Wobbe Index Analyser: For Fast Analysis of Wobbe Index and Air Demand

WOBBE INDEX ANALYSER
For fast analysis of Wobbe Index and Air Demand
© Copyright 2010 Hobré Instruments

All rights reserved
Doc. no: 68-9909-P.01-001 Rev. 0.4

Installation, Operation and Maintenance manual WIM Compas™ F series
Wobbe Index Meter
TABLE of CONTENTS
1 SAFETY CONSIDERATIONS ............................................................................................................ 7

1.1 INSTRUCTIONS AND PROCEDURES .................................................................................................. 8
1.2 GENERAL SAFETY AND OPERATING INFORMATION ........................................................................... 8
1.3 GENERAL PRECAUTIONS ................................................................................................................ 8
1.4 ELECTRICAL POWER ...................................................................................................................... 8
1.5 SYSTEM LOCATION ........................................................................................................................ 9
1.6 FILTERS ........................................................................................................................................ 9
1.7 VENTS .......................................................................................................................................... 9
1.8 SPECIFIC SAFETY CONSIDERATIONS FOR EX- UNITS ....................................................................... 10
1.8.1 Type and warning plates.................................................................................................... 10
1.8.2 Information on installed batteries....................................................................................... 10
1.8.3 Handling, storage and disposal of installed batteries ........................................................ 10
2 THE WIM COMPAS™ F WOBBE INDEX METER .......................................................................... 17

2.1 FIELDS OF APPLICATION ............................................................................................................... 17
2.2 FEATURES................................................................................................................................... 17
2.3 UTILITIES .................................................................................................................................... 18
3 DEFINITIONS ................................................................................................................................... 19
4 PRINCIPLE OF OPERATION .......................................................................................................... 21

4.1 BASICS ....................................................................................................................................... 21
4.2 HOW TO MEASURE RESIDUAL OXYGEN ......................................................................................... 22
4.3 CALCULATING RESIDUAL OXYGEN FROM THE CELL MVOLT SIGNAL. (NERNST-EQUATION)................. 22
4.4 WHY MEASURE BOTH WOBBE AND CARI INDEX ............................................................................. 23
4.5 ANALYSER CALIBRATION .............................................................................................................. 23
4.6 CALORIFIC VALUE (OR HEATING VALUE) AND SPECIFIC GRAVITY (OPTIONAL).................................. 24
5 GAS MIXING COMPARTMENT....................................................................................................... 25

5.1 PURPOSE OF THE GAS MIXING COMPARTMENT ............................................................................... 25
5.2 BASIC OPERATION OF THE GAS MIXING COMPARTMENT .................................................................. 25
5.3 LOW PRESSURE VERSION ............................................................................................................. 26
5.4 INSTRUMENT AIR.......................................................................................................................... 26
5.5 THE SPECIFIC GRAVITY CELL ....................................................................................................... 26
6 THE ELECTRONICS........................................................................................................................ 27
6.1 GENERAL .................................................................................................................................... 27
7 INSTALLATION................................................................................................................................ 29
7.1 HANDLING INSTRUCTIONS ............................................................................................................ 29
7.2 MECHANICAL HOOK-UP ................................................................................................................ 29
7.3 POINTS OF ATTENTION FOR INSTRUMENT AIR SUPPLY .................................................................... 30
7.4 POINTS OF ATTENTION FOR SAMPLE SUPPLY ................................................................................. 30
7.5 POINTS OF ATTENTION FOR OVEN VENT AND DRAIN. ....................................................................... 30
7.6 POINTS OF ATTENTION FOR ATMOSPHERIC VENT LINES .................................................................. 31
7.7 POINTS OF ATTENTION FOR INSTRUMENT AIR ON EX-UNITS. ............................................................ 31
7.8 HY-LOK INSTRUCTIONS ................................................................................................................ 32
© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 3 of 78

Wobbe Index Meter
7.9 ELECTRICAL HOOK-UP ................................................................................................................. 33

7.9.1 Connecting power .............................................................................................................. 33
7.9.2 Connecting signal .............................................................................................................. 34
7.9.3 Specifications in-/outputs................................................................................................... 34
7.9.3.1 Digital inputs ..........................................................................................................................34
7.9.3.2 Digital outputs (general purpose)...........................................................................................35
7.9.3.3 Digital outputs (Hazardous area and additional isolated relay board) ...................................35
7.9.3.4 On board relay outputs ..........................................................................................................35
7.9.3.5 Analog outputs.......................................................................................................................35
7.9.3.6 RS-485 MODBUS (optional)..................................................................................................36
7.9.3.7 Ethernet (optional) .................................................................................................................36
7.9.3.8 Fiber Optic for ethernet/RS485 (optional)..............................................................................36
8 START-UP........................................................................................................................................ 37
8.1 GENERAL .................................................................................................................................... 37
8.2 ON-SITE SUPPORT & TRAINING ..................................................................................................... 37
8.3 PRECAUTIONS UPON START-UP .................................................................................................... 37
8.4 ELECTRICAL START-UP ................................................................................................................ 38
8.5 START-UP SAMPLE SYSTEM ......................................................................................................... 38
8.6 SETTING THE BOOSTER REGULATOR ............................................................................................. 38
8.7 DETERMINING THE CORRECT ORIFICE SIZE AND CALIBRATION GASSES ............................................ 39
9 SETTING UP THE ANALYSER ....................................................................................................... 41

9.1 GENERAL CONTROL ..................................................................................................................... 41
9.2 DISPLAY LAYOUT ......................................................................................................................... 41
9.2.1 Process scheme ................................................................................................................ 41
9.2.2 Input status ........................................................................................................................ 41
9.2.3 Output status...................................................................................................................... 42
9.2.4 Top chart and Bottom chart ............................................................................................... 42
9.2.5 Large value ........................................................................................................................ 42
9.2.6 Alarms and measuring values ........................................................................................... 42
9.2.7 Function keys..................................................................................................................... 42
9.3 RESET ALARMS ........................................................................................................................... 43
9.4 CHANGING VIEWS ........................................................................................................................ 43
9.4.1 View of alarms and measuring field................................................................................... 43
9.5 SETTING VALUES AND CONTROLLERS ........................................................................................... 44
9.5.1 Wobbe index ...................................................................................................................... 44
9.5.2 Cari .................................................................................................................................... 44
9.5.3 SG (Specific Gravity)*........................................................................................................ 45
9.5.4 CV (Calorific Value)*.......................................................................................................... 46
9.5.5 Machine ............................................................................................................................. 46
9.5.5.1 Installed options.....................................................................................................................46
9.5.5.2 Time and date........................................................................................................................47
9.5.5.3 Modbus*.................................................................................................................................47
9.5.5.4 ITX settings............................................................................................................................47
9.5.5.5 Factory Settings.....................................................................................................................48
9.5.6 Display ............................................................................................................................... 48
9.5.6.1 Screensaver...........................................................................................................................48
9.5.6.2 Large value ............................................................................................................................48
9.5.6.3 View of the charts ..................................................................................................................48
9.5.7 Oven .................................................................................................................................. 49
9.5.8 Cabinet Heater* ................................................................................................................. 49
9.5.9 Electronics Heater* ............................................................................................................ 50
* = Optional

Wobbe Index Meter
9.6 CALIBRATING/VALIDATING THE ANALYZER ..................................................................................... 50

9.6.1 Global calibration settings.................................................................................................. 50
9.6.2 Profiles ............................................................................................................................... 51
9.6.3 Calibration gas parameters................................................................................................ 51
9.6.4 Auto calibration .................................................................................................................. 51
9.6.5 Starting calibration ............................................................................................................. 52
9.7 MANAGING IN- AND OUTPUTS........................................................................................................ 52
9.7.1 Oxygen input...................................................................................................................... 52
9.7.2 Analog outputs ................................................................................................................... 53
9.7.3 Digital inputs ...................................................................................................................... 53
9.7.4 Digital user outputs ............................................................................................................ 54
9.7.5 Digital machine outputs ..................................................................................................... 54
9.7.6 Alarms................................................................................................................................ 54
9.8 LOGIN ......................................................................................................................................... 55
9.8.1 Logging in .......................................................................................................................... 55
9.8.2 Exit service mode............................................................................................................... 55
9.8.3 Debug ................................................................................................................................ 55
9.8.4 Calibrate Oxygen input ...................................................................................................... 55
9.8.5 Calibrate analog outputs.................................................................................................... 56
9.8.6 Initialize machine ............................................................................................................... 56
10 INJECTION VERSION ..................................................................................................................... 57

10.1 INTRODUCTION ............................................................................................................................ 57
10.2 SETTING UP THE INJECTION VERSION ............................................................................................ 57
10.3 INJECTION PARAMETERS .............................................................................................................. 58
11 MAINTENANCE AND INSPECTION ............................................................................................... 59

11.1 GENERAL MAINTENANCE .............................................................................................................. 59
11.2 MAINTAINING THE PRESSURE REGULATOR STATIONS (PILOT & COMBUSTION AIR) ............................ 61
11.3 MAINTAINING THE SAMPLE PRESSURE REGULATOR ........................................................................ 61
11.4 MAINTAINING THE BOOSTER REGULATOR ...................................................................................... 61
11.5 REPLACING THE ORIFICE TUBES IN THE MIXING CHAMBER ............................................................... 61
11.6 INSPECTION OF THE FLOW METERS ............................................................................................... 61
11.7 INSPECTION OF THE PRESSURE RELIEF VALVES ............................................................................. 61
11.8 REPLACEMENT OF THE ZIRCONIUM OXIDE CELL ............................................................................. 63
11.9 REPLACEMENT OF THE ZIRCONIUM OXIDE CELL AND NICR CATALYST SCREEN ................................ 64
11.10 SPARE PARTS .............................................................................................................................. 66
11.11 UPDATING SOFTWARE .................................................................................................................. 67
12 TROUBLESHOOTING AND ERROR MESSAGES......................................................................... 69

12.1 TROUBLESHOOTING ..................................................................................................................... 69
12.2 ERROR MESSAGES ...................................................................................................................... 71
13 SPECIFICATIONS............................................................................................................................ 73
13.1 SPECIFICATIONS .......................................................................................................................... 73
13.2 MEASURING RANGES ................................................................................................................... 73
13.3 OUTPUTS .................................................................................................................................... 73
13.4 UTILITIES .................................................................................................................................... 74
13.5 INSTALLATION.............................................................................................................................. 74
13.6 PART NUMBER ............................................................................................................................. 75
14 CE DECLARATION OF CONFORMITY .......................................................................................... 77

14.1 GENERAL PURPOSE EXECUTION ................................................................................................... 77
14.2 EXPLOSION PROOF EXECUTION .................................................................................................... 78
* = Optional

Wobbe Index Meter
1 Safety Considerations
WARNING: Failure to follow appropriate safety procedures or inappropriate

use of the equipment described in this manual can lead to equipment damage
or injury to personnel.
This manual should be read and referenced by the person who will install, operate, or have
contact with the analyser. Any person working with or on the equipment described in this
manual is required to evaluate all functions and operations for potential safety hazards
before commencing work.
Take a moment to familiarize yourself with this Operator’s Manual by reading the Table of
Contents. Read each section in the manual carefully so you can quickly and easily install and
operate the analyser.
The manual includes images, tables, and charts that provide a visual understanding of the
analyser and its functions. The manual also uses special symbols to make you aware of
potential hazards, important information, and valuable tips. Pay close attention to this
information. If a procedure cannot be performed safely, it must not be performed until
appropriate actions are taken.
The following symbols are used throughout this manual to alert users to potential hazards or
important information.
Document Label Definitions

Symbol Label Description
Consists of conditions, practices, or
WARNING: procedures that must be observed to
prevent personal injury.
Consists of conditions, practices, or
CAUTION: procedures that must be observed to
prevent injury or equipment damage.
Risk of electric shock. May result in
CAUTION: injury if proper precautions are not
taken.
* NOTE: Emphasises important or essential

information.
The procedures in this manual are not designed to replace or supersede local safety
procedures.

Wobbe Index Meter
1.1 Instructions and Procedures

This manual uses step-by-step instructions and procedures. The listed functions should be
performed in the order shown to ensure proper functioning of the equipment. Particular
attention must be paid to any safety warnings or cautions.
1.2 General Safety and Operating Information

This manual is designed to aid personnel in safe installation, operation, and service of the
analyser and sample systems. It is not designed to replace or limit local safety measures.
Any additional safety and operating measures that are required must be determined by and
followed by personnel performing work on the system.
1.3 General Precautions

When servicing the hot analyser oven, internal components, or hot sample system
components, appropriate gloves must be worn. Heated components should be allowed to
cool before servicing if possible. Other appropriate equipment or clothing must be used as
required by the type of work performed.
WARNING: Ovens, internal components, and sample system components may

be hot even when power is not applied to the unit. Take appropriate
precautions to prevent injury from contact with hot items.
All applicable regulations and procedures must be followed for the work performed. Before
beginning any work on the system, carefully consider all the potential hazards and ensure
that appropriate measures are taken to prevent injury to personnel or equipment damage.
1.4 Electrical Power
CAUTION: Always disconnect the main power to the instrument before

attempting any repair.
Make sure that the power supply complies with the power supply mentioned on the analyser.
The system uses AC power at 115 or 230 volts and is intended for installation category 2.
The AC power is converted to DC. Appropriate precautions must be taken to prevent sparks
that may ignite combustible materials that may be present in the analyser environment.
The AC power to the system must be free from noise, surges, sags, and spikes for proper
operation of the system. AC power earth leak circuit breaker and wiring must be sized
properly for the required current. All wiring installations must meet applicable electrical
codes.

