GJW520X INDUSTRIAL RANGE

GENERATING SETS WATER COOLED THREE PHASES 50 HZ DIESEL

Service Standby Prime

Power kVA 520 470
Power kW 416 376
Rated Speed Standart r.p.m 1500
Voltage Rated At V 400 / 230
Power Factor Cos Phi 0,8

GUCBIR Company with quality certification ISO 9001:2015, ISO 10002:2014, ISO 14001:2015, OHSAS 18001:2007,
TS ISO IEC 25051:2015,
GUCBIR gensets are compliant with CE mark which includes the following directives:

• 2006/42/EC Machinery safety.

• 2014/30/EU Electromagnetic compatibility.
• 2014/35/EU Electrical equipment designed for use within certain voltage limits
• 2000/14/EC Sound Power level. Noise emissions outdoor equipment. (amended by 2005/88/EC)
• EN 12100:2010, TS EN 60201-1, EN 55011, EN 61000-6-4, EN 61000-4-11, EN 61000-4-8, EN 610000-4-5, EN 610000-4-2, EN 610000-4-2,
EN 12601, TS ISO 8528-1-12

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE

info@gucbirjenerator.com T: +90 216 312 79 79 | F: +90 216 312 79 77

info@gucbirjenerator.com | www.gucbirjenerator.com
 GJW520X INDUSTRIAL RANGE

SPECIFICATIONS

Engine Alternator

Engine Prime Alternator Specitications

Standby / Prime kWm 510/450 Brand Maranello
Manufacturer XENIC Model M550
Model TAD1534GE Output Voltage V 230/400
Engine Type 4 Stroke - Diesel Frequency HZ 50
Injection Type Direct Injection Automatic Voltage Regulation ±% 0,5
Aspiration Type Turbo Charger / Air- air Intercooler Alternator Stand By Power kVA 590
Number of cylinders and arrangement 6 - L Type Alternator Continuous Power kVA 550
Bore and Stroke mm 135×165 Power Factor Cosq 0,8
Displacement L 12,88 Number of Wires 12
Cooling System Water Cooling Wındıng 2/3
Electrical System V 24 Protection Class IP23 / H
Fuel Consumption Standby l/h 94,5 Excition System Self-excited
Fuel Consumption 100% PRP l/h 85,9 AVR Model SX440
Fuel Consumption 75 % PRP l/h 68,8 Performance - PF 0,8 / %75 Load % 95
Fuel Consumption 50 % PRP l/h 51,6
Lube oil consumption with full load ≤0,3
Total oil capacity including tubes, filters L 36
Total coolant capacity L 125
Governor Type Electronic

Prime Power (PRP):

According to ISO 8528-1:2005, Prime power is the maximum power which a generating set is capable of delivering continuously whilst supplying a vari-
able electrical load when operated for an unlimited number of hours per year under the agreed operating conditions with the maintenance intervals and
procedures being carried out as prescribed by the manufacturer. The permissible average power output (Ppp) over 24 h of operation shall not exceed 70 %
of the PRP.

Emergency Standby Power (ESP):

According to ISO 8528-1:2005, Emergency standby power is the maximum power available during a variable electrical power sequence, under the stated
operating conditions, for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200 h of ope-
ration per year with the maintenance intervals and procedures being carried out as prescribed by the manufacturers. The permissible average power output
over 24 h of operation shall not exceed 70 % of the ESP.

Note: All data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE
T: +90 216 312 79 79 | F: +90 216 312 79 77
info@gucbirjenerator.com
info@gucbirjenerator.com | www.gucbirjenerator.com
 GJW520X INDUSTRIAL RANGE

DIMENSIONS

OPEN SET
LxWxH mm 3000x1500x2000
Weight kg 4070
Fuel Tank lt 800

CANOPIED
LxWxH mm 4480x1600x2700
Weight kg 4430
Fuel Tank lt 800

Sound Proof Canopy

• Special design for minimizing acoustic level.
• Galvanized steel construction further protected by polyester powder coat paint.
• Black finish stainless steel locks and hinges.
• Control panel viewing window in a lockable access door.
• Emergency stop push button (red) mounted on enclosure exterior.
• Lifting, drag and jacking points on base frame.
• Radiator fill via removable, flush mounted rain cap fitted with compression seal.
• Acoustic insulation with moisture-repellent and non-flammable material

