 1928 1513
Injection capacity cm3 822 1074 1359 1026 1299 1712 1279 1686 2149
Injection speed mm/ 95 95 95 91 91 91 89 89 89
Max screw speed - Mod. ESD giri/1’ 150 @ 8530 Nm 130 @ 11200 Nm 118 @ 14570 Nm
Max screw torque - Mod. ESD N.m 14660 @ 87 giri/1’ 18000 @ 81 giri/1’ 24300 @ 71 giri/1’
Screw motor power - Mod. ESD kW 84 102 132
Heating zones (+ nozzle) n° 6+1 6+1 6+1
Total heating power kW 57 69 78 80 91 106 105 120 132
General
Oil capacity l 1500 2000 2500
Refrigerat. requirement for oil cooling fg/h 13600 18900 22000
H2O requirement (at 15°) for oil cooling m /h
3
1 2 2
System pressure bar 195 195 195
Electric motor power kW 104 144 168
Total installed power - Mod. ESD kW 227 239 248 302 313 328 377 392 404
Total net weight - Mod. ESD t C : 83 - I : 26 C : 83 - I : 32 C : 83 - I : 38
Overall dimension (L x H x W) m 16,2 x 3,3 x 3,6 16,2 x 3,3 x 3,6 16,3 x 3,3 x 3,6

Multiplying factor for conversion from theoretical injection volume to injection weight (g)
PS ABS SAN SB CA CAB PA PC PE PMMA POM PP PVC-Rig PVC-Fle
0,94 0,88 0,88 0,90 1,02 0,97 0,91 0,97 0,71 0,94 1,15 0,73 1,12 1,02

14
Notes

15
 CTE Mega TES / IN / AA / FCP - Technical specifications subject to change without previous notice. Trademarks shown in this publication are the property of their respective manufacturers. Please, recycle.

A TRADITION OF INNOVATION

Indústrias Romi SA Romi Machine Tools, Ltd Romi Europa GmbH Romi Itália srl
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