Professional Documents
Culture Documents
Service Manual
ETCO2 Monitor
Model 1265
25-May-93 Revision 01. Reflects: new hardware, versions 1.9 and 2.1 software.
R-N322
25-May-93 5555-90-01 II
Revision History
Service Department
For factory repair service, call toll free
1-800-243-3444
In Connecticut, call Collect (203) 265-7701
Telex 956-054
Facsimile (203) 284-0753
Caution: Federal (U.S.A.) law restricts this device to sale, distribution, or use
by or on the order of a licensed medical practitioner.
Copyright 1993, Novametrix Medical Systems Inc. This document contains
information which is proprietary and the property of Novametrix Medical
Systems Inc., and may not be reproduced, stored in a retrieval system,
translated, transcribed, or transmitted, in any form, or by any means, without
prior explicit written permission from Novametrix Medical Systems Inc.
25-May-93 5555-90-01 IV
Guarantee
Novametrix Medical Systems Inc. will provide Warranty Service Support to its customers
within 48 hours of receiving a telephone request for technical support. This 48 hour period
begins once a service request is placed through the Factory Technical Support Department in
Wallingford, Connecticut. Novametrix provides factory direct technical support to its customers
through a technical support group located in Wallingford, Connecticut and company service
representatives located throughout the United States. All Technical Support for Novametrix
products is provided “Factory Direct”.
Novametrix provides 24 hour a day technical support accessibility via telephone numbers (800)
243-3444 or (203) 265-7701. After hours technical support requests (before 8:00 AM and after
5:00 PM Eastern Time) will be responded to promptly by the Technical Support On-Call staff.
It is suggested that any person calling in for technical support have the inoperative equipment
available for preliminary troubleshooting as well as product identification. Novametrix reserves
the right to repair or replace any product found to be defective during the warranty period.
Repair may be provided in the form of replacement exchange parts or accessories, on-site
technical repair assistance or complete system exchanges. Repairs provided due to product
abuse or misuse will be considered “non-warranty” and invoiced at the prevailing service rate.
Any replaced defective material is expected to be returned to Novametrix within 10 days of
being provided in order to avoid additional charges. Exchanged material should be returned
promptly and directly to Novametrix using the return paperwork and shipping label(s) provided.
Transferring return materials to local sales or dealer representatives does not absolve return
responsibility.
Novametrix manufactures equipment that is generally “user serviceable” and can usually be
repaired with the replacement of a plug-in electro-mechanical assembly by the clinical end user.
When repair parts are provided, the recipient can call into Novametrix for on-line replacement
assistance and repair assurance. In the event a replacement part requires increased technical
capability, Technical Support may request Biomedical assistance, provide on-site technical
support or complete replacement equipment. If the customer requires the return of their original
product, the exchange material will be considered “loaner material” and exchanged again after
the customer equipment is repaired.
Novametrix promotes customer participation in warranty repairs should they become necessary.
This program allows for customer training and a smooth transition into self-maintenance after
warranty, which can provide substantial cost savings on repairs throughout the product’s life.
The Novametrix Technical Support Department can provide technical product support at a level
appropriate to most customers protocol and budget requirements. Please contact the Technical
Support Group at Novametrix for additional information.
(see next page for additional technical support programs)
25-May-93 5555-90-01 VI
Service Policy
Guarantee.....................................................................................G ...................IV
Maintenance.................................................................................9 ................... 33
General ................................................................................... 9.1....................33
Maintenance Schedules ......................................................... 9.2....................33
Cleaning and Sterilization ....................................................... 9.3....................34
Model 1265 Monitor ......................................................... 9.3.1.................34
Capnostat® Sensor.......................................................... 9.3.2.................34
Battery Life and Maintenance ................................................. 9.4....................34
AC Mains ................................................................................ 9.5....................34
Replacing the AC Mains Fuse(s) ..................................... 9.5.1.................35
Changing the AC Mains Voltage ...................................... 9.5.2.................35
Assembly Exchanges ............................................................. 9.6....................36
Changing System Software .................................................... 9.7....................39
2462/2475 Combination ................................................... 9.7.1.................39
2496/2487 Combination ................................................... 9.7.2.................41
25-May-93 5555-90-01 X
Table of Contents
1 Introduction
Purpose 1.1
This manual has been prepared for technicians servicing the Novametrix
CAPNOGARD® ETCO2 Monitor, Model 1265. It presents technical information
relating to the monitor’s theory of operation, maintenance, calibration and repair.
Refer to the CAPNOGARD ETCO2 Monitor, Model 1265 User’s Manual (Catalog
Number 5555-23) for additional information.
CAPNOGARD measures carbon dioxide and respiratory rate with a unique solid-
state sensor called a Capnostat. The Capnostat is placed onto an Airway Adapter
and the airway adapter is placed in the patient’s airway circuit. Infrared light is
generated in one leg of the “U” shaped sensor and then beamed through the
windows of the airway adapter to a detector in the other leg of the sensor. Carbon
dioxide, flowing in the airway adapter as a result of respiration, absorbs some of this
light energy. The monitor relates the amount of detected energy to the amount of
CO2 in the sample cell (the airway adapter). This results in a capnogram display and
numerical values for CO2 and respiration rate. Respiration is calculated by
measuring the time interval between detected peaks of the CO2 waveform. The
inverse of this measurement is displayed as respiratory rate.
Acknowledgments 1.4
2 Patient Safety
The CAPNOGARD® ETCO2 Monitor has electrically isolated inputs. Patient
leakage current flowing from the instrument to ground is limited to less than 10 µA
at 120 V, 60 Hz. Patient isolation is greater than 10 MΩ, 2500 V rms at 60 Hz. For
maximum patient and operator safety, the following procedures are recommended;
• Keep the Model 1265 and its accessories clean.
• Do not operate the Model 1265 when it is wet due to spills or condensation.
• Do not operate the Model 1265 if it appears to have been dropped or damaged.
3 Warnings
Warning
Indicates a potentially harmful condition
that can lead to personal injury.
• Explosion Hazard: Do NOT use the Model 1265 in the presence of flammable
anesthetics. Use of this instrument in such an environment may present an
! explosion hazard.
• Electrical Shock Hazard: Always turn the monitor off before cleaning it. Do
NOT use a damaged sensor or one with exposed electrical contacts.
• Failure of Operation: If the monitor fails to respond as described, do not use
it until the situation has been corrected by qualified personnel.
4 Cautions
Caution
Indicates a condition that may lead to
equipment damage or malfunction.
• Federal (U.S.A.) law restricts this device to sale, distribution, or use by or on the
order of a licensed medical practitioner.
• No tension should be applied to the sensor cable.
• Avoid storing the monitor and sensors at temperatures exceeding -10° C and
+55° C (14° F and 131° F).
• Do not operate the monitor at ambient temperatures above 40° C or below 10° C
(50-104° F).
• Never immerse the monitor in liquids.
• Do NOT sterilize the monitor.
• Do NOT sterilize the sensor.
• Electric Shock Hazard. Do NOT remove covers. Refer servicing to qualified
service personnel.
• Connect the line cord only to a grounded hospital-grade outlet.
5 Front Panel
16
1 15
14
2 13
12
3 11
4 5 6 7 8 9 10
1. POWER key; press to turn the 6. Audio Silenced Indicator; will 14. Sensor Input Connector; connect
monitor on or off. flash when the AUDIO key is Capnostat sensor here.
2. Low Battery Indicator; held for 5 seconds, indicates 15. Alert Bar; flashes when an alert/
illuminates when monitor is on audio disabled (provided audio alarm condition exists (if not
battery power and less than 30 muting has not been disabled in disabled in ALERT OPTIONS 2
minutes of operating power is the ALERT OPTIONS menu). menu). Continues flashing until
available. 7. ALERT RESET key; when ALERT RESET key is pressed
3. AC Power Indicator; illuminates pressed disables any active alert (unless unlatched).
green when AC power is indicator. Alerts will reactivate if 16. Display Center; ETCO2 and
connected and the rear panel alert condition still exists. Respiration values, waveform,
power switch is in the “|” position. 8. Alert Indicator; flashes when an softkey commands, and messages
4. Two Minute Silence Indicator; alert or alarm condition exists. are displayed here.
flashes yellow when the AUDIO 9. Softkeys #1-5; performs the
key is pressed, indicates that action annotated in the message
audio is silenced for two minutes center when the monitor is on.
(provided audio muting has not 10. Rubber Feet; rubber tipped feet
been disabled in the ALERT (kickstand also connected
OPTIONS menu). between the two front feet).
5. AUDIO key; when pressed will 11. EVENT key; press to mark an
silence audio alerts for two event in trend memory.
minutes, if pressed and held for 5
seconds audio will be 12. Contrast key; press and hold to
permanently disabled. If audio is vary the contrast.
disabled or in two minute silence 13. Sampling System Input; accepts
pressing AUDIO will toggle Sampling System tubing for side
function off. stream sampling.
12
1 2 3 4 5 7 6
10
8 11
1. Line Cord Clip; This clip can be 5. AC Mains Power Switch; With pin “D” connector serves as the
set around the line cord strain switch in “O” position, AC Mains interface connector.
relief so that the cord cannot be voltage does not enter monitor. 8. Top Cover
pulled out of the connector. With switch in “|” position, AC
Mains voltage allowed into 9. Carrying Handle; Monitor
2. Line Cord Connector; The AC carrying handle molded into case.
(Mains) line cord attaches to the monitor to power unit and/or
charge internal battery. 10. Warning Label; Explosion and
monitor here.
6. Rear Feet; Rubber tipped rear feet electrical shock warnings.
3. Fuse Compartment; The AC
(2). 11. Patient Isolation Label; The
(Mains) line fuse(s) are inside this
compartment. Pry open with 7. Serial Output Connector; Model 1265 is Type BF
small screwdriver. equipment.
Serial (RS232) data output here
for use with optional analog 12. Sampling System Exhaust;
4. AC Mains Voltage; The currently
output module, and other RS232 exhaust port for sampling system
selected AC Mains input voltage
interfaces. A female 25- pump.
is identified here.
13. Grounding Stud; Chassis ground
point.
7 Summary of
Operation
This section briefly describes the operation of the Model 1265 front panel keys, for
a more complete instruction on the operation and functions reference the Operator’s
Manual (Cat. No. 5555-23).
POWER - Turns monitor on and off.
AUDIO - Press to activate the (two minute silence), if pressed and held for 5
seconds the (audio silence) will be activated. Press once again to deactivate
audio silence.
NOTE: The Audio Silence option can be disabled in the ALERT OPTIONS menu.
ALERT RESET - Press to acknowledge alerts (see Operator’s Manual for more
information).Silence option can be disabled in the ALERT OPTIONS menu.
ALERT RESET - Press to acknowledge alerts
EVENT - Marks an event in trend memory. Events are stored in trend memory for
use in printouts and trend data examination. A EVENT MARKED message is
displayed when depressed and the waveform is frozen for 60 seconds. If the printer
interface or NOVACARD interface are selected the option to print or store
waveform will appear.1
CONTRAST - Press and hold to vary display’s contrast, release when desired
level is obtained.
SoftKeys - These keys take on different functions depending upon which menu is
present on the display. The Main Menu is comprised of the following keys;
• ALERT - Set alert limits, can be done manually or the monitor can automatically
set the limits based on acquired information.
• TRND - Trend displays and menus.
• SCALE - The sweep speed of the Capnogram waveform, and the vertical scale
can be changed.
• CAL - Press to calibrate the Capnostat®.
• MENU - Accesses the options menus for the Capnostat and monitor options.
1. The waveform will not freeze, nor will the option to print the waveform appear if the printer in-
terface is selected in version 1.5 or earlier software. The NOVACARD interface is not supported in
1.5 or earlier version software.
PRELIMINARY
[This page intentionally blank]
8 Electronic Theory
of Operation
The electronic theory of operation of the Model 1265 CAPNOGARD monitor is
detailed in the subsections below. See “Schematic and Assembly Drawings” on
page 91 for further information.
The 2472 Power Supply Board contains the circuitry needed to power the monitor
from the AC Mains (line voltage). The power supply board also connects to the
battery and contains the battery charging circuitry.
The Model 1265 can be powered from its internal 12 volt battery or from the AC
Mains. The green (sine wave shaped) front panel indicator illuminates when the
line cord is connected and the rear panel power switch is in the “|” (On) position.
