Offer: Emak For Construction

a55f4296bb5033cec2c055c6c42ad779
EMAK FOR CONSTRUCTION
date: 21.09.2021
your reference: Vt 180 offer
contact: Mina Karim
, Mina.karim@east-eg.com
Offer
no. 522.000100-05
Dear Sirs
We thank you for your request and offer you as follows:
Supply of VT180 Ammann Asphalt Batching Plant

Site: Cairo - Egypt
Scope of delivery of each plant
1 Prefeeder system
2 Drying and heating system
3 Dedusting unit
4 Mixing tower
5 Filler supply
6 Bitumen supply
7 Electrification & microprocessor control
8 Hardware
9 Additional equipment
Package Total Price CIF Alexandria EUR 779,000.00
Price conditions
Goods and services according to the specification. Excluding VAT and other unnamed taxes and
levies.
Options and alternatives are quoted ex works without transport and installation unless otherwise
specified within this document.
Time schedule (Delivery)

8-10 weeks ex-works from down payment
A Corporate Seated at the Kanton Aargau of Switzerland | Managing Director: Ing. Kamal R. Abdel Malek
Engineering And Services Technology – EAST AG | C/O THV AG, Ziegelrain 29 | 5001 Aarau | - Tel/Fax : +41 062 5520 383
Bank : NEUE AARGAUER BANK AG – BRUGG |
Account: CHF-Konto : 1100886-71-1 | IBAN CH52 0588 1110 0886 7100 1
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
page: 2 offer no 522.000100-01 order no.
Payment plan
25 % down payment
75 % by irrevocable LC against shipping document
 Partial shipment allowed
 Legalization not required
 Transshipment allowed
Responsibility of the purchaser (if applicable and not specified otherwise in this document)
1. Written approval of the layout plan within 7 days after receipt.
2. Confirmation of gas input flow pressure, heating value of the fuel, plant color and screen mats
(mesh sizes, wire sizes) latest at the release for manufacturing.
3. Internet access port with ethernet RJ45-socket to connect with supplier's service net must be
ready for use on date of delivery. Remote access via alternative communication channels has
to be clarified latest at the release for manufacturing and will be charged separately.
4. All permits required by the authorities.
5. Site survey and examination of the ground to its suitability.

Static proof for the existing plant components including the necessary changes.
6. Calculation, planning and execution of all necessary foundations, concrete and civil works
including the installation of the foundation anchor bolts for the plant as well as cable trenches
and plant earthing according to the supplier’s specification.
7. Preparation of the plant site before the time of delivery. This means: assembly and storage
places must be suitable for heavy load trucks. Any existing plant components which will be
replaced by the scope of delivery must be dismantled. The foundation forms must be removed,
and the foundations must be capable of bearing load. All load bearing areas must be prepared
according to the instructions of the supplier.
8. Repair, replacement or modification of broken, non-reusable or unsuitable existing plant
components.
9. Provision of electricity in the voltage and strength of current indicated by the supplier, including
low voltage distribution, reactive current compensation and cabling with connection to the main
switches of the delivery scope.
10. Electric equipotential bonding, earthing, residual current device (RCD), lightning protection,
overvoltage protection and electric safety system for maintenance doors including installation.
The professional execution of these works has to be confirmed before commissioning towards
the supplier in writing with a measuring protocol.
11. Installation of equipment that do not belong to the industry-standard package, even if they are
prescribed by the authorities. These are, for example, equipment for plant and site illumination,
odor neutralization, sound absorption, dust abatement, emission measurement, etc.
12. Provision of operating material like fuel (heating oil, natural gas, liquid gas etc.), compressed
air, thermal oil, water and lubricants in the quantity and quality specified by the supplier, up to
the specified connection points.
13. Testings on the delivery scope (compressed air supply system, electrical system, hoists, supply
lines etc.) if required by law.
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
14. Provision of standard weights for the calibration of the scales.