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE
T: +90 216 312 79 79 | F: +90 216 312 79 77
info@gucbirjenerator.com
info@gucbirjenerator.com | www.gucbirjenerator.com
 GJW520X INDUSTRIAL RANGE

CONTROL UNIT

Control Unit

GB500 - DATAKOM
ATS unit with uninterrupted transfer Internet Central Monitoring
AMF unit with uninterrupted transfer SMS / E-mail message sending

Remote / Manuel start controller Flexible with plug-in modules

Engine controller Free PC software: Rainbow Plus

GSM-GPRS-GPS-Ethernet Port Modbus RTU

8 configurable digital inputs

ATS PANEL
GUCBIR automatic transfer switches are reliable, rugged, versatile, and compact assemblies for
transferring essential loads and electrical distribution systems from one power source to another. GUCBIR
’s contactor, changeover and MCCB based transfer switch is rated 40–3600A and can be supplied in
separate enclosures for standalone applications or can be supplied as an integral component contactors,
changeovers and MCCB's, inside the ATS panels are well known and internationally recognized brands
such as ABB, SIEMENS, SCHNEIDER, GE, LS, HYUNDAI and ANDELI.

OPTIONAL EQUIPMENTS
Some Optional Equipments that GUCBIR prov ides with Generator Sets;
• Medium voltage alternator, Control Panel
• Remote radiator applications,
• DeepSea 7320
• Automatic fuel filling system,
• Datakom D700/D300/D309/D200
• Fuel tank, oil pan, dashboard, alternator, coil heaters,
• ComAp AMF9
• Alternator with double AVR and PMG,
• ComAp AMF25
• Synchronization systems, The generator output breaker,
• Grid-generator transfer switches,
• Accordance with the specific volume of demand-insulated cabins,
• Seismic solutions,
• Trailer,
• Remote monitoring.
• SMPS 12/24V 10A

GUCBIR JENERATOR SAN. TIC. LTD. STI.

+90 216 312 7979 Serifali Mahallesi, Tavukcuyolu Cad. No:200 - Umraniye / ISTANBUL / TURKIYE

info@gucbirjenerator.com T: +90 216 312 79 79 | F: +90 216 312 79 77

info@gucbirjenerator.com | www.gucbirjenerator.com
 Series TAD1534GE
Xenic TAD33xxGE series diesel engine is Engine Type Direct Injection, V-Type, 4-Stroke, Water Cooling
specifically designed for generator equipment, Intake Type Turbo Charger / Air- air Intercooler
marine, engineering machginery, industrial
Rated Power 450 kW
pump and farm machinery. It’s made of alloy-
Max Power 510 kW
cast iron of which shows high rigidity, strong
Bore * Stroke 135*165 (mm)
vibration absorption, low noise, compact
strıcture, better relibility and higher power. Number Of Cylinder 6
Cylinder Type Repleceable Wet Cylinder
Total Displacement 12.88 (L)
Specicific Fuel Consumption ≤205 (g/kW•h)
Specific Oil Consumption ≤0,4 (g/kW•h)
Speed Gorverning Mode Electronic Governor
Idle Speed 900 (rpm)
Rated Speed 1500 (rpm) / 1800 (rpm)
Starting Mode Electrical Starting
Crankshaft Rotating Direction Anti - Clockwise
Noise ≤117 (db)
Smoke ≤2.0
Flwheel Housing SAE NO. 0
Flwheel INO.18
Net Weight 1200 ± 50 (kg)
Length* Width*Height 1523*948*1540 (mm)
Fuel Grade According to the Provisions of GB 252 General Environment No. 0 or ~ No.10 Light Diesel Oil
Southern China No.10 Light diesel oil
Nourthern China No-35 orLower Pour Point Light Diesel Oil
Engine Oil According to the Provisions of GB 11122 CF15W/40 (Below environment temperature - 5 ° C)
First Step Load 71%

Key Features
Adopted iron casting structure to the body, improved the integral structure and performance. Proper design and better sealing ability.
Utilized 4 valves per cylinderi reduces the resistance to improve the air intake ability, better fuel combustion with high-performance P-type fuel injector.
Applied inner cooling channel structure, not only reduce the contact stress between the camshaft and push-rod, but also the wear ratio, ensure the engine relibility.
Adopted maas oil flow bump assy in order to ensure the lubrication and cooling ability.