Wobbe Index Meter
On the analyser the rating for the earth leak circuit breaker is mentioned. The installed earth
leak circuit breaker in the power supply to the analyser shall match this value.
WARNING: A larger earth leak circuit breaker shall not be installed as this
could cause a potential hazard. A smaller earth leak circuit breaker shall not be
installed as this could cause unwanted shutdown of the analyser.
1.5 System Location

The analyser and sample system must be located suitably. The system must not be installed
in an potential hazardous area with a classification for which it is not rated. Pay attention to
the ATEX group and equipment category markings on the analyser. The ambient conditions
at which this analyser may be installed are 5°C<Ta<40°C for the standard execution. With
the low ambient option installed the analyser is suitable for ambient conditions of
-20°C<Ta<40°C. The equipment must be protected from temperature and humidity extremes.
Do not hesitate to contact Hobré Instruments for consult if required. The system components
must be attached securely and appropriately to a floor or wall. The system must be mounted
to permit adequate access for operation and maintenance.
At the outlet of the purge control unit there shall be no obstacles within 100mm from the
outlet opening to allow for free venting of the purged air from the purge control unit.
1.6 Filters
Filters are used to reduce the maintenance requirements. Periodically, filters must be
replaced and/or cleaned. Please ensure that all pressure is removed from the filter body
before servicing. Used filters or filter elements must be disposed in compliance with all
applicable regulations. If you need to replace a filter element, use only the same type and
rating of filter as the original.
1.7 Vents
Vents are used to discharge the spent gases from the analyser system. The vents must be
routed to a safe location. Backpressure must be kept to an absolute minimum to prevent
degrading the systems performance. Long vent runs must be avoided.

Wobbe Index Meter
1.8 Specific safety considerations for Ex- units

1.8.1 Type and warning plates
C US
1.8.2 Information on installed batteries

Inside the electronics section the WIM Compas™ F main computer board is installed as well
as a mini ITX motherboard for the HMI. On each one of these boards a back-up battery is
installed. This back-up battery has the following specifications:
x Type: CR2032
x Nominal voltage: 3V
x Nominal capacity: 220 mAh
x Continuous standard load: 0.2mA
x Operating temperature: -30 -/- +60°C
1.8.3 Handling, storage and disposal of installed batteries

When used correctly, lithium batteries provide a safe and dependable source of power.
However, if they are misused or abused, leakage, venting, or in extreme cases explosion
and/or fire may result. Make sure to observe amongst others, following warnings.

Wobbe Index Meter
Handling the batteries:

x Do not insert batteries in reverse. Observe the polarity markings on battery and equipment
x Do not short-circuit batteries
x Do not charge batteries
x Do not force discharge batteries
x Do not weld or solder directly to batteries
x Do not dismantle batteries
x Do not deform batteries
x Do not dispose of batteries in fire
x A battery with a damaged container should not be exposed to water
x In case of ingestion of a cell or battery, the person involved should seek medical
assistance promptly
x Do not encapsulate and/or modify batteries
x Exhausted batteries should be immediately removed from equipment and disposed of in
accordance with local regulations
x When discarding batteries with solder tags, insulate the tags by wrapping them with tape,
foil, etc.
Storage of the batteries:

x Store unused batteries in their original packaging and keep them away from metal objects
which may short-circuit them. Storing unpackaged cells together could result in cell
shorting and heat built-up.
x Store and display batteries in there original packaging in well ventilated, dry and cool
conditions.
x Avoid storing or display batteries in direct sun or in places where the get exposed to rain.
Disposal of the batteries:

Waste disposal method:
Be sure to comply with your federal state and local regulation disposal of used
batteries.
x Dispose in accordance with appropriate national and international regulations, below
some references.
European Community:
According to Directive 2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE), Annex II, batteries have to be removed from any separately collected
WEEE. The removed batteries have to be treated according to the Battery directive
2006/66/EC.
US:
Lithium batteries are neither specifically listed nor exempted from the Federal
Environmental Protection Agency (US EPA) hazardous waste regulations. The only
material of possible concern due to its reactivity is lithium metal. However, button
cells contain so little lithium that they can be disposed off in the normal municipal
waste stream.
Use a professional disposal firm for disposal of mass quantities of un-discharged

lithium batteries.
x Open cells should be treated as hazardous waste DO NOT INCINERATE or subject battery
cells to temperatures in excess of 212°F (100°C). Such treatment can cause cell rupture.

Wobbe Index Meter
Make sure that the "special conditions for safe use" as described within the
Ex- certificate, KEMA 10 ATEX 0011 X have been read and understood.
Make sure theat the area for which the unit is intended complies with the gas
group and temperature class for which the unit has been certified.
Make sure that the power supply complies with the power supply mentioned on
the type plate.
Make sure that the analyser is properly protected with a earth leak circuit brake
at the rating as stated on the type plate.
Power connection to the analyser has to be done in the Exd power connection
box. Hook up of the power cable and transit into the power box has to comply
with the latest revision of the regulations EN-IEC 60079-0, EN-IEC 60079-14
and EN-IEC 60079-1
Signal connection to the analyser has to be done in the Exd signal connection
box. Hook up of the signal cables and transit into the signal box has to comply
with the latest revision of the regulations EN-IEC 60079-0, EN-IEC 60079-14
and EN-IEC 60079-1
Make sure that the manual has been read and understood in its full before
operating or servicing the unit
Make sure that all mechanical utility, sample, vent and drain connections are
made in accordance with the analyser hook-up drawings
The unit contains hot surfaces in both the gas mixing compartment (bottom
compartment) and the oven section (left hand top compartment)

Wobbe Index Meter
Installation instructions for ATEX Ex units

(Inserted copy of certificate texts from KEMA 10 ATEX 0011 X)
The intrinsically safe circuits shall be installed in such a way that separation is
guaranteed between the different circuits or voltage and/or current addition
shall be taken into account at places where the circuits van come into contact
with each other. (Full compliance to EN-IEC 60079-0, EN-IEC 60079-14 and
EN-IEC 60079-11)
Where applicable the earth connection of the above mentioned barriers shall
be connected to the potential equalizing system within the hazardous area.
This may also be achieved via an earth collecting rail within the analyser.
The screens of the cables shall be connected to the enclosure of the analyser.
This may also be achieved via an earth collecting rail within the analyser.
When the screens are also earthed at the other side of the cable, the potential
equalizing system shall assure that the current capability of the screen is
capable for the expected currents through it.
The cable entry devices and closing devices for unused openings on the
pressurized enclosure shall be in type of explosion protection flameproof
enclosure "d" according to EN-IEC 60079-1 or increased safety "e", according
to EN-IEC 60079-7, suitable for the conditions of use and correctly installed.
The cable entry devices and closing devices for unused openings on the
control boxes shall be in type of explosion protection flameproof enclosure "d"
according EN-IEC 60079-1, suitable for the conditions of use and correctly
installed.
For connection of an external earthing or bonding conductor a cable lug shall

be used. The conductor shall be connected so that it is secured against
loosening and twisting and that the contact pressure is maintained according to
the EN-IEC 60079-0 and EN-IEC 60079-14.

Wobbe Index Meter
Special conditions for safe use for ATEX Ex units

(Inserted copy of certificate texts from KEMA 10 ATEX 0011 X)
A separate purge backup system shall be installed in such a way that during
the cooling-down time for the furnace (90 minutes for T3 or 120 min for T4), a
minimum overpressure of 50 Pa inside the pressurized enclosure is
maintained.
Energizing the electrical apparatus by using the bypass function of the purge
control unit or remote bypass switch located near the control unit is only
permitted with permission of the works manager or his proxy. This permission
may only be given when it is made sure that during the time the system is
energized by using this switch an explosive atmosphere is not present or when
the necessary protective measures against explosion hazard have been taken
(“hot permit”).
The enclosure shall not be opened when an explosive gas atmosphere is

present.

Wobbe Index Meter
Electronics
Compartment
Oven
Compartment
Gas mixing
Compartment
GENERAL LAY-OUT WOBBE INDEX METER WIM COMPAS™ F

(Atex Version)

Wobbe Index Meter
2 The WIM COMPAS™ F Wobbe Index Meter
2.1 Fields of application

The gas you use or deliver has to meet contractual specifications. In many refineries and
petrochemical plants, furnaces, turbines and boilers can be exposed to frequent and sudden
changes in the fuel gas composition. These changes will immediately affect the operating
stability of your combustion process and can cause unwanted emissions.
Users are looking for a method to control the air/fuel ratio in such a way that disturbances in
the temperature are minimised and that the combustion process occurs with maximum
efficiency.
In cooperation with the Dutch Gasunie, Hobré Instruments has developed a solution for
measuring and monitoring the Wobbe Index, Combustion Air Requirement and Calorific
value based on a residual oxygen measurement. The WIM Compas™ F Wobbe Index
analyser offers an unmatched combination of response time, accuracy and availability over a
large range of gas compositions without the concerns of flameouts or the need for support
gases.
Hobré Instruments is a leading company in online analysing techniques. Besides

manufacturing analysers, Hobré Instruments is a worldwide known and valued system
integrator. With over 30 years of experience as analyser distributor / manufacturer and
system integrator, Hobré Instruments can supply you complete solutions, from sample take
off to output signal!
2.2 Features
x Fastest WI analyser available (T90 within 5 seconds)
x High Accuracy and low noise
x Flameless analyser (no flameout errors or overheating)
x Large effective measuring range 0-100MJ/Nm3
x Minimal maintenance
x Straight forward measuring principle
x Suitable for corrosive gasses and high Sulphur applications
x Standard outputs: WI and CARI
x Optional outputs: SG and HV
x Suitable for outdoor installation (no need for expensive HVAC unit)
x Epoxy coated stainless steel enclosure
x Insensitive to ambient temperature fluctuations
x Local man-machine interface without the need of connecting a computer
x Versions available for installation in:
General purpose area
II 3G Ex px [ib] IIC T3
II 2G Ex px [ib] IIC T3
Class1. Div. 2, Group B, C, D T3

Wobbe Index Meter
The controller is based on an industrial PC and features user friendly software and trend
display. The software enables users to perform automatic (remote) calibration based on a
time interval or a calibration time schedule. Input of a calibration or validation command can
be given from a control room or DCS system.
The analyser itself is insensitive to ambient temperature variations; there is no specific need
for a climate controlled environment.
2.3 Utilities
The WIM Compas™ F requires the following utilities for operation:
x Dry (dew point -20ºC @ 7 barG) less than 40 ppm oil (reported as equivalent C3H8)
x Two calibration gases (a third calibration gas is required for the dual range version).
Calibration gases are project specific, recommended by Hobré Instruments to ensure the
best results on your application.
x Appropriate power 115/230 VAC, with a current rating specified on the drawing. Including
an installed leak circuit breaker.
x Atmospheric vents according to the installation drawing.

Wobbe Index Meter
3 Definitions
Heating- or Calorific Value (HV or CV): The amount of heat evolved by the complete
combustion of a unit certain volume of gas with air.
Upper caloric value CVu Total combustion heat, inclusive condensation [MJ/Nm3]
heat of formed water
Lower caloric value CVl Total combustion heat, minus condensation [MJ/Nm3]
heat of formed water
Both values can be measured with the Hobré Instruments Wobbe Index analyser. Measuring
the lower or the upper value is a matter of calibrating the analyser in lower or upper value.
Specific Gravity (SG): The specific gravity, also known as relative density is the density of
gas in relation to the density of air, when both are at the same reference conditions.
Density fuel gas

Specific gravity
Density air
Wobbe Index: The Wobbe Index (WI) is the main indicator of the interchangeability of fuel
gases and is frequently defined in the specifications of gas supply and transport utilities.
Wobbe Index is used to compare the combustion energy output with different composition of
fuel gases. If two fuels have identical Wobbe Indices then for given pressure and valve
settings the energy output will also be identical. The Wobbe Index is a critical factor to
minimize the impact of fluctuations in the fuel gas supply and can therefore be used to
increase the efficiency of e.g. burner or gas turbine applications.
Heating Value
Wobbe Index
Specific Gravity
CARI (Combustion Air Requirement Index): The required amount of dry air to burn 1Nm3
of fuel gas compensated for the specific gravity of the gas.
ª Nm 3 º
Air Demand « 3 »
CARI ¬ Nm ¼ or CARI
ªkg º
Air Demand « » u Specific Gravity
Specific Gravity ¬ kg ¼

Wobbe Index Meter
4 Principle of operation
4.1 Basics
The measurement principle of the Hobré Instruments Wobbe Index analyser is based on the
measurement of residual oxygen after catalytic combustion of the flare or fuel gas. A small
sample flow is mixed continuously with dry air in a constant fixed ratio. This ratio depends on
the gas composition and is determined on a case by case basis. Using an electrical heated
catalytic oven the air fuel mixture is fully burned at a temperature of approximate 812°C. The
residual oxygen is measured by a highly accurate and reliable oxygen sensor. The oxygen
sensor used is a Zirconium oxide (ZrO2) cell. The measured residual oxygen content
provides an accurate measurement of the Combustion Air Requirement and correlates well
to the Wobbe Index of the gas.
Alkanes Olefins Hydrogen Carbon monoxide