15. Provision of staff, wheel loaders and hoisting devices for unloading, erection and
commissioning.
16. Construction site electricity supply, water, telephone and internet connections during the
assembly and commissioning period.
17. Disposal of all packing material and waste occurred during the delivery and assembly, as well
as the disposal of old plant components which were replaced by the scope of delivery.
18. After sea transport: Cleaning of the plant parts with fresh water on arrival at the job site,
respectively provision of fresh water in case of full assembly through the supplier.
19. Provision of means of production, operating staff, production recipes and a weigh bridge at the
time of commissioning.
20. In case of assembly through the supplier, purchaser’s personnel has to follow the instructions of
the supplier's supervisor through the entire assembly. Purchaser’s staff can be rejected in case
of insufficient qualification.
21. Changing rooms, sanitary facilities and lockable containers or similar rooms must be at the
supplier’s disposition as office and store room for tools and materials.
22. Electric welding machines and gas welding torches including acetylene and oxygen.
23. Tools and small hoisting devices.
Commissioning, readiness for operation, training of the operators (if included in the scope
of the supplier and not specified otherwise)
The commissioning starts with a cold check of the delivery scope and ends with the readiness for
operation (RFO).
RFO means that at least 75% of the specified production capacity can be reached and a profitable
operation is possible.
To ensure effective commissioning of the object, it must be tested under production conditions. For
testing of a complete plant, 500 - 1000 t asphalt (different recipes incl. special additives) have to be
produced.
If this production cannot be carried out during the commissioning, the other target dates have to be
arranged and the accrued additional costs (waiting time, second arrival etc.) will be charged
separately.
The training of the operators will be performed - an appropriate time - during the assembly and
commissioning which includes test runs. The future plant personnel have to be present at the
complete assembly and commissioning.
Transfer of use and risk, Hand Over
If the assembling is carried out by the supplier, use and risk are transferred to the purchaser on
readiness for operation. If the RFO is delayed for reasons which are beyond the responsibility of the
supplier, the transfer of risk will take place when the supplier has fulfilled his obligations needed for
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
the RFO. In both cases, the supplier will inform the purchaser about the readiness for operation and
ask him to carry out the Hand Over.
Within 4 weeks after RFO the purchaser and the supplier carry out the Hand Over of the delivery
scope. If there are any faults, they have to be mentioned in a report which must be signed by both
parties. Faults which have no essential influence on a profitable use of the delivery scope are no
reason to refuse the Hand Over.
If the purchaser refuses the common Hand Over within the scheduled deadline, the Hand Over is
considered to be completed and will be unilaterally confirmed by the supplier.
Any special requests in this matter, e.g. Hand Overs in the factory of the manufacturer, must be
agreed upon before placing the order.
If the assembling is not carried out by the supplier, Hand Over and transfer of use and risk take
place on delivery.
Warranty
The warranty period for the scope of delivery is 12 months from date of delivery, respectively from
RFO if assembled by the supplier. Special warranties according to specification.
Software
As far as the scope of the supplier includes software, the purchaser is only entitled to use it for the
purpose designated for the object of delivery. The right of property remains at the supplier.
If the supplier has remote access to the plant control system and the associated software modules
in order to be able to support the purchaser promptly and meaningfully in the event of a
malfunction, during maintenance work and with questions about the condition and operation of the
plant and its system components: In connection with this access, the supplier may store master,
operating and movement data of the plant and its system components (the plant data). The supplier
has the right, unlimited in time and place, to store, process and economically exploit the plant data.
Insofar as plant data is personal data (e.g. login data), the data protection clause shall apply
exclusively to such data. The supplier undertakes to keep the other plant data secret and not to
make them accessible to third parties; official or court orders regarding a surrender remain
reserved. Companies of the Ammann Group and their employees are not considered third parties.
Certain modules of the control system have to automatically transmit data to an external data
storage (cloud) or a processing application to fulfil its service.
Conformity, technical design, reservation of modifications
The scope of supply includes only the elements mentioned in the specification and will be delivered
according to the EU Machinery-Directive. Any different design versions need to be agreed with the
supplier before ordering.
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
Even if the scope of the supplier causes a substantial change of the existing machine/plant, the
responsibility for the conformity of the existing machine/plant with the valid laws remains with the
owner of the machine/plant.
Technical data and performance data refer only to the component described.
The supplier reserves the right of technical improvements and modifications in the frame of the
specified performance.
If the delivery item has to be designed for other geophysical data than those mentioned in the
specification, these requirements must be declared by the purchaser in written form to the supplier
before placing of order.
Should in further course the delivered item be assembled on other place, which would relate to a
higher geophysical load/force, the supplier cannot be held responsible neither for retrofits nor
possible damages.
Contract amendments, ineffectiveness of individual stipulations, transfer