Dimensions

XENIC DIESEL
Ti Yu Long, Taicang Shi, Suzhou Shi, Jiangsu Sheng, China
www.xenicdiesel.net | info@xenicdiesel.net
M500 CONT 500 kVA

www.maranellogenerators.com
 Ratings and Dimensions

Frequency 50 Hz.
Wire Connection 12 Wire Three Pheese
Power Factor 0,8 0,8 0,8 0,8
Winding No. #125 #125 #125 #125
Y Series Star 380 400 415 440
YY Parallel Star 190 200 208 220
Δ Series Delta 220 230 240 254
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 400.0 320.0 445.0 356.0 400.0 320.0 400.0 320.0
Cont. H 125/40°C 450.0 360.0 500.0 400.0 450.0 360.0 450.0 360.0
Stdby H 150/40°C 478.0 382.0 512.0 410.0 478.0 382.0 478.0 382.0
Stdby H 163/27°C 495.0 396.0 520.0 416.0 495.0 396.0 495.0 396.0

Frequency 50 Hz.
Wire Connection 12 Wire Single Phase 4 Wire Single Phase
Power Factor 0,8 1 0,8 1
Winding No. #125 #41 #41
ΔΔ Double Delta 220-230-240V 220-230-240V 220-230-240V 220-230-240V
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 161 129 N/A N/A N/A N/A N/A N/A
Cont. H 125/40°C 180 144 N/A N/A N/A N/A N/A N/A
Stdby H 150/40°C N/A N/A N/A N/A N/A N/A N/A N/A
Stdby H 163/27°C N/A N/A N/A N/A N/A N/A N/A N/A

Frequency 60 Hz.
Wire Connection 12 Wire Three Pheese
Power Factor 0,8 0,8 0,8 0,8
Winding No. #125 #125 #125 #125
Y Series Star 416 440 460 480
YY Parallel Star 208 220 230 240
Δ Series Delta 240 254 266 277
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 481.0 385.0 500.0 400.0 531.0 425.0 538.0 430.0
Cont. H 125/40°C 525.0 420.0 550.0 440.0 581.0 465.0 594.0 475.0
Stdby H 150/40°C 550.0 440.0 581.0 465.0 613.0 490.0 625.0 500.0
Stdby H 163/27°C 569.0 455.0 600.0 480.0 631.0 505.0 644.0 515.0

Frequency 60 Hz.
Wire Connection 12 Wire Single Phase 4 Wire Single Phase
Power Factor 0,8 1 0,8 1
Winding No. #125 #125 #42 #42
ΔΔ Double Delta 240V 240V 240V 240V
kVA kW kVA kW kVA kW kVA kW
Cont. F 105/40°C 186 149 N/A N/A N/A N/A N/A N/A
Cont. H 125/40°C 210 168 N/A N/A N/A N/A N/A N/A
Stdby H 150/40°C N/A N/A N/A N/A N/A N/A N/A N/A
Stdby H 163/27°C N/A N/A N/A N/A N/A N/A N/A N/A
 Effiency and Motor Starting

