Product Catalogue 2017/ 2018: Welding Machines

Info
OTC DAIHEN EUROPE GmbH

Krefelder Str. 675–677 · 41066 Mönchengladbach Page 2–21
Tel.: + 49 (0) 21 61–69 49 70
Fax: + 49 (0) 21 61–69 49 761
info@otc-daihen.de · www.otc-daihen.com
MIG / MAG inverter
Page 22–39
MIG / MAG step changer

Page 40–49
Plasma
Page 50–51
TIG AC / DC
Page 52–55
TIG DC
Page 56–61
MMA
Page 62–63
Accessories / Options
Page 64–79
Mechanized solutions
Page 80–83
SynchroFeed
Page 84–87
D-Arc
Page 88–91
Robots
Page 92–95
Services
Page 96–97
2017/9
ProduCt Catalogue 2017/ 2018

Welding machines
Member of Daihen Group Member of Daihen Group

A leading global company in the field
of welding technology and robotics
AC /
MIG
OTC DAIHEN EUROPE GmbH China China China OTC DAIHEN in Europa
CBT OTC München OTC Mainhardt OTC Mönchengladbach
DAIHEN OTC
(Beijing) Co., Ltd
Mudanjiang OTC
Welding Machines Co., Ltd.
OTC Industrial
(Qingdao) Co., Ltd.
Korea
Hub for service and Marketing
DAIHEN Korea
CBT-EX (low spatter process) China Co., Ltd.
Maximum spatter reduction, thanks to DAIHEN Advanced
Japan
the new welding current control CBT-EX OTC DAIHEN in Japan Machinery
Head Office/Juso
(Controlled Bridge Transfer) (Changshu) Co., Ltd.
Plant
AC /
MIG
AC/MIG Founded in 1982 in Mönchengladbach, OTC DAIHEN
Optimal shrinkage control and gap bridging
CBT
for thin sheet applications Japan
Rokko Plant (KOBE)
EUROPE GmbH is the continental center for service and
marketing, in which all threads for robotics, welding and
cutting power sources, accessories etc. are combined.
A large number of the employees are responsible for all
Penetration Control sales and customer services, for the close European
Ideal seam geometry with safe root detection trading network.
USA
DAIHEN Inc. Japan As one of the world‘s largest manufacturers of robots, arc
In 1919, OTC DAIHEN developed, for the first time, new
Mie Plant (MIE) welding and cutting machines, as well as components
technologies for the mass production of transformers
for the automation of welding technology and material
for energy distribution. The know-how gained from
Wave Pulse China handling, OTC DAIHEN EUROPE develops and designs
Extended frequency range (0.5–32 Hz) durch there soon led to the expansion of the business seg-
OTC Industrial turnkey automation solutions and is thus an indispensable
by the AC/DC wave pulse function ments: USA India (Shanghai) Co., Ltd.
DAIHEN Advanced OTC DAIHEN INDIA
link to the system houses and dealers. Consulting, project
OTC DAIHEN began developing and manufacturing
AC / high-performance welding machines and industrial
Component, Inc. PVT.LTD. development, system production, training and service go
MIG robots for a wide range of applications in industrial

hand in hand.
AC/DC Hybrid (TIG) At the European headquarters, everything revolves

automation, and has since been producing advanced
Thailand around the planning and construction of robotic systems,
Controlled heat input with variably adjustable
AC frequency (0.1-50 Hz) CBT equipment for the semiconductor industry in the rapid-
ly developing electronics industry.
DAIHEN ELECTRIC
Co., Ltd. as well as the demonstrations or test series for welding
processes with robots and welding machines.
OTC DAIHEN products are now used successfully in Slovenia
DAIHEN VARSTROJ d.d. Thailand Since 2014, DAIHEN VARSTROJ has been part of the
various industrial sectors worldwide and are currently OTC DAIHEN Asia
Co., Ltd. Group and a European production facility for various
Standard Pulse an important factor for growth and development in fu-
Daihen products. The company‘s European presence
Stable and concentrated electric arc for both ture-oriented markets. Head Office
high-speed applications and root welding Production Plant Taiwan was further strengthened in 2016/2017, by opening a
OTC (Taiwan)
Power Product Business showroom in Munich and a Demo-center in Mainhardt
Co., Ltd.
Welding & Mechatronics Business
Indonesia (near Stuttgart).
Semiconductor & FPD Business
PT.OTC DAIHEN
INDONESIA
MultiVario Arc
Easy change between hard and soft arc in the
AC/TIG range Timeline
1919 1934 1951 1959 1973 1974 1980 1982 1989 1996 2002 2003 2013 2014 2016 2017
Foundation of Start of electric Development of an Patent on the Start of the production Foundation of Launch of OTC Foundation of Start of the Launching (market Launch of the fully Development of Launch Opening of Opening Opening
Osaka Transformer welding machines UP-welding System application of a MIG of high-voltage trans- DAIHEN Stud Co., Ltd. arc welding robots OTC DAIHEN EUROPE production of introduction) of the fully digital welding a 100 KV inverter of Welbee inverter DAIHEN VARSTROJ OTC DAIHEN OTC DAIHEN
Corporation, Ltd. production in Japan impulse sealing formers (Stud welding) worldwide GmbH in Germany semiconductor digital MIG / MAG pulse machine series for solar power series in Europe in Slovenia Munich Demo-center
Plasma Welding (welding) method wafer transfer robots welding technique generation in Mainhardt
A highly concentrated arc with up to 20,000 K
China China China OTC DAIHEN in Europa
DAIHEN OTC Mudanjiang OTC OTC Industrial
Hub for service and Marketing
(Beijing) Co., Ltd Welding Machines Co., Ltd. (Qingdao) Co., Ltd.
Korea
DAIHEN Korea
China Co., Ltd.
DAIHEN Advanced
Machinery Japan
(Changshu) Co., Ltd. Head Office/Juso
Plant
Founded in 1982 in Mönchengladbach, OTC DAIHEN

EUROPE GmbH is the continental center for service and
Japan
Rokko Plant (KOBE) marketing, in which all threads for robotics, welding and
cutting power sources, accessories etc. are combined.
A large number of the employees are responsible for all
sales and customer services, for the close European
trading network.
Japan As one of the world‘s largest manufacturers of robots, arc
Mie Plant (MIE) welding and cutting machines, as well as components
for the automation of welding technology and material
China handling, OTC DAIHEN EUROPE develops and designs
OTC Industrial turnkey automation solutions and is thus an indispensable
India (Shanghai) Co., Ltd.
OTC DAIHEN INDIA
link to the system houses and dealers. Consulting, project
PVT.LTD. development, system production, training and service go
hand in hand.
At the European headquarters, everything revolves
Thailand around the planning and construction of robotic systems,
DAIHEN ELECTRIC
Co., Ltd. as well as the demonstrations or test series for welding
processes with robots and welding machines.
Thailand Since 2014, DAIHEN VARSTROJ has been part of the
OTC DAIHEN Asia
Co., Ltd. Group and a European production facility for various
Daihen products. The company‘s European presence
Taiwan was further strengthened in 2016/2017, by opening a
OTC (Taiwan)
showroom in Munich and a Demo-center in Mainhardt
Co., Ltd.
Indonesia (near Stuttgart).
PT.OTC DAIHEN
INDONESIA
1989 1996 2002 2003 2013 2014 2016 2017

Start of the Launching (market Launch of the fully Development of Launch Opening of Opening Opening
production of introduction) of the fully digital welding a 100 KV inverter of Welbee inverter DAIHEN VARSTROJ OTC DAIHEN OTC DAIHEN
semiconductor digital MIG / MAG pulse machine series for solar power series in Europe in Slovenia Munich Demo-center
wafer transfer robots welding technique generation in Mainhardt
The Welbee line
Entrance to a new dimension of welding
Welding control LSI

Welding control LSI “Welbee” wich realises a significantly improved welding performance and enhanced IT functionalities Evolution to
nanotechnology is realized by introducing “Welbee”, uniquely developed by DAIHEN. “Welbee” realizes a precise waveform control by
providing exact feedback of the ultra high-speed sampled welding current and voltage, in order to realize a high precision an high quali-
ty welding. Additionally the utilization of the integrated USB or LAN functionalities provides a smart welding control.
Significant improvement in welding performance
Realization of a low spatter

Realization of a flat and generation equivalent
beautiful weld bead 80 %
appearance at 200 A even by CO2
welding
The processor
AC /
The Welbee processor allows the control of high-innovative joining processes
e.g. Low Spatter, AC/MIG, SynchroFeed and D-Arc.
MIG
CBT AC /
MIG
The Welbee processor
CBT
2
Durability / maintainability, and easy connection
Welbee side flow structure
High dust resistance: Improvement in reliability is realized by
Electronic part
adopting a separation structure which prevents dust from entering area
into the area in which electronic components etc. are mounted.
Easy maintenance: Due to the revolution control of the cooling fan Dust penetration
into the
according to its duty cycle or ambient air temperature, the design electronic parts
is reduced
prevents dust from entering the area where electronic compo- by about
nents are installed.
98 %
Easy connection to external devices
The machine’s capability is maximized by connecting it · You can easily set up conditions on the Welbee
to the FD robot series. special screen
· You can easily connect the machine to a FD series robot, by · You can easily confirm welding status on the arc monitor
using the integrated I/F board. screen.
· You can also monitor the wire feeding speed.

· Required monitoring items are arranged in an easy-
to-see way by utilizing the customization function.
Easy connection to external equipment using the

connection terminal box
The connection terminal is located at the rear
of the machine and can be opened easily.
Connection terminal
The Welbee line
3
Standard Pulse
Highest performance for welding steel, st

with 1 Pulse & 1 Drop Control
Pulse Technology – Welbee Pulse
Offers the highest performance for welding steel, stainless steel and aluminum
WB - P 320 E WB - P 400 WB - P 500 L
400-A-Pulse Model: 500-A-Pulse Model:

Adaped for the use on Like the 400-A model,
different materials but additionally equip-
ped with the low-spat-
ter function
Characteristic curve control of OTC DAIHEN for pulse welding
Depending on the material to be processed, a separate

characteristic curve for pulse welding is selected, with an
optimal waveform.
MAG Puls Waveform
MAG Pulse Wellenform für Baustahlsteel
for construction (WB-P500L)
(WB-P500L)
MIG Puls Wellenform
MIG pulse fürstainless
waveform for Edelstahlsteel
MIG Puls Wellenform
MIG pulse füraluminum
waveform for Aluminium
The characteristic control is part of the standard

equipment of Welbee pulse machines !
4
tainless steel and aluminum
Advantages
Reduction of
up to 75 % • Wide range of welding positions
• High welding speed due to high arc pressure

and a lower arc voltage
Spray rate (g/min)
• Safe droplet transfer, even with high-viscosity

stainless steel wires
• Reduced spatter formation even in aluminum

welding
Welding voltage (V)
Enables a high-quality, high-speed processes with

significantly reduced spattering.
Standard Pulse
5
AC /
AC/MIG MIG
CBTin th
Optimal firing control & gap bridging
AC/MIG welding process

This method makes it possible to control the melting rate, while
simultaneously controlling the weld penetration. The improved
weld penetration control makes it possible to weld sheets of
the thinnest thicknesses. The W 400 produces highly e fficient
quality without burnouts, and it is suitable for aluminum,
stainless steel and steel applications.
(EN = negative electrode, EP = positive electrode)
Current flow of the AC/MIG pulse process
Thanks to the control of the burn-in, even the thinnest sheet (0.8 mm) can be welded.
DC pulsed MIG process AC pulsed MIG process

Electricity: 50 A
Voltage: 15 V
Speed: 80 cm/min
Sheet thickness: 0.8 mm
Gap space: 1.0 mm
Impeccable appear-
Burn-out ance of the seam Overlap
Excellent gap bridging operations
EN Rate Welded seam appearance Grinding pattern Due to the negative polarity of the electrode (EN) during
Wire feed rate: 2,8 m/min AC/MIG welding, the weld penetration can be controlled. This is
achieved by reduced heat input at an increased wire feed rate.
Wire feed rate: 3,2 m/min Electricity: 80 A