Any amendments of this contract must be in writing. The ineffectiveness of individual stipulations of
this contract does not touch the other stipulations.
A transfer of rights is not possible without the consent of the other party.
Delay
Should the delivery (respectively: readiness for operation, if assembling is carried out by the
supplier) be delayed due to the non-fulfilment of the supplier's responsibilities, the following lump-
sum compensation for delays becomes effective:
0.5 % per working week, but maximum 3 % of the net order value (delivery scope ex works),
starting 1 week after the agreed date. If the date in the course of the project is mutually agreed new,
so this date count for reference.
Liability
The liability is subject to the ORGALIME S2012 - General Conditions for the Supply of Mechanical,
Electrical and Electronic Products, however, the liability for consequential damages and losses of
any kind is excluded.
Place of jurisdiction
The place of jurisdiction is the legal domicile of the supplier. The plaintiff is also authorised to take
legal action at the place of jurisdiction of the respondent.
General terms and conditions
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
Unless specifically stated otherwise, the ORGALIME S2012 - General Conditions for the Supply of
Mechanical, Electrical and Electronic Products apply. Upon request, these conditions will be sent to
the purchaser.
Even if the order is accepted by the supplier, the purchasing conditions of the purchaser will not
become part of the contract.
Force Majeure in the ORGALIME S2012 - General Conditions for the Supply of Mechanical,
Electrical and Electronic Products shall also include pandemics and epidemics.
Further, the parties agree that the Covid-19-Pandemic shall be qualified as Force Majeure event,
irrespective of the predictability of its effects at time of the formation of the Contract.
Data Protection
Within the framework of the (pre-)contract negotiations and the fulfilment of the present contract,
personal data of the other party have been or will be collected and processed by the parties.
By signing this contract, the purchaser agrees to the processing of personal data by the supplier in
accordance with its applicable Data Protection Declaration: https://www.ammann-
group.com/en/data-protection.
The purchaser may use the personal data received from the supplier for the performance of the
present Contract only; any further processing of such data is prohibited to the purchaser.
Validity
The offer is without engagement and valid for 1 month(s) from date of offer, and is subject to
fluctuations of currencies, the procurement market development and subject to a site inspection by
the supplier, particularly with regard to plant retrofits.
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
Specification Supply of VT180 Ammann Asphalt Batching Plant
--- General technical information / Capacity specification ---
Plant capacity
Plant capacity:
180 t/h at 3% moisture
Conditions: The capacity is based on mean density of 1.6 ton/m3,

ambient temperature 30°C, hot mix temperature of
150°C at outlet, plant operating at mean sea level,
30% dust content in mix design and 3% moisture
content in cold aggregates.
If any of the above conditions are not met, the

production capacity varies accordingly.
Aggregates should be clean and should not be

covered with dirt.
Aggregate shall not contain oversized material, which

may block the feeding path.
Filler shall contain less than 1% moisture and shall be

free from agglomeration.
Specific heat of Aggregates 0.2 Kcal/kg.
Residual Moisture Content less than 0.5%.
Mixing-weighing process: 85 cycles per hour

Grain size: Max. 45 mm
Tolerance production capacity: +/- 10%
Binding agent content = max. 7.5%
Filler content = max. 10% at 1.0 t/m³ specific weight
Operations: Computerised fully Automatic operations
Altitude: < 400 m over sea level

Earthquake: < 0.9 m/s² horizontal peak ground acceleration
Wind speed: < 25.0 m/s
Designed for voltage of: 220/380 V - 50 Hz
Network requirements
Customer to provide:
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
 Flat rate (no volume restriction)