Effiency Curve @ 50 Hz,400V

Effiency Curves @ 60 Hz,480V

Motor Starting Curves @ 50 Hz, 60 Hz Locked Rotor

 Technical Data Sheet

STANDARD(S) OPTIONAL(O) INFORMATION (I) SPECIFICATION

SELF-EXCITED S SUSTAINED SHORT-CIRCUIT: NOT AVAILABLE

EXCITATION
ARAP
SYSTEM
PMG
SX460 S REGULATION PRECISION : +/-1,0 %
SX440 O REGULATION PRECISION : +/-1,0 %
AVR
MX341
MX321
WINDING H S
INSULATION F
2/3 S HIGHER FLEXIBILITY IN USE,BETTER MOTOR STARTING ABILITY
WINDING PITCH
5/6 O COST-EFFECTIVE POWER SUPPLY SCHEME
STANDARD S
WINDING "ANTI-HARSH" O SPECIAL TREATMENT OF WINDING TO AGINST HASRH ENVIROMENT
PROTECTION SPACE HEATER O TO HEAT UP AIR TO REMOVE THE HUMMINITY AROUND WINDING
THERMAL SENSOR O TO DETECT THE WINDING TEMPERATURE OR BEARING'S
CT100 O
CT200
PARALLEL
CT400
OPERATION
CT600
CT1000
12 S 12 LEADS OF WINDING ENDS,
WINDING LEADS
6 O 6 LEADS OF WINDING ENGS
IP23 S STANDARD MACHINE PROTECTION
MACHINE
IP44 O TO AGINST : 1mm OBJECT AND SPLASHING WATER
PROCTIION
IP54
1 O
POWER FACTOR
0,8 S
SINGLE BEARING S
CONNECTION TO DOUBLE BEARING O
ENGINE BELT DRIVE O
VERTICAL
OVERSPEED I MAX ROTATING SPEED : 2250 RPM
<=1000m I DERATING IS NO NEED
ATTITUDE
>1000m I DERATING NEEDED, REFERS TO RATING BOOK
TDF/THC I NO LOAD < 1,5 %, NON DISTORATING BALANCED LINEAR LOAD< 5,0 %
ELECTIRICAL
TIF I <50
FEATRUES
THF I <2%
DRIVE -END I BALL 6317 - 2RS DOUBLE BEARING CONF. ONLY
BEARING
NON DRIVE END I BALL 6314- 2RS
NET I SINGLE BEARING 1065 KG DOUBLE BEARING : 1075KG
WEIGHT
GROSS I SINGLE BEARING 1105 KG DOUBLE BEARING : 1117KG
PACKING SIZE I SINGLE B. : 1350x850x1060 mm DOUBLE B. : 1400x850x1060mm
 Technical Data Sheet

STANDARD(S) OPTIONAL(O) INFORMATION (I) SPECIFICATION

50 HZ 60 HZ
SERİES STAR (V) 380 400 415 440 416 440 460 480
PARALLEL STAR (V) 190 200 208 220 208 220 230 240
SERIES DELTA (V) 220 230 240 254 240 254 266 277
Xd - Direct axis synchro. Reactance unsaturated 3.27 2.95 2.74 2.44 3.94 3.69 3.57 3.35
X'd - Direct axis transient reactance saturated. 0.18 0.16 0.15 0.13 0.18 0.17 0.16 0.15
X"d - Direct axis sub transient reactance saturated 0.13 0.12 0.11 0.10 0.13 0.12 0.12 0.11
Xq - Qadro. Axis synchro.reactance unsaturated. 2.66 2.40 2.23 1.98 3.12 2.92 2.82 2.65
X"q - Quadro. Axis sub transiet reactance saturated. 0.26 0.24 0.22 0.20 0.34 0.32 0.31 0.29
X2 - Negative sequence reactance unsturated 0.19 0.17 0.16 0.14 0.23 0.22 0.21 0.20
Xo -Zero sequence reactance unsaturated. 0.11 0.10 0.09 0.08 0.11 0.10 0.10 0.09
T'd- Short - Circuit transiet time constant 0.08s
T"d - Sub Transiet time constant 0.012s
T'do- Open circuit time constant 2s
Ta- Armature time constant 0.017s
Kcc - Short Circuit Ratio 1/Xd

Outline Drawing
 General Specification

Maranello designs, manufactures and markets the alternators which comply with the national and international standards. The
alternator can be broadly used in the all-purposed application, such as backup, rental, telecom and marine, and also can be used in
a.

Compliant with Standards

Other certifications can be considered on request.

Electrical Features

Automatic Voltage Regulator (AVR)

The high efficiency semiconductors of the AVR ensure positive build-up from initial low levels of residual voltage.