Speed: 80 cm/min
Material: AI
Wire feed rate: 3,6 m/min
Thickness: 1.5 mm
Welding wire diameter: 1.2 mm
6
hin sheet applications
Welding of thin sheets, and Advantages

sheets of different thickness
• Welding of thin sheets (0.6–1.5 mm)
The AC wave pulse function of OTC DAIHEN solves the
problems of aluminum welding and reduces crack formation
• Improved gap bridging
and porosities. This is particularly important for Aluminum
alloys of the 6,000 and 7,000 series. • Reduction of material mixing (build-up welding)
• Reduction of warpaging
AC-Wave-Pulse
• Improved automation
Excellent for
Reduction
Reduction
sheets of • Increased process stability
of crack
of pores different thick-
formation
nesses
• Lower costs
AC/MIG
7
Low Spatter CBT
Maximum spatter reduction, thanks to the
The OTC DAIHEN low-spatter process

The new CBT-EX current control system achieves maximum This results in a significant reduction in labor costs for spray
spray reduction, not only in the low-current, but also in the enti- removal and cleaning effort.
re current range.
Conventional Less than 0.2 mm 0.2 to 0.5 mm 0.5 mm and larger

Conventional machine Welbee L-Series machine
Spatter quantity
Reduction by up to M400L Strong spatter reduction

60% at 200 A
Due to the small quantity and size of the spatter, adherence to
the component and/or tool is avoided.
100 A 150 A 200 A 250 A

Welding current
The newly developed welding current control, CBT-EX, developed by OTC DAIHEN
1 OTC DAIHEN Processor detects short circuit and the rapid-

response current increases ensures material transition
2 The steeply sloping flank drastically reduces the energy input
and prevents spattering
3 Constriction with droplet transfer is enforced through rapid
current increases
4 Arc length remains constant with progressively dynamic drop
in current
8
new Welding current regulation, CBT-EX
Excellent seam appearance Advantages
The weld pool is controlled better, by the cyclic force of a • Reduction of up to 80 % at 200 A (CO2)
short circuit, thus permitting a flat and uniform weld.
• Reduction of up to 60 % at 200 A (MAG)
Welding current: 130 A
Welding voltage: 16.5 V • The weld pool is controlled better, by the cyclic
Protection gas: MAG force of a short circuit, which thus allows for a
Sheet thickness: 1.6 mm flat and uniform weld
• Increased welding speed, even with larger

tolerances
• Due to a larger tolerance range of the

lower v oltage limit, the spattering tendency
is reduced, - even in high-speed welding
• Best suited for mixed gas and CO2
Low Spatter
9
Penetration Control
Ideal seam geometry with secure root form
Penetration Control – ideal seam geometry with secure root formation
Penetration control Without penetration control
Constant weld pene- Shrink hole and incomplete

tration without defects connection
Advantages
• Approximation to the ideal seam geometry, concave seam • Smooth surfaces and excellent seam quality
• The under-cutting are reduced, regardless of burner position • Safe root formation, especially in tight and narrow joints
Penetration control produces high welding quality

Die Einbrandkontrolle hält den Einbrand konstant, auch
wenn das freie Drahtende variiert.
The penetration control keeps the weld pe-
netration constant, even if the free wire end
varies.
Penetration control
Direction
Free wire end: 40 mm Free wire end: 25 mm
10
mation
High-speed pulse mode Advantages

for robot welding
• Higher welding speed allows for less material
In conjunction with OTC DAIHEN robots, the performance warping
spectrum of Welbee can be optimally used. For high-speed
pulse welding, parameter settings can be synchronized with • Minimized microstructure changes
speed information via the hand-held programming device.
• Lower heat input, which also reduces the inter-
layer temperature through the concentrated or
constricted arc
Standard mode
• Smooth surface
5 mm • Reduced firing of alloying elements, particularly

advantageos, e.g. for CrNi steels
High-speed mode
5 mm

Welding voltage: 22 V
Sheet thickness: 3.2 mm
Welding wire diameter: 1.2 mm
Welding speed: 150 cm/min
Wire feed speed: 11 m/min
Overhang: 1.5 mm
Penetration Control
11
Wave Pulse
Extended working range due to the AC/D
AC/MIG welding process
Hochpuls
High pulse Niedrigpuls Hochpuls
Low pulse High pulse Niedrigpuls Hochpuls
Low pulse High pulse Niedrigpuls
Low pulse Hochpuls
High Niedrigpuls
pulse Low Hochpuls
pulse High pulse Niedrigpuls Hochpuls
Low pulse High pulse Niedrigpuls
Low pulse
Welding Wire feed

current speed
Fine adjustment of the electric arc current Fine adjustment of the wire conveying speed
The new wave pulse function regularly regulates the Welding current control and the wire feed
speed control, and it also controls the weld pool.
1. Reduction of gas bubbles
Advantages of the
2. Optimized gap bridgeability
Wave-Pulse function
3. A seam scaling similar to TIG welding can be produced
Reduction of pores
Weld seam appearance Cross-section

Welding voltage: 25 V
Normal Electroplating Sheet: 9 mm
Pulse Welding wire diameter: Ø 1.2 mm
Welding speed: 30 cm/min
Oscillation frequency: 3 Hz
Wave
Pulse
With galvanized steel, which has a tendency to build blow holes,

with the Wave-Pulse-function, it is possible to decrease number
and size of blow holes.
12
DC Wave Pulse function (0.5–32 Hz)
Air gap bridging and Advantages

excellent seam appearance
• Low pore formation
In addition, a seam appearance similar to TIG
welding can be produced using the OTC Wave • Excellent air gap bridging
Pulse function.
• Controlled heat input
• TIG-like seam appearance
• Reduction of gas bubbles
Welding current: 120 A Welding current: 85 A

Welding voltage: 16 V Welding voltage: 17 V
Sheet thickness: 3,00 mm Sheet thickness: 2.0 mm
Welding wire diameter: Ø 1.2 mm Welding wire diameter: 1.2 mm
Welding speed: 50 cm/min Welding speed: 50 cm/min
Oscillation frequency: 2.5 Hz Oscillation frequency: 3 Hz
An excellent air gap bridging is to be achieved through the controlled heat input.
Normal Pulse Wave Pulse
Gap pace Weld seam appearance Cross-section Weld seam appearance Cross-section
0.5 mm
1.5 mm
2.0 mm
Wave Pulse
13
AC/DC Hybrid (TIG)
Controlled heat input with variably adjusta
New, variably adjustable AC frequency (50–200 Hz)

The variably adjustable AC frequency of 50 to 200 Hz results in Throat
a more concentrated arc for throat seams and I-impacts. With seam
controlled heat input, the weld seam width can be increased for
thin-plate throat seam. Due to the modified current profile, the
output current remains constant even at high AC frequency, which
allows stable and deep fusion penetration.
Welding current 130 A, AC frequency 150 Hz,

speed 25 cm/min, sheet thickness 3 mm
AC / DC hybrid pulse function

Cycle
The hybrid pulse mode is a combination of AC pulse and DC
pulse, which enables you to weld thicker
ENaluminum
( －) materials
with high efficiency.
• Deep fusion penetration, without preheating
• Substantial increase in the life of the electrode
Hybrid Pulse AC pulse

EP ( ＋ )
DC Cycle
EN ( － )
EP ( ＋ )
AC DC
14
able AC frequency (0.1–50 Hz)
Safe arc start Advantages
The arc start is ensured by an optimized starting current • Deep fusion penetration, without preheating
control and a powerful HF igniter.
• Safe arc start, even when using longer hose packs • Substantial increase in the electrode life
• Avoidance of ignition problems with multi-layer welding
• More precise formation of the weld seam
scaling (with cold wire)
• ariable adjustable AC frequency from 50 to

200 Hz
“Silent Pulse” function
Sinusoidal current course ensures controlled heat input, and

drastically reduces the noise level.
Welding current (A)
Conventional model DA300P

Pulse-current course “Silent Pulse” current flow
AC/DC Hybrid (TIG)
15
MultiVario Arc
Easy switching between hard & soft arc in
Lichtbogenarten MultiVario Arc

AC TIG: Aluminum is usually welded with alternating current (AC). The oxide layer
AG TIG is destroyed by the liberating energy (cleaning effect), and in the subsequent minus
phase, the uncovered grand material can be melted.
AC/DC TIG: The Hybrid-Pulse mode is a combination of AC-Pulse and DC-Pulse.

With this method, it is possible to weld thicker aluminum materials with high-efficien-
AC DC TIG cy. The advantages: deep penetration without pre-heating, substantial increase in
the lifetime of the electrode, more precise modelling of the seam surface (by using
cold wire).
DC TIG: steel, stainless steel, copper, copper alloys, titanium and others are welded
DG TIG with direct current (DC). The welding zone and the arc are protected by separately
supplied argon shielding gas.
STANDARD: Rectangular pulse shape in which the peak value of both polarities is
Standard the same. Welding operations can be performed in a wide range of sheet thickness-
es. Since a stable welding result can be achieved over the entire current bandwidth,
this is the most commonly used wave form.
SOFT: Sinusoidal pulse shape in which the peak of both polarities is the same. This
Soft produces a soft arc. This is particularly suitable for thin sheets and butt splices. The
arc noise is the quietest. The maximum welding current is 200 A.
HARD: Rectangular pulse shape in which the peak of the polarities is different.
Through the concentrated arc of the DC/TIG welding, the insertion depth is in-
HARD creased. This makes this mode particularly suitable for fillet welds or the first layer
weld in multi-layer welding. Among the three modes, the electrode wear is the low-
est, while the arc noise is the loudest.
16
the AC/TIG range
MultiVario Arc Advantages
• Deep weld penetration without preheating
• More precise formation of the weld seam sca-

Welding current (A)
ling (with cold wire)
• Particularly suitable for thin sheets and butt

splices
Conventional model DA300P
Pulse-current course “Silent Pulse” current flow • Highly efficient for thicker aluminum materials
• Safe and stable arc start

Safe arc start
The arc start is guaranteed by an optimized start current • Low noise due to sinusoidal current flow and
control and a powerful HF igniter. controlled heat input
• Safe arc start, even when using longer hose packs
• Avoidance of ignition problems with multi-layer welding
“Silent Pulse” function

Sinusoidal current course ensures controlled heat input and
drastically reduces the noise level. The Welding current remains constant, even when the
AC frequency changes.
Ratio between AC frequency and weld penetration
The variable alternating current frequency can be used to Frequency 50 Hz 100 Hz 200 Hz
create a different weld penetration. The weld penetration is
narrower and deeper when the alternating current frequency
Grinding
is increased.
pattern
Wider weld Narrow weld penetration (the
penetration penetration depth is constant)
Welding current 200 A, Speed 40 cm/min, sheet thickness 6 mm
MultiVario Arc
17
Plasma Welding
Highly concentrated arc for precision wel
OTC plasma welding

This method makes it possible to perform more precise welds, even with thick material (keyhole welds) compared to the conventional
TIG method. The narrow and deep weld penetration is characteristic of plasma welding.
TIG welding Plasma Arc Welding
Precise gas flow Stable arc

OTC‘s built-in electronic gas regulators ensure an improvement The “double nozzle technique”, developed by OTC, extends the
of the plasma arc stability and allow a gas-slope to close the lifetime of a plasma torch’s welding nozzle. This is made possi-
keyhole. ble by the second protective gas flow.
Dual noozle type (<= 200 A)
Operating gas Tungsten electrode

Plasma gas Cathode nozzle
Shielding gas Anode nozzle
Inert gas nozzle
Digital gas counter
Comparison of “analogue gas control” and “digital OTC gas Comparison of “conventional nozzle technology” (top) and
control” (top) “OTC twin nozzle technology” (bottom)
18
lding Advantages
• Increased service life

• Improved arc stability
High-speed welding pattern
• Keyhole-Welding of sheets with a thickness of
up to 10 mm
• Highly concentrated arc for precision welding
• Digital control of the gas flow
I-joint
Material Welding current Welding speed
1.4016 50 A 80 cm/min
Flanged seam
Material Welding current Pulse rate Welding speed
1.4301 25 A 300 Hz 80 cm/min
Corner seam
Material Welding current Pulse rate Welding speed
1.4301 80 A 200 Hz 80 cm/min
I-joint keyhole welding (9 mm)

Material Welding current Welding speed
1.4301 300 A 25 cm/min
Plasma Welding
19
product overview
MIG/MAG inverter
Info
P 500 L P 400 P 320 E

