A dimension control procedure is essential for ensuring that a gas plant fabrication project meets the
required specifications and standards. The following are the steps to be followed in implementing a
dimension control procedure:
1. Develop a comprehensive dimension control plan that outlines the key activities, roles,
responsibilities, and procedures to be followed in controlling dimensions during the fabrication
process.
2. Identify the critical dimensions that must be controlled and documented to ensure that the gas
plant meets the required specifications and standards. This should include both linear and
angular measurements, such as pipe diameters, wall thickness, flange dimensions, and
equipment orientation.
3. Establish a calibration and verification program for all measuring equipment, including tape
measures, calipers, micrometers, and laser distance meters. The program should include regular
calibration and verification, as well as maintenance and repair procedures.
4. Establish a documented process for recording and tracking all dimension measurements and
verification results. This should include the use of digital measurement tools and software for
capturing and analyzing data.
5. Implement a rigorous inspection and testing program to ensure that all fabricated components
meet the required dimensions and tolerances. This should include both in-process and final
inspections, as well as non-destructive testing methods.
6. Establish a system for documenting and reporting any deviations from the required dimensions
and tolerances. This should include a formal process for identifying, reporting, and addressing
any discrepancies, as well as a system for tracking corrective actions.
7. Implement a quality control program that includes regular audits and reviews of the dimension
control process. This should involve both internal and external audits to ensure that the
dimension control procedures are effective and compliant with applicable standards and
regulations.
Saipem Classification - General Use
8. Provide regular training and education to all personnel involved in the dimension control
process, including fabricators, inspectors, and quality control staff. This should include training
on measurement techniques, equipment uses, and quality control procedures.
9. Continuously monitor and evaluate the dimension control process to identify areas for
improvement and optimize the overall process. This should include regular review of inspection
data, corrective action reports, and audit findings to identify trends and opportunities for
improvement.
By following these steps, a gas plant fabrication project can implement an effective dimension control
procedure that ensures the final product meets the required specifications and standards.
Saipem Classification - General Use