2/3 Winding Pitch

Effectively eliminates the effect of the third harmonics so as to avoid excessive neutral currents.
Varible Voltage Output
Standard voltage output can be achieved through the reconnectable 12 wire, and the beyond-the-standard voltage might be
achieved by optional winding.

Overload Capability
Be capable of running at constant load limited to the insulation class with the possibility of overload up to 10% for 1 hour every 12
hours.( Continuous Duty -S1).

High Efficiency and Motor Starting Capacity

Optimizing design greatly improves the efficiency and motor starting capacity.

Mechanical Features

Bracket + Flexible Disc

The combination of casting braket and flexible disc makes product to be coupled with any brand of engine whose interface is
international design

Terminal Box
Metal-made and accessed easily, it also can be customized on requests.

Shaft and Key

Rotors assembly is dymastically balanced under ISO8528 andBS5000 regulation, and double-bearing is balanced with
half-key.

Bearing
Bearing is greased in the factory for life, and regreasable bearing is available on request.

Machine Protection
The standard protection is IP23, and IP44 is optional

Insulation and Impregnation

H-class Insulation
Materials used in the insulation system is classed "H", specially the copper wire applied is able to withstand 200°C

Vacuum Pressure Impregnation (VPI)

The advanced impregnation equipment is applied to ensure the electrical insulation and mechanical strength.

Winding Protection

Standard:
The winding is protected against relative humidity< 95%.

Optional:
The special-treated winding ("ANTI-HARSH") is recommended to apply for the environment humidity > 95%, or harsh
environment such as atmospheric contaminants or salty water spr
 GB 500
 BOTH AMF AND SYNCHRONIZING
 SAME UNIT FOR ALL FUNCTIONS
 INTERNET BASED
 MULTI-PROTOCOL
 FLEXIBLE WITH PLUG-IN MODULES
 AUTO LEARNING