120
100
Wobbe Index [MJ/Nm3]
80
60
40
20
0
0 5 10 15 20 25 30
CARI

Wobbe Index Meter
4.2 How to measure Residual Oxygen

The ZrO2 cell is a hollow rod from which the outside is exposed to the flue gas whilst the
inside has an open connection to atmosphere.
To the cell two Pt-electrodes are fixed, the positive one on the outside (gas-side) and the
negative one on the inside (atmospheric side). At high temperatures, over 600qC, Oxygen
molecules can diffuse through the Zirconium oxide by picking up two electrons from the
negative Pt electrode. The Oxygen than moves through as Oxygen-ions, at the outer side of
the Zirconium oxide they are converted back again to gaseous Oxygen by release of the two
electrons. The thus created electrochemical process can be compared with that of a battery,
but with gaseous reactants. The driving force of this process is manifested as an electrical
potential difference over the two electrodes in the form of a mV signal.
As long as the oxygen concentration of the sample gas is equal to that of the outside air
there will be no driving force. However, as soon as there is a difference in partial oxygen
presence a potential difference will develop over the electrodes. So the extent of this
potential difference is a function of the difference in oxygen concentration.
4.3 Calculating residual Oxygen from the cell mVolt signal. (Nernst-equation)
The relation between the cell voltage and the oxygen concentration in the flue gas is given by
the Nernst equation.
R T D
E ln 0
4F D
With:
E = Cell voltage in V
R = Gas constant in J/molK
F = Constant of Faraday in C/mol
T = Temperature in the oven in K
D0 = Oxygen concentration in the outside air in %
D = Oxygen concentration in the flue gas %
The milli-voltage varies exponentially with the Oxygen concentration, this relation is
linearised within the analysers control unit.
The now linearised milli-voltage signal is used to determine the residual Oxygen percentage.

Wobbe Index Meter
4.4 Why measure both Wobbe and CARI index

Wobbe analysers in general are based on the linear relationship between CARI and Wobbe
Index. For mixtures of inert gases and Alkanes (and to a certain extend for Olefins) this ratio
is approx. 4,16.
Example:
CH4: ratio is 4,163
C3H8: ratio is 4,152
For fuel gases containing CO and H2 there is no direct linear relationship between the Wobbe
index and CARI. For these gases it is therefore important to use both parameters in the
control loop. Most important is CARI as the optimum air fuel ratio is essential for efficient
combustion and to minimise emissions.
Wobbe Index is used for control of energy flow. Minor systematic errors are here less
important as energy input can be corrected with feed back control in most control schemes.
The Hobré Wobbe Index meters measures residual oxygen (which is a direct measurement
for CARI), and correlates this residual O2 value to Wobbe Index. The accuracy of the
instrument for CARI measurement is better than 0,4%, even with large fluctuations in the CO
and H2 content. The accuracy on Wobbe Index is better than ± 0,4% on natural gas and
better than ± 1% on more complex fuel gases.
4.5 Analyser calibration

To convert the residual Oxygen percentage to a Wobbe Index value the analyser is
calibrated with two gasses with known Wobbe Index values. A low calibration gas with a low
Wobbe Index and a high calibration gas with a high Wobbe Index. Prior to calibration, the
known Wobbe values are entered in to the instruments software. When starting a calibration,
the analyser subsequently switches from sample to low cal. gas, high cal. gas and back to
sample.
During calibration, the residual oxygen percentage, and therefore CARI value, for the
corresponding Wobbe Index is determined and stored.
By using the values, determined during calibration, the slope and offset (and therefore linear
regression) of the calibration line can be calculated.
The composition of the calibration

gasses varies per application, and will be
recommended by Hobré Instruments to
guarantee the performance of the
analyser.
D

Wobbe Index Meter
4.6 Calorific Value (or Heating Value) and Specific Gravity (optional)
For measuring the Calorific Value (CV) an additional Specific Gravity signal needs to be read
by the electronics. With this additional signal the Calorific Value can be calculated:
Calorific Value Wobbe Index Specific Gravity
A Specific Gravity signal can be provided by an integrated Density meter. When temperature
and pressure are constant (like in the Compas™) the signal of the Density meter can be
used as a Specific Gravity input. The Specific Gravity is also available as a separate output.
There are two different types of Density meters for the Compas™, an oscillation type
continuous measurement and a cyclic Hobre SG cell. It depends on the application and the
performance requirements which SG cell is best suitable.
When this cell is added also the Specific Gravity of the calibration gasses should be entered
into the calibration menu.

Wobbe Index Meter
5 Gas mixing compartment
5.1 Purpose of the gas mixing compartment

The gas mixing compartment is an integral part of the analyser and houses the system for
mixing the sample with instrument air. Several standard options are available to fulfil the end-
users needs. For instance:
P-version : For sample pressures between 1.5 and 5 barG

LP-version : For sample pressures below 1.5 barG
Injection version : For direct heating value output and high dew point / corrosive
applications
Heated versions : For samples with high dew point
Built in SG cell : To calculate the heating value from the Wobbe Index measurement
Integrated fast loop : To optimize the response time of the entire system incl. sample line
Dual range version : For measuring a large span with one analyser
5.2 Basic operation of the Gas mixing compartment

A small amount of gas is mixed continuously with dry air in a constant fixed ratio. Mixing of
gas and air is done inside a mixing chamber. Both air and gas are introduced to this mixing
chamber using orifices. Besides ensuring a fixed mixing ratio, the orifices are also sized to
guarantee a critical flow. For this reason the standard version of the analyser requires a
minimum inlet pressure of 1.5 barG. This critical mixing is the best way to eliminate
influences of pressure and temperature fluctuation in the process. The ratio between gas and
air depends on the gas composition and is determined on a case by case basis.
The flow to the oven is limited by a capillary tube in the line to the oven and secondary by a
pressure relief valve directly before the capillary. Using an electrical heated catalytic oven the
air fuel mixture is fully burned at a temperature of approximate 812°C.
The residual oxygen is measured by a highly accurate and reliable zirconium oxide cell. This
residual oxygen content provides an accurate measurement of the Combustion Air
Requirement (CARI) and correlates well to the Wobbe Index of the gas.

Wobbe Index Meter
5.3 Low pressure version

In case the minimum required sample pressure of 1.5 barG is not available or desired, Hobré
Instruments has the possibility to adapt the gas mixing compartment to include a sample
pump. The pump selection of the low-pressure gas mixing systems depends on the available
sample supply pressure and the water/Hydro carbon dewpoint of the sample.
Please consult Hobré Instruments for further information.
5.4 Instrument air

The instrument air introduced to the analyser has a double function. It is used both as pilot
air as well as combustion air. For the instrument air a minimum supply pressure of 4 barG is
required, maximum 10 barG. Directly after entering the analyser the air is split into pilot and
combustion air. Both lines enter their own pressure regulator and filtration unit (air station).
The pilot air pressure is reduced and routed to the electronics compartment. Inside the
electronics compartment it is connected into a solenoid manifold. This electrically operated
solenoid controls the actuation of the different sample and calibration lines on the sample
manifold inside the gas mixing compartment.
5.5 The Specific Gravity Cell

In order to generate a heating value output form the Wobbe Index, a specific gravity cell has
to be installed inside the gas mixing compartment. By using the output of the SG cell the
heating value can be calculated using the following formula:
Heating Value Wobbe Index Specific Gravity
The SG cell will be installed upstream of the mixing chamber in order to measure the SG of
the sample gas only. The outlet of the SG cell is routed to atmosphere. The analyser has the
possibility to generate a density signal from the SG signal. Please be aware that the SG is
measured under controlled conditions. For this reason the density output is given as
reference conditions. Creating a line density output with this integrated SG cell is not
possible.

Wobbe Index Meter
6 The electronics
6.1 General
CAUTION: Always disconnect the main power to the instrument before

attempting any electrical work.
The electronics of the Compas™ F can roughly be divided in a power supply part and a
signal part.
Power supply is filtered for EMC/EMI. The analyser is protected for overvoltage by a specific
overvoltage protector.
On the rail there are several fuses mounted for the specific components installed in the
analyser.
Hart of the electronics is the Control board. With this board all in- and outputs are controlled.
Internal and external used in- and outputs.
With this board future extensions can be implemented easily.
In the door the display and keyboard is mounted. All components are isolated from external
radiation.
For details refer to the concerned drawing.

Wobbe Index Meter
WIM COMPAS™ F GENERAL PURPOSE
WIM COMPAS™ F EXPLOSION PROOF

Wobbe Index Meter
7 Installation
7.1 Handling instructions

The WIM Compas™ F weighs between 102 kg (general purpose) and 200 kg (Ex-proof type
on frame with back-up purge). Unpack the WIM Compas™ F as near as possible to the
installation site. (Transport e.g. by forklift). Handle carefully, do not drop.
During handling and transport the WIM Compas™ F should be supported and strained
properly without damaging the WIM Compas™ F. Especially take care of tubing and
electrical connection points.
CAUTION: Take great care when carrying and installing the WIM Compas™ F.
The WIM Compas™ F must be carried and installed very carefully by at least
four people
If the WIM Compas™ F is equipped with a purge system do NOT hold or lift the
analyser by the purge interconnection pipe.
For hoisting use 2 certified synthetic lifting straps of at least 4.5m length and sling around the
WIM Compas™ F as wide apart as possible. Prevent the straps of sliding towards each
other. Handle carefully avoiding the WIM Compas™ F to slide for or backwards in the straps.
NOTE: The 4 lugs (on each corner of the analyser) are designed for wall
* mounting the analyser. Do not use these as hoisting lugs.
When the WIM Compas™ F is supplied on a frame, this is foreseen with lifting lugs on top.
Use 2 certified synthetic lifting straps of 1.5 to 2 m length suitable of lifting 500 kg each.
Connect the lifting straps by means off certified bow shackles to the lifting lugs on top off the
frame and connect the two lifting straps at the top to the crane hook.
NOTE: Do not use chains to avoid damage to the analyser and analyser
* equipment.
7.2 Mechanical hook-up

All mechanical connections on the WIM Compas™ F are double compression type fittings
(imperial sizes). Please act according the instructions further in this manual.

Wobbe Index Meter
7.3 Points of attention for instrument air supply

The analyser does require instrument air at a pressure of 4 to 10 barG and with the following
quality grading:
1. Water Dew-point -20°C @ 7 barG up to -10°C ambient. Below -10°C ambient the water
dew-point shall be 10°C below minimum ambient temperature.
2. Filtered at a maximum particle size of 5ȝ.
3. Hydrocarbon contamination <40ppm Volume. (reported as equivalent ppm C3H8)
7.4 Points of attention for sample supply
Please ensure that the sample entering the analyser is kept above dew point at
* all time to prevent for condensate entering the analyser. If required the
analyser can be equipped with a heat shrinkable connection for the direct
connection of a heat traced sample line to the analyser.
If required the analyser gas mixing compartment will be heated above dew
point as well.
To ensure a fast response of the analyser the length between take-off point
* and analyser should be as short as possible. If possible route line sloped back
to the take-off point.
When using a pressure reduction system, please install this system as close to
* sample take off as possible to optimize the response of the entire system.
The diameter of the supply line should be as small as possible to minimize the
* internal volume. Advised is a line of 1/8" OD or ¼” OD max.
7.5 Points of attention for oven vent and drain.
Whilst the sample supply line should be traced to avoid condensation it is

* advisable to trace both vent and drain of oven to avoid freezing up of
condensate after combustion.
The drain connection will bleed droplets of condensate, when not connected to
* a drain collection header it is advisable to put a drain collection bottle under it
that is emptied on a regular basis. Determine the regularity upon experience.

Wobbe Index Meter
7.6 Points of attention for atmospheric vent lines

On all executions of the WIM Compas™ F there are two atmospheric vents:
First vent is the atmospheric vent for the flammable excess sample. Since this is behind the
mixing chamber the sample has been diluted with air (1 sample : 10 air). This vent also
contains the outlet of the relief valve which protects the gas containment system inside the
purge top compartment from pressures above 200 mbarG.
The excess sample vent should not be connected to flare as back pressure
* fluctuations will influence your measurement and void the safety of the
analyser.
Second vent is the vent of the oven. In normal operation no flammable substances will be
vented.
The oven vent should be atmospheric. Back pressure will influence your
* measurement.
7.7 Points of attention for instrument air on ex-units.