 Upload speed at least 128 kbit/s (recommended >= 500 kbit/s)
 Download speed at least 500 kbit/s (recommended >= 2 Mbit/s)
 allow at least TCP port 80 and 443 (http / https) outgoing (LAN -> WAN)
 DHCP server service to transmit the necessary network information to the as1 Ethernet router
(usually provided by the provider's internet router)
--- Detailed specification for each plant ---
1 Prefeeder system
 Cold bin feeders unit with individual AC frequency variable speed drives.
 Aggregate flow indicators are mounted on each bin to indicate the on/off flow of the aggregates
from each bin.
 The feeders are fully computerized controlled and gradation can be changed on the go.
1.1 Pre-feeder
1 5 bin feeder module
Cold bin feeder base module
 Hopper discharge (Auxiliary) belt with frame - 1.1kW
 Hopper vibrator for two bins
1 Feeder attachment
 Capacity 12m³ for each bin
1.2 Collection and transfer belt

1 Collection and transfer belt
 Belt width 600mm
 Drive 5.5 kW
1 Discharge Hood
2 Drying and heating system

 The mixed aggregates supplied from the cold feed unit are dried in a direct-fired drum and
heated to the temperature required for their further treatment. The drum operates according to
the counter flow method, which means the mixed aggregates are conveyed towards the flame.
 The drum is usually charged by a feeder belt. The drum cylinder is inclined towards the drum
discharge, the drum is friction driven by drive trunnions and running rings. Flights and lifters
assure that the aggregates are split up and fed through the pre-heating, evaporation and
heating zones to the drum discharge opening. The shovels/lifters in the firing area guide the
aggregates around the flame in order not to disrupt the burner combustion.
2.1 Slinger belt

1 Slinger belt
 Belt width 500mm
 Drive 5.5 kW
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
2.2 Drum
1 Counterflow dryer drum
 Drum diameter 2.0m and length 8.0 m
 Drum inclination 4 °
 Designed for max. aggregate temperature 300 °C
Drive for dryer drum

 Friction driven 4 direct drive motors
 Drive 11 kW
Dryer drum sensors

 Negative pressure sensor in dryer drum
 Temperature sensor (thermocouple type) at the exit of dryer drum
2.3 Pull rope

1 Pull rope for slinger belt
2.4 Burner device

1 Combined monoblock burner, heavy oil / light oil
 Max. burner capacity 14 MW
 Flow volume 17500 m3/h
 Drive 30,0 kW
1 Burner control
2.5 Fuel supply

1 Burner pumping unit
 Output pressure 8,0 to 16,0 bar
 Output capacity 2800,00 l/hr
 Drive 4,0 kW
 Pump with built-in filter, manometer, pressure safety valve and fittings
2.6 Heavy oil flow heater

1 Inline flow heater for heavy oil
 18kW
2.7 Fuel tank

1 Storage tank for heavy oil (FO)
 Cylindrical shape indirect heated steel tank
 Cylindrical, tank with hot oil circulating tubes in the tank and heat insulating cover
 Tank insulation thickness 50 mm
 Capacity: 18,000 Ltr.
 Thermocouple temperature indicator; 0 to 300 °C
 Valves and other accessories
 Heating through hot oil heater (Hot oil heater is required)
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
1 Gear type fuel tank filling pump with drive
3 Dedusting unit
 Primary : Pre-separator to remove the coarse dust particles
 Secondary : Bag house filter to remove the fine dust particles along with reverse air flow cleaning
mechanism
3.1 Raw gas duct

1 Drum suction hood
Drum suction hood working as sediment chamber for the coarse filler.
Ducting from drum to filter with flange connections.
3.2 Dust collection system- Bag house filter

1 Preseparator
 Pre-separator to separate the coarse dust particles and collect in separate screw which
conveys coarse particles into mixing zone.
 Separator with inspection flap and socket for measuring sensor
1 Filter upper part
 Filter upper part with accessible roof along with handrails and inspection flaps
 Filter roof material : Mild steel
3 Cleaning mechanism
1 Filter bags and cages
 Filter area : 490.0 m²
 No of bags: 324
 Filter bags made of imported felt with hydro and oleophobic PTFE-impregnation to increase the
resistance from hydrolysis
 Cages DuO as bag holder and clamping unit made out of galvanized wire
1 Filter bottom section
 Dust collection bin with inspection door and support legs
 Bottom hopper with storage capacity of 12 m³ for reclaimed filler
1 Exhauster with frequency converter
 High efficiency exhaust fan. capacity: 55000 m³/Hr @ 110 °C
 Inspection / clean-out door, drain port in scroll
1 Drive for exhauster with frequency converter
 Compact design with direct mounted electric motor
 Variable speed drive for high energy efficiency and better control
1 Sensors
 Raw gas temperature sensor (thermocouple type) at pre-separator
 Clean gas temperature (thermocouple type) at exhauster duct
 Thermostat for burner cutoff/safety
1 Fine filler screw
 Internal Gear motor screw conveyor for fine filler
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
3.3 Clean gas ducting and stack