Page 22–23 24–25 26–27
500 A / 60 % * 400 A / 50 % * 320 A / 100 % *
Duty cycle
410 A / 100 % * 370 A / 100 % * -
Function Synergic, pulse, low spatter, TIG liftarc Synergic, pulse, TIG liftarc Synergic, pulse, TIG liftarc
Processes
MIG/MAG inverter MIG/MAG step changer
Info
M 380 S DP 270 C CPTX 450-2w Synergy CPTX 400-2w Synergy CPTX 400-2 Synergy
Page 36–37 38–39 40–41 42 43
380 A / 50 % 270 A / 40 % 450 A / 40 % 380 A / 40 % 380 A / 40 %
Duty cycle
270 A / 100 % 170 A / 100 % 310 A / 100 % 250 A / 100 % 250 A / 100 %
Synergic, pulse, Spot- and interval Spot- and interval Spot- and interval
Function Synergic, DC
TIG liftarc welding, 2-Stroke / welding, 2-Stroke / welding, 2-Stroke /
Processes 4-Stroke, Synergic 4-Stroke, Synergic 4-Stroke, Synergic
TIG AC/ DC TIG DC
Info
DA 300 P DTX 3000 DTX 2200 T 500 P DT 300 PII

Page 52–53 54 55 56-57 58
300 A / 40 % 300 A / 35 % 220 A / 30 % WIG 500 A / 60 % 300 A / 40 %
190 A / 100 % 250 A / 60 % 180 A / 60 % WIG 387 A / 100 % 190 A / 100 %
Duty cycle
100 A / 100 % 140 A / 100 % MMA 400 A / 60 %
MMA 310 A / 100 %
Anti Stick, Hot Start, Arc
Function High frequency, Anti Stick, Hot Start,
Force, HF, pulse, AC/DC
Start / Touch Start Arc Force, HF, pulse
Processes
20
M 500 M 400 L M 400 W 400
28–29 30–31 32–33 34–35
500 A / 100 % * 400 A / 50 % * 400 A / 50 % * 400 A / 40 % *
– 370 A / 100 % * 370 A / 100 % * 350 A / 100 % *
DC, DC Pulse, AC Pulse,
Synergic, TIG liftarc Synergic, low spatter, TIG liftarc Synergic, TIG liftarc
DC Pulse Wave & AC Pulse Wave
PLASMA
CPTX 450w Synergy CPTX 400w Synergy CPTX 400 Synergy CPTX 330 / 270 CPTX 180 F 300 P
44 45 46 47-48 49 50–51
450 A / 40 % 380 A / 40 % 380 A / 40 % 300 A / 35 % // 250 A / 30 % 170 A / 20 % 300 A / 100 %
310 A / 100 % 250 A / 100 % 250 A / 100 % 180 A / 100 % // 130 A / 100 % 80 A / 100 %
Spot- and interval Spot- and interval Spot- and interval welding, Spot- and interval
welding, 2-Stroke / welding, 2-Stroke / 2-Stroke / 4-Stroke, welding, Spot-welding
4-Stroke, Synergic 4-Stroke, Synergic Synergic, A/V Display 2-Stroke / 4-Stroke
MMA
DTX 2200 DTX 2600 DTX 202 DTX 2500 (MMA) DTX 2000gen (MMA) DTX 1600 (MMA)
59 60 61 62 63 63
230 A / 60 % 220 A / 30 % 140 A / 60 % WIG 250 A / 35 % 200 A / 25 % 160 A / 25 %
200 A / 100 % 190 A / 60 % 120 A / 100 % WIG 170 A / 100 % 160 A / 100 % 105 A / 100 %
160 A / 100 % MMA 250 A / 35 %
MMA 170 A / 100 %
Anti Stick, Hot Start, Anti Stick, Hot Start, Anti Stick, Hot Start,
TIG, DC TIG, DC TIG, DC
Arc Force Arc Force Arc Force
* Duty cycle on the DC arc
Product overview
21
MIG/MAG inverter
P 500 L
Highest performance for the welding

of steel, stainless steel and aluminium
• High speed welding at thin stainless steel sheets
• Unique viewing of the welding seams through
OTC aluminium-welding characteristics
• High speed-pulse mode
• Increased gap bridge-ability
• Low spatter: Maximum spatter reduction for the whole
current range: reduction of the spatter up to 80 %
Type P 500 L
Main voltage (± 15 %) 3 x 400 V / 50 Hz
Actual power output max 25 kVA
Welding current 30–500 A
Welding voltage 12–39 V
Welding current / 60 % 500 A (10 min / 40 °C)
Duty cycle 100 % 410 A (10 min / 40 °C)
Safety class / Cooling system IP 23 / F
Switching steps infinitely
Dimensions L x B x H 710 x 395 x 762 mm
Weight 80 kg
Standard equipment Wire feeder CM-7403A-D

Wire feeder 4-roll
Wire feed speed 1,5–22 m/min
Welding wire diameter 0,8–1,6 mm
Safety class / Cooling system IP 23
Weight 17 kg
Cooling unit
Main voltage 2 x 400 V / 50 Hz
Feed rate max 2,5 l/min
Feed pressure max 3,5 bar
Cooling capacity bei 40 °C 1200 W
Weight 31 kg
22
Art. No. Description Art. No. Description
0004-04-0034 WB-P500L MAG digital inverter welding power source Connecting tube package standard *
for LCD wire feeder uni
CM-7403A-D wire feeder unit, 4-roll (Fe/SuS),
0030-04-0026
by analog remote 0060-04-0081 Connecting tube package gascooled, 70 mm2, 2,2 m
0020-04-0071 BTW500-30E welding torch watercooled, 500 A, 3 m 0060-04-0082 Connecting tube package gascooled, 70 mm2, 5 m
0042-04-0004 5H/IF Cooling unit for WB 0060-04-0083 Connecting tube package gascooled, 70 mm2, 10 m
0043-04-0001 Special coolant (10 l) 0060-04-0084 Connecting tube package watercooled, 70 mm2, 2,2 m
0040-04-0008 Trolley 0060-04-0085 Connecting tube package watercooled, 70 mm2, 5 m
Connecting tube package for analog wire feeder unit, 0060-04-0086 Connecting tube package watercooled, 70 mm2, 10 m
0060-04-0075
watercooled, 70 mm2, 2,2 m (L) Welding torch
0050-04-0011 Earth cable, 70 mm2, 5 m, 600 A, with clamp and DIX plug 0020-04-0084 BT280-30E welding torch aircooled, 280 A, 3 m
0110-04-0001 Pressure regulator Ar/CO2 0020-04-0085 BT280-40E welding torch aircooled, 280 A, 4 m
0070-05-0002 CEE plug 5-pin, 32 A 0020-04-0086 BT280-50E welding torch aircooled, 280 A, 5 m
SELB-000001 Pre-assembly 0020-04-0087 BT330-30E welding torch aircooled, 330 A, 3 m
0666-04-0007-SET Adapter set for low spatter function 0020-04-0088 BT330-40E welding torch aircooled, 330 A, 4 m
0020-04-0089 BT330-50E welding torch aircooled, 330 A, 5 m
0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m
0020-04-0075 BTW450D-30E Digital welding torch watercooled, 450 A, 3 m
Art. No. Description 0020-04-0080 BTW500D-50E Digital welding torch watercooled, 500 A, 5 m
Options 0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm
0042-04-0004 5H/IF Cooling unit for WB 0666-04-0004-SET Aluminium kit for welding torch BTW450, Ø 1,6 mm
0043-04-0001 Special coolant (10 l) 0666-04-0005-SET Aluminium kit for welding torch BTW500, Ø 1,2 mm
0310-04-0202 Display cover for Welbee, transparent 0666-04-0006-SET Aluminium kit for welding torch BTW500, Ø 1,6 mm
0310-04-0203 Display cover for Welbee, tinted 0666-04-0008-SET I/F-Kit for analog wire feeder unit with digital welding torch
0303-04-0001 Welbee fixing kit (gascooled) 0666-04-0009-SET I/F-Kit for LCD wire feeder unit with digital welding torch
Wire feeder unit Remote control
0015-04-0045 LCD panel modul 0021-04-0006 K5416Z00 remote control analog for WB
CMA-7403A-D Wire feeder unit, 4-roll (Alu), 0021-04-0004 E-2454 remote control English version, digital
0030-04-0028
by analog remote Connecting cable
0040-04-0009 Trolley for the wire feeder unit 0050-04-0030 BKCAN-0410 CAN interface connecting cable, 10 m
Connecting tube package Standard * 0050-04-0031 BKCAN-0420 CAN interface connecting cable, 20 m
for analog wire feeder unit 0050-04-0032 BKCAN Plug
0060-04-0075 Connecting tube package gascooled, 70 mm2, 2,2 m Remote control/Network/IT
0060-04-0076 Connecting tube package gascooled, 70 mm2, 5 m 0015-04-0030 Expansion set for PC (Laptop)
0060-04-0077 Connecting tube package gascooled, 70 mm2, 10 m 0015-04-0033 Welding monitoring for Welbee (Software for PC)
0060-04-0078 Connecting tube package watercooled, 70 mm2, 2,2 m 0015-04-0031 Expansion set “Teaching” (for Android Tablets)
0060-04-0079 Connecting tube package watercooled, 70 mm2, 5 m 0015-04-0032 Expansion set “Monitoring” (for Android Tablets)
0060-04-0080 Connecting tube package watercooled, 70 mm2, 10 m 0027-04-0001 WLAN-Router for the Expansion set
* Additional hose pack lengths, on request
P 500 L
23
MIG/MAG inverter
P 400
The perfect
for the industry
• High speed welding at thin stainless steel sheets
• Unique viewing of the welding seams through
OTC aluminium-welding characteristics
• High speed-pulse mode
Type P 400
Actual power output max 18,2 kVA
Duty cycle 100 % 370 A (10 min / 40 °C)
Weight 62 kg

Wire feeder 4-roll
Weight 17 kg
Cooling unit
Weight 31 kg
24
0004-04-0033 WB-P400 MAG digital inverter pulse welding power source Connecting tube packages *
for LCD wire feeder unit
0030-04-0026
0042-04-0004 Cooling unit for WB 0060-04-0095 Connecting tube package gascooled, 70 mm2, 10 m
0060-04-0090
watercooled, 70 mm2, 2,2 m Welding torch
0030-04-0028
Connecting tube packages * 0050-04-0031 BKCAN-0420 CAN interface connecting cable, 20 m

P 400
25
MIG/MAG inverter
P 320 E
The uncomprimising entry

into the professional world
of pulse welding – for an
unbeatable price
• Continuously variable welding inverter for MIG/MAG pulse
arc welding
• Rated output current range: 30–320 A
• Excellent welding characteristics for mild steel, stainless
steel, aluminium
• Robust 4-roll wire feeder (encoder regulated)
Type P 320 E
Welding current /
100 % 320 A (10 min / 40 °C)
Duty cycle
Weight 62 kg
Standard equipment Wire feeder CM-7403E-D