When the analyser in Ex execution is supplied without the optional back-up purge air bottle
and back-up air volume guard, the analyser has a back-up purge connection separate from
the instrument air supply for the purging and operation of the analyser. At this back-up purge
connection air or nitrogen should be available at a minimum pressure of 4 barG with a
minimum volume of 1900 normal litre when the analyser is executed in T3 and 2800 normal
litre when the analyser is executed in T4. When the previous mentioned volume of back-up
air or nitrogen is not available, power to the analyser shall be isolated.
When the analyser in Ex-execution is supplied without the optional back-up purge air bottle
and back-up air volume guard the user is responsible for the availability of back-up air or
nitrogen to be in full compliance with the ATEX EC type examination certificate special
conditions for safe use. Failing to meet these requirements will void the explosion safety of
the analyser.
The instrument air supply for the purging of the analyser shall be in full compliance to
Annex D 2.2 of the EN-IEC 60079-2. The instrument air lines mounted on the analyser are
constructed off seamless bright annealed SS-316 tubing. It Is recommended to use the same
seamless bright annealed SS-3161 tubing for the instrument air supply to the analyser. This
tubing shall have a minimal internal diameter of 10mm.
CAUTION: When the analyser in Ex-execution is supplied without the optional

back-up purge air bottle and back-up air volume guard read the special
conditions for sate use in the ATEX EC type examination certificate carefully.
Isolate power to the analyser when these conditions are no longer met.

Wobbe Index Meter
7.8 Hy-lok instructions

Wobbe Index Meter
7.9 Electrical hook-up

7.9.1 Connecting power
CAUTION: Attempting to perform electrical procedures without turning off the

power could result in an electrical shock hazard to personnel and damage to
the Wobbe analyser!
Main power must be connected via a switch, circuit breaker or separable plug. These devices
may not be lockable in the “POWER ON” position.
Before applying power to the analyser unit check that the unit has been configured for the
correct power supply, 115VAC or 230VAC, 50Hz or 60Hz. Tolerance on power supply
-20% / +10%. Tolerance on frequency is ±10%. Before actually connecting the power main
power supply to the analyser open all fuse terminals. Leave them in the open position until
start-up.
The WIM Compas™ F can have one of the following Executions for heating and or pumps:
Execution Gas mixing Oven Electronics compartment

compartment compartment
01 500W ATEX T3 350W 150W power supply
02 500W ATEX T3 350W 150W power supply +
500W heat
04 1000W ATEX T3 350W 150W power supply +
500W heat
Pump 115VAC 5A ATEX T3 or
Pump 230VAC 2.5A ATEX T3
06 500W Ex II2G Ex m II T3 350W 150W power supply +
Pump 115VAC 5A ATEX T3 or 500W heat
Pump 230VAC 2.5A ATEX T3
For the T4 execution of the analyser the above stated T3 equipment needs has to be
replaced by suitable certified T4 equipment.

Wobbe Index Meter
The main power supply to the analyser, connected inside the Exd power box, shall be
protected by means of an earth leak circuit breaker rated as per below table:
Execution 115VAC 50-60Hz Oven 230VAC 50-60Hz

01 10A 6A
02 16A 10A
03 16A 10A
04 20A 10A
05 16A 10A
06 20A 10A
The connections made to the Exd Power box and materials used shall be in full compliance
with EN-IEC 60079-0, EN-IEC 60079-14 and EN-IEC 60079-1.
7.9.2 Connecting signal

For the WIM Compas™ F inside the Exd Signal box connections can be found in the
standard execution:
x 2x Analog Output / optional 4x
x 6x Digital Input
x 8x Digital Output
Optional the following Signal are available inside the Exd Signal Box:
x Ethernet (Copper)
x Ethernet (Fibre Optic)
x RS-485 (Copper)
x RS-485 (Fibre Optic)
The connections made to the Exd Signal box and materials used shall be in full compliance
with EN-IEC 60079-0, EN-IEC 60079-14 and EN-IEC 60079-1.
7.9.3 Specifications in-/outputs

7.9.3.1 Digital inputs
Specifications:
x Total 6 off
x Contact closure or voltage input (standard: contact closure, jumper selectable)
x Contact closure maximum wire resistants: 7 kȍ (corresponds with 100 km by 0,5 mm2
(200 km total, to and fro)
x Voltage input nominal: 24 VDC input
x Voltage input minimal: 15 VDC input
x Voltage input maximal: 24 VDC +/- 5%.
x Galvanic isolated (1 KV, between eachother).

Wobbe Index Meter
7.9.3.2 Digital outputs (general purpose)

Specifications:
x Transistor output
x Total 8 off
x Permitted load: 24 VDC / 1A
x Short circuit protected
x Each fused with an automatic fuse at 1A.
x Total current to all digital outputs (18x including internal ) fused at 5A.
x Output 1 and 2 are parallel with relay 1 and 2.
x No galvanic isolation
7.9.3.3 Digital outputs (Hazardous area and additional isolated relay board)
Specifications:
x Contact closure
x Total 8 off
x Permitted load: 250 VAC/ 2A
x Contacts: Single pole, single throw
x Relais 1: General fault, failsafe. Other relays free programmable
7.9.3.4 On board relay outputs

Specifications:
x Total 2 off
x Permitted load 250 VAC / 2A
x Contacts: Single pole, single throw
x Relay 1: General fault, failsafe.
x Relay 2: free programmable
7.9.3.5 Analog outputs

Specifications:
x Total 2 off standard
x 2 extra optional
x 4 – 20 mA active output
x Resolution: 12 bit (range 24 mA)
x Permitted load: max. 500 ohm
x Galvanic isolation between channels (1 kV)
x Outputs are calib rated.
x Repeatabilibity: 0,1%

Wobbe Index Meter
7.9.3.6 RS-485 MODBUS (optional)

Specifications:
x Total 1 off
x Slave address : 1...250
x Type : Modbus RTU
x Baudrate : 2400/9600/19200
x Databits : 8
x Parity : non/odd/even
x Stopbits : 1
x Display : float inverse
x Floating Points according IEEE745
x Big Endian (swap) / Little Endian (swap)
x Multidrop
x Halfduplex RS485
x Galvanic isolated
x Connection : screw terminals
x 2-wire
7.9.3.7 Ethernet (optional)

Specifications:
x Total 1 off
x IEEE standard 802.3
x 10/100 Mbit
x Full duplex
x Galvanic isolated (1 kV, shield on GND)
Connection used for remote operation.
7.9.3.8 Fiber Optic for ethernet/RS485 (optional)

Specifications:
x Transmission mode: Multi-mode, full duplex
x Ethernet: 100Base-FX
x Transmission speed up to 100 Mbps
x Ethernet fiber connector type: SC
x RS485 fiber connector type: 2x ST
x Transmission length: < 2000 meters
Single mode instead of Multi-mode is also available, not standard.

Wobbe Index Meter
8 Start-up
8.1 General
We strongly recommend to have one of our service engineers present upon start-up. To do a
proper start-up it is necessary to have calibration gasses present that are representative for
the sample to be measured. Determining the correct calibration gasses and orifices is a
specialisation in which the Hobré sales department will be happy to advice.
No special tools are required.
8.2 On-site support & training

The Hobré Instruments scope of supply does not end upon delivery of equipment. The Hobré
service department can provide you with technical assistance, on-site support, training and
spare parts. We have a well equipped workshop for repairs.
Hobré Instruments has a well equipped and well trained service department that can be hired
for commissioning, start-up and maintenance. Service contracts can be concluded to secure
proper preventive maintenance on the equipment without putting a burden on customers
service department.
Our service department can provide you with on-site training or at our location in Purmerend,
The Netherlands. Standard training courses are available and can be adjusted to meet
individual client's requirements. Please inquire.
8.3 Precautions upon start-up
WARNING: Bottles typically have very high pressures and may result in
serious injury to personnel if the bottle valve is opened without a regulator
attached or if the valve is broken off the bottle. Bottles must always be fastened
and secured against falling

the Wobbe analyser!
Perform a visual inspection of the system and close all shut-off valves in the system. Before
applying gas and air to the apparatus check that the correct lines are connected to the
correct entries on the analyser against the project specific drawings. Leak test the
connections with nitrogen and soap (snoop).
Before applying power also check that electrical connections have been made in accordance
with the project specific drawings.

Wobbe Index Meter
8.4 Electrical Start-up

the Wobbe analyser!
Before connecting the power cables all fuse terminals inside the electronics have been
opened. After checking the correct connection of the wiring the fuse terminals can be closed
one by one. Turn the power on. This will result in an automatic start-up of the analyser
computer and the screen will come to live. For an explanation of readings on the display
please refer to chapter 9 of this manual. The oven will start to heat itself up, this takes about
half an hour.
8.5 Start-up Sample system

After the leak test and check of correct connections both electrically and mechanically the
shut-off valve on the air line may be opened. Please note; the electronics of the analyser will
keep the sample / calibration valves closed until the oven is on temperature. This will result in
noisy venting of the air via the booster regulator. As soon as the oven is on temperature the
analyser will open the sample line and the noisy venting will stop. Keep the air shut-off valve
closed until the oven is on temperature.
When the oven is on temperature check the setting of the sample pressure regulator, again
check against project specific drawings for settings for P or LP versions differ.
Also check the flow rate to the oven. Adjustment can be done via the flow over the excess
sample flow meter. This may be a bit of its setting due to transport and the hook-up of vent
lines, set it to such a value that the reading of the flow to analyser on the flow meter right
next to the excess meter is about in the middle of its scale.
8.6 Setting the booster regulator

Function of the pressure booster relay is equalisation of both sample and air pressure. This
is also described in the text of the different sample systems.
The booster is found on the schematic drawing as part 26
It can also be used to fine-tune the desired residual Oxygen percentage. Purpose is to
achieve a mV signal of maximum 70mV on the high end of the measuring range. The
residual Oxygen percentage is mainly determined by the choice of the orifices. With this
booster relay it can be fine-tuned. This is achieved by setting a small negative or positive
offset. Keep such an offset within 0.5 bar.
The offset adjustment can be checked by reading the air and gas pressure indicators. This
operation must be repeated until the desired residual oxygen concentration is reached.

Wobbe Index Meter
It is advisable, to carry out a check on the booster relay adjustment with high Wobbe-Index
calibration gas, directly after setting up the booster set point. Choose the option “manual
calibration” in the option menu and select the “High Wobbe Index calibration gas”. The
display will now show the mV-value suitable to this calibration gas. The setting of the booster
relay is right when the mV-value stays below 67 mV. If not, a positive offset should be set
with help of the booster relay, so that relative more air will be added and the mV value will
fall.
The required mV-signal should be around 65mV for the highest expected Wobbe value.

the Wobbe analyser!
Before connecting the power cables all fuse terminals inside the electronics have been
opened. These may now be closed one by one. This will result in an automatic start-up of the
analysers computer and the screen will come to live. For an explanation of readings on the
display please refer to the software chapter of this manual. The oven will start to heat itself
up, this may take about half an hour.
The analyser is now operative.
8.7 Determining the correct orifice size and calibration gasses

Upon proper supply of sample composition, Hobré Instruments will set-up and fine tune your
analyser to the desired measuring range. The analyser will than be foreseen with the correct
orifices. To enable us to do so it is of the utmost importance to provide Hobré with the
expected gas composition.
Determining the correct calibration gasses and orifices is a specialism in which Hobré's sales
department will be happy to advise. Please make sure to have a sample composition data
sheet present upon inquiry. Especially when high and fluctuating concentrations of CO, H2 or
CO2 are present within the gas this is critical information we need to properly determine the
calibration gasses and orifice sizes.
Calibration gasses should always have a similar composition as the sample gas analysed.
and secured against falling.

Wobbe Index Meter
DISPLAY LAYOUT

Wobbe Index Meter
9 Setting up the analyser
9.1 General control

The menu’s of the screen can be opened by clicking on the buttons in the under part of the
screen.
When opened the different menu options can be chosen by selecting the numbers
corresponding with the chosen option.
9.2 Display layout

The display layout can be split into the following parts:
x Process scheme
x Input status
x Output status
x Top chart(s)
x Bottom chart(s)
x Large value (upper right)
x Alarms and measuring values
x Function keys (bottom bar)
9.2.1 Process scheme

On the process scheme the gas stream with appropriate measuring values can be seen.
Depending on the options installed different icons can be seen.
Alarms set to the specific measuring value will be display at the icons.
The scheme is a simplified set up of the gas mixing compartment and the oven compartment.
9.2.2 Input status

All digital inputs available are displayed. When a input is routed to a specific function this can
be seen by a short term above the icon of the connected input.
An output can be configured as voltage input or contact closure. According to the client
wishes it should be set in the software (see 9.7.3) and on the Control board by setting
jumpers.
Contact closure:
x Jumper set on corresponding input
x Configuration of input: contact closure (Menu (F1) Æ In/outputs (4) Æ Digital Inputs (3))
x No input: icon is green
x Input: icon is grey
Voltage input:
x Jumper not set on corresponding input
x Configuration of input: voltage input (Menu (F1) Æ In/outputs (4) Æ Digital Inputs (3))
x No input: icon is grey
x Input: icon is green

Wobbe Index Meter
9.2.3 Output status

The first eight contacts (1 till 8) are reserved for external client use. The second eight (9 till
16) are for internal use, for example switching process and calibration valves.
Above each contact the function to which it is routed is displayed.
Normal contact:
x Configuration of output: Normal (Menu (F1) Æ In/outputs (4) Æ Digital User outputs (4))
x No output: icon is grey
x Output: icon is green
Failsafe contact:
x Configuration of output: Failsafe (Menu (F1) Æ In/outputs (4) Æ Digital User outputs (4))
x No output: icon is green
x Output: icon is grey
Only ‘System fault’ is red instead of green.
The first digital output is always “System Fault”. The second is always “In operation”.
These first two external outputs are hard wired coupled onto the first two relays on the board.
When potential free contacts are needed these two relays can be used.
9.2.4 Top chart and Bottom chart

Here different measuring values can be displayed. For the top and the bottom chart one or
two charts can be displayed. This can be set in the menus. The charts are out ranging.
9.2.5 Large value

Here the main measuring value of the analyser can be displayed. There can be chosen to set
one or two measuring values. Every main measuring value can be displayed including his
chosen unit.
9.2.6 Alarms and measuring values

Here all activated alarms and measuring values are displayed. The displayed measuring
values can be chosen. In the menu specific measuring values can be displayed for specific
parts of the analyser. The appearance of alarms can be set, alarms can be hided, latched or
whatever.
9.2.7 Function keys

These keys are coupled onto the five function keys on the glass. The functions of the keys
vary with the displayed menu items. When no menu is opened standard functions are
assigned to the keys. The function of the keys can not be changed.
The standard functions of the keys are:
F1: Opening the menu. In the menu all settings can be done for the analyser
F2: Login into Service mode (for advanced users)
F3: Alarms. Reset the alarms.
F4: Calibrate. Start a calibration.
F5: Not assigned yet.