1 Stack mounted on exhauster
 Exhaust height from ground level: 12.0 m
 Stack diameter: 980mm
 Test ports for clean gas testing
4 Mixing tower
The hot elevator conveys the dried and heated aggregates to the screen. The vibration screen
separates the aggregates according to their grain sizes and leads them into the chambers of the
hot mineral silo. The dosing flaps portion the aggregate components defined by the corresponding
recipe. Their weight is then determined by the mineral scale. The same procedure is made with
bitumen and filler. The complete batch is finally given to the mixer. During this operation, the plant
control system is in charge of the correct order.
4.1 Hot elevator

1 Hot elevator
 Head station with drive unit and maintenance platform.
 Head station consisting of a housing with inspection flaps and removable hood, drive shaft
with external roller bearing, drive unit and three-sided maintenance platform stairs from the
roof of the screen box.
 Foot station with feeder chute. Foot station consisting of a housing with inspection doors, shaft
with slide bearing made of cast iron, and aggregate inlet chute equipped with wear resistant
ribs protecting from wear and tear.
 16.380 m of shaft with chain and buckets. Dust-proof shaft with heavy duty single stand steel
link chain and buckets with wear resisting edge.
 Transfer chute from the hot elevator to the screen. The chute is equipped with wear resistant
ribs, distribution angles, inspection flap and compensator to the screen inlet.
4.2 Vibrating screen

1 Vibrating screen
Screening machine consisting of screen body, driven by 2 external unbalance motors, and screen
box with access ladder, accessible roof, railing, 270°-doors on both front walls, change-over flap at
the screen inlet for screen feed or bypass, change-over flap at the screen outlet to guide the
oversize grain into the last component bag or into the overflow channel of the hot mineral silo, and
pivotable guide plates which lead the aggregates into the compartments of the hot mineral silo.
 Number of screened aggregate components - 4
 Pneumatic arrangement for change-over flaps
 Max. aggregate temperature - 300°C
 Total screen area - 15,4 m²
 Area of sand deck - 3,9 m²
 Drive - 2 X 7,5 kW
1 Set of screen meshes
Mesh sizes according to customers' requests.
Suggestion: (Customer to confirm this with order)
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
 Component < 2, harp-type screen - 2.8 mm

 Component < 4 (5) - 5.6 (7.0) mm
 Component < 8 - 9.0 mm
 Component < 11 - 12.5 mm
1 Suction pipe for screen and mixing tower
Suction pipe with adjustable slide and connection to the crude gas channel of the filter.
4.3 Hot mineral silo

The mentioned contents of the hot mineral silo are calculated for a specific weight of 1.6 t/m³ and
an angle of repose of 37°. However, the actual weights and angles of repose will differ from these
values by up to 25%, depending on the material.
The emergency overflows of the component compartments flow together and lead to a collective
duct leading out of the tower. Each component compartment has an electro-pneumatically
activated outlet door. The hot mineral silo has an integrated filler compartment for intermediate
filler storage.
1 Hot mineral silo 29t - without insulation
Silo contents:
 By pass 6.88 t
 Compartment 1 7.04 t
Dosing unit with electro-pneumatically operated flaps

 Number of flaps 5
- Reclaim filler intermediate silo screw will convey the reclaim filler from intermediate silo to filler
weighing hopper via Pneumatic actuated butter fly valve.
- Foreign filler intermediate silo screw (only with Individual Foreign filler silo)will convey the foreign
filler from intermediate silo to
filler weighing hopper via Pneumatic actuated butter fly valve.
- Foreign filler main screw (only with Dual / Tower filler silo)will convey the foreign filler from
foreign filler silo to filler weighing
hopper.
1 Maximum level sensor
Rotating type maximum level sensor in each component compartment
1 Intermediate filler silo for reclaimed filler
 Content - 400 kg
 Drive of discharge screw - 1.5 kW
Intermediate silo integrated in the mixing tower, with discharge screw and electro-pneumatically
operated shutting flap at the outlet.
Note :-
- Foreign filler option with dual filler (tower) silo- Intermediate silo will be only reclaim filler.
- Foreign filler option with Individual silo - Intermediate silo will be reclaim filler and foreign filler.
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
- In reclaim filler intermediate silo level sensor will be minimum level.

