Simulation of Assem1

Date: Sunday, July 26, 2020

Designer: Solidworks
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Model Information..................................2
Study Properties.....................................3
Units..................................................3
Material Properties.................................4
Loads and Fixtures..................................5
Mesh information....................................6
Sensor Details........................................7
Description Resultant Forces....................................7
Now face width is 1.5 Study Results........................................8
Conclusion..........................................10

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 1

Model Information

Model name: Assem1

Current Configuration: Default

Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Bore
Mass:7.62481 kg C:\SOLIDWORKS Data\
Volume:0.000990235 m^3 browser\Ansi Inch\power
Solid Body Density:7700 kg/m^3 transmission\gears\spur
Weight:74.7232 N gear_ai.sldprt
Jul 26 21:52:13 2020

Bore
Mass:7.62481 kg C:\SOLIDWORKS Data\
Volume:0.000990235 m^3 browser\Ansi Inch\power
Solid Body Density:7700 kg/m^3 transmission\gears\spur
Weight:74.7232 N gear_ai.sldprt
Jul 26 21:52:13 2020

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 2

Study Properties
Study name Static 1
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from Off
SOLIDWORKS Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SOLIDWORKS document (C:\Users\ok\Documents)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 3

Material Properties
Model Reference Properties Components
Name: Alloy Steel SolidBody 1(Bore)(spur
Model type: Linear Elastic Isotropic gear_ai-3),
Default failure Max von Mises Stress SolidBody 1(Bore)(spur
criterion: gear_ai-5)
Yield strength: 6.20422e+08 N/m^2
Tensile strength: 7.23826e+08 N/m^2
Elastic modulus: 2.1e+11 N/m^2
Poisson's ratio: 0.28
Mass density: 7700 kg/m^3
Shear modulus: 7.9e+10 N/m^2
Thermal expansion 1.3e-05 /Kelvin
coefficient:

Curve Data:N/A

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 4

Loads and Fixtures
Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry
Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) 0.00542134 1048.58 -1037.72 1475.25
Reaction Moment(N.m) 0 0 0 0

Entities: 1 face(s)
Type: Fixed Hinge
Fixed Hinge-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) -0.00543642 -1048.57 1037.72 1475.25
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details

Entities: 1 face(s)
Type: Apply torque
Value: -1000 lbf.in
Torque-1

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 5

Mesh information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: Off
Jacobian points 4 Points
Element Size 0.494515 in
Tolerance 0.0247257 in
Mesh Quality Plot High
Remesh failed parts with incompatible mesh Off

Mesh information - Details

Total Nodes 24303
Total Elements 14726
Maximum Aspect Ratio 6.0893
% of elements with Aspect Ratio < 3 98.2
% of elements with Aspect Ratio > 10 0
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:00:02
Computer name:

Mesh Control Information:

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 6

 Mesh Control Name Mesh Control Image Mesh Control Details
Entities: 9 face(s)
Units: in
Size: 0.15
Control-1 Ratio: 1.5

Sensor Details
No Data

Resultant Forces
Reaction forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -1.38283e-05 0.0027523 -0.00100994 0.00293178

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 0

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 7

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 3.306e+01 N/m^2 1.594e+07 N/m^2
Node: 191 Node: 9491

Assem1-Static 1-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0.000e+00 mm 2.807e-03 mm
Node: 1 Node: 12387

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 8

Name Type Min Max
Assem1-Static 1-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 4.964e-10 3.559e-05
Element: 2157 Element: 7227

Assem1-Static 1-Strain-Strain1

Name Type Min Max

Factor of Safety1 Automatic 3.892e+01 1.876e+07
Node: 9491 Node: 191

Assem1-Static 1-Factor of Safety-Factor of Safety1

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 9

Conclusion

Analyzed with SOLIDWORKS Simulation Simulation of Assem1 10