This indicates that AC Mains power is reaching the power supply, that the battery
is being charged, and that if the monitor is turned on, it is being powered from the
line voltage.
If AC Mains power is removed by unplugging the line cord or setting the rear panel
power switch to the “0” (Off) position, the monitor will operate for up to two hours
from its internal 12 volt lead-acid battery. As the battery voltage runs low (≈11.5
volts), the red (battery indicator) on the front panel illuminates. At this point, the
AC Mains should be reconnected to power the monitor and charge the battery.
PRELIMINARY
the AC Mains must be connected and the front panel POWER key pressed before the
monitor will turn back on.
The AC Mains voltage enters the monitor at the rear panel Power Entry Module
(PEM). This device contains a built in RFI power line filter, a double-pole single-
throw switch that opens and closes both AC input lines, fuses, and an input voltage
selection card.
The filtered, switched and fused output of the Power Entry Module is fed to the
primary coils of the rear panel mounted system transformer, T301, this is mounted
on the 2472 Power Supply Board. The secondary output from T301 is fed to the
2472 Power Supply Board and is rectified by D1 (bridge rectifier) and filtered by
C1. The (loaded) DC voltage at this point is approximately 20 volts.
The 20 VDC is fed to the 2462 Main Board through fuse F301 to connector P302,
and is switched to the battery charging regulator IC1 (pin 5) through Q1. Biasing
for Q1 is accomplished by D2, R1 and R2 when AC power is applied. When
running on battery power Q1 is biased off by R1, R2 and D3, this prevents the
battery from trying to power the battery charger regulator IC1. POwer to IC2 is also
removed, this informs the monitor of the loss of AC via the LINEST line.
The output of switching regulator IC1 pin4 is rectified and filtered by D4, C4 and
L1 then fed to the battery through current sense resistor R3 and fuse F302 to J302
pin 1 (VBAT+). The battery float charge voltage is maintained at 13.2 volts except
for fast charge which is regulated at 14.4 volts. The output is also monitored for
over current conditions. These parameters are controlled by IC3 and associated
circuitry. When the battery charge current exceeds 120mA of current IC3 pin 7 goes
high which biases Q2 on, this in turn shorts out R12 which affects the feedback
control (FB) to IC1 (pin 1). With R12 shorted out the control resistors R14 and R13
set the output voltage to 14.4 volts. When the charge current lowers IC3 pin 7 goes
low which biases Q2 off, this puts R12 back into the feedback control which now
consists of R12, R13 and R14 setting the voltage to 13.2 volts. When too much
current flows through R3, IC3 pin 1 shorts IC1 pin 2 to ground which shuts IC1 off
until its next switching cycle, when the current reaches a safe level IC3 pin 1 allows
IC1 to remain on.
The voltage switched by Q1 is also fed to IC2 as VCH (Voltage Charge). The output
of this 5 volt regulator provides the LINEST (Line Status) signal to the main board
at E302 pin 3. With AC applied, LINEST is high. LINEST goes low when the AC
is disconnected. The LINEST line is also routed to the power on/off circuitry.
Without AC power there will be no secondary voltage rectified by D1. Power for
the monitor will be supplied from the battery at J302 pins 1 (VBAT+) and 2
PRELIMINARY
(VBAT-). The battery power will conduct through D3 and F301 to VIN at E302 pin
1 to the 2462 Main Board. The arrangement of R1, R2 and D2 bias Q1 off in this
condition which prevents power from reaching IC1, IC2 and IC3. The output of IC1
is also protected by D5 which is now reverse biased, the bridge D1 is also reverse
biased and prevents T301 from discharging the battery. With no voltage at IC2 the
LINEST will be low which indicates to the main board that there is no AC power,
and the front panel LED will be off.
The Main Board in the Model 1265 contains the power on/off control circuitry,
isolated power supply, display driver, tone generator, real time clock, rear panel
RS232 circuitry, keypanel interface, and side stream control circuitry. It interfaces
directly with the ETCO2 Control Board microprocessor.
The 2462 Main Board has been replaced with the 2496 Main Board. The
replacement board is electronically equivalent with a few differences explained in
the following sections. Mechanically the boards have major differences in the
manner that they interconnect with the ETCO2 boards. They cannot be
interchanged for this reason. The 2462 must be matched with a 2475, and a 2496
must be matched with a 2487.1 Although the pairs are mechanically different and
marginally electrically different, overall they operate in the monitor identically.
Power for the 2462 Main Board and CO2 board’s circuitry2 is derived from the
secondary windings of T1. The VISO_RAW supply is rectified by D1 and filtered
by C1, L1 and C124. This supply is used by the isolated RS232 circuitry. See RS232
Circuitry on page 17. The +VA and -VA analog supplies are rectified by D4 and
D5, filtered by C9, C11, C20, C22, L2 and L3. The VHTR supply that is used by
the ETCO2 Control Board is tapped off of the rectified VDD supply. The VDD
supply is rectified by D2 then filtered by C7, the VHTR is tapped from this point.
The VDD is further filtered by L4, C8 and C17. Resistors R18 and R13 provide
feedback for the switching regulator IC6. When the monitor is turned on TP12
PWRON (Power On) is high, this biases Q5 and Q4 on, causing Q19 to turn on
switching VDD on.
The VBATT voltage from the 2472 Power Supply board is regulated to 5 volts DC
by IC7, this voltage is labelled VPSC and supplies constant power for the on/off
control circuitry. Diode D10 drops the VPSC supply to a 2.5 volt supply for
VBACK which is used for backup when the monitor is off, this lower voltage draws
less current. When AC power is available the LINEST will be high (J102 pin 3),
1. The 2475 ETCO2 Board likewise has been replaced with the 2487 ETCO2 Board.
2. The power for the on/off control circuitry VPSC and backup supply VBACK are not powered
from T1 but derive their power from VBATT (Battery voltage).
PRELIMINARY
diode D9 isolates the LINEST from backfeeding into the internal circuitry when the
monitor is off. The LINEST line is brought to the front panel to illuminate the
LED indicating that the AC line is connected.
Power from the 2472 Power Supply Board enters at the power connection J102 on
the 2462 board (as long as battery and/or AC mains is connected). When the
monitor is off and no AC mains is connected switching regulator IC6 will be held
off by its control circuitry. See Figure 3 2462 Power On/Off Control Block
Diagram. If AC is applied (LINEST High) and the monitor is turned on, IC6 will
be activated by the ON/OFF control circuitry. T1 will supply power to all its
secondaries, and Q19 will be switched on to provide VDD. When the monitor is
turned off Q19 will be switched off by the ON/OFF control circuitry to remove
VDD, but IC6 will still be active, as long as AC is present (LINEST High), therefore
the secondary supplies of T1 will be powered. Removal of AC will result in IC6
shutting off, this is done by the IC6 control circuitry, the ACOFF line going High
accomplishes this. IC6 will remain off until the monitor is turned back on again, this
is done to preserve battery power.
VISO_RAW
10-20VDC VHTR +VA
IC6 -VA
VDC IN
Q19
VDD
T1 SWITCH
The IC6 control circuitry consists of Q10, Q11, and IC24B. With Q11 biased off
IC6 will oscillate and drive the primary of T1. When Q11 is biased on pin 1 of IC6
is held at ground potential shutting it off, there will be no power at the secondary of
T1. Control of Q11 is handled by Q10 and IC24B, with a High level output at IC24B
pin 13 transistor Q10 will be biased on, this brings the gate of MOSFET Q11 to
ground turning it off. When IC24B pin 13 goes to a Low level, Q10 is biased off,
the gate of Q11 is now at VDCIN level which turns it on, shutting IC6 off. When
IC24B pin 8 is set High by IC24A, its output pin 13 will go high and remain High
unless the SET pin 8 is brought Low by IC24A and the RESET pin 10 is brought
High, by the ACOFF line. In this case the Q output of IC24B will go Low turning
IC6 off via Q10 and Q11.
The output of the ON/OFF control circuitry is pin 1 of IC24A (TP12-PWRON), this
is controlled by seven signal lines, SYSUP, CO_PWR, SA_PWR, PRST*,
PRELIMINARY
SYSOFF, LOBATT*, and ACOFF. When power is applied for the first time by
connecting the battery and AC mains, IC23B pin 4 (PRST*) goes Low until C55
charges up through R117. While IC23B pin 4 is Low IC22B pin 4 will be Low,
IC23C pin 10 will in turn be High. This will reset IC24A driving its output (pin 1)
Low keeping the monitor off. When C55 charges up and drives IC23B pin 4 Low
the output at IC23C pin 10 will go Low allowing the front panel switch to control
when the monitor can be turned on.
When one of the front panel power switches is depressed CO_PWR or SA_PWR
goes Low, the output of IC23A pin 3 will pulse low then high, this will cause the Q
output of IC24A to toggle High. A High level at the Q output of IC24A will set
IC24B’s Q output High turning the monitor on (activating IC6 via Q10 &Q11, and
turning Q19 on via Q4 & Q5). The SET terminal of IC24B (pin 6) is connected to
the 2475 CO2 Control Board’s SYSUP line, this line is set to a High level when the
2475 board has been powered up and finished initialization. With this line held High
by the processor the Q output of IC24B will not toggle states with positive
transitions at its clock input. Turning the monitor off can only be done through the
RESET line (pin 4) of IC24A. When the front panel key is pressed in order to turn
the monitor off, pin 3 of IC23 will toggle states, IC22 pin 3 will also toggle states
and signal the processor via the PWRSW line (IC22 pin 3) to shut the monitor off
by setting the SYSOFF line High. By setting the SYSOFF line High the RESET line
of IC24A will be set and the Q output of IC24A will reset Low. This will bias Q5
and Q4 off effectively shutting Q19 off removing the VDD supply. The LOBATT*
line has the same effect and is hardware controlled where the SYSOFF line is under
software control.
As long as AC mains is connected the output at IC24B will remain High keeping
IC6 active. This results in power still available on the secondaries of T1. When AC
mains is disconnected the LINEST line will go Low, this is inverted by IC22D (pin
11) and labelled ACOFF. If the Q output of IC24A has been brought Low by any
of the signal lines controlling it then when the ACOFF line goes High IC24B will
toggle its Q output Low turning IC6 off via Q10 & Q11. This removes all power
from the secondary of T1.
The 2462 Main Board is connected to the membrane keypanel at J104. The front
panel LEDs are driven by IC20 under processor control, when SYSUP* is brought
low and OUTL_WR is high IC20 is enabled, data bits D0-D3 control the two
minute silence, audio off, alert and low battery LEDs respectively. Control of the
alert bar LEDs is handled by data bit D4. When Q7 is biased on current will flow
through the alert bar LEDs from J105. Data line D5 controls the display’s backlight,
DISP_LITE line. The sampling system pump is activated by the PUMP_ON line
(corresponding to data line D6). See “Sampling System” on page 16. Data bit D7
will control the SAMP_CAL line. See “Barometric Pressure Measurement” on
PRELIMINARY
page 16. The SYSUP* signal is derived from the SYSUP signal at IC14 pin 1 which
indicates when the ETCO2 board has finished its initialization.
The thirteen (13) front panel membrane switches are scanned by IC9 and IC10,
when the IN_RD* is brought low by IC41 pin 10. Data bits D4-D7 read switches
S1, S10, S11 and S13 through IC9, switches S2-S9 are handled by data bits D8-D15
by IC10. Diodes D18 and D19 prevent VPSC from backfeeding into IC9 when front
panel S1 or S13 switches are pressed while the monitor is off.
A programmable tone generator, IC21, is used as the monitor’s audio circuit. The
tone generator is clocked by AUDCLK from the 2475 board (J111 pin 30). The tone
generator is enabled by the processor when TONE_CS* is brought low. While the
chip’s CE* is low, LBWE* is brought low and data bus information including
frequency (pitch) and attenuation (volume) is accepted by the tone generator. The
Ready signal (TONERDY) goes low while accepting data and the processor is put
into a Wait state by IC47 pin 10 HRDY* until IC21 finishes its task; then
TONERDY returns high and the processor continues its operations.
The AUDIO OUT output at IC21 pin 7 drives the audio amplifier IC19. The
amplifier output is coupled to the speaker through capacitor C13. The speaker
which is mounted in the chassis is connected to J109. The input to the audio
amplifier is shorted to ground by Q9 when SYSUP is low (when the ETCO2 board
is initializing) this prevents erroneous data from being amplified by the audio
amplifier. When the ETCO2 board has completed its initialization SYSUP is
brought high and Q9 is biased off, this allows information to reach the audio
amplifier from IC21.