Wire feeder 4-roll
Weight 17 kg
Cooling unit
Weight 31 kg
26
- WB-P320E MAG digital inverter pulse welding power source gascooled Options Wire feeder unit
- CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS) 0666-04-0001- Aluminum conversion kit, including aluminum & soldering option
0004-04-0039-
- Trolley SET-OP-AL (Aluminum, solderin, CuSi/CuAl, titanium, Inconel)
SET-G
- Connecting tube package gascooled, 70 mm2, 2,2 m
0666-04-0002-
- Pre-assembly Steel conversion kit
SET-OP-FE/SUS
- WB-P320E MAG digital inverter pulse welding power source watercooled Connecting tube packages *
- CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS)
0060-04-0035 Connecting tube package gascooled, 70 mm2, 2,2 m
- 5H/IF Cooling unit for WB
0004-04-0039-
- Special coolant (10 l) 0060-04-0036 Connecting tube package gascooled, 70 mm2, 5 m
SET-W
- Trolley
0060-04-0037 Connecting tube package gascooled, 70 mm2, 10 m
- Connecting tube package watercooled, 70 mm2, 2,2 m
- Pre-assembly 0060-04-0038 Connecting tube package watercooled, 70 mm2, 2,2 m
- WB-P320E MAG digital inverter pulse welding power source watercooled 0060-04-0039 Connecting tube package watercooled, 70 mm2, 5 m
- CMA-7403-D Wire feeder unit, 4-roll (Al)
-A luminum & Soldering Option (Aluminum, Soldering, CuSi/CuAl, 0060-04-0040 Connecting tube package watercooled, 70 mm2, 10 m
Titanium, Inconel) Welding torch
0004-04-0039-
- 5H/IF Cooling unit for WB
SET-W-AL 0020-04-0084 BT280-30E welding torch aircooled, 280 A, 3 m
- Special coolant (10 l)
- Trolley 0020-04-0085 BT280-40E welding torch aircooled, 280 A, 4 m
- Connecting tube package watercooled, 70 mm2, 2,2 m
- Pre-assembly 0020-04-0086 BT280-50E welding torch aircooled, 280 A, 5 m
0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm
Remote control
0021-04-0006 K5416Z00 remote control analog for WB
0021-04-0004 E-2454 remote control English version, digital
Connecting cable
Art. No. Description 0050-04-0030 BKCAN-0410 CAN interface connecting cable, 10 m
Options 0050-04-0031 BKCAN-0420 CAN interface connecting cable, 20 m
0010-04-0008 Gas (CO2, MAG (10 % CO2), MIG (2 % CO2)) 0050-04-0032 BKCAN Plug
0010-04-0009 Cored wire and ferritic stainless steels Remote control/Network/IT
0010-04-0010 Wave pulse 0015-04-0030 Expansion set for PC (Laptop)
0010-04-0011 MMA/TIG 0015-04-0033 Welding monitoring for Welbee (Software for PC)
0310-04-0202 Display cover for Welbee, transparent 0015-04-0031 Expansion set “Teaching” (for Android Tablets)
0310-04-0203 Display cover for Welbee, tinted 0015-04-0032 Expansion set “Monitoring” (for Android Tablets)
0303-04-0001 Welbee fixing kit (gascooled) 0027-04-0001 WLAN-Router for the Expansion set
P 320 E
27
MIG/MAG-Inverter
MIG/MAG inverter
M 500
The strong for the industry with

100 % duty cycle at 500 Ampere
• Outstanding improvement of the welding arc stability
• Stable welding arc also at changing „stick out“ or
during weaving
• Growth of the welding speed through the new, integrated
high-speed-mode
• Optimised digital arc welding start
Type M 500
Welding current /
100 % 500 A (10 min / 40 °C)
Duty cycle
Weight 80 kg

Wire feeder 4-roll
Weight 17 kg
Cooling unit
Weight 31 kg
28
0004-04-0033 WB-M500 MAG digital inverter welding power source Connecting tube packages *
0030-04-0026
0060-04-0090
watercooled, 70 mm2, 2,2 m Welding torch
0030-04-0028

M 500
29
MIG/MAG inverter
M 400 L
High-End version for MIG/MAG-

applications against spatters
• Low spatter: Maximum spatter reduction for the whole
current range: reduction of the spatter up to 80 %
• Excellent viewing of the welding seams
• Boost of the welding speed even at higher tolerances
Type M 400 L
Duty cycle 100 % 370 A (10 min / 40 °C)
Weight 62 kg

Wire feeder 4-roll
Weight 17 kg
Cooling unit
Weight 31 kg
30
0004-04-0031 WB-M400L MAG digital inverter welding power source (low spatter) Connecting tube package (low spatter) *
CM-7403A-D Wire feeder unit, 4-roll (Fe/SuS),
0030-04-0026
0060-04-0078
watercooled, 70 mm2, 2,2 m (L) Welding torch
0666-04-0007-SET Adapter set for low spatter function 0020-04-0088 BT330-40E welding torch aircooled, 330 A, 4 m
CMA-7403A-D wire feeder unit, 4-roll (Alu), 0021-04-0004 E-2454 remote control English version, digital
0030-04-0028
Connecting tube package (low spatter) * 0050-04-0031 BKCAN-0420 CAN interface connecting cable, 20 m
M 400 L
31
MIG/MAG inverter
M 400
Entry into the inverter class

at the highest level
• Outstanding improvement of the welding arc stability
• Stable welding arc also at changing „stick out“ or
during weaving
• Growth of the welding speed through the new,
integrated high-speed-mode
• Optimised digital arc welding start
Type M 400
Duty cycle 100 % 370 A (10 min / 40 °C)
Weight 61 kg

Wire feeder 4-roll
Weight 17 kg
Cooling unit
Weight 31 kg
32
0004-04-0030 WB-M400 MAG digital inverter welding power source Connecting tube packages *
CM-7403A-D Wire feeder unit, 4-roll (Fe/SuS),
0030-04-0026
0020-04-0005 WT400-SED welding torch gascooled, 400 A, 3 m 0060-04-0094 Connecting tube package gascooled, 70 mm2, 5 m
0040-04-0008 Trolley 0060-04-0095 Connecting tube package gascooled, 70 mm2, 10 m
Connecting tube package for analog wire feeder unit, 0060-04-0096 Connecting tube package watercooled, 70 mm2, 2,2 m
0060-04-0087
gascooled, 70 mm2, 2,2 m 0060-04-0097 Connecting tube package watercooled, 70 mm2, 5 m
0050-04-0011 Earth cable, 70 mm2, 5 m, 600 A, with clamp and DIX plug 0060-04-0098 Connecting tube package watercooled, 70 mm2, 10 m
0110-04-0001 Pressure regulator Ar/CO2 Schweißbrenner
0030-04-0028

M 400
33
MIG/MAG inverter
W 400
The high-light for high-quality

AC/MIG welding
• Optimal control of the energy input by AC pulse welding
• High-speed AC pulse welding with improved characteristics
for the respective material
• Seam appearance like TIG welded by AC Wave-Pulse
technology
• High melting rate, penetation control
• Extended application range through 400 A at 40 % duty
cycle
Type W 400
Duty cycle 100 % 350 A (10 min / 40 °C)
Weight 86 kg

Wire feeder 4-roll
Weight 17 kg
Cooling unit
Weight 31 kg
34
0004-04-0041 WB-W400 AC/MIG Digital inverter pulse welding power source Connecting tube packages *
CMA-7403A-D Wire feeder unit, 4-roll (Alu),
0030-04-0028
with analog remote 0060-04-0093 Connecting tube package gascooled, 70 mm2, 2,2 m
0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm 0060-04-0095 Connecting tube package gascooled, 70 mm2, 10 m
0042-04-0004 5H/IF Cooling unit for WB 0060-04-0096 Connecting tube package watercooled, 70 mm2, 2,2 m
0043-04-0001 Special coolant (10 l) 0060-04-0097 Connecting tube package watercooled, 70 mm2, 5 m
Connecting tube package for analog wire feeder unit, Welding torch
0060-04-0090
watercooled, 70 mm2, 2,2 m 0020-04-0085 BT280-40E welding torch aircooled, 280 A, 4 m
0310-04-0203 Display cover for Welbee, tinted 0666-04-0005-SET Aluminium kit for welding torch BTW500, Ø 1,2 mm
0303-04-0001 Welbee fixing kit (gascooled) 0666-04-0006-SET Aluminium kit for welding torch BTW500, Ø 1,6 mm
Wire feeder unit 0666-04-0008-SET I/F-Kit for analog wire feeder unit with digital welding torch
0015-04-0045 LCD panel modul 0666-04-0009-SET I/F-Kit for LCD wire feeder unit with digital welding torch
CM-7403A-D Wire feeder unit, 4-roll (Fe/SuS), Remote control

0030-04-0026
with analog remote 0021-04-0006 K5416Z00 remote control analog for WB
0040-04-0009 Trolley for the wire feeder unit 0021-04-0004 E-2454 remote control English version, digital
Connecting tube packages * 0025-04-0003 K5422C00 digital CAN I/F cart for Remote control
for analog wire feeder unit Connecting cable
0060-04-0087 Connecting tube package gascooled, 70 mm2, 2,2 m 0050-04-0030 BKCAN-0410 CAN interface connecting cable, 10 m
0060-04-0088 Connecting tube package gascooled, 70 mm2, 5 m 0050-04-0031 BKCAN-0420 CAN interface connecting cable, 20 m
0060-04-0089 Connecting tube package gascooled, 70 mm2, 10 m 0050-04-0032 BKCAN Plug
0060-04-0090 Connecting tube package watercooled, 70 mm2, 2,2 m Remote control/Network/IT
0060-04-0091 Connecting tube package watercooled, 70 mm2, 5 m 0010-04-0007 “Welding parameter monitoring” Software
0060-04-0092 Connecting tube package watercooled, 70 mm2, 10 m 0023-04-0001 E2475 USB Data transfer stick
W 400
35
MIG/MAG inverter
M 380 S
An alternative to the
MAG step changer machines
• Continuously variable MAG inverter
• Excellent welding characteristics for mild steel
• Rated output current range: 30–380 A
• Robust 4-roll wire feeder (encoder regulated)
Type M 380 S
Duty cycle 100 % 270 A (10 min / 40 °C)
Weight 30 kg
Standard equipment Wire feeder CM-7403E-D

Wire feeder 4-roll
Weight 16 kg
Cooling unit 4H/IF 250 mm

Main voltage 2 x 400 V
Cooling capacity at 40 °C 1200 W
Weight 10 kg
36
Options
- M380S MAG digital inverter welding power source gascooled
- CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS) 0041-04-0001 Toolbox, 250 mm
0004-04-0040- - Trolley
Wire feeder unit
SET-G - Connecting tube package gascooled, 70 mm2, 1 m
- Mounting bracket for the Trolley 0040-04-0009 Trolley for CM-7403E, Wire feeder unit
- Pre-assembly
Connecting tube packages *
- M380S MAG digital inverter welding power source watercooled 0060-04-0001 Connecting tube package gascooled, 70 mm2, 1 m
- CM-7403E-D Wire feeder unit, 4-roll (Fe/SuS)
0060-04-0002 Connecting tube package gascooled, 70 mm2, 5 m
- 4H/IF Cooling unit, 250 mm
0004-04-0040-
- Special coolant (10 l) 0060-04-0003 Connecting tube package gascooled, 70 mm2, 10 m
SET-W
- Trolley
0060-04-0004 Connecting tube package watercooled, 70 mm2, 1 m
- Connecting tube package watercooled, 70 mm2, 1 m
- Pre-assembly 0060-04-0005 Connecting tube package watercooled, 70 mm2, 5 m
0050-04-0010 Earth cable, 50 mm2, 5 m, 600 A, with clamp and DIX plug 0060-04-0006 Connecting tube package watercooled, 70 mm2, 10 m
0110-04-0001 Pressure regulator Ar/CO2 Welding torch
Remote control
0021-04-0001 K5416H00 remote control analog for M series
0025-04-0003 K5422C00 digital CAN I/F cart for Remote control
Connecting cable
0050-04-0030 BKCAN-4010 CAN interface connecting cable, 10 m
M 380 S
37
MIG/MAG inverter
DP 270 C
The universal
for the workshop
• High arc stability, even at the lower current range and at
high welding speeds
• High welding quality for galvanized steel
• Additional software available (e.g. for magnesium,
titanium etc.)
• Un-delayed arc start
• 4-roll with encoder
Type DP 270 C
Duty cycle 100 % 170 A (10 min / 40 °C)
Weight 51 kg
Standard equipment Wire feeder integrated