Wobbe Index Meter
9.3 Reset Alarms

When an alarm is set to be latched it can be cleared by resetting it:
Alarms (F3)
With F5 all the alarms can be reset.

When F1 is chosen all the alarms are displayed, also the alarms that were set to ‘hide’
(see 9.7.6). With selecting again F1 the alarms can be hidden again.
9.4 Changing views

The views of specific parts of the normal screen can be changed. The views of alarms and
measuring field and the view of the charts can be changed. Also the view of the Main/large
value (mostly Wobbe Index) can be changed.
9.4.1 View of alarms and measuring field.

In the alarms and measuring field different displayed parameters can be chosen. Displayed
parameters can be showed categorized by different purposes.
The view of the alarms and measuring field can be changed here:
Menu (F1) Æ Views (1)
The following options can be chosen:

x Values (view normal values)
x Calibration results (view calibration results)
x Temperature values
x Analog output values
x SG values
x All values
During a calibration the ‘Calibration results’ view is displayed.

Wobbe Index Meter
9.5 Setting values and Controllers

Every measuring value (for example: Wobbe index) and Controller in the analyser can be
configured in the Settings menu.
Menu (F1) Æ Settings (2)
9.5.1 Wobbe index

For correct handling and displaying the Wobbe index, go to:
Menu (F1) Æ Settings (2) Æ Wobbe Index (1)
Here different settings regarding the Wobbe Index can be made:

x The calibration values are automatically determined during calibration. Normally you do
not need to change these values. Changing the value can lead to wrong readings.
x 3-pt calibration value is used for calibration based on three gasses. For activating the
3-point calibration first check the box displayed. The values for the 3-point calibration are
displayed after that calibration is finished. The ‘mV point’ is the point of the calibration line
of the middle gas, actually where the crack in the line is. The offset and slope are from the
second part of the whole calibration line.
x The alarm levels will trigger the alarms in the machine. When this alarm is routed to an
output it provides you an output signal.
9.5.2 Cari
For correct handling and displaying the CARI, go to:
Menu (F1) Æ Settings (2) Æ CARI (2)
Here different settings regarding the CARI can be made:

not need to change these values. Changing the value can lead to wrong readings.

Wobbe Index Meter
9.5.3 SG (Specific Gravity)*

For correct handling and displaying the Specific Gravity, go to:
Menu (F1) Æ Settings (2) Æ SG (3)
Here different settings regarding the Specific Gravity can be made. There are two types of
SG cells available for the Compas™ F, the Hobre cell and the frequency spool. Both will be
discussed:
x The temperature compensation only handles the frequency spool SG cells. With the
temperature compensation the raw SG signal (frequency) can be compensated for
temperature difference in the Gas Mixing Compartment. The compensation factor is the
frequency per hertz. It is compensated via: f*= f + [(Tref – Tsg) * compensation factor].
The reference temperature is the standard condition where the new frequency is
calculated to. This can be any temperature. Normally 55°C is chosen.
x When the SG is compensated for temperature it is possible to assign alarm levels on the
read gas temperature. For example when compensation is not working above or below
certain temperature levels.
x The SG alarm levels will trigger the SG too high/low alarms in the machine. When this
alarm is routed to an output it provides you an output alarm signal.
Following settings handles the Hobre SG cell:

x The flush time is the time the valve is opened. Actually the valve is opened right after the
upper pressure level is reached. It stays open till the measure time and afterwards it is
open during the flush time. Opening the valve that long is important for a good response
time. Do not decrease the flush time, for heavy gasses the upper pressure level is
reached very late, so the flush time will be important for fast response.
x During the measuring time the time between the upper and lower pressure level is
determined. When the upper pressure level is not reached –because the measuring time
is too short- the machine cannot determine the SG and will give an error.
x The filling time of the volume is measured between the values for the upper and lower
pressure level. So changing these values will affect the given SG and therefore
recalibration is needed. Also when the upper level is too high, it can take too long and
measuring time will exceed, the machine will give an error.
x The offset and slope for the analog input are fixed values determined by Hobré. Do not
change these settings, misreading will occur.
Following settings are for both cells:

x With the Z-factor the measurement is given a moving average. Different settings can be
made for normal process measurement, validating and calibrating.
not need to change these values. Changing the values can lead to misreading.

Wobbe Index Meter
9.5.4 CV (Calorific Value)*

For correct handling and displaying the Calorific Value, go to:
Menu (F1) Æ Settings (2) Æ CV (4)
Here one setting regarding the Calorific Value can be made:

x The unit for the CV can be set in the Initialisation menu in Service mode. And can not be
changed here.
x The CV alarm levels will trigger the alarms in the machine. When this alarm is routed to an
9.5.5 Machine
In this menu option different settings like time, communication, and general options can be
set.
9.5.5.1 Installed options

With this menu item the installed options can be changed. Do not change these settings,
while the optional settings are not installed in the machine. And you will need a validation
code which should be requested from Hobré Instruments. For setting go to:
Menu (F1) Æ Settings (2) Æ Machine (5) Æ Installed options (1)
The following options are available:

x The user interface handles about the display and keyboard type. The default setting for
the Compas™ F is ‘ITX & QTouch keyboard’. For the Compas™ Basic the ‘Basic 2-line
display’ should be chosen. Changing this setting leads to a non-workable keyboard.
Therefore the setting can not be cancelled. No user interface is an option for a complete
remote device.
x The oven type is according to the machine type (F or Basic).
x The gas mixing compartment can be fit with or without a heater. The heater should be
switch on when present and off when not installed.
x Also the electronics cabinet can fit with or without heater. Switch on when present.
x Different Specific Gravity cells can be installed. With this option the appropriate one can
be selected. ‘Frequency’ are all cells working with a vibrating spool. ‘Hobre’ is a cell
developed by Hobre, based on fixed volume filled by an orifice. ‘Fixed value’ is chosen
when a CV is needed with fixed SG.
x The SG type depends on the type of frequency cell installed. This option is set by Hobré
Instruments.
x For both the Wobbe Index and Calorific Value the unit can be selected. After changing the
units the analyser should be recalibrated. The analyser can not convert the values to other
units.
x The available analog outputs can be set to two or four outputs. This option is set by Hobré
Instruments.

Wobbe Index Meter
x The serial number is set by Hobré Instruments. With this code and the options installed
the validation code is calculated. With this validation code it is possible to buy extra
options.
x The ‘Unlock code’ is needed to unlock the machine from the screensaver. When this code
is set to ‘0' there is no unlock code to be entered (only press F5). Standard the unlock
code is ‘7890’.
x The ‘Service code’ is needed to enter the Service mode. In the Service mode several
advanced settings can be made to the machine (only recommended for trained service
personnel). Standard the Service code is ‘3224’.
x The last field is for entering the ‘Validation code’. This code can be obtained from Hobré
Instruments.
9.5.5.2 Time and date

For displaying and for scheduled calibrating the analyser uses the internal time and date.
To change the time and date of the analyser go to:
Menu (F1) Æ Settings (2) Æ Machine (5) Æ Time and date (2)
The following options are available:

x To change the date, fill in the date in correct way. Take care of the order for the day and
month.
x To change the time, fill in the time in correct way.
9.5.5.3 Modbus*
When the Modbus option is installed different settings can be made for communicating:
Menu (F1) Æ Settings (2) Æ Machine (5) Æ Modbus (3)
In order for correct communication with the master, the settings made for Modbus should
correspond with the setting of the analyser. For correct settings regarding communication,
following settings can be made:
x The Modbus ID is the identification number for the analyser. This is used for Modbus
communication to identify the machine. Normally this is set to ‘1’.
x The baud rate is the speed of communicating used in the Modbus protocol. Three speeds
can be chosen: 2400, 9600 and 19200.
x The parity can be set to none, even and odd.
x The byte order is important for correct understanding. Standard communication is ‘3210
Big endian’.
9.5.5.4 ITX settings

This option is not used for normal operation.

Wobbe Index Meter
9.5.5.5 Factory Settings

Factory settings can be saved and restored. This option can be found under:
Menu (F1) Æ Settings (2) Æ Machine (5) Æ Factory settings (5)
There are two backups which can be made: ‘backup 1’ or ‘backup 2’.
With selecting ‘save’ or ‘restore’ following options can be chosen:
x With saving to ‘backup 1’ or ‘backup 2’ automatically the date of the backup is assigned.
x With restore ‘backup 1’ or ‘backup 2’ can be restored.
With F5 the backup can be saved or restored. With F4 the action can be cancelled.
9.5.6 Display
With the option display different settings regarding display measuring values can be set.
9.5.6.1 Screensaver
When the machine is in operation and the keypad is not touched it is possible to switch off
the LCD display by activating a screensaver:
Menu (F1) Æ Settings (2)Æ Display (6) Æ Screensaver (1)
By entering a waiting time and saving it with F5 the screensaver is activated. When no
unlock code is entered (chose: ‘0’ in the initialize menu of the Service mode) the machine
can be switched off from the screensaver by touching the keypad and press F5. With a
certain unlock code you will have to enter that code before pressing F5.
9.5.6.2 Large value

The large value (upper right corner) can be chosen by going to:
Menu (F1) Æ Settings (2)Æ Display (6) Æ Large value (2)
You can chose for one or two large values. And set which value needs to be displayed.
9.5.6.3 View of the charts

The view of the charts field can be changed here:
Menu (F1) Æ Settings (2)Æ Display (6) Æ Charts (3)
The top and down chart can be separated into 2 charts. In the menu the displayed value can
be chosen. Totally 4 charts can be displayed. All charts are auto-ranging.

Wobbe Index Meter
9.5.7 Oven
For correct controlling the oven, go to:
Menu (F1) Æ Settings (2) Æ Oven (7)
Here different settings regarding the oven can be made:

x The type of oven can be set by initializing the machine by logging in. This cannot be
changed here.
x The required temperature for a Compas™ F is 812°C. For a Compas™ Basic (small oven)
it is 750°C. Do not change these temperatures.
x The PID settings are for controlling the oven temperature and correct settings provide a
stable temperature. Do not change these settings. By delivery the most optimized settings
are already made. For both ovens these settings are:
P: 10
I: 50
Imax: 14
D: 0
x The oven alarm levels will trigger the alarms in the machine. When this alarm is routed to
an output it provides you an digital output signal. The gas valve is only opened when the
temperature is between the upper and lower alarm levels.
x With the warm up detection the condition can be changed whether the oven is
temperature stable. The condition is changeable. Also the waiting time before the machine
gives the signal stable is changeable.
9.5.8 Cabinet Heater*

For correct controlling the Cabinet heater in the Gas Mixing Compartment, go to:
Menu (F1) Æ Settings (2) Æ Cabinet (8)
Here different settings regarding the cabinet heater can be made:

x The heater can be switched on and off. This can be set by initializing the machine by
logging in. This cannot be changed here.
x The required temperature in the Gas Mixing Compartment for the Compas™is mainly
55°C. Do not change these temperatures, they are exactly chosen to meet the
requirements.
x The PID settings are for controlling the Gas Mixing Compartment temperature and correct
settings provide a stable temperature. Do not change these settings. By delivery the most
optimized settings are already made. For the both Compas™ F and Basic these settings
are:
P: 2
I: 600
Imax: 800
D: 0
output it provides you a digital output signal.

Wobbe Index Meter
9.5.9 Electronics Heater*

For correct controlling the Electronics heater in the Electronics Compartment, go to:
Menu (F1) Æ Settings (2) Æ Electronics Heater (9)
Here different settings regarding the electronics heater can be made:

x The heater can be switched on and off. This can be set by initializing the machine by
logging in. This cannot be changed here.
x The required temperature in the Electronics Compartment for both the Compas™ F and
Basic is mainly 15°C. Do not change these temperatures, they are exactly chosen to meet
the requirements.
x No PID settings for this heater are required. The controlling is done as a regular on/off
thermostat.
9.6 Calibrating/Validating the Analyzer

Normally the analyser will be calibrated, but when a profile is started (see 9.6.2) with a
validation routine, the machine will perform a validation. Starting a calibration of validation
profile can be chosen when Calibration (F4) is chosen.
All calibration settings can be changed in:
Menu (F1) Æ Calibration (3)
9.6.1 Global calibration settings

To set the global calibration parameters go to:
Menu (F1) Æ Calibration (3) Æ Global calibration settings (1)
Here different parameters can be set:

x The flush time is the time used measuring the exact values of the calibration gas. Setting
a flush time too short results in wrong reading of the analyser. Use always a longer setting
too avoid wrong readings (>2 minutes). The chose of the flush time depends on the exact
set up of the total system. The flush time is also used for the process gas. When the
machine is ready with calibrating the process gas is also flushed, so the machine will be
back in operation with proper readings/outputs.
x The error margin can be set for the values to be calibrated. The margin is an absolute of
the measured value. When a new calibration is done and the new value is out of the error
margin range, the calibration will be rejected. Alarms are given on the display and as
digital output (when routed). When calibrating and an error margin occurs, it is displayed
in which step which value is rejected. With an automatic calibration the error margins are
always used, they could not be ignored.