FEATURES

• Diesel and gas genset support
• 400Hz operation support
• 400 event logs, full snapshot
• All parameters front panel
editable
• 3 level configuration password
• 128x64 graphical LCD display
• Downloadable languages
• Waveform display of V & I
• Harmonic analysis of V & I
• Synchroscope & check synch
• Allows closed transfers
• 16Amp MCB & GCB outputs
• 8 configurable digital inputs
• Inputs expandable to 40
• 8 configurable digital outputs
• Outputs expandable to 40
• 7 configurable analog inputs
• Both CANBUS-J1939 & MPU
• 3 configurable service alarms
• Multiple topologies
• 6xCT, true mains metering
• Supports up to 48 gensets
• Automatic learning/self adjust
• Direct governor & AVR control
• Voltage and phase matching
• kW & kVAr load sharing
• True soft transfer in both ways
• PLC functions
• Peak Lopping / peak shaving
• Mains de-coupling protection
• R.O.C.O.F protection
• Vector shift protection
• Reverse power protection
• Over/under freq. Protection
• Over/under voltage protection
• Smart load management
• Smart genset sequencing
• Run/stop priority support
• Equal aging of gensets
• Base load (power export)
• Unmanaged distributed power
export support
• AVR & GOV droop support
• Dead bus sensing
• Multiple automatic exerciser
• Weekly operation schedule
• Dual mutual standby with
equal aging of gensets
• Manual “speed fine adjust” on
selected ECUs
• Automatic fuel pump control
• Disable protections feature
• Excess power protection
• Reverse power protection
• Overload IDMT protection
• Load shedding, dummy load
• Multiple load management
• Current unbalance protection
• Voltage unbalance protection
• Fuel filling & fuel theft alarms
• Contactor & MCB drive
• Battery back-up real time clock
• Idle speed control
• Battery charge run enabled
• Combat mode support
• Multiple nominal conditions
• 4 quadrant genset power
counters
• Mains power counters
• Fuel filling counter
• Fuel consumption counter
• Modem & ethernet diagnostics
• Configurable through USB,
RS-485, Ethernet and GPRS
• Free configuration program
• Allows SMS controls
• Ready for central monitoring
ethernet & GPRS
• Mobile genset support
• Automatic GSM geo-location
• GPS connectivity (USB&RS232)
• Dynamic DNS support
• Easy USB firmware upgrade
• IP65 rating with standard gasket
 PLUG-IN MODULES
 2G GSM Modem
 3G GSM Modem
 4G GSM Mode
 Wi-Fi (802.11 b/g/n)
 Ethernet 10/100 Mbits
 USB Host
 RS-232 (isolated)
 RS-485 (isolated)
 Synchro/LoadShare Module
 3x AC Current Inputs
 3x Analog Inputs
Backpanel view
MULTI GENSET SYNCHRONIZATION
Up to 48 gensets may be paralleled on the same
busbar. Smart load management is a standard
feature.
Datalink
Bus
FUNCTIONALITIES COMMUNICATIONS
 Multi genset synch & load share  Central Monitoring
 Mains synchronization  Embedded Web Server
 Single genset parallel with mains  USB
 AMF unit (uninterrupted transfer)  GPS (geo-location)
 ATS unit (uninterrupted transfer)  SMS
 Remote start controller  E-mail
 Manual start controller  Modbus
 Engine controller  Modbus TCP/IP
 Remote display panel  SNMP 1.0 with trap
 HTML
 UDP
 SNTP
Plug-in modules
MAINS SYNCHRONIZATION
Up to 16 mains controller per system are
supported . Mains controllers provide the
REMOTE START signal and handle
synchronization of the complete genset system
with mains.
TO LOAD
LOAD
DATALINK
To mains GENSET
BUS
controller BUSBAR
s TO GENSET
CONTROLLERS
 SCOPEMETER & HARMONICS
RAINBOW PLUS PROGRAM
TECHNICAL SPECIFICATIONS
Alternator voltage: 0 to 300 V-AC (Ph-N)
Alternator frequency: 0-600 Hz.
Mains voltage: 0 to 300 V-AC (Ph-N)
Mains frequency: 0-600 Hz.
Topology: 1-2-3 phases, with or without neutral
DC Supply Range: 8.0 to 36.0 V-DC.
V-A-cos Accuracy: 0.5% + 1 digit
kW-kVA-kVAr Accuracy: 1.0% + 1 digit
Current consumption: 500 mA-DC max.
Current Inputs: from current transformers. ../5A or ../1A.
Digital inputs: input voltage 0 to 36 V-DC.
Analog input range: 0-5000 ohms.
Mains and genset contactor outputs: 16Amps@250V
DC Outputs: Protected mosfet semiconductor outputs,
rated 1Amp@28V-DC
Cranking dropouts: survives 0V for 100ms.
Magnetic pickup voltage: 0.5 to 50Vpk.
Magnetic pickup frequency: 0 to 20000 Hz.
Charge Alternator Excitation: 2W.
Display Screen: 2.9”, 128x64 pixels
Ethernet Port: 10/100 Mbits
USB Device: USB 2.0 Full speed
USB Host: USB 2.0 Full speed
RS-485 Port: selectable baud rate (2400-115200baud)
RAINBOW SCADA CENTRAL MONITORING
WEB SERVER
RS-232 Port: selectable baud rate (2400-115200baud)
Operating temperature: -20°C to 70°C (-4 to +158 °F)
Storage temperature: -40°C to 80°C (-40 to +176°F)
Maximum humidity: 95% non-condensing.
IP Protection: IP65 from front panel, IP30 from the rear (with
gasket)
Dimensions: 211 x 162 x 42mm (WxHxD)
Panel Cut-out Dimensions: 176 x 121 mm minimum.
Weight: 500 g (approx.)
Case Material: High Temperature, non-flammable ABS/PC
Installation: Flat surface mounting on a Type 1 enclosure. Rear
retaining plastic brackets.
CONFORMITY
EU Directives Conformity
-2014/35/EC (low voltage)
-2014/30/EC (electro-magnetic compatibility)
Norms of reference:
EN 61010 (safety requirements)
EN 61326 (EMC requirements)
UL & CSA Compatibility:
• UL 6200, Controls for Stationary Engine Driven Assemblies
(File# - 20140725-E314374)
• CAN/CSA C22.2 No. 14-13 – Industrial Control Equipment
TYPICAL CONNECTIONS