- In foreign filler intermediate silo level sensor will be maximum and minimum level sensor.
1 Overflow pipe
4.4 Insulation package

1 Insulation package
Package includes:
 Drum insulation incl. lifting arrangement
 Filter insulation
 Hot mineral silo insulation
 Insulation thickness 50mm and density 80 kg/m ³
4.5 Mixing and weighing

1 Chassis
Steel construction to bear the aggregates of the mixing and weighing level
1 Mineral scale
 Max. batch quantity - 2500 kg
 Number of load cells - 3 Nos.
 Weighing container, resting on load cells, with lining protecting from wear and tear, fabric
compensator, electro-pneumatically operated bottom flap.
1 Bitumen scale with bottom discharge
 Max. batch - 200 kg
 Heating through hot oil
 Insulated weighing container, resting on load cells, with hot oil heating, electro-pneumatically
operated, discharge flap
1 Bitumen feeder pipe into the mixer
1 Filler scale with discharge screw
 Screw drive - 2.2 kW
Weighing container, resting on load cells, with fabric compensator, electro-pneumatically operated
bottom flap, into the
mixer by gravity.
1 Mixer hood
Hood with inspection flap and all necessary connecting flanges.
1 Mixer
 Drive - 2 X 22.0 kW
 Heating capacity discharge flap - 4.6 kW
 Twin shaft mixer, driven through synchromesh transmission.
 Mixer trough with electro-pneumatically operated, heated outlet and lining consisting of
staggered and screwed wearing plates.
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USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
 Stirring arms with shovels.

 Mixer shafts with antifriction bearings and labyrinth sealing.
1 Discharge shaft under Mixer
1 Buffer container for compressed air
Buffer container with pressures switch and manometer, located on the mixer platform.
 Capacity - 12 Ltrs.
1 Temperature measurement under Mixer
 Asphalt temperature measuring device at the mixer outlet
 Infrared sensor, max. measuring range - 500 °C
1 Pneumatic plan
4.6 Supports, stairways, platforms

1 Supports, stairways, platforms
 Platform for weighing and mixing level
Platform consisting of anti-slippery catwalks and railings
 Maintenance platform for hot mineral silo level
Width - 600 mm
Platform consisting of anti-slippery catwalk and railings.
 Platform for screen level
Platform consisting of anti-slippery catwalks and railings.
 Stairway from mixing platform to screen platform
Step width - 600 mm
Anti-slippery catwalk and railings.
 Hot dip galvanized
5 Filler supply
The filler system includes :
 The transport of the reclaimed filler which was recovered from the dedusting unit into the
mixing process
 The transport of the coarse filler which was separated at pre separator into the mixing
process
 The transport and storage of the mineral filler depending on the requirement of mineral filler
into the mixing process.
5.1 Reclaim Filler

The filler supply includes the transport and where required the intermediate storage of the
reclaimed filler which was recovered from the dedusting unit into the mixing process. Depending
on the type of filler supply silos and transport elements for the addition of imported filler into the
mixing process might be included. Different options are as per following.
1 Reclaim filler elevator
Head and foot station
Head station consisting of a housing with inspection flaps and removable hood, drive shaft with
external roller bearings,
drive unit, three - sided maintenance platform and outlet chutes.
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
Foot station, every train consisting of a housing with inspection doors and filler inlet chute.
16.051 m of shaft with belt and buckets
1 Drive for filler elevator
 Drive - 2.2 kW
1 Screw conveyor, dedusting unit /RF filler elevator
Conveying capacity 28.6 m³/h
Length max. 5284 MM
Drive 5.5 kW
5.2 Coarse Filler