The audio amplifier, IC19, is a different type on the 2496 board. The output of IC14
pin 1 controls the muting of the audio amp at power up directly, it does not require
Q9 to short the input like the 2462 board.
Memory 8.2.5
There are two 256K byte static RAM chips on the 2462 main board. The lower data
bits D0-D7 are handled by IC18 and the upper eight data bits are handled by IC17.
These chips hold trend data and since they are powered from the VRAM supply
they retain this data when the monitor is turned off. LBWE* and LBRE* along with
PRAMCS* control reading and writing to IC18. The UBRE* (Upper Byte Read
Enable) signal for IC17 is generated when RAMCS* is Low and UBWE* is High
by the combination of IC47A, B, and D. The UBWE* in combination with the
PRAMCS* line controls writing to the chip. The PRAMCS* line is held High by
R158 at the VRAM supply, it is active when RAMCS* goes Low by biasing Q22
on. The reason for Q22 is to isolate and hold High the CE lines (PRAMCS* line) of
IC17 and IC18 when power is off and VDD is down.
PRELIMINARY
Real Time Clock (RTC) 8.2.6
A Real Time Clock provides the Model 1265 the ability to time stamp collected
(printed) trend data. The 32.768 KHz crystal, Y1, provides the timing signals for the
clock chip, IC12, which is powered from the VRAM supply so that the clock can
continue to keep time when the monitor is turned off (provided the monitor’s 12 volt
internal battery is connected and maintains at least a nominal charge).
The RTC is activated when its Chip Select line (CS0*) at IC12 pin 2 is brought low,
this RTC_CS* line is brought low by the processor through IC41 pin 14. If at this
time, the LBRE* (Lower Byte Read Enable) input is low, a RTC Read occurs,
whereas a RTC Write will occur if the LBWE* (Lower Byte Write Enable) input is
low. Addressing is handled by A1-A4 (pins 4-7) and data I/O through D0-D3 (pins
14-11).
The display is connected to the 2462 Main Board at J107. It is controlled by the
processor using the LBWE* (Lower Byte Write Enable), LBRE* (Lower Byte
Read Enable), and DISP_CS* (Display Chip Select) lines. Data bits D0-D7 are used
as input/output lines and C/D (corresponds to A1 line) is used in conjunction with
the LBWE* and LBRE* lines to distinguish between read and write operations to
the display as listed below.
The DISP_VEE (Contrast) line is controlled by pressing the front panel key.
When depressed and held the processor controls the dual digital to analog converter
IC25, line A1 is brought High along with LBWE* and DAC_CS*. This enables the
“B” section of the digital to analog converter IC25. The data on lines D0-D7
controls the voltage at IC26c pin8 to be a portion of the reference voltage (opposite
in polarity). See “Voltage References and Supplies” on page 18. The output of
IC26c pin 8, along with VREF4.0 feeds a summing amplifier (IC26d). The output
of the summing amplifier IC26d pin 14 controls the base of Q13 which in turn
controls the contrast of the display through a variable negative voltage
(DISP_VEE).
The 2496 board has the following difference: When VDD is up the LED portion of
IC49 is biased on, this enables the transistor portion of opto-coupler IC49 to
conduct. The control voltage at the emitter of Q13 can now control the display’s
contrast, DISP_VEE.
PRELIMINARY
The backlight for the display is controlled by the DISP_LITE (Display Light) line.
When DISP_LITE is low the gate of Q6 is biased off, current flows from Vcc to IC8
pin 1, out of pin 2 through R27. This sets the backlight for low illumination. The
illumination of the backlight is made greater when DISP_LITE is made high, this
biases Q6 on which essentially shorts out R27 allowing more current to flow into
IC8 creating a full backlight.
The side stream sampling system pump on the 2462 board is controlled by a 555
timer. The pump drive signal is developed by IC29, configured for astable operation
and is enabled by the PUMPON signal. The output of IC29 (pin 3) drives Q24
which in turn drives the base of Q25. The pump motor is driven by the collector of
Q25 via J112 pin 1, the return is through J112 pin 2 to ground through a current
measuring resistor R122. The duty cycle of the output pulse is adjusted by VR1 for
a pump flow rate of 180ccm.
Some 2462 boards are supplied with a 2490 Sampling Pump piggy-back board, this
controls the sampling pump instead of the circuitry described above. The
description below applies for both the 2490 piggy-back board and the newer 2496
main board pump drive circuitry.
The pump drive circuitry on the 2496 board consists of a constant voltage drive,
developed by IC29. Pump control is handled by the PUMPON signal that drives
Q24, this enables/disables IC29. The drive voltage is adjusted by VR1 for 180cc/
min flow rate with appropriate flow restriction on the airflow circuit. The current
flow through the pump is monitored by measuring the voltage across R122, this
voltage is amplified by IC28c then fed to IC27a, the output IC27a IPUMP is
measured by the processor to detect system errors.
The current through the pump’s motor is monitored by R122, as the current flows
through this resistor the voltage it develops is amplified by IC28c. The output of
IC28c drives a peak detector consisting of D24 and C56, it then passes through
IC27a, a lowpass filter. The signal is monitored by the processor as IPUMP. If the
current exceeds the predetermined average by 20% then an error message indicating
blockage is displayed. If the value decreases by 10% then a message to check the
pneumatics is displayed.
A constant current is developed by IC28d pin 14 by D20 and R99, this current feeds
the resistive bridge IC48, the resistance of which varies with barometric pressure.
An instrumentation amplifier is set up by IC28a and IC28b, the variance in
resistance of IC48 is measured and appears as an output voltage at IC28b pin 7.
Span adjustment is accomplished by VR2. Calibration is done when the
SAMP_CAL* is brought Low, this turns off Q26 which in turn biases Q23 on.
When Q23 is on the bridge is equalized for calibration measurements. A low pass
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filter IC27b is used to filter out high frequency switching noise developed by
SAMP_CAL* to ensure accurate measurement. The DC value is read by the
processor as VBARRO.
The drive circuitry for the barometric pressure sensor on the 2496 board has
changed, IC28d drives the sensor with a voltage, circuitry for adjusting offset
variations is also included (not populated at this time). The +VOFF and -VOFF
signals are derived from the VREF4 and VREFADC reference voltages. The
remainder of the circuit has remained the same.
Decoding for the 2462 board’s circuits is handled by IC41 and IC14C, IC14B and
IC14D. The address on lines A5, A6, and A7 will drive one of IC41’s Q outputs
Low, this in turn will activate the appropriate select line. The UBWE* and LBWE*
lines are combined with Q7 and Q6 outputs of IC41 to generate the last three write
lines.
SIGNAL FUNCTION
ID_RD*: Identify Read (IC11 enable)
RTC_CS*: Real Time Clock Chip Select (IC12)
TONE_CS*: Tone decoder Chip Select (IC21)
DISP_CS: Display Chip Select
DAC_CS*: D/A Converter Chip Select (IC25)
IN_RD*: Input Read Enable (IC9, IC10)
OUTL_WR: Output Low Write (IC20 enable)
OUTH_WR: Output High Write (IC16 enable)
SAO2_WR: Saturation Write (IC31 enable)
Table 2. Select lines
When the monitor powers up it reads the hardware configuration of the data inputs
to IC11, this identifies the monitor to the software. For Model 1265 all lines are tied
high except pin 6 (5D).
The 25 pin D connector on the rear panel transmits and receives RS232
communications. These signals are isolated from the monitors internal circuitry.
The VISO_RAW supply derived from T1 supplies power for the isolated section,
isolation of the actual data is accomplished by opto isolators IC3-IC5.
The VISO_RAW from T1 is regulated to 5 volts by IC2 and is labelled VISO, this
powers IC1 and is used as a 5 volt pull up for bias circuitry. The processor sends
transmitted data as TxD to the base of Q8, this transistor drives the LED portion of
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IC3 (pins 1, 2) that biases on the transistor portion across the isolation barrier (pins
4, 5, 6). The 0-5 volt levels received from IC3 pin 5 are converted to RS232 levels
by IC1 and transmitted to pin 3 of the rear panel D connector as TxDO (Transmit
Data Out). The 0-5 volt level is also run to pin 19 as TTL Txd (Transistor to
Transistor Logic -Transmit data).
The RxDI (Receive Data In) and DSRI* (Data Set Ready In) are converted to 5 volt
levels from RS232 levels by IC1, these are then fed to transistors Q2 and Q3 that
drive the LED portions of opto isolators IC4 and IC5. These isolated signals are
presented as 0-5 volts levels to the processor and labelled RxD (Receive Data) and
CTS* (Clear To Send).
The ±VA supplies are regulated to ±12 volts by IC39 (+V12) and IC40 (-V12), and
to ±5 volts by IC37 (+V5) and IC38 (-V5).
A +2.5 volt precision reference supply, generated by IC42 from the +VA supply, is
used as a reference voltage for the ADC chips IC35 and IC36. The +2.5 volt output
from IC42 pin 6 is fed to the non-inverting input of amplifier IC27c. Resistors R83
and R84 combine for a gain of 1.617 that provides a +4.096 volt reference
(approximately) supply, 4VREF, at IC27c pin 8.
The 4VREF is fed to IC26a which is set up as a unity gain inverting buffer
amplifier, therefore the output at IC26a pin 1 is -4 volts. This -4 volts is used by
IC25 as a reference voltage for VLED (Voltage LED) and CNTRST (Contrast)
controls.
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2475/2487 ETCO2 Control Board 8.3
The ETCO2 Board contains the microprocessor, program memory, all the circuitry
necessary for controlling the Capnostat® sensor, serial communications circuitry for
external devices, and interfacing with the Main Board. The theory of operation of
the ETCO2 Board is explained in detail in the subsections that follow.
The 2475 ETCO2 board has been replaced with the 2487 ETCO2 board. The
replacement board is electronically equivalent with a few differences explained in
the following sections. Mechanically the boards have major differences in the
manner that they interconnect. They cannot be interchanged for this reason. The
2462 must be matched with a 2475, and a 2496 must be matched with a 2487.3
Although the pairs are mechanically different and marginally electrically different,
overall they operate in the monitor identically.
Microprocessor 8.3.1
3. The 2462 Main Board likewise has been replaced with the 2496 Main Board.
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Signals generated by the processor that indicate the current
internal state of the processor. If in Supervisor Mode all the
FC0, FC1, FC2 resources are available to the processor, when in the User Mode
some of the sensitive resources are protected and cannot be
accessed by the program.
Memory 8.3.2
The program for the 2475 ETCO2 monitor is stored in IC3, it is an Erasable
Programmable Read Only Memory device. Set up as either 64K or 128K words of
memory (depending upon which device is used 27C1024 or 27C2048) that is read
16 bits at a time.
System RAM (IC1 and IC2) is split between the upper and lower data bits, these can
be utilized as 32K words of memory or as 64K bytes, depending upon how they are
activated. The lower eight data bits D0-D7 are handled by IC1, the LBWE* and
LBRE* lines control the writing and reading of the chip. The upper eight data bits
D8-D15 are handled by IC2, the UBWE* and UBRE* lines control the writing and
reading of the chip.
The CE (Chip Enable) lines of IC1 and IC2 are connected via a pull up resistor R183
to VRAM, therefore they will retain their information even when the monitor is
off.4 When the monitor is turned off and VCC falls, the CE lines of IC1 and IC2
will be held High by R183 which causes a high impedance state, this reduces
current draw and prevents the chips from trying to drive the data lines while power
is off. When the monitor is turned on, the base of Q28 will be at +5 volts by R184,
when the RAM1CS* line goes low Q28 is biased on and the CE lines of IC1 and
IC2 will be brought Low enabling the chips. With power removed Q28 is off and
effectively isolates the CE lines from the rest of the circuitry.
A Serial Programmable Read Only Memory chip IC8 is also contained on the board.
This is used to program the gate array on power up. Section 8.3.3, System
Supervisor, on page 21.
The memory map is listed in the table below with the system address in Hex, a brief
description of the function, and signal acronym. The term “Host” refers to the 2462
Main board. The italicized lines are internal to the Gate Array and do not appear as
external lines in the schematic.