Wobbe Index Meter
9.6.2 Profiles
To set the control of the different valves for calibrating go to:
Menu (F1) Æ Calibration (3) Æ Profiles (2)
In this menu 6 profiles can be programmed for calibrating. Normally one profile is used for
calibrating the analyser. The analyser is set up with the right profiles programmed for the
customers specific situation.
In each profile following settings can be made:
x Calibration type. Here the method of calibrating can be specified. Also validation can be
chosen. With validation chosen, the profile will start a validation.
x According to the type of calibration chosen, the corresponding standard settings for the
calibration gasses (Calgas) are displayed. You change here the control of the gas valves.
A certain valve can be assigned to a high, mid or low gas. For understanding the
calibration type, the calibration gas configuration displayed here will make things clear.
9.6.3 Calibration gas parameters

To set the values of the calibration gasses go to:
Menu (F1) Æ Calibration (3) Æ Calibration gas parameters (3)
The Wobbe Index, CARI (Combustion Air Requirement Index) and Specific Gravity can be
set for the used gasses.
Calibration gas 1 to 4 is assigned by the calibration profiles to the specific low, high or mid
gasses. The high, low or mid gasses are routed to the physical outputs on the Control board
internally.
9.6.4 Auto calibration

The auto calibration can be programmed by going to:
Menu (F1) Æ Calibration (3) Æ Auto calibration (4)
The profile to be run can be chosen. When an auto calibration is started this profile will be
run. The first or next calibration time is displayed and the time between each new calibration.
Depending on the specific situation application the repeat time can be chosen.

Wobbe Index Meter
9.6.5 Starting calibration

Starting a calibration can be done via two different paths:
Menu (F1) Æ Calibration (3) Æ Start calibration/validation (5)
Or direct from the main screen:
Calibrate (F4)
When selected, different profiles can be started. Only the programmed profiles are displayed.
Normally the first profile is the one to start. Also in case of an external signal is applied to the
analyser the first profile will be started.
When a specific profile is chosen you will have to chose whether you want manual or
automatic calibration. Normally automatic will be started. When manual is selected, you will
need to step through the process by pushing ‘next’ on the screen.
Also ‘Ignore range errors’ can be selected (recommended for first calibration). With this
option selected the machine check every new value with margin error set (see 9.6.1).
With F5 the calibration will be started. And with F4 the calibration can be cancelled.
9.7 Managing in- and outputs

To set and control the in- and outputs go to:
Menu (F1) Æ In / outputs (4)
9.7.1 Oxygen input

For measuring the mV output of the Zirconia cell different settings can de made. These
settings can be found:
Menu (F1) Æ In / outputs (4) Æ Oxygen input (1)
Here different settings regarding the Oxygen input can be made:

x With the Z-factor the moving average can be set. There are three different Z-factors: for
normal process measuring, during calibrating and during validating.
output it provides you a digital output signal.
x The calibration values are determined by calibrating the Oxygen input by logging in. The
calibration is done by Hobré Instruments. Normally you do not need to calibrate the
oxygen input. Changing the value manually can lead to wrong readings.
x Every input has a certain dependence of temperature. To give the possibility of
compensating this a factor can be determined.

Wobbe Index Meter
9.7.2 Analog outputs

The different analog outputs can be configured and set by going to:
Menu (F1) Æ In / outputs (4) Æ Analog outputs (2)
There are standard 2 analog outputs and optional 2 more (total 4) analog outputs. Each
different output can be set to a specific measuring value which meets your requirements.
By choosing one of the two or four analog outputs different settings can be made:
x First you will have to choose which value should be routed to the 4-20 mA output. Also
fixed levels can be chosen here.
x During calibration or validation the value can be hold (fixed at the moment the calibration
or validation was started) or follow the complete signal (track).
x The range can be set for the analog output. So the value for 4 mA (lowest) and the
20 mA (highest) determine the output range of the analog output.
x With error indication an chosen alarm can interrupt the analog output. So the machine can
indicate over the analog output there is an error. Also the value taken for this error can be
set.
x The calibration data is determined during calibrating the analog outputs to exact values.
This calibrating is done in the Service mode by logging in.
x Every output has a certain dependence of temperature. To give the possibility of
compensating this a factor can be determined.
9.7.3 Digital inputs

The different digital inputs can be configured and set by going to:
Menu (F1) Æ In / outputs (4) Æ Digital inputs (3)
An input signal can be applied by maintaining the applied input signal a short time (about 1
second). For all available eight digital inputs different settings can be made.
x Every input can be assigned to a certain function. A list of different inputs can be chosen.
x The input format can be chosen. Choosing contact closure gives the possibility to just
close to ends for activating the input. Voltage input gives the possibility to start a certain
action by inputting a voltage on the terminals (normally 24 VDC). Depending on this
setting also the jumpers on the Control board needs to be set according to contact closure
or voltage input (see 9.2.2).
x Debouncing eliminates false actions on digital inputs. With debouncing set to on an input
is understood when the signal is stable for a short time.

Wobbe Index Meter
9.7.4 Digital user outputs

The digital outputs are split into eight user and eight machine outputs. Only user outputs
(1 till 8) are configurable for users. Machine outputs (1 till 16) are configured by Hobré
Instruments and should not be changed in order to maintain correct functioning.
The user outputs can be found under:
Menu (F1) Æ In / outputs (4) Æ Digital user outputs (4)
Selecting one of the available digital outputs gives following settings:

x To every output a certain function can be assigned. Output 1 is normally used for System
fault.
x For all outputs the polarity can be chosen between failsafe and normal mode. The icons
on the main screen will light up accordingly (see 9.2.3)
9.7.5 Digital machine outputs

These outputs are used for internal control of valves, probes, etc. These outputs (8 t/m 16)
are configured by Hobré Instruments and should not be changed in order to maintain correct
functioning of the analyser.
The machine outputs can be found under:
Menu (F1) Æ In / outputs (4) Æ Digital machine inputs (5)
Selecting one of the available digital outputs gives following settings:

x To every output a certain internal device can be assigned.
x Also the polarity can chosen between failsafe and normal mode. The icons on the main
screen will light up accordingly (see 9.2.3)
9.7.6 Alarms
All assigned alarms can be set to meet your requirements. The alarm settings can be found
under:
Menu (F1) Æ In / outputs (4) Æ Alarms (6)
All alarms are ordered under specific groups. Different settings can be made for every alarm:
x All alarms can be hide. This function normally is not needed, but can be helpful in specific
situations.
x Alarms can be latched or not latched. When an alarm is latched is has to be reset by
pressing F3. An alarm which is not latched will disappear automatically.
x Alarms can be set whether they are involving the ‘In Operation’ alarm contact. When this
is set, activating of this alarm will activate the ‘In Operation’ alarm contact.
x All alarms can also be set whether they are involving the ‘System Fault’ alarm contact.
When this is set, activating of this alarm will activate the ‘System Fault’ alarm contact.
x With ‘Can be cleared’ the alarm can be cleared by choosing ‘Alarms’ (F3) in the main
screen. After pressing ‘Reset’ (F5), the alarms will be reset.

Wobbe Index Meter
x With ‘Reboot when cleared’ the machine does a total reset of the Control board when an
alarm is reset.
x It is also possible to drive an other alarm for each alarm. This drived alarm will be
displayed too.
9.8 Login
With logging in to the Service mode different important settings can be made. This is only
suitable for advanced users.
During Service mode, all valves will remain closed.
9.8.1 Logging in
To log into the Service mode press Login (F2).
After entering the Password (3224) the menu of F2 has been changed to ‘Service’. In this
menu different Service mode options are available.
9.8.2 Exit service mode

With this option you can leave the Service mode and go back in normal operation mode.
Valves will be re-activated.
9.8.3 Debug
This feature is used for software debugging.
9.8.4 Calibrate Oxygen input

For correct reading of the mV oxygen input a calibration is required. Go to:
Service (F2) Æ Calibrate Oxygen input (3)
Calibration is done by two points. With a stable and known DC millivolt signal the calibration
can be done. Calibration is normally done by zero and 100 mV. So normally the values in the
fields ‘supplied mV’ should not be changed. Submitting 0 mV can be done by shorting the
plus and minus of the cell connectors.
To calibrate the oxygen input, follow these points:
x Go to ‘Calibrate Oxygen input’.
x Take the connector off from the Oxygen cell in the oven compartment and short them.
x Wait until the ‘Current value’ is stable.
x Press twice the down arrow.
x Supply 100 mV. The inner connector of the cell is plus (outer minus).
x Wait until the ‘Current value’ is stable.
x Press twice ‘OK’ and afterwards press ‘F5’ to save the calibration.

Wobbe Index Meter
9.8.5 Calibrate analog outputs

For correct and precise reading of the analog outputs they should be calibrated first. Go to:
Service (F2) Æ Calibrate analog outputs (4)
All two or four analog outputs can be calibrated in the same way using a milliampère
measure device. By measuring the current output and storing this in the analyser the outputs
are automatically calibrated. Follow these steps for each output:
x Go to ‘Calibrate analog outputs’.
x Connect measuring device to the appropriate output (take care of plus and minus).
x Outputs are alternating between 4 and 20 mA.
x Wait first for the 4 mA output and fill in the actual precise value in the correct field.
x Press ‘OK’ and wait for the 20 mA output.
x Fill in this precise value and press ‘OK’.
x Repeat above steps for every output.
x End the calibration with ‘F5’ save.
9.8.6 Initialize machine

This option cannot be done without support of Hobré Instruments. Changing these settings
leads to a non working analyser when no support of Hobré Instruments is accompanied.
Therefore this function is not part of this manual.

Wobbe Index Meter
10 Injection version
10.1 Introduction
The injection version of the WIM Compas™is based on the normal configuration of the WIM
Compas. Physically the gas mixing compartment is set up different. In the injection version a
injection valve injects a small amount of sample into a air stream. This stream with the
injected gas part is burned at user settable intervals.
As the sample consumes some oxygen in the combustion process the ZrO2 cell measures a
decrease of oxygen content. Normal oxygen content in instrument air is about 20.95%,
during a injection it can be reduced to up to 2% at the top of the dip due to the combustion
process.
The difference between the baseline (20,95% O2) and the minimum of the O2 reading is the
ǻO2. This ‘Oxygen Delta’ correlates directly to the Heating Value of the gas sample. Both
lower and higher heating value can be measured with the injection version.
Using the lower or higher heating value can be done by calibrating with the corresponding
values of the calibration gasses.
Occasionally the residue oxygen measured between injection is not exactly 20.95%. This
does not affect the proper functionality of the analysis as the signal interpretation is done
based on a difference in oxygen reading (minimum residual oxygen content versus the
baseline).
The settings for the injection interval are configured during in house testing.
10.2 Setting up the injection version

Some menus are different when the analyser is configured as an injection version. To set the
machine as an injection version it should be set in the initialisation menu (see 9.8.6).
When the machine is set to injection version, also the settings menu changes. The settings
menu will be:
1. Injection
2. CV
3. Machine
4. Display
5. Oven
6. Cabinet
7. Electronics
The other menus (View, Calibration and in/outputs) do not change. In the settings menu the
contents of option 3 till 7 is still the same. Only ‘Wobbe’, ‘SG’ and ‘Cari’ are gone and
exchanged with ‘Injection’.

Wobbe Index Meter
10.3 Injection parameters

To adjust the settings of the injection version go to:
Menu (F1) Æ Settings (2) Æ Injection (1)
The principle of working handling the different times discussed is explained by the next
graph. The timing is important for a correct reading of the ǻO2. Changing the timing can lead
to missing the peak and therefore no good determination of the ǻO2. With in house testing
the best settings are determined specific for clients application.
O2%
time
idle time inject time
measuring time
The following settings can be made:

x The calibration values for both the Calorific Value and the Air demand are determined
after a calibration. Do not change these values, while wrong readings can occur.
x The idle time is simply a certain rest between each injection cycle. Changing this value
affect the life time of the injection valve. The less cycle the longer lifetime. But also, with
less cycles a longer response time occurs.
x The idle time during calibrating is normally short. Because otherwise the calibration takes
unnecessary long.
x The inject time is the time the injection valve is in his injection position. Normally 2
seconds is enough.
x The measuring time should not be taken too short, otherwise the high and low value of the
residual oxygen cannot be determined.
x The high or low alarm levels will trigger the alarms in the machine. When this alarm is
routed to an output it provides you an output signal.