Wire feeder 4-roll
38
0004-04-0020 DP-270C Digital inverter MIG/MAG pulse welding power source Options
0041-04-0002 Toolbox, 300 mm 0042-04-0002 4H/IF Cooling unit, 300 mm
0020-04-0084 BT280-30E welding torch aircooled, 280 A, 3 m 0043-04-0001 Special coolant (10 l)
0040-04-0001 Trolley Welding torch
0020-04-0026 TIG valve welding torch gascooled, 180 A, 4 m
Remote control
0021-04-0001 K5416H00 remote control analog for D series
0025-04-0003 K5422C00 digital CAN I/F cart for Remote control
Connecting cable
Plug connection
0070-05-0002 CEE plug 5-pin, 32 A
Welding accessories
0050-04-0020 Welding cable, 25 mm², 200 A, 5 m (with plug)
0050-04-0021 Welding cable, 35 mm², 200 A, 5 m (with plug)
0200-10-0001 5-finger welding gloves full/Split Leather “TIG”
0200-10-0002 5-finger welding glove full/Split Leather “Standard”
0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
0223-99-0002 Chipping hammer, 360 g, straight PVC handle, red
0222-99-0001 Hand shield PVC, black
0224-99-0002 Clear glass
0224-99-0001 Protective glass, class 9
0220-99-0001 Special MIG universal pliers, blue
0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4/9–13)
Welding software on requeste
DP 270 C
39
MIG/MAG step changer
CPTX 450-2w Synergy
The concentrated power

for the industry
• Industrial devices for welding with
watercooled OTC torch
• Perfect welding performance
• Robust wire feeder 4-roll
• Easy handling
• Synergy control
• Choke function for best welding results
• Separate wire feeder
Type CPTX 450-2w Synergy, watercooled

Welding voltage 16–36,5 V
Duty cycle 100 % 310 A (10 min / 40 °C)
Switching steps 3 x 10
Weight 171 kg
Standard equipment Wire feeder CMX-154W

Wire feeder 4-roll
Wire feed speed 1–18 m/min
Weight 16 kg
Cooling unit integriert

40
0004-04-0009* CPTX 450-2w welding power source incl. wire feeder Type CMX154w Welding torch
0060-04-0028 Connecting tube package watercooled, 1,2 m 0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m
0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m 0020-04-0069 BTW450-40E welding torch watercooled, 450 A, 4 m
0050-04-0004 Earth cable, 4 m, 70 mm², 400 A, with clamp and DIX plug 0020-04-0070 BTW450-50E welding torch watercooled, 450 A, 5 m
0110-04-0001 Pressure regulator Ar/CO2 0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm
* incl. adapter / CEE plug 5-pin, 32 A Connecting tube packages *
0060-04-0028 Connecting tube package watercooled, 1,2 m
0060-04-0029 Connecting tube package watercooled, 5 m
Pressure regulator
0110-04-0002 Flow pressure reducer Argon/CO2 flow meter (0–30 L)
Trolley
0040-04-0009 Trolley for the wire feeder unit
Welding accessories
0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9–13)
CPTX 450-2w Synergy
41
CPTX 400-2w Synergy
The intelligent
for the industry
• Easy handling
• Synergy control
Type CPTX 400-2w Synergy, watercooled

Welding voltage 15,5–33 V
Duty cycle 100 % 250 A (10 min / 40 °C)
Switching steps 3 x 10
Weight 142 kg
Art. No. Description
Standard equipment Wire feeder CMX-154W Welding torch
Wire feeder 4-roll 0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m
Wire feed speed 1–18 m/min 0020-04-0069 BTW450-40E welding torch watercooled, 450 A, 4 m
Welding wire diameter 0,8–1,2 mm 0020-04-0070 BTW450-50E welding torch watercooled, 450 A, 5 m
Safety class / Cooling system IP 21 0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm
Dimensions L x B x H 394 x 260 x 416 mm 0666-04-0004-SET Aluminium kit for welding torch BTW450, Ø 1,6 mm
Weight 16 kg Connecting tube packages *

0060-04-0028 Connecting tube package watercooled, 1,2 m
Cooling unit integriert 0060-04-0030 Connecting tube package watercooled, 10 m
Feed rate max 2,5 l/min 0060-04-0031 Connecting tube package watercooled, 15 m
Feed pressure max 3,5 bar Pressure regulator
Cooling capacity bei 40 °C 1300 W 0110-04-0002 Flow pressure reducer Argon/CO2 flow meter (0-30 L)
Trolley
Art. No. Description Welding accessories
0004-04-0008 * CPTX 400-2w welding power source incl. wire feeder Type CMX152w 0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
0060-04-0028 Connecting tube package watercooled, 1,2 m 0220-99-0001 Special MIG universal pliers, blue
0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m 0222-99-0001 Hand shield PVC, black
0050-04-0004 Earth cable, 4 m, 70 mm², 400 A, with clamp and DIX plug 0224-99-0002 Clear glass
0110-04-0001 Pressure regulator Ar/CO2 0224-99-0001 Protective glass, class 9
0043-04-0001 Special coolant (10 l) 0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9–13)
* incl. adapter / CEE plug 5-pin, 32 A * Additional hose pack lengths, on request
42
CPTX 400-2 Synergy
The Smart
for the industry
gascooled OTC torch
• Easy handling
• Synergy control
Type CPTX 400-2 Synergy, gascooled

Duty cycle 100 % 250 A (10 min / 40 °C)
Switching steps 3 x 10 Art. No. Description
Dimensions L x B x H 1085 x 700 x 1200 mm Welding torch
Weight 105 kg 0020-04-0005 WT400-SED torch gascooled, 400 A, 3 m

0020-04-0006 WT400-MED torch gascooled, 400 A, 4,5 m
Connecting tube packages *
Standard equipment Wire feeder CMX-154W 0060-04-0024 Connecting tube package gascooled, 1,2 m
Wire feeder 4-roll 0060-04-0025 Connecting tube package gascooled, 5 m
Wire feed speed 1–18 m/min 0060-04-0026 Connecting tube package gascooled, 10 m
Welding wire diameter 0,8–1,2 mm 0060-04-0027 Connecting tube package gascooled, 15 m
Safety class / Cooling system IP 21 Pressure regulator
Dimensions L x B x H 394 x 260 x 416 mm 0110-04-0002 Flow pressure reducer Argon/CO2 flow meter (0–30 L)
Weight 16 kg Trolley
Welding accessories
Art. No. Description 0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
0004-04-0007 * CPTX 400-2 welding power source incl. wire feeder Type CMX152 0220-99-0001 Special MIG universal pliers, blue
0060-04-0024 Connecting tube package gascooled, 1,2 m 0222-99-0001 Hand shield PVC, black
0020-04-0005 WT400-SED torch gascooled, 400 A, 3 m 0224-99-0002 Clear glass
0050-04-0004 Earth cable, 4 m, 70 mm², 400 A, with clamp and DIX plug 0224-99-0001 Protective glass, class 9
0110-04-0001 Pressure regulator Ar/CO2 0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9–13)
* incl. adapter / CEE plug 5-pin, 32 A * Additional hose pack lengths, on request
CPTX 400-2w Synergy / CPTX 400-2 Synergy
43
CPTX 450w Synergy
The intelligent compact

for the industry
• Workshop devices for welding with
• Easy handling
• Synergy control
Type CPTX 450w Synergy, watercooled Art. No. Description
Main voltage (± 15 %) 3 x 400 V / 50 Hz 0004-04-0006 * CPTX 450w Welding power source incl. integrated wire feeder
Actual power output max 26,3 kVA 0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m
Welding current 40–450 A 0050-04-0004 Earth cable, 4 m, 70 mm², 400 A, with clamp and DIX plug
Welding voltage 16–36,5 V 0110-04-0001 Pressure regulator Ar/CO2
Welding current / 40 % 450 A (10 min / 40 °C) 0043-04-0001 Special coolant (10 l)
Duty cycle 100 % 310 A (10 min / 40 °C) * incl. adapter / CEE plug 5-pin, 32 A
Weight 170 kg 0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m

Standard equipment Wire feeder integrated 0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm
Wire feeder 4-roll 0666-04-0004-SET Aluminium kit for welding torch BTW450, Ø 1,6 mm
Wire feed speed 1–18 m/min Pressure regulator
Welding wire diameter 0,8–1,2 mm 0110-04-0002 Flow pressure reducer Argon/CO2 flow meter (0–30 L)
Safety class / Cooling system IP 21 Welding accessories
Cooling unit integriert 0222-99-0001 Hand shield PVC, black
Feed rate max 2,5 l/min 0224-99-0002 Clear glass
Feed pressure max 3,5 bar 0224-99-0001 Protective glass, class 9
Cooling capacity bei 40 °C 1300 W 0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9–13)
44
CPTX 400w Synergy
The intelligent compact

for the industry
gascooled OTC torch
• Easy handling
• Synergy control
Type CPTX 450w Synergy, watercooled Art. No. Description
Main voltage (± 15 %) 3 x 400 V / 50 Hz 0004-04-0005 * CPTX 400w welding power source incl. integrated wire feeder
Actual power output max 22,1 kVA 0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m
Welding voltage 15,5–33 V 0110-04-0001 Pressure regulator Ar/CO2
Welding current / 40 % 380 A (10 min / 40 °C) 0043-04-0001 Special coolant (10 l)
Duty cycle 100 % 250 A (10 min / 40 °C) * incl. adapter / CEE plug 5-pin, 32 A
Weight 155 kg 0020-04-0068 BTW450-30E welding torch watercooled, 450 A, 3 m

Standard equipment Wire feeder integrated 0666-04-0003-SET Aluminium kit for welding torch BTW450, Ø 1,2 mm
Wire feeder 4-roll 0666-04-0004-SET Aluminium kit for welding torch BTW450, Ø 1,6 mm
Safety class / Cooling system IP 21 Welding accessories
Cooling unit integriert 0222-99-0001 Hand shield PVC, black
Feed rate max 2,5 l/min 0224-99-0002 Clear glass
Feed pressure max 3,5 bar 0224-99-0001 Protective glass, class 9
Cooling capacity bei 40 °C 1300 W 0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9–13)
CPTX 450w Synergy / CPTX 400w Synergy
45
CPTX 400 Synergy
The Versatile
for the industry
gascooled OTC torch
• Easy handling
• Synergy control
Type CPTX 400 Synergy, gascooled Art. No. Description
Main voltage (± 15 %) 3 x 400 V / 50 Hz 0004-04-0004 * CPTX 400 welding power source incl. integrated wire feeder
Actual power output max 22,1 kVA 0020-04-0090 BT400-30E torch aircooled, 400 A, 3 m
Welding current / 40 % 380 A (10 min / 40 °C) * incl. adapter / CEE plug 5-pin, 32 A
Duty cycle 100 % 250 A (10 min / 40 °C)
Safety class / Cooling system IP 21 / F Art. No. Description
Switching steps 3 x 10 Welding torch
Dimensions L x B x H 1085 x 700 x 1200 mm 0020-04-0090 BT400-30E torch aircooled, 400 A, 3 m
Weight 105 kg 0020-04-0091 BT400-40E torch aircooled, 400 A, 4 m

0020-04-0092 BT400-50E torch aircooled, 400 A, 5 m
Pressure regulator
Standard equipment Wire feeder integrated 0110-04-0002 Flow pressure reducer Argon/CO2 flow meter (0–30 L)
Wire feeder 4-roll Welding accessories
Wire feed speed 1–18 m/min 0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
Welding wire diameter 0,8–1,2 mm 0220-99-0001 Special MIG universal pliers, blue
Safety class / Cooling system IP 21 0222-99-0001 Hand shield PVC, black
46
CPTX 330
The robust
for the industry
gascooled OTC torch
• Easy handling
• Extremely reliable
Type CPTX 330 Art. No. Description
Duty cycle 100 % 180 A (10 min / 40 °C)

Standard equipment Wire feeder integrated
Wire feeder 4-roll
Wire feed speed 1–18 m/min
Pressure regulator
0110-04-0002 Flow pressure reducer Argon/CO2 flow meter (0–30 L)
Welding accessories
Cooling unit integriert 0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
Feed rate max 2,5 l/min 0220-99-0001 Special MIG universal pliers, blue
Feed pressure max 3,5 bar 0222-99-0001 Hand shield PVC, black
Cooling capacity bei 40 °C 1300 W 0224-99-0002 Clear glass

CPTX 400 Synergy / CPTX 330
47
CPTX 270
The universal
for the workshop
gascooled OTC torch
• Easy handling
Actual power output max 11 kVA 0020-04-0084 BT280-30E torch aircooled, 280 A, 3 m
Welding voltage 15,5–26,5 V 0110-04-0001 Pressure regulator Ar/CO2
Duty cycle 100 % 130 A (10 min / 40 °C)