Address Function Line
000000 H-07FFFF H EPROM address space ROMCS*
080000 H-08FFFF H Program RAM RAM1CS*
090000 H-09FFFF H Auxiliary RAM RAM2CS*
100000 H-101FFF H CO2 Gain DAC GDACWR*
Table 3. Memory map
4. If the battery and AC mains is disconnected then the stored information will be lost.
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Address Function Line
102000 H-103FFF H UART UARTCS*
104000 H-105FFF H ADC ADCRD*
106000 H-107FFF H Spare chip select OUT3L
108000 H-109FFF H not used N/A
10A000 H-10BFFF H Input buffer INRD*
10C000 H-10DFFF H Output latch #1 OUT1WR
10E000 H-10FFFF H Output latch #2 OUT2WR
110000 H-111FFF H Host interrupt request acknowledge level 2 HI2ACKL
112000 H-113FFF H Host interrupt request acknowledge level 7 HI7ACKL
114000 H-115FFF H Host interrupt request acknowledge level 5 HI5ACKL
116000 H-117FFF H CO2 interrupt request acknowledge CO2ACKL
118000 H-119FFF H Non tristateable watchdog toggle WDOG
11A000 H-11BFFF H Non latched system ready MRDYL
11C000 H-11DFFF H Processor reset of SYSUP MDOWNL
11E000 H-11FFFF H Non latched SYSOFF PDOWNL
180000 H-1FFFFF H Host Interface address space -
Table 3. Memory map
In order to ensure the processor and all peripherals operate correctly a ‘Watchdog’
(WDOG) line is used to keep checking the system. The actual supervision of the
system is done by IC34, the WDOG line is toggled by the processor approximately
48 times a second, if for some reason due to problems in the system the line is not
toggled within 1.6 seconds IC34 will reset the system by activating the SRST*
(System Reset) line. This line is also generated by IC34 when the monitor is turned
on. This line is held low for 250ms after application of power (VCC) to enable the
processor and peripherals ample time to initialize.
The power supplies are also supervised by IC34. The PFI line monitors the battery
voltage (VBAT from 2462 board), if this should fall below a certain threshold then
the PFO* line will be activated, this corresponds to the LOBAT* signal on the 2462
board that results in turning the monitor off. The VBACK supply from the 2462
board is fed to IC34 pin 8, from this supply the VRAM supply is generated. The
VRAM supply keeps power for the system RAM when the monitor is turned off.
The system timing and the glue logic necessary to produce the required control
signals, chip selects, interrupts, and other control functions is done by IC9, a
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programmable gate array. The timing for the system is controlled by Y2, a 16MHz
crystal that is used by IC9 to generate the system timing signals. The signal names
and description are listed in Table 4. Gate Array Timing Signals.
The remaining signals generated by IC9 are listed below in Table 5. ETCO2 System
signal identification. The programmable gate array IC9 requires initialization when
power is applied, this is accomplished by IC8. The configuration program is stored
in IC8 and downloaded into IC9 via the DIN and CCLK lines after power is first
applied. When initialization is complete the DONE line is asserted and the
processor is reset, the system is then ready to acquire CO2 data.
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Signal Name Description
The processor has completed initialization and is
SYSUP System Up
ready to acquire CO2 data.
Tri-stated software watchdog toggle pulse. Allows
the watchdog function of IC34 to be disabled during
WDOG Watchdog
system initialization, then enabled when MPURDY
is asserted.
SYSOFF System Off Processor controlled power down signal.
Interrupt Control
Non Maskable Interrupt Request #7. Highest level interrupt-not
NMI
Interrupt used in the system.
Normally High, when Low sets CO2 interrupt
CO2SEL CO2 Select Line
request as a lower priority interrupt.
HIRQ5* Interrupt Level #5 Highest level Host interrupt request.
UARTIRQ* UART Interrupt Interrupt request level #3.
Interrupt Request
HIRQ2* Reserved for Host system.
#2
Lowest priority interrupt, used as a loose system
Clock Tick Inter- time base. Most system functions occur during this
TICKIRQ*
rupt interrupt. The Watchdog is also kicked during this
time.
HRDY* Extends wait states for data conversion
A/D Converter Causes processor to wait until conversion is com-
ADCBSY*
Busy plete.
Data Transfer
Data Transfer Indicates data is either ready to be sent to the pro-
DTACK*
Acknowledge cessor, or information is ready to be received.
Chip Selects
Gain D/A Con- Selects the Gain Control DAC to set the gain of the
GDACWR*
verter Chip Select CO2 Data and Reference channels input signals.
Selects the UART for serial communication to
UARTCS* UART Chip Select
external devices.
Starts a new conversion and places the digitized
A/D Converter
ADCRD* result of the previous analog data sample onto the
Chip Select
data bus.
Allows the present state of the Calibrator switches,
INRD* Input Buffer Read transducer signals, and calibrator jumpers to be
placed onto the bus to be read by the processor.
Output Latch #1 Allows the processor to write latched signals to
OUT1WR
Write select the next ADC channel to be converted.
Allows the processor to write latched control sig-
Output Latch #2
OUT2WR nals for the EEPROM, Transducer, Time base gen-
Write
eration, and other system functions.
Table 5. ETCO2 System signal identification
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Signal Name Description
ROMCS* ROM Chip Select Selects program ROM for reading.
RAM1CS* RAM Chip Select Selects RAM chips IC1 and IC2.
RAM2CS* RAM Chip Select Selects the Host RAM for reading/writing.
Table 5. ETCO2 System signal identification
Two output latches IC4 and IC5 enable the processor to control the ETCO2 system.
When the monitor is turned on both latches are cleared by the SRST* line, they are
written to when they receive a signal on their CLK inputs. The ADC multiplexor is
controlled by IC4, data bits D0-D2 and the OUT1WR line controls which channel
the multiplexor will switch for digitization via IC4’s outputs AMUX1-AMUX3.
Output latch IC5 controls communication with the EEPROM, and various
transducer control signals. Data lines D0-D7 are switched to IC5 Q outputs when
OUT2WR goes positive.
Certain signals from the transducer are read from input latch IC6, these are read by
the processor using the lower data bits D0-D7 when INRD* goes low. Resistor pack
RP1 ties all the inputs to IC6 High.
The source drive circuitry is designed to drive the source with a bipolar signal, this
is done to prevent charge migration of particles within the source that may result
from unidirectional electrical fields. The resistance of the source is monitored
constantly to ensure the integrity of the system, this is accomplished by sampling
the current through the source while it is driven.
The signals for source drive are generated by the programmable gate array IC9. The
SRCDRV0 and SRCDRV1 lines used to control the bipolar signal that drives the
source. The SRCDRV0 signal goes High as soon as the AZ (auto Zero) line goes
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Low and the PWENB (Pulse Width Enable) line goes High. The duration is 405 us
and drives the source with the positive drive. The SRCDRV1 line drives the source
with an opposite polarity signal when High. There is a 10 us delay from when the
SRCDRV0 line goes Low and the SCRDRV1 line goes High. This delay is to
prevent the possibility of both SRCDRV0 and SRCDRV1 being active at the same
time, thus creating a low impedance path between the two supplies.
When SRCDRV0 and INH (Inhibit) are High the output of IC17 pin 3 will go Low.
This will drive IC18 pin 6 High biasing Q6 on that in turn turns Q13 on, at the same
time the output of IC18 pin 8 will be High biasing Q9 on that turns Q10 on. With
both Q13 and Q10 on current will flow from +VSRC through Q13 to the positive
source terminal, then back from the source negative terminal through Q10, through
R48 to -VSRC. When SRCDRV0 goes Low both Q13 and Q10 are turned off and
no current flows through the source, the 10 us delay will pass when SRCDRV1 will
go High. The output of IC18 will go High biasing Q7 on that turns Q11 on. The
output of IC18 pin 12 will be High turning on Q8 which biases Q12 on. Current will
now low from +VSRC through Q11 to the source negative terminal, back from the
source positive terminal through Q12 and R48 to -VSRC. Current will cease to flow
when SRCDRV1 goes Low. The bridge circuit of Q10-Q12 in effect switches the
polarity of the drive signal of the source between +VSRC and -VSRC.
When current flows through the source it will also flow through R48, this is used as
a current sensing resistor. The voltage across R48 is monitored and amplified by
IC25a then fed to the CMOS switch IC26. When CSH* (Current Sample and Hold)
is High the signal will be fed to IC25b, a unity gain buffer, then sent to the Analog
to Digital Converter’s Multiplexor for eventual examination by the processor. The
AZ line is also sent to the CMOS switch IC26, when AZ is High the output of IC25a
is grounded to discharge any residual charge that may be on C64.
In order to prevent the source from being driven until the system is up and ready
there is protection circuitry that inhibits source drive until enabled. The DONE and
SYSUP lines are gated by IC17 pin 11 so unless both are High the output of IC17D
will be High biasing Q2 on. With Q2 on the INH line is brought Low preventing
source pulses. There is protection circuitry that guards against extended pulse
width. The PWENB line is tied to comparator IC32c, its output drives the RC
network of R89 and C78. When PWENB is High C78 starts to charge up, it will
reach a threshold after a specified time and force comparator IC19c to go Low.
When IC19c pin 14 goes Low the INH line is activated and source pulsing is
inhibited. Comparator IC29 monitors both the +12 volt supplies, if either of those
are out of specification then the INH line is activated preventing source pulses. The
voltage divider of R87 and R88 monitors the -12 volt supply, the +12 volt supply is
monitored by R82 and R84.
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0 1 2 3 4 5 6 7 8 9 10 11 12
AZ
PWENB 10us
SRCDRV0
SRCDRV1
CSH
SSH
CO2IRQ*
The temperature of the system directly affects its ability to accurately measure CO2
and therefore must be precisely maintained at a controlled value. Two separate
heaters and control circuitry are used; one regulates the temperature of the light
energy detectors for the CO2 Input and Reference channels; the other regulates the
temperature of the transducer case (and loosely maintains the temperature of the
airway adapter). While the purpose of the Detector heater is to keep the detectors'
light sensitivity constant, the function of the Case heater is to keep condensation
from forming on the airway windows by elevating the window temperature above
ambient. While both heaters use the same basic control loop, the Case Heater, which
is exposed to ambient conditions, uses an efficient Pulse-Width Modulation output
circuitry designed to decrease power consumption. The Detector Heater, which is
to a high degree thermally isolated from the outside environment, uses a simpler
linear output control stage. For the discussion below, the Case Heater will be
described in detail, with circuit differences for the Detector pointed out.
Inside the transducer, a sensing thermistor is thermally connected to the case heater
module. Initially, the case is at ambient temperature and the resistance of the
thermistor is large. A small current flows through the signal path CASE_HTR and
only a small voltage is developed across R72. The control circuit causes the heater
to be turned on to its maximum allowable power level. As the heater warms up the
case, the thermistor's resistance decreases, raising the voltage appearing at the input
of the control loop and gradually reduces the power output of the PWM (or out of
the linear control element, Q20, for the detector) into the heater. When the desired
temperature set point is reached, a balance is struck between the energy delivered
into the system and the heat flow out of the system.
The thermistor output into the servo is sensed at IC24b pin 5. The difference
between the signal at the non-inverting input and the a reference appearing at the
inverting terminal generates an error voltage at the amplifier's output. This voltage
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is used not only by the subsequent servo stages to set the heater power output, but
also is brought to the ADC mux to be read by the CPU and serves as the input to the
temperature watchdog circuitry. The next servo stages create a proportional
response: Integrator IC24a/C69 serves to dampen out sudden transient signals and
effects the long-term response of the loop; filter IC24d/C73/R74 responds quickly
to changes sensed in the monitored temperature and quickly reduces large error
voltages. IC24c/C80/R78/R79 modify the gain and invert the control loop signal for
the PWM control chip, IC30 (for the detector, the output of filter IC33b/C92/R111
directly controls the heater output power). The output signal of the PWM chip is
capacitively coupled to level shifting circuitry which allows the maximum drive
voltage at the gate of the heater drive FET, Q15. Capacitive coupling the signal also
prevents a system fault that would allow the PWM to be stuck at a high output level.
In the absence of a pulse, the gate drive will be pulled high, disabling the output to
the heater.
The PWM circuit is synchronized with the source pulse through C88. This
minimizes the effect of any random disturbance caused by the heater circuit on the
detection of the CO2 Input and Reference signals.