Wobbe Index Meter
11 Maintenance and inspection
11.1 General maintenance
and secured against falling.

the Wobbe analyser!
There are only a few items that require maintenance. Within the gas mixing compartment this
is limited to the pressure regulator station for pilot air and combustion air, the sample
pressure regulator and the booster regulator. The orifices in the mixing chamber are subject
to wear. It is advisable to replace them every 2 years.
A few items need to be checked for proper functioning on a regular basis. These are the flow
meters and the relief valve (Ex version).
Electronically there are no items that need maintenance. On the combustion oven some
maintenance is required, but this is limited to exchanging the zirconium oxide cell every 3-5
years. Life time of the zirconium oxide cell depends on the application.
With replacement or spare parts the original instructions of the manufacturer are enclosed.
For details on how to maintain or replace a certain part please refer to those instructions.
When your analyser is an Ex-execution equipped with a purge back-up bottle make sure that
its pressure remains above 140 bars, a pressure drop under this value will cause a power
shut-off. For T3 during 90 minutes the pressure out of this emergency back-up system has to
be equal to the normal air supply pressure with a minimum of 6 barG and a maximum of
10barG with an air flow of 15 normal litres per minute. For T4 during 130 minutes the
pressure out of this emergency back-up system has to be equal to the normal air supply
pressure with a minimum of 6 barG and a maximum of 10 barG with a air flow of 15 normal
litres per minute.
The total amount of available emergency back-up has to be 1900 normal litres minimum for
T3 and 2800 normal litres minimum for T4. When the available amount of emergency back-
up drops below the 1900 normal litres for T3 or 2800 normal litres for T4 power to the purge
control unit shall be isolated. Inspect on a regular basis.
When your analyser is an Ex-execution without the purge back-up bottle it will have a
separate back-up connection. This, by you or others, supplied back-up air facility must be
guarded on the available volume and needs to be checked regularly. See 7.7 for more details
about the requirements of the back-up purge facility.

Wobbe Index Meter
ORIFICE TUBE REPLACEMENT IN MIXING CHAMBER

Wobbe Index Meter
11.2 Maintaining the pressure regulator stations (Pilot & combustion air)
Check the sintered filter elements in these stations on a regular basis. The replacement rate
is depending on how clean the air offered to the analyser is. Check the condense collection
bowls for moisture and drain if necessary. When larger than normal fluctuations are visible
on the outlet pressure gauge it is advisable to replace the regulator.
11.3 Maintaining the sample pressure regulator

When the sample pressure gauge shows fluctuations it is advisable to replace the regulators
membrane.
11.4 Maintaining the booster regulator

When the combustion air pressure indicator show fluctuations in pressure it is advisable to
replace the booster membrane. Adjust the setting of the booster relay to the desired residual
Oxygen value as described in chapter 8.6.
11.5 Replacing the orifice tubes in the mixing chamber

Upon replacement of the orifices in the mixing chamber take out the whole mixing chamber.
Loosen the nuts of the connectors on both sides of the mixing chamber. Now take out the
two orifice tubes. Unscrew the big nut of the mixing chamber and loosen some extra nuts
when needed to open the mixing chamber. Open the mixing chamber by taking off the lower
part. Clean the mixing chamber when needed. Place the orifice till the mark indicated with F.
Pay attention to install the gas orifice tube (small OD) with the orifice side inside the mixing
chamber and the air orifice tube (big OD) outside the mixing chamber. Using the marks
ensures that the two orifice tubes face each other precisely on a distance of 7.5 mm. Now re-
tighten the nuts on the connectors and the orifices. Mount the lower part and the big nut and
re-fit the mixing chamber.
After replacement of the orifice tubes the unit must be re-calibrated. See chapter 9.6.
11.6 Inspection of the flow meters

Check the flow rates on both the excess vent flow meter and the analyser flow meter on a
regular basis. These flow rates should remain on a stable setting, if not adjust them by
means of their needle valve. The settings of the flow can be found on the supplied drawings.
11.7 Inspection of the pressure relief valves

Inspect the pressure relief valve on the excess sample vent line at least once a year. This
item is normally non-operative but is critical for safe operation and mandatory to ensure the
analysers explosion safety.
Take out the relief valve and check that is opens at 200 mbarG maximum. The re-seating
pressure is less important but is preferably not lower than 180 mbarG.
If the relief valve is not correctly functioning, it must be replaced. Hobré Instruments does
supply factory set relief valves.

Wobbe Index Meter
REPLACEMENT OF THE ZIRCONIUM OXIDE CELL

Wobbe Index Meter
11.8 Replacement of the Zirconium oxide cell

It is strongly recommended during standard replacement of the zirconium oxide cell also to
replace the NiCr catalyst screens.
Supplies:
Wrench: 22 mm (2 off)
1 metal O-ring (Art. no.: see spare parts list)
1 ceramic ring (Art. no.: see spare parts list)
1 Zirconium Oxide cell (Art. No.: see spare parts list)
1. Turn off the gas (outside the analyser) and close the needle valve on the by-pass flow
meter. This leaves a small airflow across the cell.
2. Reduce the oven temperature by turning the set point of the oven temperature control to
0°C and wait till the temperature drops below 60°C. See 9.5.7.
3. Switch off the power to the analyzer and close the instrument air supply.
4. Remove the plus and minus contact clips on the cell. Note that the ceramic O-ring, which
electrically insulates the outer cell clip, is not damaged or lost.
5. Remove the zirconium oxide cell from the cell housing, use wrench 22 mm. Retain the
cell housing using the second 22 mm wrench. Use the 2 flat faces near the oven on the
cell housing for this. CAUTION; only use the 22 mm hexagon on the zirconium oxide cell.
Never use the bigger hexagon. This is the sealant of the cell, if force is put on this, the
gas tightness and functionality of the cell will not be guaranteed anymore. The whole cell
has then to be replaced. CAUTION; Handle with care, the zirconium oxide cell is very
fragile.
6. Remove the old metal O-ring. It can be stuck onto the cell or on the cell housing.
7. Eventually the cell may be cleaned with a dry cloth, gently wipe off the worst pollution but
beware that the coating of the cell is not damaged. Treat the cell gently; it is very brittle
and thus fragile.
8. Place a new metal O-ring on the zirconium oxide cell and ensure, during step 9, that the
ring is centered in the groove of the cell housing
9. Install the zirconium oxide cell in the cell housing and fasten with wrench 22 so the metal
O-ring is distorted. Retain the cell housing using the 2’nd 22 mm wrench. CAUTION; the
zirconium oxide cell is very fragile, handle with care and never apply force on the large
hexagon.
10. Replace the ceramic sealing ring.
11. Mount the signal wires by pushing the inner and outer cell clips to the cell.
12. Reset the set point of the temperature control to 812°C and wait until the oven has
reached the proper temperature. See 9.5.7.
13. Open the gas supply and set all pressures and flows. See 8.5.
14. Use process gas to stabilize the analyser for several hours. After stabilizing perform a
calibration. See 9.6.

Wobbe Index Meter
11.9 Replacement of the Zirconium Oxide cell and NiCr catalyst screen
Supplies:
Wrench: 7 mm, ¼”, 7/16”, 9/16”, 11/16”, 22 mm (2x)
Screwdriver flat size 4 and size 2
Allen wrench size 2,5
Rod Ø 4 mm, 40 cm length
Tube Ø 12 mm 40 cm length with smooth ends
Tube Ø 12 mm 40 cm length with jagged end
3 NiCr Catalyst screen (Art. no.: see spare parts list)
Graphite tape (Art. no.: see spare parts list)
1 metal O-ring (Art. no.: see spare parts list)
1 ceramic ring (Art. no.: see spare parts list)
1 Zirconium Oxide cell (Art. No.: see spare parts list)
1 nut M16
1 bolt M10x25
1. Turn off the gas (outside the analyser) and close the needle valve on the by-pass flow
meter. This leaves a small airflow across the cell.
2. Reduce the oven temperature by turning the set point of the oven temperature control to
0°C and wait till the temperature drops below 60°C. See 9.5.7
3. Switch off the power to the analyzer and close the instrument air supply.
4. Loosen the 1/8” nozzle on the inlet of the cell housing (behind the oven) by loosening the
compression fitting with a 7/16” wrench.
5. Remove the plus and minus contact clips on the cell. Note that the ceramic O-ring, which
electrically insulates the outer cell clip, is not damaged or lost.
6. Follow the power cable from the oven through the electronics compartment. Take loose
it’s wires (21 and 22) from the terminal block at the upper right side of the interface
board. Take loose its earth wire (green/yellow) from the terminal strip in the upper right
corner of the electronics compartment. (Just above the termination of wires 21 and 22).
Undo the cable clamps and pull the cable back into the oven compartment.
7. Use screwdriver #4 to take loose the small clamp on the front of the oven and take out
the thermocouple.
8. Loosen the ¼” nozzle on the outlet of the cell housing (in front of oven) using wrench
9/16”. To make disassembly a bit easier one can also loosen the 3/8” nozzle at the
bottom of the oven compartment using a 9/16” wrench.
9. Use wrench 7 to remove the bolts at the front of the oven mounting bracket and take out
the oven assembly. (the back of the oven mounting bracket is fixed by means of key-hole
slots so the bolts do not have to be loosened)
10. Remove the 1/8” elbow fitting from the inlet of the cell housing with a ¼” wrench. Retain
the cell-housing using a 22mm wrench. Use the 2 flat sides on the cell near the oven.
Make sure the 22mm wrench is on the cell housing and not on the hexagon of the cell.

Wobbe Index Meter
11. Remove the lock ring from the cell housing by loosening the small bolt using the 2,5mm
Allen wrench and slide the cell housing out of the oven. CAUTION; Small fibres of the
oven’s insulation material can come out, of be detached onto the cell housing. This is
NOT asbestos but could also lead to cancer. Immediately clean up any particles of
insulation material using a moist cloth. Use this cloth only once, throw away and use a
new cloth for a second sweep.
12. Clamp the cell housing in a vise and remove the zirconium oxide cell from the cell
housing, use wrench 22. CAUTION; only use the 22 mm hexagon on the zirconium oxide
cell. Never use the bigger hexagon. This is the sealant of the cell, if force is put on this,
the gas tightness, and therewith the safety and functionality of the cell is not be
guaranteed anymore. The whole cell has then to be replaced. Send the suspected cell to
Hobre Instruments to be checked. CAUTION; Handle with care, the zirconium oxide cell
is very fragile.
13. Remove the old metal O-ring. It can be stuck onto the cell or on the cell housing.
14. Take a 4 mm bar with length 40 cm. and shot from the 1/8” side of the cell housing the
screens out of the cell housing.
15. When the grids did not completely come out of the cell body, or are penetrated with the 4
mm rod, use a tube Ø 12 mm with 40 cm length and jagged end to press and turn on the
bottom of the cell housing to loosen or crush the screens.
16. Clean the inside of the cell housing by scratching a 12 mm rod or tube with smooth end
along the whole inner cell housing. Knock all dirt out of the cell housing and eventually
blow it out.
17. Also clean the inside of the 1/4 "pipe at the outlet of the cell housing
18. Position a NiCr screen, perfectly centered, on a M16 nut and push with an M10 bolt the
screen through the hole so a convex shape is created. Do this for all three screens.
19. Clamp the cleaned cell housing vertically in the vice.
20. Place a NiCr screen with the convex side down on the cell housing and push with a 12
mm pipe towards the bottom of the cell housing. Check visually whether the screen is in
the right position. Place and check the following 2 screens in the same way.
21. Place a new metal O-ring on the cell house and concern that the ring is centered in the
groove of the cell housing
22. Install the zirconium oxide cell in the cell housing and fasten with wrench 22 so the metal
O-ring is distorted. CAUTION; Handle the zirconium oxide cell is with great care, it is very
brittle and thus fragile. Only use the 22 mm hexagon. Never put force on the bigger
hexagon.
23. Place one rotation of graphite tape over the 1/8” threads on the left side of the cell. It will
require some effort to do this such that it fits correctly and remains in place while
handling the cell housing.
24. Slide the cell housing with zirconium oxide cell carefully in the oven and fix it using the
lock ring.

Wobbe Index Meter
25. Mount the 1/8” elbow fitting on inlet of the cell housing, pay attention to the correct
mounting of the graphite tape. Retain the cell housing using the 22mm wrench. Ensure
that the elbow fitting is in the correct position after tightening. Looking to the cell housing
as if it were installed inside the cell housing (outlet facing towards you and outlet tube
vertically down) the elbow fitting should be horizontally and facing to the right. NOTE that
the fitting may only be positioned during fastening, it may not be turned back because a
gastight installation is then no longer ensured endangering the safety. If the fitting is
turned to far it has to be taken off and re-installed again using new graphite tape.
26. Replace the oven into the analyzer and fix using the small bolts. Reconnect the inlet and
outlet tubing. Ensure that all fittings are properly tightened.
27. Install the thermocouple inside the oven and secure it with the clamp and screw.
28. Re-route the power cable via the upper right opening at the front of the compartment to
and trough the electronics compartment. Run it through the cable clamps and close these
again. Connect the earth wire to the earth terminal at the terminal strip and connect
power wire 21 to F-out and 22 to N-out
29. Replace the ceramic sealing ring and mount the signal wires by pushing the inner and
outer cell clips onto the cell.
30. Put on the instrument air supply to the analyzer and switch on the power supply.
31. Reset the set point of the oven temperature control to 812°C and wait until the oven has
reached the proper temperature. See 9.5.7.
32. Open the gas supply and set all pressures and flows. See 8.5.
33. Use process gas to stabilize the analyser for several hours. After stabilizing perform a
calibration. See 9.6.
Obviously Hobré Instruments can do the replacement of the NiCr catalyst screens. Please
contact our Service department for more information.
11.10 Spare parts

There is always the risk of a component breaking down. It is therefore advisable to have
those spares marked in the column "Critical" of the spare parts list on stock.
Spare parts can be obtained via Hobré's spare parts department. Please make sure to
always refer to your analysers serial no to enable us to send out the correct spare part.
For a detailed spares advice and quote specific to your analyser unit please inquire.
Hobré Instruments B.V.