Standard equipment Wire feeder integrated 0020-04-0088 BT330-40E torch aircooled, 330 A, 4 m
Wire feeder 4-roll 0020-04-0089 BT330-50E torch aircooled, 330 A, 5 m
Welding accessories
48
CPTX 180
The entrance model

for the workshop
gascooled OTC torch
• Easy handling
• Robust wire feeder
Main voltage (± 15 %) 1 x 230 V / 50 Hz 0004-04-0001* CPTX 180 welding power source incl. integrated wire feeder
Welding voltage 15,2–22,5 V 0110-04-0001 Pressure regulator Ar/CO2
Welding current / 20 % 170 A (10 min / 40 °C) * incl. adapter and SCHUKO plug
Duty cycle 100 % 80 A (10 min / 40 °C)
Switching steps 6 Welding torch

Standard equipment Wire feeder integrated 0020-04-0085 BT280-40E torch aircooled, 280 A, 4 m
Wire feeder 4-roll 0020-04-0086 BT280-50E torch aircooled, 280 A, 5 m
Welding accessories
CPTX 270 / CPTX 180
49
PLASMA
F 300 P
Plasma welding
in perfection
• High reproducibility, through the digital control of all
parameters
• Versatile: Micro plastics welding, plasma soft arc welding,
plasma keyhole welding, (plasma powder coat welding)
• The use of coded burners prevents malfunctions, as well as
their overload (damage)
• Standard built-in mass flow controllers allow a stable gas flow
• Large selection of plasma torches available
Type F 300 P
Main voltage (± 10 %) 3 x 400 V / 50–60 Hz
Welding current 0,5–300 A
Welding current /
100 % 300 A (10 min / 40 °C)
Duty cycle
Weight 95 kg
Standard equipment
Plasma gas/protective gas; Gaspreflow/postflow; upslope; downslope;
Crater filler; Spot welding; Memory for 100 jobs; Arc start method high
frequency, pulse welding, cold wire, data recording
Cooling unit
External heat exchanger
50
0004-04-0043 WB-F300P Plasma welding power source
Cooling unit, on request
0043-04-0002 Special coolant (10 l)
PTW-1001 Plasma welding torch PTW-1001
0050-04-0011 Earth cable, 70 mm2, 5 m, 600 A, with clamp and DIX plug
0070-05-0002 CEE plug 5-pin, 32 A
SELB-000001 Pre-assembly
Precise gas flow

OTC‘s built-in electronic gas regulators ensure an improvement of
the plasma arc stability and allow a gas-slope to close the keyhole.
Digital gas counter

Cold wire feeder system TPN02
F 300 P
51
TIG AC / DC
DA 300 P
The TIG Upper class

for industry
• AC/DC Hybrid Pulse TIG welding source. The meaning
of ”highest quality“ and ”easiness of use“ is redefined
• Improvement of the welding quality due to a variety
of functions
• Current regulation via a torch switch
• Improved welding of thin sheet through ”Silent Pulse“-
function
• High concentrated welding arc improves the welding
of butt-joint and cold arc-applications
• Excellent arc start characteristics by high frequency
or lift-start
• Control panel protected against accidental impact
Type DA 300 P
Welding current / 40 % 300 A (10 min / 40 °C) *
Duty cycle 100 % 190 A (10 min / 40 °C)
Safety class / Cooling system IP 21S / F
Weight 44 kg
Pulse rate 0,1–500 Hz
AC Hybrid rate 0,1–50 Hz
* 40 % / 200A ED at AC sine; 40 % / 250 A ED at electrode
Standard equipment
Gaspreflow/postflow; upslope; downslope; AC-Balance; AC-Hybrid;
Crater filler; Spot welding; Memory for 50 jobs; Arc start method high
frequency or liftarc

Main voltage 2 x 400 V
Weight 10 kg
52
0004-04-0025 DA-300P TIG-AC/DC-Digital-Puls-Inverter-welding power source
0020-04-0020 CS310A/4m TIG torch watercooled, 300 A, 4 m
0042-04-0001 4H/IF Cooling unit, 250 mm
0043-04-0001 Special coolant (10 l)
0040-04-0001 Trolley
0050-04-0010 Earth cable, 50 mm2, 5 m, 600 A, with clamp and DIX plug
0110-04-0001 Pressure regulator Ar/CO2

Options
0041-04-0001 Toolbox, 250 mm
Welding torch
0020-04-0022 SR9/4m TIG torch gascooled, 110 A, 4 m
0020-04-0026 TIG valve welding torch gascooled, 180 A, 4 m
Remote control
0022-04-0001 KM-2868 Foot controller
0021-04-0002 K5048B00 remote control, analog
0021-04-0003 E-2452 Remote control English version, digital
0025-04-0003 K5422C00 digital CAN I/F cart for remote control
Connecting cable
Plug connection
0070-05-0002 CEE plug 5-pin, 32 A
82612-9001 (gascooled) TIG torch Adapter set
0071-04-0001 4730-001 Socket 2-pin
0100-04-0001 9/16" Screw cap, right
0101-04-0001 Hose nozzle for 1/4", 4 mm
82612-9002 (watercooled) TIG torch Adapter set
0071-04-0001 4730-001 Socket 2-pin
0100-04-0001 9/16" Screw cap, right
0101-04-0001 Hose nozzle for 1/4", 4 mm
0102-04-0001 1 clamp, 10.5 mm
Software
0023-04-0001 E2475 USB Data transfer stick
DA 300 P
53
TIG AC / DC
DTX 3000
The powerful enables also

welding of aluminium
• Digital adjustment of all the welding parameters with Amme-
ter and Voltmeter
• Integrated monitoring system
• Possibility of memorizing welding parameters (JOBS)
• Adjustable Arc Force function for choosing the best welding
arc dynamics
• Adjustable Hot Start function to improve the arc striking with
difficult electrodes
• Integrated Anti-Stick function
• CEL
Type DTX 3000

Main voltage (± 20 %) 400 V
Actual power output max 300 A
Welding current / 35 % 300 A (10 min / 40 °C) Art. No. Description
Duty cycle 60 % 250 A (10 min / 40 °C) 0004-04-0054 DTX 3000 AC/DC welding power source
Safety class / Cooling system IP 23 / F 0042-04-0011 HR 23 Cooling unit, 400 V
Switching steps infinitely 0040-04-0011 Trolley VT 100
Dimensions L x B x H 465 x 185 x 390 mm 0020-04-0020 CS310A / 4 m TIG torch watercooled, 300 A, 4 m
Weight 19 kg 0043-04-0001 Special coolant for water cooling unit (10 l)
Pulse rate 0,5–2000 Hz 0050-04-0010 Earth cable 50 mm2, 5 m, 600 A with clamp and DIX plug
0110-04-0001 Pressure regulator Ar/CO2
Standard equipment DTX series
Gaspreflow/postflow; upslope; downslope; AC-Balance; AC-Hyb- 0022-04-0002 PSR 7 Foot pedal, 5 m cable
rid; Crater filler; Spot welding; Job memory; Arc start method high 0071-04-0041 A6 TIG Torch kit
frequency or liftarc 0022-04-0003 CD 6/8 Hand remote control, 8 m cable
54
TIG AC / DC
DTX 2200
The universal enables also

welding of aluminium
• Built-in innovative PFC Power Factor Correction
• Digital control of all the welding parameters
• Possibility of memorizing personalized welding parameters (7 JOBS)
• High duty cycle (220 A at 30 %)
• High reliability when used with generator sets
• Suitable to be used with mains cable lengths over 100 m
• Excellent welding characteristics in TIG and MMA with
any type of electrodes
• High frequency TIG arc striking, precise and efficient even from
long distance
• “Energy Saving” function to operate the power source cooling fan
and the torch water cooling only when necessary
• Use of TIG Up/Down torches will enable to adjust directly from
the torch both welding parameters and memorized JOBS
• Auto-diagnostic feature for trouble shooting
• IP 23 safety class
• Possibility of activating the VRD function
• CEL
Type DTX 2200 AC/DC

30 % 220 A (10 min / 40 °C)
Welding current /
60 % 180 A (10 min / 40 °C)
Duty cycle
100 % 140 A (10 min / 40 °C)
Weight 15,5 kg
AC Hybrid rate Art. No. Description Basis-Set
0004-04-0053 DTX 2200 AC/DC welding power source
0042-04-0010 HR 22 Cooling unit, 230V
Standard equipment 0040-04-0011 Trolley VT 100
Gaspreflow/postflow; upslope; downslope; AC-Balance; AC-Hyb- 0020-04-0024 TIG torch 180 A, gascooled, 4 m
rid; Crater filler; Spot welding; Job memory; Arc start method high 0050-04-0002 Earth cable, 4 m, 35 mm², 400 A, with clamp and DIX plug
frequency or liftarc 0110-04-0001 Pressure regulator Ar/Co2
DTX 3000 / DTX 2200
55
TIG DC
T 500 P
Precise adjustment and

arc stability even in the lower
welding current range
• High dynamic range up to 500 A
• Variable and precise setting of 2-500 A in 0.1 A increments
(up to 10 A)
• Synergy function for different seam geometries
• The Welding Control function detects faults early
Type T 500 P
Duty cycle 100 % 287 A (10 min / 40 °C)
Weight 62 kg
Standard equipment
Gaspreflow/postflow; upslope; downslope; Synergicmode;
Crater filler; Spot welding; Job memory 100 Jobs; Arc start method
high frequency or liftarc; Synergy; Current control via torch

Weight 31 kg
56
0004-04-0042 WB-T500P TIG Digital DC pulse inverter welding power source Welding torch
0020-04-0020 CS310A/4m TIG torch watercooled, 300 A, 4 m 0020-04-0020 CS310A/4m TIG torch watercooled, 300 A, 4 m
0042-04-0004 Cooling unit for WB 0020-04-0021 CS310A/8m TIG torch watercooled, 300 A, 8 m
0043-04-0001 Special coolant (10 l) Remote control
0040-04-0008 Trolley 0021-04-0006 K5416Z00 remote control analog for WB
0050-04-0011 Earth cable, 5 m, 70 mm², 600 A, with clamp and DIX plug 0021-04-0004 E-2454 remote control English version, digital
0110-04-0001 Pressure regulator Ar/CO2 Connecting cable
SELB-000001 Pre-assembly 0050-04-0030 BKCAN-4010 CAN interface connecting cable, 10 m
0070-05-0002 CEE plug 5-pin, 32 A 0050-04-0031 BKCAN-4020 CAN interface connecting cable, 20 m
0050-04-0032 BKCAN Plug
T 500 P
57
TIG DC
DT 300 PII
The premium one

for the industry
• DC Pulse TIG welding machine, equipped with the newest
digital technology
• Compact and light weight
• First class arc start characteristic and stable arc
• Easy operational concept
Type DT 300 PII

Welding current / 40 % 300 A (10 min / 40 °C) *
Duty cycle 100 % 190 A (10 min / 40 °C)
Weight 30 kg Art. No. Description
Pulse rate 0,1–500 Hz Options
* 40 % / 250 A ED at electrode 0041-04-0001 Toolbox, 250 mm

Welding torch
Standard equipment 0020-04-0021 CS310A/8m TIG torch watercooled, 300 A, 8 m
Gaspreflow/postflow; upslope; downslope; Synergicmode; 0020-04-0022 SR9/4m TIG torch gascooled, 110 A, 4 m
Crater filler; Spot welding; Memory for 50 jobs; Arc start method high 0020-04-0026 TIG valve welding torch gascooled, 180 A, 4 m
frequency or liftarc; Remote control
0022-04-0001 KM-2868 Foot controller
0021-04-0002 K5048B00 remote control, analog
Cooling unit 4H/IF 250 mm 0021-04-0003 E-2452 Remote control English version, digital
Main voltage 2 x 400 V 0025-04-0003 K5422C00 digital CAN I/F cart for remote control
Feed rate max 2,5 l/min Connecting cable
Feed pressure max 3,5 bar 0050-04-0030 BKCAN-0410 CAN interface connecting cable, 10 m
Cooling capacity bei 40 °C 1300 W 0050-04-0031 BKCAN-0420 CAN interface connecting cable, 20 m
Dimensions L x B x H 640 x 250 x 300 mm Plug connection
Weight 10 kg 0070-05-0002 CEE plug 5-pin, 32 A