1 Coarse filler screw from bag house pre-seperator to hot elevator
Length max. 5910 MM
Drive 4.0 kW
5.3 Dual Filler Silo (RF & IF)

1 Dual silo with pneumatic feeding arrangement
Dual filler silo 12 + 14 m³ suitable to pneumatic feeding complete with level sensor and butterfly
valve
Imported filler silo
 Content 12.0 m³
 Diameter 2000 MM
 Silo consisting of supporting frame, platform, silo body, silo top, safety valve, pinch valve, filler
disintegrator in the discharge cone and basket ladder
 Sensor for Maximum and minimum level indication
Reclaimed filler silo
 Content 14.0 m³
 Diameter 2000 MM
 Silo consisting of supporting frame, platform, silo body, filler disintegrator in the discharge
cone and basket ladder
 Sensor for Maximum and minimum level indication
1 Filler return pipe, elevator discharge silo
1 Fine filler screw / Dual Silo IF to Filler weighing Hopper
 Conveying capacity 28.6 m³/h
 Length max. 4600 MM
 Drive 5.5 kW
1 Screw conveyor, reclaim filler silo / middle of screw
Length max. 3050 MM
Drive 3.7 kW
5.4 Bypass reclaim filler

1 Dust extraction screw
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
Dust extraction screw to unload reclaimed filler from the silo.
6 Bitumen supply
 The bitumen supply comprises the storage of binding agents of different qualities. It also heats
up the binding agent to the processing temperature and leads it to the mixing process.
 An elaborate pipe scheme for the supply and discharge system maintains the operating
temperature in pipes and fittings during the operation.
6.1 Bitumen transfer pump

1 Bitumen dosing pump with piping
 Pump capacity – 450 l/min
 Drive – 5.5 kW
 Heating performance - Thermic oil heated
 Insulation thickness – 50 mm
 Insulation density – 80 kg/m³
 Nominal width – DN 80
 Three way valve - 3”- 3 way ball valve jacketed”
Jacket walled thermic oil heated insulated piping with pump
Thermic oil heating. Insulation made of rock wool
30 m of conveying line between dosing pump and dosing unit
6.2 Bitumen storage tank
* Bitumen tank - by customer

The following bitumen tank(s) will be supplied by the purchaser
Bitumen tanks filling system is included
6.3 Hot oil heater
1 Hot oil heater made in turkey

 Normal pressure, oil fired, horizontal tubular boiler with oil circulating pump
 Capacity: 5,00,000 Kcal/hr
Heat transfer coil and expansion cum dearator tank for hot oil
1 Oil burner
Oil burner for 5,00,000 Kcal/hr hot oil heater.
Fuel : High speed diesel / Light diesel oil
6.4 Bitumen tanks filling pump
1 Bitumen dosing pump made in turkey

 Pump capacity – 350 l/min
 Helical gear pump
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
 With separate control panel
7 Electrification & microprocessor control

Microprocessor control for the operation, control and display of the complete Ammann scope of
delivery, storage of recipes, plant parameters and production and operational data.
The complete asphalt mixing plant including its measured values can be displayed on the screen
image specific to the customer, corresponding to the material flow. This assures at any time an
overview of all plant components. The plant control processes all dynamic operations of the
asphalt mixing plant in real time and displays them on the monitor. Above this, it shows all status
changes within a few milliseconds which enables the operator to intervene immediately, if
necessary.
Consisting of proven modules, the software will be configured specific to the plant and includes
extensive parametric functions to adopt and optimize both the process flow and the sensory
testing device. The test images in windowing technique which have been proven for many years
allow the operator a quick diagnosis from the screen, and they are a convenient support during the
setting-up of plant parameters.
The production data are registered in the extensive production statistics where they are processed
and can be printed out. Error messages appear in an optical way, as text windows, and optionally
as verbal indication.
The modular design of the software and the switch gear allow an easy expansion of the control
system to future plant modifications. Via remote access the customer has the possibility to transfer
data for their further treatment, and our experts can quickly diagnose problems and remedy them
or transfer software-updates.
8.1 Hardware
1 Workstation as1 + 1 spare station for 2 plants
Workstation as1 including:
 Computer with 750 GB hard disk, 8 GB DDR3 1600MHz RAM, 128 GB SSD
 24” flat monitor
 Keyboard
 Optical mouse
1 Printer,socket and control box
8.2 Software
1 Software license Basic as1 Profinet
8.3 Control cabine