Netwerk 4
PO Box 328
1440 AH Purmerend
The Netherlands
Telephone: +31 - (0) 299 - 420 871
Telefax: +31 - (0) 299 - 423 302

Wobbe Index Meter
11.11 Updating software

To update the software of the WIM Compas™ F follow the steps below.
You will need:

x Computer
x USB-stick
x compas.zip file
Steps:
1. Obtain the compas.zip file from Hobré Instruments.
2. Copy this file on to the root directory of the USB-stick.
3. Open the electronics compartment of the analyzer.
4. Plug the USB stick into the left side of the front mounted PCB (next to the USB cable).
5. Press on the back PCB the little switches (right side). First press ‘boot’, hold it and press
one time ‘reset’. Release ‘boot’.
6. The back PCB should be in a certain rest. This means no (flashing) lights next to the
buttons. Otherwise try again by holding the switches for some longer.
7. Press ‘itxreset’.
8. The analyzer will reboot.
9. Wait till the analyzer is totally started up.
10. Pull out the USB stick and close the electronics cabinet.
The software is now updated.

Wobbe Index Meter
12 Troubleshooting and error messages

the Wobbe analyser!

Hereunder the most common causes of troubles are described. When your problem can not
be found and solved using the hints hereunder please do not hesitate to contact our service
department for further assistance. Please make sure to have the unit's serial no. available
upon contacting us to enable us good reference to your specific analyser.
Mainly proper maintenance can prevent problems with the analyser.
12.1 Troubleshooting
Malfunction: Probable cause
No or low gas pressure Check air pressure.
Check display for important alarms.
Tube fracture, close shut-off valve immediately
and replace tube.
Check for obstruction in sample line, inspect
sample lines and sample filter.
Check sample regulator to function properly.
Check supply pressure to be sufficient.
No or low air pressure Check air regulator to function properly.
Check supply pressure to be sufficient.
Check system for blockages and clean when
necessary.
Check sample pressure on booster regulator, low
sample pressure will result in venting or air
through booster.
Tube fracture, close shut-off valve immediately
and replace tube.
Oven temperature too low Check setpoint of oven temperature.
Check alarm levels of oven temperature.
Check for oven temperature alarms, when present
check temperature measurement.
Check fuse F2.
Check 110 VAC to oven.

Wobbe Index Meter
Analyser shows slow response Check all flows and pressures to be at correct
value. If not clean system (orifices) and adjust to
correct values.
Check resistance of zirconium cell to be less than
100 Ohm (when hot), if not replace cell.
Check Z-factor of oxygen input in the menu. This
moving average should be 5 s.
No response from analyser Check alarms on display and solve them.
Check connections of electronics for problem with
Control board or Mini-ITX.
Check for mV signal from zirconium cell, when
present check settings and calibrate analyser.
Leak in mixing system.
No mA signal Check for alarms on display.
Check wiring.
Check analog output settings.
Analyser is performing an automatic calibration.
Check for other problem by simulating mA signal
via analog output menu. Set output to 4, 8, 12, 16
and 20 mA.
No mV signal Loose connection on cell, check cell clips.
Loose connection on mV terminals of Control
board.
Unstable measurement Calibration gasses have Wobbe Index with too
little difference.
Bad calibration done. Lengthen flush time.
Lengthen Z-factor.
Too much back-pressure on the oven vent / drain
line.
Check for blockages in oven vent / drain line.
Check flows of flowmeters in Gas mixing system.
Check filters of airstations for condense and drain
if necessary.
Check sample and air pressure regulators for
fluctuations on their outlets. When fluctuating
replace membranes.
Unexpected low measurement value Very wet sample fed to analyser.
Power failure Wrong voltage on power feed, power shut-off by
over-voltage protector.
A fuse has blown inside the electronics. Check all
fuses in the power terminal strip.
Check electronics power circuit with drawing.
Pressure differential between air and The booster pressure regulator is out of its
sample pressure setting. Check for wear of boosters membrane
and replace membrane.

Wobbe Index Meter
12.2 Error messages

In the event and alarm screen different alarms and error messages may occur. Generally
every alarm describes its own problem and where the problem occurs.
Every measuring value has its own ‘too high/low’ alarm. The boundaries at which the value is
valid and gives no alarm can be set in the menu of the involved measuring value. For
example:
Oven temperature too high

Cari too high
Wobbe Index too high
When an alarm can not be solved by making better settings in the menu, it should be solved
by checking wires, probes, etc. of the circuit handles the alarm.
Certain error messages refer to serious problems with the mentioned circuit. For example:
Heater error
Oven error
Generally these errors occur with any problems regarding the thermocouple measurement.
Check the circuits thoroughly.

Wobbe Index Meter
13 Specifications
13.1 Specifications
Service Natural gas, Fuel gas, Biogas, Flare gas etc.
Measuring principle Residual Oxygen Method
Sample wetted parts SS316, Inconel and Platinum
Installation - Non-Ex
- II 3G Ex px [ib] IIC T3
- II 2G Ex px [ib] IIC T3
- Class 1, Div. 2, Group B, C, D T3
13.2 Measuring ranges

Wobbe Index 50 MJ/Nm3 span in 0-100 MJ/Nm3 range
Calorific Value (SG cell Option) 50 MJ/Nm3 span in 0-120 MJ/Nm3 range
CARI1 span of 15 in 0 – 25 range
Accuracy2 ± 0,4 % of measured for natural gas
Repeatability2 ± 0,05 % of measured value
Drift2 < ± 0,05 % per day (on naturak gas)
Response time2 T90 < 5 seconds (lag time and T90 rise time included)
Specific Gravity cell (option) Updated signal (every 10 seconds, Hobré SG cell)
SG range 0–3
SG accuracy < ± 0,5 % of Full scale
Response time CV signal < 20 seconds to T90
Specific Gravity cell (option) Continuous measurement (oscillation principle SG cell)
SG range 0–3
SG accuracy < ± 0,5% of reading
Response time CV signal < 5 seconds to T90
13.3 Outputs
Local HMI 8,4” full colour display with touchpad (all functions)
Analogue outputs 2 off isolated 4 – 20 mA (optionally up to 4)
Digital outputs - 2 off relay SPT
- 8 off 24VDC 1 A transistor output
- 8 off relay SPST output, programmable functions (optional)
Digital input - Contact closure or voltage input (jumper selectable)
Communication options - Remote control via TCP/IP incl., software for remote operation
- MODBUS RTU via RS485
1
CARI = Combustion Air Requirement Index
2
With optimal measuring range, settings and ambient conditions

Wobbe Index Meter
13.4 Utilities
Power supply 115/230 VAC, 50/60 Hz
Installation category 2
Power consumption minimal 1000 Watt, maximum 2000 Watt (depending on version)
Instrument air - 10 Nl/min at 3 barG minimum
- 50 Nl/min for Ex purge option3
- 50 Nl/min for vortex cooler option
Sample flow ± 1 Nl/min
Sample pressure 1.5 – 5 barG for standard version
0 – 1.5 barG requires pump option
13.5 Installation
Mounting Wall mounting
Dimensions (HxWxD) 1000 x 850 x 400 mm (non Ex version)
Weight 80 - 250 kg, depending on version
Enclosure protection IP65 design
Ambient temperature Non Ex and II 3G: +5.. + 55°C (Optional -20.. + 55°C)
II 2G: +5.. + 40°C (Optional -20.. + 40°C)
3
Pre-purge: total flush volume 500 litre, pro purge flow 70 Nl/min

Wobbe Index Meter
13.6 Part number
Order Code WIM Compas™ F

P P version (sample pressure > 1,5 barg)
LP1 LP1 version with one pump, incl. fast loop (sample pressure < 1,5 barg )
LP2 LP2 version with two pumps, incl. fast loop (sample pressure < 1,5 barg and high dew point)
C Continuous measurement principle
D High sulphur version with continuous measurement and dilution system
I High sulphur version with Injection system
115 Power supply 115 VAC, 50/60 Hz
230 Power supply 230 VAC, 50/60 Hz
0 No specific gravity meter
SGC Oscillation type specific gravity cell
SGU Hobré specific gravity cell
0 No sample pressure monitoring
SPM Sample pressure monitoring
0 Non Ex version
1 II 2G Ex px [ib] IIC T3 version (Zone 1, excluding back-up purge)
2 II 2G Ex px [ib] IIC T3 version (Zone 1, including back-up purge and freestanding frame)
3 II 3G Ex px [ib] IIC T3 version (Zone 2)4
Z Class 1, Div. 2, Group B, C, D T3 version
2 2 analog outputs
4 4 analog outputs
0 No serial communication
R Remote operation via TCP/IP (incl. software for communication)
RO Remote operation via optical fiber (incl. software for communication)
M Modbus RTU via RS485
MO Modbus RTU via optical fiber
0 No extra isolated relais added
R 8 off extra isolated relais added (already included in II 2G version)
0 No additional fast loop inside the analyser
F Fast loop installed inside analyser
FA Fast loop with alarm installed inside analyser
0 Standard ambient temperature range +5 up to +40°C
H Heated electronics for low ambient temperature (down to -20°C)
C Vortex cooler for high ambient temperature (up to +55°C, not available for II 2G version)
HC Version for ambient temperature range of -20 up to +55°C (not available for II 2G version)
1 No additional frame included
2 Analyser mounted on free standing frame (SS304)
3 Analyser mounted on free standing frame with sunroof
4
In case of purge failure the analyser will not be switched off

Wobbe Index Meter
14 CE Declaration of conformity
14.1 General purpose execution

Wobbe Index Meter
14.2 Explosion proof execution

Wobbe Index Analyser: For Fast Analysis of Wobbe Index and Air Demand

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WOBBE INDEX ANALYSER

For fast analysis of Wobbe Index and Air Demand

© Copyright 2010 Hobré Instruments

Doc. no: 68-9909-P.01-001 Rev. 0.4

1 SAFETY CONSIDERATIONS ............................................................................................................ 7

2 THE WIM COMPAS™ F WOBBE INDEX METER .......................................................................... 17

4 PRINCIPLE OF OPERATION .......................................................................................................... 21

5 GAS MIXING COMPARTMENT....................................................................................................... 25

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 3 of 78

7.9 ELECTRICAL HOOK-UP ................................................................................................................. 33

9 SETTING UP THE ANALYSER ....................................................................................................... 41

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 4 of 78

9.6 CALIBRATING/VALIDATING THE ANALYZER ..................................................................................... 50

10 INJECTION VERSION ..................................................................................................................... 57

11 MAINTENANCE AND INSPECTION ............................................................................................... 59

12 TROUBLESHOOTING AND ERROR MESSAGES......................................................................... 69

14 CE DECLARATION OF CONFORMITY .......................................................................................... 77

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 5 of 78

WARNING: Failure to follow appropriate safety procedures or inappropriate

Document Label Definitions

* NOTE: Emphasises important or essential

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 7 of 78

1.1 Instructions and Procedures

1.2 General Safety and Operating Information

1.3 General Precautions

WARNING: Ovens, internal components, and sample system components may

1.4 Electrical Power

CAUTION: Always disconnect the main power to the instrument before

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 8 of 78

1.5 System Location

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 9 of 78

1.8 Specific safety considerations for Ex- units

1.8.2 Information on installed batteries

1.8.3 Handling, storage and disposal of installed batteries

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 10 of 78

Handling the batteries:

Storage of the batteries:

Disposal of the batteries:

Use a professional disposal firm for disposal of mass quantities of un-discharged

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 11 of 78

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 12 of 78

Installation instructions for ATEX Ex units

For connection of an external earthing or bonding conductor a cable lug shall

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 13 of 78

Special conditions for safe use for ATEX Ex units

The enclosure shall not be opened when an explosive gas atmosphere is

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 14 of 78

GENERAL LAY-OUT WOBBE INDEX METER WIM COMPAS™ F

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 16 of 78

2 The WIM COMPAS™ F Wobbe Index Meter

2.1 Fields of application

Hobré Instruments is a leading company in online analysing techniques. Besides

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 17 of 78

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 18 of 78

Density fuel gas

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 19 of 78

Alkanes Olefins Hydrogen Carbon monoxide

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 21 of 78

4.2 How to measure Residual Oxygen

© Hobré Instruments 2010 Rev.: 0.4 Date: August 2010 Page 22 of 78

4.4 Why measure both Wobbe and CARI index

4.5 Analyser calibration

The composition of the calibration

Calorific Value Wobbe Index Specific Gravity

Heating Value Wobbe Index Specific Gravity