The signals from the sensor CO2IN (CO2 Input) and REF_IN (Reference Signal)
have similar signal paths. The CO2IN passes through a high pass filter of C34 and
R21 to amplifier IC21b. The signal is amplified by 4.5 by IC21b then fed to a low
pass filter IC21c with a gain of 3.5 with a corner frequency of 2KHz. The output
from the low pass filter is fed to an 8 bit digital to analog converter IC12, this is set
up as a programmable gain stage. Here under processor control the signal’s gain is
adjusted to an acceptable level for conversion. The gain setting is adjusted using the
digitized signal out of IC12 as part of the feedback loop.
The output from IC12 is buffered by IC22c and AC coupled by C44 and R31 to
IC22b. The output of IC22b is switched to a sample and hold circuit consisting of
IC28b and C48. Prior to sampling CO2 data the AZ (Auto Zero) pulse biases Q4 on
causing any residual signal to discharge to ground. When the AZ pulse goes Low
and the SS/H* (Signal Sample and Hold) goes High the signal drives the sample and
hold capacitor to its peak value, when IC23 is switched off the capacitor still holds
the peak value which is buffered by IC28d. The signal then passes through a low
pass filter of R129 and C99 before being analyzed by the processor.
The analog to digital converter IC11 is used to monitor eight analog signals within
the system, these signals are monitored by the processor for CO2 data conversion,
sensor status, battery voltage, and two auxiliary signals. The signals are switched
one at a time for conversion by IC10, the AMUX1-AMUX3 lines select which
signal is switched to its output pin 8 and buffered by IC28d. The processor reads the
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data on the output pins of IC11 when ADCRD* is low, IC11 in turn signals the
processor when a conversion is complete by activating the ADCBSY line.
The power for the 2475 ETCO2 board is supplied by the Host (2462 board). The
VA supplies are regulated by IC15 and IC14, IC16a is used to track the supplies.
The -VA supply is regulated by IC20 before being sent to the sensor.
A 5 volt reference voltage VREF_A is generated by IC27 then buffered by amplifier
IC28c. This reference voltage is used throughout the 2475 board.
The memory card controller option is used to store patient trend data onto a memory
card for transfer to a personal computer. The module plugs into the rear panel
connector of the monitor when data is being transferred to the memory card. When
transferring from the memory card to the personal computer the module is removed
from the rear panel and provided with a separate power supply. A serial connection
is made from the module to the personal computer and data transfer is accomplished
through specialized software.
The following subsections describe the hardware operation of the module, refer to
the 2484-03 Memory Card Controller Module schematic.
The Hitachi 8 bit microcontroller IC1 runs the 2484 Memory Card Controller
Module, crystal Y1 (4.9152 MHz) sets the operating frequency of the processor,
system RAM is located internally in IC1. Program software is stored in EPROM
IC2, a 27C64 (8K of memory). In order to read from IC2, the processor’s Read/
Write (R/W)and Enable (E) lines are brought High, this brings the /RD (Read) line
(IC11 pin 3) Low. Setting address lines A13, A14, and A15 High will set the /
ROM_CS line Low (IC3 pin 7), with both /RD and /ROM_CS Low IC2 is enabled
and is read by the processor.
Input for the card is received as serial information from P101 (E101) and designated
as Receive Data (In). The RS232 signal levels of Receive Data are converted by
IC13 to TTL levels and designated as RxD. The serial information from the
processor, TxD, is converted to RS232 levels by IC13 and is called Transmit Data
(out).
The RxD signal also drives Q2, turning Q2 on when High and off when Low. This
in turn biases Q3 on and off. Biasing Q3 on will discharge C3 through R12, when
Q3 is off C3 starts to charge to VCC through R11. If C3 charges too high (through
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R11), IC10 pin 2 will go Low bringing RES High (IC10 pin 4), this is tied to the
gate of Q4. When RES is High Q4 is biased on, this pulls pin 8 of IC1 Low resetting
the processor (IC1). When RES is Low, Q4 is biased off, this allows R16 to pull the
reset pin of IC1 High enabling the processor to run normally. Therefore, with
activity on the RxD line C3 will not be allowed to reset the processor, this keeps the
/RES line Low and with the /CD line keeps the system’s input/output devices
active. Diode D1 enables a fast discharge of C3 when power (VCC) is removed, this
prevents the /RES line from being brought High by residual charge that may be left
on C3. Diode D2 acts in a similar way with capacitor C19 on the processor’s reset
line, C19 discharges through D2 rather than R16 when power is removed.
Power for the Memory Card is switched by Q1, a device that contains both a P-
channel and an N-channel MOSFET. When the Memory Card is installed IC12 pin
6 (/CD-Card Detect) goes Low and turns Q1 (P-channel device) on to supply power
for the card, CARD_VCC. When the card is removed Q1 (P-channel) is turned off
and the N-channel device (part of Q1) is turned on to discharge C4 through R13.
This removes any residual charge on C4 after the Memory Card has been removed.
Power is taken by external power source through J114 pin 2 when not connected to
the monitor, otherwise power derived from the monitor through E101. The input
power is regulated by IC14 to +5.0 volts and labelled VCC.
Data flow to and from the Memory Card is controlled by IC6, a bidirectional 8 bit
bus. When the /CD line is Low and the RES line is High, IC6 will be enabled by
IC12 pin 11. The direction of flow is controlled by IC12 pin 8, which is in turn
controlled by the /CARD_CS (Card Chip Select) and /RD (Read) lines. Address
lines are handled by IC7, IC8, and IC9. The same line that enables IC6 enables IC7,
IC8, and IC9 (IC12 pin 11). Address lines A0-A12 flow through IC8 and IC9, and
Latching Address lines LA13-LA15 flow through IC8. Latching Address lines
LA16-LA20, the /WE (Write Enable), /OE (Output Enable), /CSL (Card Select
Low), all flow through IC7. Data bits D3-D7 decode Latching Address lines LA16-
LA20 via IC4 when the /WR and /CARD_ADR lines are both Low. These two lines
when Low drive output pin 3 of IC12 Low, this in turn is inverted by IC10 pin 12
and enables IC4. The Latching Address lines from IC4 are used for different size
memory cards (32K-2M bytes).
Latched Addressable
Address Line Memory Block
LA13 16K
LA14 32K
Table 6. Latched Address memory blocks
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Latched Addressable
Address Line Memory Block
LA15 64K
LA16 128K
LA17 256K
LA18 512K
LA19 1M
LA20 2M
Table 6. Latched Address memory blocks
Decoder IC3 is tied to address lines A13, A14, and A15. These address lines
activate one of four active Low outputs of IC3, these active Low signals are /
IN_LATCH, /CARD_CS, /CARD_ADR, and /ROM_CS.
Input signals from the Memory Card are read through IC5, these signals are /CD,
BVD1, BVD2, and WP. The /RD line and /IN_LATCH lines are inverted then gated
through IC11 pin 8 to enable IC5. Both the /RD and /IN_LATCH lines must be Low
to enable IC5.
Signal Name
/CD Card Detect
BVD1 Battery Voltage Detect 1
BVD2 Battery Voltage Detect 2
WP Write Protect
Table 7. Input signals
The Hitachi 8 bit microcontroller IC1 runs the 2485 Analog Output Controller
board, crystal Y1 sets the operating frequency of the processor, and system RAM is
located internally in IC1. The processor is held in reset at power up by C3 and R11,
until C3 charges up sufficiently to bring the RES line logically High. When power
is removed D1 acts as a fast discharge path for C3, this eliminates any residual
charge that may prevent the processor from resetting should the power be cycled on
and off. Program software is stored in EPROM IC2, a 27C64 (8K memory). In order
to read from IC2, the processor’s Read/Write (R/W) and enable (E) lines are
brought High, this brings the RD line IC4 pin 3 Low. Setting address lines A13,
A14, and A15 High will set the ROM_CS Low (IC3 pin 7). When both RD and
ROM_CS are Low IC2 is enabled and read by the processor.
When the Enable line is brought High and the Read/Write line is Low the Write line
(IC4 pin 6) will go Low (active). This line along with the ALRT_CS line, is used to
control the EN_ALRT line (enable ALERT), the Write line also controls writing to
the three D/A converters on the board.
PRELIMINARY
Transmitted serial information from the monitor enters at P101 pin 19, this is a 0-5
volt TTL level. This line is brought to the processor at pin 14 of IC1. Power for the
controller is also taken from the monitor, a 5 volt DC power source enters at P101
pin 25 (VCC), ground reference is pin 7 of P101.
Each D/A converter handles two separate analog signals, a chip select line
(DAC1_CS-DAC3_CS) activates the converter and the A0 address line determines
which section (A or B) of the converter is written to by data lines D0-D7. When A0
is Low and the converter is selected, the A section of the converter is chosen, when
A0 is High and the converter is enabled the B section is written to. Each of the
outputs is amplified by an operational amplifier set up as a non-inverting amplifier
with a gain of 1.6. With the three D/A converters there are six analog outputs that
are available.
Output Pin
Amplifier (all reference pins are Parameter Specifications
common)
PRELIMINARY
Output Pin
Amplifier (all reference pins are Parameter Specifications
common)
9 Maintenance
General 9.1
1. At the customer’s request, Novametrix will provide repair and calibration services under the terms
of a Service Contract. Contact the Novametrix Service Department for contract details.
PRELIMINARY
Cleaning and Sterilization 9.3
The monitor was shipped from the factory with a fully charged battery. Since the
monitor draws some battery power even while turned off, it is recommended that
the monitor be operated on line power for the first 24 hours to allow ample time for
the battery to fully recharge.
The monitor may be operated on line power while the battery is recharging.
Approximately 12 hours are required to fully recharge a discharged battery.
During prolonged periods of storage or shipment, the battery may discharge enough
to prevent the unit from turning on while operated from battery power. If this
occurs, plug in the line cord, set the switch on the rear panel to the “|” On position,
ensure that the green indicator on the front panel is illuminated, and allow the
monitor to charge for 24 hours before switching it on.
AC Mains 9.5
The Model 1265 will operate on line voltages of 100, 120, 220 or 240 VAC ± 10%
at 50/60 Hz. At 100/120 VAC, two 0.5 Amp, 250 Volt, Slo-Blo (time delay) AC
Mains fuses are required, while Two T 250 mA, 250 Volt fuses are required when
operating at 220 or 240 VAC. For continued protection against fire hazard, replace
only with fuse(s) of the same type and rating. The rear panel Power Entry Module
(PEM) houses the AC Mains fuses and is where the input voltage is selected. It also
houses the AC Mains Power switch: set to “|”, AC Mains power is presented to the
internal circuitry; set to the “0” position, power does not pass through the PEM.
PRELIMINARY
Replacing the AC Mains Fuse(s) 9.5.1
1. Turn off the Model 1265. Set the rear panel AC Mains power switch to “0”
and disconnect the line cord from the monitor.
2. Place a screwdriver into the Fuse Access Slot and pry open the Fuse Access
Door.
115Vac
Voltage Select Indicator Fuse Access Slot
PRELIMINARY
3. Using needle-nosed pliers, pull the Voltage Selector Drum from the PEM.
Note the orientation of the drum; the proper voltage should face out.
115Vac
O
230Vac
115Vac
OR
PRELIMINARY
1. Turn the Model 1265 Off. Disconnect the line cord and sensor. Remove the
four cover screws from the bottom cover. Holding both case halves together,
flip the monitor right-side up.
REMOVE 4
SCREWS
PRELIMINARY
from the CO2 input running over the board. The system EPROM will also be
visible and easily accessible.
P102 Power
Supply
Sampling
Pump
P104
PRELIMINARY
2472 POWER
SUPPLY
BATTERY
PUMP
The system software is contained in EPROM IC3 on the ETCO2 Board. New
software releases are made available from time-to-time. These new releases may
add features or be maintenance upgrades. To install a new EPROM follow the
instructions that pertain to the Main Board-ETCO2 board combination of the
monitor (i.e. 2462/2475 or 2496/24872 combinations).
2. If this board combination is supplied the serial number suffix will contain a “W”.
PRELIMINARY
2. Unplug P102 The Power Supply connector from the Main Board to ensure
that there is no power on the board while changing the system software.
3. To change the EPROM the top (IC side) of the ETCO2 Interface Board must
be accessed. Remove the standoff screw (near R122), carefully slide the CO2
Input Assy cable out (removing the front display may be necessary).
Figure 12. CO2 Interface Board Disassembly. Access to CO2 Interface Board.