82612-9001 (gascooled) TIG torch Adapter set
0071-04-0001 4730-001 Socket 2-pin
Art. No. Description 0100-04-0001 9/16" Screw cap, right
0004-04-0026 DT-300PII TIG Digital DC pulse inverter welding power source 0101-04-0001 Hose nozzle for 1/4", 4 mm
0020-04-0020 CS310A/4m TIG torch watercooled, 300 A, 4 m 82612-9002 (watercooled) TIG torch Adapter set
0042-04-0001 4H/IF Cooling unit, 250 mm 0071-04-0001 4730-001 Socket 2-pin
0043-04-0001 Special coolant (10 l) 0100-04-0001 9/16" Screw cap, right
0040-04-0001 Trolley 0101-04-0001 Hose nozzle for 1/4", 4 mm
0050-04-0010 Earth cable 50 qmm2, 5 m, 600 A, with clamp and DIX plug 0102-04-0001 1 clamp, 10.5 mm
0110-04-0001 Pressure regulator Ar/CO2 Software
SELB-000001 Pre-assembly 0023-04-0001 E2475 USB Data transfer stick
58
TIG DC
DTX 2200
The economical one

for the industry
• Built-in innovative PFC Power Factor Correction
• Digital control of all the welding parameters
• High reliability when used with generator sets
• Suitable to be used with mains cable lengths over 100 m
• Excellent welding characteristics in TIG and MMA with
any type of electrodes
• “Energy Saving” function to operate the power source cooling fan
and the torch water cooling only when necessary
• Integrated VRD function
• Possibility of memorizing personalized welding parameters (7 JOBS)
• Auto-diagnostic feature for trouble shooting
Type DTX 2200 DC

Duty cycle 100 % 200 A (10 min / 40 °C)
Weight 17,5 kg
Pulse rate Art. No. Description Basis-Set
0004-04-0051 DTX 2200 TIG welding power source
0042-04-0010 HR 22 Cooling unit, 230V
Standard equipment 0020-04-0025 ErgoTig 20 TIG torch watercooled, 250 A, 4 m
Gaspreflow/postflow; upslope; downslope; Synergicmode; 0050-04-0003 TIG torch 180 A, gascooled, 4 m
Crater filler; Spot welding; Job memory ; Arc start method high fre- 0050-04-0002 Earth cable 4 m, 25 mm², 400 A, with clamp and DIX plug
quency or liftarc 0110-04-0001 Pressure regulator Argon
DT 300 PII / DTX 2200 TIG
59
TIG DC
DTX 2600
The economical one

for the industry
• Standard equipped with pulse mode
• Excellent TIG welding characteristics
• Excellent arc start characteristics by high frequency-
of lift-start
• “Energy Saving” function to operate the power source coo-
ling fan and the torch water cooling only when necessary
• Use of TIG Up/Down torches will enable the remote control
of the welding parameters directly from the torch
• Sloping front panel easy to read and adjust and highly visible
from any direction
• Reduced weight and size, easy-to-carry
• IP 23 safty class
• CEL
Type DTX 2600

30 % 220 A (10 min / 40 °C)
Welding current /
60 % 190 A (10 min / 40 °C)
Duty cycle
100 % 160 A (10 min / 40 °C)
Switching steps infinitely Art. No. Description
Dimensions L x B x H 465 x 185 x 390 mm 0004-04-0052 DTX 2600 TIG welding power source
Weight 14 kg 0042-04-0011 HR 23 water cooling unit, 400 V
Pulse rate 0040-04-0011 Trolley VT 100

0043-04-0001 Special coolant for water cooling unit (10 l)
0020-04-0025 TIG torch watercooled, 300 A, 4 m
Standard equipment DTX series

0022-04-0002 PSR 7 Foot pedal, 5 m cable
Gaspreflow/postflow; upslope; downslope; Synergicmode; Crater filler;
0071-04-0041 A6 TIG Torch kit
Spot welding; Job memory; Arc start method high frequency or liftarc
0022-04-0003 CD 6/8 Hand remote control, 8 m cable
60
TIG DC
DTX 202
The lightweight for workshop

and construction site
• Excellent arc start characteristics by high frequency- of lift-
start
• High performance on thin metal sheets
• Low energy consumption and high efficiency structure
• Sloping front control panel, easy to read and adjust and
highly visible from any direction
• Use of TIG Up/Down torches will enable the remote control
of the welding
• CEL
Type DTX 202

Welding voltage 14–26,5 V
Duty cycle 100 % 120 A (10 min / 40 °C)
Weight 7,5 kg
Pulse rate
Standard equipment 0040-04-0050 DTX 202 TIG welding power source
Gaspreflow/postflow; upslope; downslope; Synergicmode; 0020-04-0023 TIG torch 180 A, gascooled, 4 m
Crater filler; Spot welding; Memory for 50 jobs; Arc start method high 0050-004-0001 Earth cable 4 m, 25 mm², 200 A, with clamp and DIX plug
frequency or liftarc 0110-04-0001 Pressure regulator Ar/Co2
DTX 2600 / DTX 202
61
E-Hand
DTX 2500 (MMA)
The reliable support

at the construction site
• Easy handling
• Stable arc for optimal welding results
• Low weight
• Extremely reliable
Type DTX 2500 (MMA) Art. No. Description
Main voltage (± 15 %) 3 x 400 V / 50–60 Hz 0004-04-0011 DTX 2500 MMA welding power source gascooled
Actual power output max 10,4 kVA 0050-04-0021 Welding cable, 35 mm², 200 A, 5 m (with plug)
No-load voltage 85 V
Welding current / 35 % 250 A (10 min / 40 °C) Art. No. Description
Duty cycle 100 % 170 A (10 min / 40 °C) Welding accessories
Safety class / Cooling system IP 23S / F 0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
Switching steps infinitely 0220-99-0001 Special MIG universal pliers, blue
Dimensions L x B x H 480 x 225 x 480 mm 0223-99-0002 Chipping hammer, 360 g, straight PVC handle, red
Weight 24 kg 0221-99-0001 Wire brush

62
E-Hand
DTX 1600 (MMA) / DTX 2000gen (MMA)
The complete set –

unpacking and welding
• Inverter welding machine, DC
• Stick and TIG liftarc welding
• Portable with shoulder strap
• Arc Force, Hot Start, Anti-Stick-Function
Scope of supply
Type DTX 2000 (MMA)

No-load voltage 90 V Art. No. Description
Welding voltage 20,2–30 V DTX 2000gen MMA welding power source

Welding current / 25 % 200 A (10 min / 40 °C) 0004-04-0037 incl. case, earth cable, welding cable, with hand welding shield and
hammer
Duty cycle 100 % 160 A (10 min / 40 °C)
Dimensions L x B x H 330 x 130 x 200 mm Art. No. Description
Weight 7,5 kg
DTX 1600 MMA welding power source
0004-04-0036
incl. case, earth cable, welding cable
Type DTX 1600 (MMA)

Actual power output max 6,3 kVA Art. No. Description
Welding current 5–160 A Welding accessories
No-load voltage 80 V 0250-99-0012-10,5 OTC MIG/MAG welding glove, full/split leather
Welding voltage 20,2–30 V 0220-99-0001 Special MIG universal pliers, blue
Welding current / 25 % 160 A (10 min / 40 °C) 0223-99-0002 Chipping hammer, 360 g, straight PVC handle, red
Duty cycle 100 % 105 A (10 min / 40 °C) 0221-99-0001 Wire brush
Safety class / Cooling system IP 23S / F 0222-99-0001 Hand shield PVC, black
Switching steps infinitely 0224-99-0002 Clear glass
Dimensions L x B x H 330 x 130 x 200 mm 0224-99-0001 Protective glass, class 9
Weight 4,2 kg 0226-99-0001 OTC Vision (automatic welding helmet, protection levels 4 / 9-13)
DTX 2500 (MMA) / DTX 1600 (MMA) /

DTX 2000gen (MMA)
63
Wire feeders
Cable harness
Welding torch MIG/MAG
Intelligent torch MIG/MAG
Welding torch TIG
64
Operation panels / Remote control
Ethernet Kit,
advanced and
simple
Interface cable
Primary connector
Pressure regulators
Trolley
65
Cooling units
Cooling liquid
Tool box
Ground cable
Electrode holder with cable

Gouging-Kit
66
Chipping hammer
Wire brush
Welding helmets /-shields
Special pliers
Data transfer systems
67
Accessories / Options BLUE Torch III
The new CO2 / MAG welding torch

reduces the load on the welder,
many times over !
Heat Resistant !
The new structure of the handle is so
heat-resistant that, it allows for even
hours of welding.
Low fatigue !
Ergonomic and “Easy-grip” handle
User friendly !
Easy to dismantle and can be
adapted to numerous shapes
68
• “Easy-grip” torch handle
• Flexible cable, for smooth handling
• “Heater-resistant” torch handle
• “User-friendly” welding torch
• Can easily be adapted to the working environment
and the application area
• Considerably improves maintenance
• Available in an extensive product range
BLUE Torch III
69
“Easy-grip” torch handle

Welding work is exhausting. Long welding results in a physical strain on the operator.
OTC DAIHEN has developed an ergonomic handle which adapts to the hand.
• The contact area between the hand and the handle pressure to hold the handle; this also means the is
has been significantly improved, and thanks to this an improved stability in the handling.
improvement in the handle, the operator needs less
Conventional torch handle BLUE TORCH III Torch handle
Contact area is increased

approximately 1.7 fold
The white area represents the contact with the palm of the hand. If this area is increased,
the operator can operate the handle with great ease.
The handle is round and provides a stable grip, with

little effort. Perfect
In addition, the handle ensures low fatigue, as well as fit
stable and effortless welding procedures over longer
periods of time.
70
Flexible torch Cable (Large-sized handle type)
A rigid cable means an unnecessary strain on the operator, when taking a new position.
OTC DAIHEN uses a more flexible cable for the BLUE TORCH III, than was previously
the case for conventional Blue Torch.
BLUE TORCH III Conventional torch
Conventional BLUE TORCH III

torch
Flexible !
100 %
86 %
Up to 14 % of the
operator’s movements are
thereby reduced
Reduces the problem of the torch being pulled by the cable, Optimally balanced burner
during the welding process.
BLUE Torch III
71
“Heat-resistant” torch handle

Hours of welding does not only mean a higher temperature can even force an interruption of the welding process.
on the torch handle, or a higher strain for the operator, but
OTC DAIHEN developed a handle structure that reduces the increase in the torch temperature.
OTC DAIHEN has found a construction that reduces the transmission of heat that is generated inside
the handle.
Handle of a conventional torch Handle of the BLUE TORCH III
Reduces up to 20 % of the Reduces up to 70 % of the

temperature transmission ! temperature transmission !
It is highly unlikely that this handle will get hot, which will enable effortless and
longer welding work.
72
Customizable for every application
Standard handle Safety handle
Split construc-
tion for easy
disassembly
Long push button Narrow handle Pistol handle Safety handle

Designed to ensure an Designed to allow a firm Designed to enable Designed to protect
easy operation of the grip from operators with effortless welding, in any the torch trigger from
trigger, regardless of the small hands. position. accidental tripping.
welding position. The rounded shape of
the burner body allows
easy handling in the flat
position.
BLUE Torch III
73
The maintenance or the replacement of welding torch components was very time-consuming
Easy to maintain
• Split handle design allows for an easy assembly and dismantling of the torch switch
• Special push button assemblies for easy replacement
• Joint release components for small and large-sized handles
Small handle Large handle
Clamp
Clamp
Handle (bottom side) Locking ring
Handle (bottom side) Screw
•L oosen the screw that secures the • Open the locking ring and disassemble
bottom of the handle and disassemble the shutter release clamp
the shutter release clamp.
The torch button exchange time is

reduced by up to 85 %
Push button assembly
• For large and small sized handles

• Allows the entire assembly to be replaced
• Improved dust density (small size handles)
Spring
Push
button
74
Water cooled torches
Rated current Type and diameter of the electrode
Duty Cable
Torch type Cooling
MAG cycle length Construction Stainless
CO2 MAG Aluminum
PULSE steel steel
BTW450-30E 450 A 450 A 350 A watercooled 100 % 3m 0,8 - 1,6 mm 1,2 - 1,6 mm 1,2 - 1,6 mm
BTW450-40E 450 A 450 A 350 A watercooled 100 % 4m 0,8 - 1,6 mm 1,2 + 1,4 mm 1,2 - 1,6 mm
BTW450-50E 450 A 450 A 350 A watercooled 100 % 5m 0,8 - 1,6 mm 1,2 mm 1,2 - 1,6 mm
BTW500-30E 500 A 450 A 400 A watercooled 100 % 3m 0,8 - 1,6 mm 1,2 - 1,6 mm 1,2 - 1,6 mm
BTW500-40E 500 A 450 A 400 A watercooled 100 % 4m 0,8 - 1,6 mm 1,2 + 1,4 mm 1,2 mm
BTW500-50E 500 A 450 A 400 A watercooled 100 % 5m 0,8 - 1,6 mm 1,2 mm 1,2 - 1,6 mm
Max. Nenn- Wire