1 Control cabin
Control cabin(LxBxH-4mx2mx2.2m)
 Air-conditioned control cabin (1.5 ton)
 Weather proof housing
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1
 Totally prewired
 Internal lighting
9 Additional equipment
9.1 Documentation
1 Customer Documentation
Language: English 1 set on paper, 1 set digital
9.2 Surface treatment

1 Surface treatment
Surface treatment according to Ammann CI-concept (1 coat primer + 1 top coat RAL9002 grey
white).
9.3 Packing and Loading

1 Packing and loading of the Ammann delivery scope FCA ex manufacturer's works
9.4 Transport
1 Transport
Transport of the Ammann delivery scope CIF Alexandria without unloading according "Incoterms
2010"
9.5 Assembly
1 Assembly supervision of the Ammann scope of delivery
Ammann provides supervisor for assembly and commissioning of the Ammann delivery scope and
for the training of the plant operator. The daily working time (Monday-Friday) amounts to 10 hours.
Travel time is calculated as working time.
Should the assembly time be exceeded for reasons Ammann is not responsible for, any additional
time will be invoiced separately.
Customer to provide qualified staff according to Ammann requirements.
EUR-Konto : 1100886-72 | IBAN CH45 0588 1110 0886 7200 0
USD-Konto : 1100886-72-4 | IBAN CH34 0588 1110 0886 7200 4
GBP-Konto : 1100886-72-1 | IBAN CH18 0588 1110 0886 7200 1

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EMAK FOR CONSTRUCTION

We thank you for your request and offer you as follows:

Supply of VT180 Ammann Asphalt Batching Plant

Scope of delivery of each plant

Package Total Price CIF Alexandria EUR 779,000.00

Time schedule (Delivery)

5. Site survey and examination of the ground to its suitability.

14. Provision of standard weights for the calibration of the scales.

Transfer of use and risk, Hand Over

Conformity, technical design, reservation of modifications

Contract amendments, ineffectiveness of individual stipulations, transfer

General terms and conditions

Specification Supply of VT180 Ammann Asphalt Batching Plant

--- General technical information / Capacity specification ---

Conditions: The capacity is based on mean density of 1.6 ton/m3,

If any of the above conditions are not met, the

Aggregates should be clean and should not be

Aggregate shall not contain oversized material, which

Filler shall contain less than 1% moisture and shall be

Specific heat of Aggregates 0.2 Kcal/kg.

Residual Moisture Content less than 0.5%.

Mixing-weighing process: 85 cycles per hour

Operations: Computerised fully Automatic operations

Altitude: < 400 m over sea level

Designed for voltage of: 220/380 V - 50 Hz

 Flat rate (no volume restriction)

--- Detailed specification for each plant ---

1.2 Collection and transfer belt

2 Drying and heating system

2.1 Slinger belt

Drive for dryer drum

Dryer drum sensors

2.3 Pull rope

2.4 Burner device

2.5 Fuel supply

2.6 Heavy oil flow heater

2.7 Fuel tank

1 Gear type fuel tank filling pump with drive

3.1 Raw gas duct

3.2 Dust collection system- Bag house filter

3.3 Clean gas ducting and stack

4.1 Hot elevator

4.2 Vibrating screen

 Component < 2, harp-type screen - 2.8 mm

4.3 Hot mineral silo

Dosing unit with electro-pneumatically operated flaps

- In reclaim filler intermediate silo level sensor will be minimum level.

4.4 Insulation package

4.5 Mixing and weighing

 Stirring arms with shovels.

4.6 Supports, stairways, platforms

5.1 Reclaim Filler

5.2 Coarse Filler

5.3 Dual Filler Silo (RF & IF)

5.4 Bypass reclaim filler

Dust extraction screw to unload reclaimed filler from the silo.

6.1 Bitumen transfer pump

6.2 Bitumen storage tank

* Bitumen tank - by customer

Bitumen tanks filling system is included

6.3 Hot oil heater

1 Hot oil heater made in turkey