4. Remove 4 screws that secure the ETCO2 Interface Board, flip the small board
over to access the EPROM, it is not necessary to disconnect any of the three
attached cables. The system software is IC3 on the small board. Use a small
flat-blade screwdriver (or IC extraction tool) to pry the EPROM from the
socket—be careful not to bend the pins.
PRELIMINARY
5. Install the new EPROM into the socket. Be sure to align pin 1 properly.
Reverse the above steps to reinstall the assembly into the monitor. Be sure to
reconnect P102 before installing the top cover.
System EPROM IC3
If the monitor contains the 2496/2487 Main Board-ETCO2 combination, follow the
directions in this section for changing the system software. These monitors can be
identified by a “W” in the serial number suffix.
1. Follow the steps listed in Assembly Exchanges on page 36 to open the
monitor.
2. Unplug P102 The Power Supply connector from the Main Board to ensure
that there is no power on the board while changing the system software.
PRELIMINARY
3. The system software is located on the 2487 ETCO2 board (small top board).
Use a small flat-blade screwdriver (or IC extraction tool) to pry the EPROM
from the socket—be careful not to bend the pins.
System EPROM IC3
4. Install the new EPROM into the socket. Be sure to align pin 1 properly.
Reverse the above steps to reinstall the assembly into the monitor. Be sure to
reconnect P102 before installing the top cover.
5. Once the monitor is fully assembled, attach the line cord, place the rear panel
power entry module switch to “|”, verify the front panel LED illuminates.
Press the POWER key to turn the monitor on.
IMPORTANT! - Be sure to perform all Safety checks on the monitor whenever the
monitor has been disassembled. These checks should be done after all assemblies
have been installed and the unit is screwed together. Reference Section 13.7, Safety
Checks, on page 62.
10 Troubleshooting
Status Messages 10.1
Certain status messages may appear on the display of the CAPNOGARD ETCO2
monitor, Model 1265. These messages are listed in the following table with an
explanation of the probable causes. The bold face messages appear in version 2.1
software, alternate messages, or messages not used in version 2.1 are shown in
normal face. Some messages appear in version 2.1 only, these are identified in the
explanation section. Revision 1.9 is identical to version 2.1 with the exception that
the automatic barometric pressure compensation is not supported.
PRELIMINARY
PRELIMINARY
AUDIO OFF DISABLED Displayed if user tries to enable Audio Off mode (by
pressing and holding the AUDIO key) while the “Allow
Audio Off” portion of the Options Menu is set to “No”.
NOVAMETRIX MEDICAL SYSTEMS Monitor is performing its power up system diagnostic tests
INC. COSMO SELF TEST IN that check the system RAM and ROM. If a failure in testing
PROGRESS.
RAM is encountered the monitor will flash the three front
panel LEDs. If a failure in ROM is encountered the two
outer LEDs will flash, there will be no display in either
case.
PARAMETERS RESET TO Displayed when monitor is turned on while pressing the
FACTORY DEFAULTS ALERT RESET key. Monitor now using factory default
settings. This message will also appear if new software has
been installed, the monitor will perform a self test and check
the RAM and ROM then reset to the factory default settings.
BATTERY VERY LOW PLUG IN AC Monitor is running on battery power and the battery power
POWER has been depleted. Connect line cord to AC Mains power
source and set the rear panel switch to “|”.
Monitor’s rear panel fuse has blown, monitor switched over
to battery power and has depleted battery life.
WARNING! Displayed for approximately two seconds on power up if
CHECK TIME/DATE both AC mains and battery power are removed from the
main board.
Set proper Time/Date to eliminate message from appearing
on power up. This message appears in version 2.1 software
only.
PRELIMINARY
Capnostat Simulator 10.2
This section is written for the service and repair technicians who have cause to use
the Novametrix TB1265/7100 Sensor Simulator. The TB1265/7100 Capnostat
Simulator is available from the Novametrix Service Department, it is also included
as part of the Service Test Kit (Cat. No. 5778-00). The Service Test Kit contains
other items necessary for testing the CAPNOGARD monitor. Contact Novametrix
Service Department for details.
PRELIMINARY
10.2.5 When PLACE ON REF CELL appears switch SENSOR LOCATION - REF
CELL. Verify CHECKING CALIBRATION then CALIBRATION
VERIFIED REMOVE SENSOR FROM CELL appears, verify a value of
38mmHg±4
10.2.6 Switch SENSOR LOCATION - A/A. Verify the baseline is at zero. Press
the CAL softkey.
10.2.7 Set %CO2 - 5 on the TB1265/7100, verify a steady ETCO2 waveform
with a 38±4 mmHg value.
55 50
25 38
mmHg
0
120
5 0 PLACE ON ADAPT IN RM AIR
START CANCEL
PRELIMINARY
TB1265/7100 Simulator control & setting Monitor response
TEMPERATURE - CASE OVERTEMP CO2 SENSOR OVER-TEMP
appears on the display, and alerts
activated.
TEMPERATURE - NORMAL CO2 SENSOR OVER-TEMP
message disappears, alerts stop,
CO2 SENSOR UNDER TMP may
appear.
SOURCE CURRENT - LOW CO2 SENSOR FAULTY appears
on display with alerts.
SOURCE CURRENT - HIGH CO2 SENSOR FAULTY appears
on display with alerts.
11 Functional Test
Introduction 11.1
The Functional Test described below verifies overall functional integrity of the
monitor and sensors. If the monitor or sensors do not pass these tests, remove from
use and contact the Novametrix Service Department for repair/replacement
assistance.
1. The AC indicator will illuminate only when the monitor is connected to line power and the rear
panel power switch is on (|).
PRELIMINARY
• Briefly display PARAMETERS RESET TO FACTORY DEFAULTS.2
• Enter normal operating mode and briefly display ERASE STORED
TRENDS?.
11.2.9 Verify CONNECT CO2 SENSOR is displayed (the sensor should not be
connected at this time).
11.2.10 Press and hold the key, verify the contrast continually changes while it
is held. Set to the desired level.
11.2.11 Press the ALRT softkey to display the SET ALERT LIMITS menu.
Press SEL key to select the lower ETCO2 limit.
Press the ↓ key several times and ensure that the value changes.
11.2.12 Press the RUN key, verify the lower ETCO2 limit is the new setting. Press
the POWER key to turn the monitor off, press it once more to turn the
monitor on again. Verify the new lower ETCO2 limit was “remembered”
by the monitor.
11.2.13 Press the MENU key, then press NEXT, select AUDIO from the SYSTEM
OPTIONS menu.
Verify the monitor beeps and displays ALERT VOLUME, use the ↑ and ↓
keys to vary the volume up and down (1 lowest setting and 7 is the
highest). Press RUN.
11.2.14 Press the MENU key, then press NEXT, press the LITE key from the SYSTEM
OPTIONS menu, verify the backlight dims and brightens with each
depression.
11.2.15 Press the RUN key. Plug the Capnostat into the monitor. CO2 SENSOR
UNDER TMP should be displayed. When the message disappears
(approximately 1.5-2 minutes) place the sensor on the Zero Cell.
Verify a TIME REMAINING counter is displayed (PRESS CAL KEY will
2. This message is displayed only if the ALERT RESET key is pressed when the monitor is turned
on.
PRELIMINARY
appear for revision 1.5 or earlier software, in this case press the CAL key,
WAIT FOR SENSOR should now be displayed).
Capnostat
Capnostat Sensor
Observe Polarity
Airway Adapter
PRELIMINARY
11.2.19 Stop breathing into the Airway Adaptor and verify that the waveform
stops and an alert sound after approximately twenty seconds. Check that
the alert bar and flashes.
11.2.20 Press the AUDIO key and verify the alert tones stop and the two minute
silence illuminates.
11.2.21 After two minutes verify the alert tones return and the is no longer
illuminated.
11.2.22 Press and hold the AUDIO key until the audio off illuminates and the
alert tone stops.
11.2.23 Press ALERT RESET, verify the Alert Bar stops flashing, check that the
indicator still flashes.
11.2.24 Press the EVENT key, verify EVENT MARKED appears on the display and
the waveform freezes.3 Press RUN to return to the main menu before the
sixty second time-out.
NOTE: On revision 1.5 and earlier versions the waveform will not freeze.
11.2.25 Press MENU, then select PUMP.
11.2.26 Turn the pump on by pressing ON. Verify the pump is on, check for
suction at the sampling system input.
11.2.27 Press MENU, then select PUMP. Turn the pump off by pressing OFF.
11.2.28 Set the AC mains switch on the rear panel to “O” (off), verify the monitor
is still on and operating (the should not be illuminated). Check for the
on the front display that indicates the monitor is operating on battery
power.
11.2.29 Set the AC mains switch back to “|” (on). Press the POWER key to turn the
monitor off, unplug the Capnostat from the monitor.
11.2.30 Depress and hold the ALERT RESET key, press the POWER key and release
both keys. The monitor will power up with the factory defaults settings in
place. After the monitor’s self test is complete, turn the monitor off.
11.2.31 This completes the Model 1265 Functional Test. If the monitor and sensor
performed as described above, they are functionally operational.
IMPORTANT!
If the monitor is to be returned to clinical use, be sure to let the user know
that the monitor is now using its default settings - as these may differ from
the user’s usual settings.
3. If either the printer interface or NOVACARD interface is selected then an option to print or store
the waveform will appear (but not on revision 1.5 or earlier).
This test verifies the performance accuracy of the CAPNOGARD Model 1265
ETCO2 monitor. This test is typically performed in conjunction with (after) the tests
described in Section 11, Functional Test, on page 49. If the monitor does not pass
the Gas Flow test, the monitor‘s electronic circuits should be recalibrated. Refer to
Section 13, Electronic Tests, on page 57 or contact the Novametrix Service
Department for repair/replacement assistance.
1. Order Cat. No. 8364-10 for 1 cylinder, 8364-00 for a case of 4 cylinders.
2. Order Cat No. 8365-10 for 1 cylinder, 8365-00 for a case of 4 cylinders.
PRELIMINARY
AIR will appear (do not breathe near or on the Capnostat, and keep away
from CO2 gas at this time), verify the baseline is at zero, press START.
Capnostat
Observe Polarity
DO NOT ADJUST
Pressure Gauge
3. If the CAL key is not pressed the Torr value will read zero even though the waveform is present.
PRELIMINARY
76 ± 4 mmHg.
NOTE: The waveform will be off-scale with 10% CO2 gas.
12.2.8 Remove gas flow from the Airway Adapter, press CANCEL.
12.2.9 Breathe into the Airway Adapter, verify a waveform with ETCO2 and
respiration values.
12.2.10 This completes the Monitor Gas Flow Test. If the monitor does not meet
the above listed specifications, refer to Section 13, Electronic Tests, on
page 57, or contact the Novametrix Service Department for recalibration,
repair, or replacement information.
PRELIMINARY
[This page intentionally blank]
13 Electronic Tests
Introduction 13.1
The Electronic Tests verify the calibration and operation of the electronic circuits
within the CAPNOGARD Model 1265. These tests do NOT need to be performed
on a regular (preventative maintenance) basis. Perform these tests only if the
monitor fails to operate as expected and/or fails the Functional Test, on page 49 and/
or the Gas Flow Test, on page 53. Electronic Tests should be performed only by
qualified service personnel. The CAPNOGARD Model 1265 contains static
sensitive devices. Follow proper grounding procedures when handling the internal
components to avoid damage from static discharge.
If the monitor does not pass the Electronic Tests, remove it from use and contact the
Novametrix Service Department for repair/replacement assistance.
PRELIMINARY
13.2.4 Lift the top cover from the monitor and set it aside. Set the red alert lens
aside with the cover.
1. The two combinations cannot be interchanged, although they are electronically equivalent they
are mechanically incompatible.
PRELIMINARY
13.4.3 Verify the following voltages. For ground reference use either: TP5 (near
J109), or Tab IC6.
SIGNAL VOLTAGE LOCATION on 2462 Bd LOCATION on 2496 Bd
VDCIN 21V ±2V TP6, Main Board near R27 TP6, Main Bd near Q6
VBATT 13.2V ±0.4V TP3, Main Board near F1 TP3, Main Bd near T1
VDD 5.1V ±0.2V TP7, Main Board near IC8 TP7, Main Bd near Q6
TP8, Main Bd near
+VA +15.25V ±0.5V TP8, Main Board near IC39
J109
TP9, Main Bd near
-VA -15.25V ±0.5V TP9, Main Board near IC40
IC10
TP13, Main Board near
VHTR +5.1V ±0.3V TP13, Main Bd near T1
J110
TP26, ETCO2 Bd near
+VSRC +12V ±0.5V Case of IC15, ETCO2 Bd
IC15
Negative lead of C3, TP25, ETCO2 Bd near
-VSRC -12V ±±0.8V
ETCO2 Bd IC15
13.4.4 Plug the Capnostat into the monitor. Allow 5 minutes for warm-up and
sensor stabilization.
13.4.5 Place Capnostat on Zero Cell. From main menu press CAL.
13.4.6 After the sensor has warmed up, the monitor will begin a zero calibration,
or display PRESS CAL KEY, if the latter appears press CAL. Wait for the
monitor to time out.
13.4.7 When PLACE ON REF CELL message appears place sensor on Reference
Cell Verify TORR Value is 38 ± 2 Torr.
13.4.8 Place sensor on Airway Adapter, press CAL, when PLACE ON ADAPT IN
RM AIR appears press START. When the timer times out breath into the
Airway Adapter.
13.4.9 Allow waveform to update Respiration display. Stop breathing into the
Airway Adapter/sensor to stop waveform, allow NO RESP time-out to be
displayed.
13.4.10 Verify Alert Bar and indicator flashes and Audio sounds.
Press ALERT RESET key. Verify Alert Bar ceases flashing, but
continues flashing.
13.4.11 Resume waveform by breathing into the Airway Adapter/sensor. Verify
that pressing ALERT RESET key shuts off indicator.
13.4.12 Access Hidden Menu by pressing and holding the MENU key for 5
seconds. Press NEXT, verify MONITOR OPTIONS 1 appears. Press NEXT
MONITOR OPTIONS 2 should now appear.
PRELIMINARY
13.4.13 Select CLOCK (display reads current settings) use SELECT to change item
selection and ↑ ↓ to change item value. Press SET then RUN to set correct
time and return to Main Menu.
13.4.14 At the Main Menu press the MENU softkey and EVENT key simultaneously
until the ENGR MENU appears (this must be done from the Main Menu).
TORR Pb C
DCHAN Pb R
RCHAN CDAGC
SRC I CRAGC
CASET ADAGC
DET T ARAGC
PMP I VBAT TORRA CS
ENGR MENU RUN RSTST
Press to return to
the Main Menu Press for RS232 Test
Figure 21. Engineering Menu
13.4.16 Turn the monitor off by pressing the POWER key.
The process of adjusting the sampling pump requires special flow restriction and
measurement instruments for accurate calibration. For proper calibration the
PRELIMINARY
adjustment should be done at the factory, contact Novametrix Service Department
for details.
13.5.1 Turn monitor on by pressing the POWER key. From the main menu press
MENU then PUMP, at the SET SAMPLING PUMP menu press ON and check
that the pump is On.
13.5.2 Hookup Sampling Airway Adaptor, tubing, and cannula. Place Capnostat
on Airway Adaptor.
Cannula
(Cat No. 8781, 8780, 8906, or 8907)
To Monitor’s Front Panel
Sampling Inlet
PRELIMINARY
Low Battery Check 13.6
13.6.1 Set the AC Mains switch to the “0” (Off) position. Verify the unit
continues to operate, uninterrupted, from battery power (provided the
battery is substantially charged).
13.6.2 Operate the monitor from battery power. Verify that the (low battery)
indicator illuminates as the voltage across the battery terminals drops to
between +11.8 and +11.7 volts. Note that battery life is two hours, so this
step may take quite a while to verify. (The will remain illuminated until
the battery voltage is raised above +11.9 volts).
13.6.3 Disconnect the DVM, place the AC Mains switch back to the “|” position
and turn the monitor off.
PRELIMINARY
Completion of Tests 13.8
13.8.1 With the monitor off, press and hold the ALERT RESET key, press the
POWER key then release both. The monitor will power up with the factory
default settings. After the self test is complete turn the monitor off.
13.8.2 This completes the Model 1265 Electronic Tests. If the monitor performed
as described above it is correctly calibrated and functionally operational.
IMPORTANT!
If the monitor is to be returned to clinical use, be sure to let the user know
that the monitor is now using its default settings - as these may differ from
the user’s usual settings.
The following diagram shows the makeup of the RS232 Test Fixture (Cat. No.
5943), this is used to check the RS232 communications at the rear panel of the
monitor. In order to test this feature the Engineering Menu must be accessed, this is
done from the Main Menu by simultaneously pressing and holding the MENU
softkey and EVENT key for approximately 5 seconds. Install the RS232 Test Fixture
on the rear panel connector, press the RSTST softkey, verify the test fails when the
switch on the fixture connects pin 5 to pin 6. The test passes when pin 6 connects
to pin 20. Press DONE then RUN to return to the main menu.
2
3
25 pin D Connector 5 .
PN:212651 6 . SPDT Slide Switch
20 .
Figure 23. RS232 Test Fixture (Cat. No. 5943)
PRELIMINARY
[This page intentionally blank]
14 Connecting to
other Equipment
The CAPNOGARD monitor communicates with external equipment via its rear
panel (25 pin D style female) connector. The monitor can be connected to RS232
compatible (digital) equipment. Refer to the CAPNOGARD Model 1265 User’s
Manual (Catalog No. 5555-23) for further information on the RS232 outputs.
MODE RS-232C
1 2 3 4 5 6 7 8 1 2 3 4 5
RS232-C INTERFACE
AC POWER CONNECTOR
5331-00 CABLE
POWER SWITCH
PRELIMINARY
14.1.5 Configuring the monitor for ThinkJet; from the main menu press and hold
the MENU key for 5 seconds, when CO2 SETUP OPTIONS appears press
NEXT until MONITOR OPTIONS 2 appears. Press SER then use NEXT or
PREV until PRINTER INTERFACE is displayed. Press SET then select
TJET, to return to the main menu press RUN.
14.1.6 Refer to the ThinkJet Owner’s Manual for further printer details.
To connect the Seiko Model DPU-411 Thermal Printer to the Model 1265:
14.2.1 Set the DIP switches located on the bottom of the DPU-411.
First bank of eight switches; 1,2 down (off), 3,4 up (on), 5,6 down (off),
7,8 up (on).
Second bank of six switches; 1-3 up (on), 4-6 down (off).
PRELIMINARY
If using the 5694-00 cable, use the AC adapter supplied with the printer to
supply power for the Seiko DPU411.
Model 1265
The NOVACARD memory module and the Analog Output module are options that
are connected directly to the RS232 connector. These modules are secured to the
rear panel by two spring loaded mounting screws.
PRELIMINARY
To configure the monitor for either NOVACARD or Analog Output interface; hold
the MENU key for 3 seconds, when CO2 SETUP OPTIONS appears press NEXT until
MONITOR OPTIONS 2 appears. Press SER then use NEXT or PREV until NOVACARD
INTERFACE or ANAOLG MODULE INTERFACE appears. Press SET to select the
desired interface.
15 Specifications
General 15.1
Capnograph 15.2
• Principle of Operation: Non-Dispersive Infrared (NDIR) absorption, dual
wavelength ratiometric-True Single Beam Optics
• Sensor Type: “Mainstream” system eliminates the need for and cost of sample
lines, water traps, and waste gas scavenging
• Warm-up Time: Operational in 30 seconds, 20 minutes to full specification
• Response Time: Less than 75 ms
• Calibration: Simple one step calibration (less than 20 seconds)
• O2/N2O Compensation: Operator selectable
• Barometric Pressure Compensation: Automatic or manaul (range 550-780
mmHg)
• CAPNOSTAT® CO2 Sensor and Airway Adapter:
Weight: Less than 2 oz. (57 grams) without cable
Sensor Size: 1 3/4 x 1 1/2 x 3/4 inches, 10 foot cable (4.45 x 3.81 x 1.91 cm,
3.05 m cable)
Construction: Durable high performance plastic, ultra-flexible cable
Shock Resistant: Sensor will withstand a 6 foot drop to a tile floor
• Airway Adapter: Disposable or reusable, less than 5 cc deadspace, meets ANSI
Z-79
• End Tidal CO2
Range: 0-100 mmHg, CO2 partial pressure
Accuracy: 0-40 mmHg ± 2 mmHg, 41-100 mmHg 5% of reading
Stability: ± 2 mmHg
Display Resolution: 0-50 mmHg scale 0.9 mmHg, 0-75 mmHg scale 0.6 mmHg
• Respiratory Rate
Range: 0-150 br./min
Accuracy: ± 1 br./min
PRELIMINARY
Monitor Specifications 15.3
• Operating Environment: 50-104° F (10-40° C), 0-90% relative humidity (non-
condensing)
• Size: Height 3.3 in. (8.38 cm), Width 9 in. (22.86 cm), Depth 8 in. (20.32 cm)
• Weight: 8 pounds (3.63 kg)
• Power: 100-120/200-240 VAC, 50-60 Hz, 40VA
• Fuse Rating: 100-120 VAC, 0.5 A 250 V Slo-Blo (x2); 200-240 VAC, T 250
mA/250 V (x2)
• Battery: Lead-acid gel-cell, 2 hour life (on-screen life indicator), recharge 12
hours
• Display: SuperBright(TM) 1.5 x 5 inch (3.08 x 12.7 cm) Cold Cathode Display
(CCD)
16 Accessories
C A P N OSTAT I I C O 2 SENSOR
7067-00 Capnostat II CO2 Sensor with Adult Airway Adapter (Cat. No. 7007)
and (5 ea.) Sensor Cable Holding Clips (Cat. No. 8751)
A IRWAY ADAPTERS
7007-01 Adult Airway Adapters (1 per box)
7007-30 Adult Airway Adapters (3 per box)
7007-50 Adult Airway Adapters (5 per box)
7007-00 Adult Airway Adapters (10 per box)
7053-01 Neonatal Airway Adapters (1 per box)
7053-30 Neonatal Airway Adapters (3 per box)
7053-50 Neonatal Airway Adapters (5 per box)
7053-00 Neonatal Airway Adapters (10 per box)
5843-01 Sampling Airway Adapters with tubing (1 per box)
5843-30 Sampling Airway Adapters with tubing (3 per box)
5843-50 Sampling Airway Adapters with tubing (5 per box)
5843-00 Sampling Airway Adapters with tubing (10 per box)
PRELIMINARY
Catalog No. Description
8909 Sidestream Monitoring Kit for Pediatric Tracheostomy Patients
(10 per box)
PRINTERS
5702-00 Seiko DPU-411 Thermal Printer, 120 vac (interface cable included)
5703-00 Seiko DPU-411 Thermal Printer, 220 vac (interface cable included)
300017 Seiko DPU-411 Thermal Printer Paper (5 rolls per box)
5140-00 Hewlett-Packard ThinkJet Printer (interface cable included)
300013 Hewlett-Packard ThinkJet Printer Ink Cartridge
300014 Hewlett-Packard ThinkJet Printer Paper (2500 sheets Z-fold)
ACCESSORIES
7106-10 Transport Pouch (for CAPNOGARD)
7104-10 Side Pouch for accessories (included with monitor)
8751 Capnostat CO2 Sensor Cable Holding Clips (50 per box)
600026 Power Cord (included with monitor)
5331 Cable Hewlett-Packard ThinkJet Printer
5694 Cable Seiko DPU-411 Printer
5861 Cable Seiko DPU-411 Printer (powers printer from CAPNOGARD)
5334 Cable Serial Output to Personal Computer (with 25-pin connector)
5335 Cable Serial Output to Personal Computer (with 9-pin connector)
Custom Cables—Consult factory for specifications and pricing
MOUNTING SYSTEMS
140030 Wall Mount
140031 Wall Mount (less Wall Channel)
140032 Pivot Block Mount
140033 Transport Mount (without swivel head)
140034 Transport Mount (with swivel head)
140035 Countertop Mount 11 inch Base
140036 Countertop Mount 5 inch Base
140037 Portable Instrument Housing
140038 Rollstand
PRELIMINARY
Catalog No. Description
PRELIMINARY
[This page intentionally blank.]
17 Parts Lists
The Model 1265 assemblies are illustrated below, the individual parts and part
numbers are listed in the following subsections.
ETCO2 Board
Main Board
Chassis
Top Cover
Rear Panel
Sampling Pump
Power Supply Board
Alert Board
Battery
Display Speaker
Bottom Cover
CO2 Input Assy
Keypanel Alert Lens
PRELIMINARY
5555-00 01 ENDTIDAL CO2 MONITOR, CAPNOGARD - 1265
PRELIMINARY
LINE PART NO REV QPA DESCRIPTION
0006 600036 1 RIBBON CABLE, 16 CONDUCTOR, 3 IN. LONG
0007 600037 1 RIBBON CABLE, 50 CONDUCTOR, 3 IN. LONG
PRELIMINARY
LINE PART NO REV QPA DESCRIPTION
0049 474086 2 RESISTOR PACK, 10K OHM, 2%, 8 RES, 9 PIN, SIL
0050 474089 1 RESISTOR PACK, 100K OHM, 2%, 8 RES, 9 PIN, SIL
PRELIMINARY
LINE PART NO REV QPA DESCRIPTION
0104 486322 2 IC, SN74HC02D, QUAD 2-IN POS NOR GATE, SURFAC
0110 486782 1 IC, LM358D, DUAL OP AMP, LOW PWR, SURFACE MOUNT
0121 515503 2 FUSE HOLDER, FOR 5MM FUSES, PC MT, SILVER PLATE
PRELIMINARY
LINE PART NO REV QPA DESCRIPTION
0041 474146 2 RESISTOR, 21.5K OHM, 1/8W, 1%, SURFACE MOUNT
0042 474147 6 RESISTOR, 24.9K OHM, 1/8W, 1%, SURFACE MOUNT
0043 474148 6 RESISTOR, 2.05K OHM, 1/8W, 1%, SURFACE MOUNT
0044 474149 7 RESISTOR, 33.2K OHM, 1/8W, 1%, SURFACE MOUNT
0045 474150 4 RESISTOR, 34.8K OHM, 1/8W, 1%, SURFACE MOUNT
0046 474151 4 RESISTOR, 37.4K OHM, 1/8W, 1%, SURFACE MOUNT
0047 474153 2 RESISTOR, 42.2K OHM, 1/8W, 1%, SURFACE MOUNT
0048 474154 1 RESISTOR, 43.2K OHM, 1/8W, 1%, SURFACE MOUNT
0049 474156 4 RESISTOR, 4.32K OHM, 1/8W, 1%, SURFACE MOUNT
0050 474157 6 RESISTOR, 511 OHM, 1/8W, 1%, SURFACE MOUNT
0051 474158 2 RESISTOR, 51.1 OHM, 1/8W, 1%, SURFACE MOUNT
0052 474160 6 RESISTOR, 5.11K OHM, 1/8W, 1%, SURFACE MOUNT
0053 474162 4 RESISTOR, 61.9K OHM, 1/8W, 1%, SURFACE MOUNT
0054 474164 2 RESISTOR, 9.09K OHM, 1/8W, 1%, SURFACE MOUNT
0055 474165 19 RESISTOR, 10K OHM, 1/8W, 1%, SURFACE MOUNT
0056 474166 11 RESISTOR, 100K OHM, 1/8W, 1%, SURFACE MOUNT
0057 474167 7 RESISTOR, 2.2M OHM, 1/8W, 1%, SURFACE MOUNT
0058 474168 5 RESISTOR, 75K OHM, 1/8W, 1%, SURFACE MOUNT
0059 474169 3 RESISTOR, 7.5K OHM, 1/8W, 1%, SURFACE MOUNT
0060 474170 1 RESISTOR, 301K OHM, 1/8W, 1%, SURFACE MOUNT
0061 474171 2 RESISTOR, 10M OHM, 1/8W, 1%, SURFACE MOUNT
0062 481033 1 DIODE, ZENER, LT1029ACZ, 5V, TO-92 CASE
0063 481546 8 DIODE, MMBD914L, SWITCHING, SURFACE MOUNT
0064 481547 4 DIODE, MMBD301L, HOT CARRIER SCHOTTKY, SURF MNT
0065 481548 4 DIODE, EGL41B, RECTIFIER, SILICON, SURFACE MNT
0066 481549 1 DIODE, MBRS140T3, RECTIFIER, SURFACE MOUNT
0067 481550 25 DIODE, PMLL4148, SWITCHING, SURFACE MOUNT
0068 483018 6 TRANSISTOR, MMBT3906T, PNP, SURFACE MOUNT
0069 484060 3 TRANSISTOR, MMBT3904T, NPN, SURFACE MOUNT
0070 484536 1 VOLTAGE REGULATOR, LT317AH, +40VDC, ADJUSTABLE
0071 484537 1 VOLTAGE REGULATOR, LT337AH, -40VDC, ADJUSTABLE
0072 484538 1 VOLTAGE REGULATOR, MC79L12C, -12VDC, 10%, PLATE
0073 485532 10 TRANSISTOR, 2N7002, N-CHANNEL, SURF MNT
0074 485533 1 TRANSISTOR, MMBF4393L, N-CHANNEL, JFET, SURF
0075 485534 3 TRANSISTOR, IRFD020, N-CHANNEL, MOSFET, 4 PIN
0076 485535 4 TRANSISTOR, IRFD9020, P-CHANNEL, MOSFET, 4 PIN
0077 486220 1 IC, HD68HC000CP-8, MICROPROCESSOR
0078 486306 2 IC, MCM60L256AF10, 32K X 8 CMOS SRAM, 100NS
0080 486308 1 IC, MAX173CWG, 10 BIT A TO D CONVERTER, SURF
0081 486309 1 IC, MAX7528KCWP, DUAL 8-BIT D TO A CONV, SURF
0082 486310 1 IC, XC2018-70PC68C, LOGIC CELL ARRAY, PROGRAMABLE
0084 486312 1 IC, SCC2691AC1D24, UNIV ASYNCH RCVR/XMITTER,
0085 486313 2 IC, MC14066BD, QUAD ANALOG SWITCH, SURFACE MNT
0086 486314 1 IC, MC74HC541DW, OCTAL BUFFER/LINE DRVR-RCVR
0087 486315 2 IC, MC74HC273ADW, OCTAL D-TYPE FLIP-FLOP, SURF MNT
0021 215047 1 SOCKET, IC, 40 PIN DIL, .6 DIP SP, OPEN FRAME
PRELIMINARY
LINE PART NO REV QPA DESCRIPTION
0032 474089 1 RESISTOR PACK, 100K OHM, 2%, 8 RES, 9 PIN, SIL
0033 474091 1 RESISTOR PACK, 10K OHM, 2%, 9 RES, 10 PIN, SIL
0090 486780 1 IC, REF02CS, +5V PREC V REF/TEMP TRNSDCR, SURF MNT
0091 486782 2 IC, LM358D, DUAL OP AMP, LOW PWR, SURFACE MOUNT
PRELIMINARY
LINE PART NO REV QPA DESCRIPTION
PRELIMINARY
2473-01 01 ALERT BOARD ASSY, MODEL 1265
18 Schematic and
Assembly
Drawings
Drawing Description
5555-09 Overall Wiring Diagram
5555-00 CAPNOGARD ETCO2
5555-01 CAPNOGARD -Unit Assy
2472-01 PSU Board Assy
2472-03 PSU Board Schematic
2462-01 Main Board Assy
2462-03 Main Board Schematic
2496-01 Main Board Assy
2496-03 Main Board Schematic
2475-01 ETCO2 Board Assy
2475-03 ETCO2 Boartd Schematic
2487-01 ETCO2 Board Assy
2487-03 ETCO2 Board Schematic
2490-01 Pump Controller Bd Assy
2490-03 Pump Controller Bd Schematic
2485-03 Analog Output Controller Schematic
2484-03 Memory Card Controller Module Schematic
Model 1265 Menu Tree
Table 9. Schematic and Assembly Drawings
PRELIMINARY
NOTE: Mark print 5555-09 “Overall Wiring Diagram” with the following changes;
G B
1 1A
H 2 2A F
Backlight Hi/Low
Select Limit to Adjust Set Auto Alerts
SET SAMPLING PUMP
ON OFF CARD will appear if NOVACARD
interface is selected.
❷
❸
On/Off
PRNT will appear if a printer
interface is selected.
N2O COMPENSATION
ON OFF
CAPNOGRAM CONTROLS AVERAGING SELECTIONS
RUN mm/s SCALE RUN NoResp CO2 PREV
On/Off
OK to
No CANNOT CALIBRATE
MAIN Scale Cal on Adapt? MAIN
THIS SENSOR O2 COMPENSATION >60%
ON OFF
SWEEP SPEED mm/sec
6.5 13 26 Wait 3 sec
Yes On/Off
MAIN SELECT ETCO2 AVERAGING
Select Speed 1BR 10s 20s
PLACE ON ADAPT IN ROOM AIR
START CANCEL
Select
MAIN
Warmup
No WAIT FOR SENSOR
Complete?
CANCEL
MAIN Up/Down
Wait 3 sec
TIME REMAINING : XX
CANCEL
MAIN
AZero
Yes No
Successful ? CALIBRATION ERROR
MAIN
CONT
CAPNOGARD™ Menu Tree
Revision 2.8 Software
Page 1 of 4
❶ ALRT TREND SIZE CAL MENU ❷ RUN
SYSTEM OPTIONS
AUDIO LITE CARD AVG ❸ RUN AUDIO
SYSTEM OPTIONS
LITE PRNT AVG
Select XX value
MAIN Cursor
STOP: XX:XX dd/mm/yyyy
RESET ↑
TREND OPTIONS RUN ERASE VIEW PREV
Select XX value
MAIN
Prints Selection
YES NO MAIN
ER ASE STORED TR END S :
MAIN
No Yes
Printing ?
ID: _ _ _ _ _ _ _ _ _ SET CLR SELECT ↑
MAIN
Which
NOVACARD Printer Placing Capnostat on Zero Cell
TRENDS RETAINED Interface
MAIN
Yes
STORE WAVEFORM TO CARD ? Wait for warmup
PRINTOUT STARTED
RUN STORE ID ERASE
CHECKING CALIBRATION Breaths
Yes BREATHS DETECTED?
MAIN
MAIN Detected ?
PATIENT ID:_ _ _ _ _ _ _ _ _
ABLE SET CLR SELECT ↑ ABLE
No Yes Yes No CALIBRATION VERIFIED Wait 3 sec
TO WRITE TO TO WRITE TO
REMOVE SENSOR FROM CELL
CARD? CARD? TIME REMAINING : XX
Edit Patient ID field
CANCEL
MAIN
Clears Patient ID field
MAIN
TRENDS RETAINED
CO2 SETUP OPTIONS MONITOR OPTIONS 1 MONITOR OPTIONS 2 ALERT OPTIONS 1 ALERT OPTIONS 2
RUN BARO EDIT UNITS NEXT RUN DISP KCLK VER# NEXT RUN SER CLOCK REC NEXT RUN LATCH DFLT MUTE NEXT RUN DELAY BAR NEXT
Invert CCD
BARO PRESSURE = XXXmmHg ALERTS LATCHED 10 SEC LIMIT ALERT DELAY
KEYCLICK VOLUME NOVACOM1 INTERFACE
RUN AUTO MANUAL PREV YES NO YES NO
RUN ↑ SET PREV NEXT
MAIN
MAIN ANALOG MODULE INTERFACE Yes/No Yes/No
Up/Down
AUTOMATIC BARO PRESSURE SET PREV NEXT
COMPENSATION SELECTED
VER# ENGR-XX-XX RETAIN ALERT LIMITS ALERT BAR LATCHED
NEXT YES NO YES NO OFF
NOVACARD INTERFACE
SET PREV NEXT
BARO PRESSURE = XXXmmHg
Yes/No
RUN ↑ dd/mmm/yyy Yes/No/Off
NEXT TELECAP INTERFACE
MAIN SET PREV NEXT
ALLOW AUDIO OFF
YES NO
Edit Baro. Press.
TELESAT INTERFACE
SET PREV NEXT
Yes/No
RESP RATE EDITOR
ON OFF INTERFACE UNUSED
SET PREV NEXT
On/Off
PRINTER INTERFACE
SELECT ETCO2 UNITS SET PREV NEXT
mmHg KPa %
Select Type
UNIT CHANGE ERASES TREND
CONT CANCEL
XX:XX DD/MMM/YY
SET SEL ↑
TRENDS ERASED
CALIBRATE RECORDER
TRENDS RETAINED
RUN ZERO HALF FULL PREV