Torch type Duty cycle Cable length Weight Handle Type Cooling
strom (DC) diameter
BTW450-30E 450 A 100 % 1,2 - 1,6 mm 3m 3,3 kg Safety handle watercooled

BT250-30E 250 A 60 % 1,0 - 1,2 mm 3m 2,5 kg Safety handle aircooled
BTW450-30E, 40E, 50E BTW500-30E, 40E, 50E BT250-30E, 40E, 50E BT280-30E, 40E, 50E BT330-30E, 40E, 50E BT400-30E, 40E, 50E
BLUE Torch III
75
Setting up of the cooling system of the new

burner
BTW450 series BTW500 series
• Indirect water-cooled nozzle • Direct watercooled nozzle
Same structure as the previous WTW401.
Way of cooling
m
the water
m
96
m
m
26
The nozzle tip can be

replaced. It is designed
in such a way that no
water can escape during
replacement.
* The yellow point indicates the return point of the cooling water
76
The new BTW450D smart torch
“High-value-added” torch, as an extension of the “Blue Torch III”
OTC DAIHEN aims at your needs:

Setting and controlling welding
parameters “by hand”, directly at
the torch
Handle all welding parameters manually
Functions
Adjustment and control of welding

parameters
Readout the welding conditions
•
Indication of malfunctions and warnings
You can operate all parameters on the handle
BLUE Torch III
77
Parameter representation
for data backup and data
evaluation (EN 1090)
• Wireless (WLAN) monitoring
• Welbee control panel operations
• Graphical display of current and voltage
• Parameter settings
• Maintenance information (error messages, error search/backup)
• Welding parameter database
• Weld result monitor
Graphical representation of current and voltage Displays the selected welding file
Light blue = current, green = voltage, red = max. limit Light blue = current
Green = voltage
Yellow = Setting
The upper and lower limits

for the parameters can be set.
78
Access point Quality assurance
Hub
Network (LAN)
• Changing welding parameters
Ethernet cable • Copying welding parameters
Multiple welding current sources
can be connected. • Securing welding parameters
Welding monitoring (optional)

Using an optional module, large amounts of data can be
OS: Android 4.0 (or higher) recorded via the USB port or over a network. The logger
Display: 10” (or 7”)
WLAN: IEEE802.11b/g function allows you to record detailed information about the
Memory: 16 GB (1 GB RAM) analysis of production.
These data can be used arbitrarily for quality assurance,
traceability and error analysis.
Monitor
Process access on the silver platter
A simple Tablet PC is enough and the supervisory staff have
the possibility to monitor the entire machine with all functions,
and if necessary, to take over in the WLAN mode. Using a
tablet PC or similar devices, you can perform all front panel op-
erations, display graphical monitor settings, use maintenance
functions, perform welding parameter database processing,
and control or check welding results. System Requirements
• For Windows 7 / Vista: Pentium 4, 1 GHz or more,
In the analysis of welding problems, an external monitoring enti-
RAM of 1 GB oder mehr, resolution 1.024 x 768 or more
ty also receives immediate access to the ongoing process from
• For Windows XP / 2000: Pentium M, 1 GHz or more,
a distance. This possibility is still completely new for hand-held RAM of 512 MB or more, resolution 1.024 x 768 or more
welding machines. A LAN connection (fixed cable) is necessary.
Recording Parameters
• Set welding current
• Set voltage
• Welding current
• Welding voltage
• Wire feed speed
• Start signal
• Input voltage
• Motor current
• Wire threading signal
• WPS internal temperature
• Fan rotation speed
79
Mechanization solutions for welding technology

DAIHEN VARSTROJ which is located in Slovenia is a subsidiary of OTC DAIHEN EUROPE GmbH.
Around 200 employees are producing welding power sources, standard mechanized systems like rotary-tilt
tables, roller-block turning devices, tensioning straps, customized solutions and robot cells.
Roller-block turning devices RBD

• Drive unit with frequency-controlled AC-motor incl. tracking unit
• Control unit
• Quick adjustment via bolts
Options:
- Synchronized driven rolls
- Encoder for indication of the real-speed
Rotation speed
Type Load daN Dmin Dmax A B C D X
m/min
RBD 0,5 500 0,1–1,3 90 3200 1710 385 280 250 250
RBD 1,5 1500 0,1–1,3 90 3200 1720 385 280 250 250
RBD 3,0 3000 0,2–1,5 105 3200 1960 500 500 250 150
RBD 5,0 5000 0,2–1,4 140 4000 2340 10 500 360 250
RBD 10 10000 0,1–1,0 250 5500 2950 715 550 370 300
RBD 15 15000 0,2–1,6 190 4700 2780 920 860 405 350
RBD 20 20000 0,1–1,2 340 5460 3540 920 1000 405 –
80
Vertical circular welding device VRS
• Circular welding device with torch stand
• Welding process MIG/MAG, TIG, Plasma
• Height adjustment via trapezoid spindle
• Easy control with Start-Stop function and
starting delay
• Interface to welding machine
• Speed control, overlap control
Type Load capacity (kg) Dimensions B x T x H (mm) Hub (mm)

VRS-250 250 1755 x 1250 x 2100 750
VRS-350 350 1755 x 1250 x 2100 750
Longitudinal seam tensioning strap LSB

Longitudinal welding machine, with pneumatic clamping system
for sheets and pipes consisting of a base machine, bottom
beam, Copper lower stop rail, water-cooled with forming gas;
Center stop / turnbuckle:
Roadway with chassis and infinitely variable AC geared motor;
SPS control system, with visualization display:
Options:
- Alternative padlock
- Manual locking
- Pneumatic locking system
Sheet thickness
Type max. weld length mm Procedure Component diameter mm
mm
LSB-1250 1250 MIG/MAG, TIG max. 3 100–800
LSB-1250 1250 Plasma max. 5 100–800
LSB-1500 1500 Plasma max. 5 150–800
LSB-1750 1750 Plasma max. 5 175–800
LSB-2000 2000 Plasma max. 5 200–800
81
Rotary-tilt tables P
Device for the continuous positioning of components
P-30
• Adjustable tilting range by clamping lever lock Options:
• Integrated control - Speed regulation
• Foot pedal for start-stop - Right-left rotation
• Rotary drive with DC geared motor
Positioner P-30 Positioner P-30 compact

Type A (mm) Rotation speed Tilt angle

150, 200, 250 0,6–8,0
P-30
300 / 4 x 90° min-1
110°
Force (dN) 

P-100 Distance (mm) 
Load diagram P-30 K
• Adjustable tilting range by clamping lever lock Options:
• Height adjustment of working height via clamping lock - Speed regulation

• rotary drive with frequency inverter-regulated AC-gear motor - Right-left rotation
• Foot pedal for start-stop - Overlap
- Start-up delay
Positioner P-100
Force (dN) 
Distance (mm) 
Load diagram P-100
Type A (mm) Rotation speed Tilt angle Hub

150, 200, 250
P-100
300 / 4 x 90°
0,2–2,0 110° 450

82

P-250
• Continously adjustable-tilt range via gear with handwheel
Positioner P-250
• Rotary drive with frequency inverter-regulated AC-gear motor
• Foot pedal for start-stop
Options:
- Start-up delay
- Overlapping
- Clockwise and counter-
clockwise rotation
- Speed regulation
Force (dN) 
Distance (mm) 
Load diagram P-250
Type A Rotation speed min
P-250 Ø 150, 250, 350, 450 / 4 x 90° 0,1–1,0
P-500-5000
• Continuously adjustable tilt range via motorised transmission
• Rotary drive with frequency inverter-regulated AC-gear motor
• Foot pedal for start-stop
Options:
- Start-up delay
- Overlap
- Left-right rotation
- Speed regulation
Rotation speed
Type Maximum Load daN Dimensions B x T x H (mm) Rotary table (mm) Tilt angle
min-1
P-500 500 1030 x 1300 x 875 230–750 / 4 x 90° 0,1 –1,0 100°
P-1000 1000 1060 x 1800 x 950 150–850 / 4 x 90° 0,1 –1,0 100°
P-2000 2000 1150 x 1800 x 950 150–900 / 4 x 90° 0,1 –1,0 100°
P-3000 3000 1240 x 2200 x 1100 150–990 / 4 x 90° 0,1 –0,9 100°
P-5000 5000 2000 x 3707 x 1653 1500 x 1500 0,25–2,0 100°
Load in vertical rotary disc setting and 200 mm centroidal distance
83
SynchroFeed
The servomotor-controlled short electric
The SynchroFeed process

The well-known OTC AC servo-robot torch already enables High-speed control of the arc through the OTC
high-precision wire feeding. The further development of this processor
system to the SynchroFeed process, widens the working
Through the OTC Peak-Dip-Transfer (PDT) process, a controlled
range of spatter-free welding from thinnest metal sheets to
droplet transition in the short circuit phase is realized. The PDT
thick material thicknesses, and increases the profitability of the
process is a precisely controlled short arc, which is only possi-
production through higher welding speed, increased melting
ble, using the fast Welbee Processor.
performance and, at the same time, with drastically reduced
heat input. High precision Synchronization of welding current and wire
feeding system
The servo-driven wire feeding system is harmonized with a

cyclically retracting, controlled wire movement through the
smart wire buffer, and is fully integrated into the PDT process.
Wire Wire
before back
PDT process with AC servo-drive

high-speed with wire buffer
processor
Higher welding speed

Due to the highly dynamic SynchroFeed control process, a
larger wire feed rate is possible. Consequently, the deposition
rate is also increased in the area of the transition electric arc,
and the welding speed can be significantly increased.
Principle of operation MAG

Average wire feeding speed (m/min) Current (A)
BP control
“Push” drive Sinus buffer “Pull” drive –
– Conventional
Wire
Monitors the angle of the Sinus buffer
Optimizes the conveying process

High-speed synchronization between process control
and wire conveyance Current (A)
84
arc, for the best welding results
Extended parameter tolerance Advantages

The SynchroFeed process reacts significantly more tolerant to • Reduced spatters
changes in the gap dimension, as well as the torch’s positioning
to the weld seam, than it does to other controlled short arc pro- • Minimal heat input
cesses. Thus, welding errors can be drastically reduced, due to
component tolerances. • Stable arc
• High welding speed
• Reduced seam width
• Increased material input
• Faster length control of the arc
• Spatterless arc start in under 100 ms
Conventional short arc Controlled modified short arc

2 2 2
GAP GAP GAP

1 1 1
(mm) (mm) (mm)
0 0 0
-1 0 1 -1 0 1 -1 0 1
Torch position (mm) Torch position (mm) Torch position (mm)
Minimal spatter formation

When compared to welds with different arcs, SynchroFeed proves to be the most spatter-free process.
Short arc Regulated modified short arc SynchroFeed
Welding system SynchroFeed
85
The complete welding system
for automated processes
The OTC system combines the

development of welding robotos and
new welding processes to a perfect
synchronized total solution. The
developed components are harmonised
to each other and lead to optimal easy
usability which makes the tuning of
Wire buffer L-11610:
welding processes very easy. The sine form buffer unit with encoder
is used for the control of the wire
amount and synchronizes the AC-
Servo driver units.
Push feeder unit AFS-2301:

The AC Servo assist feeder in compact
design is combined to one unit with the
Pull torch and is suitable for the use on
wire reels or wire drums.
Welding power source P 500 L:

Digital inverter welding power source with
integrated Welbee processor. The unique
Welbee processor, designed by OTC is
based on trendsetting nano technology.
Welbee realizes high quality welding due
the precise control of current-/and voltage
characteristic via ultra fast control circuits.
86
Roboter FD-B6:
Six axes hollow arm robot
with integrated cabling for the
minimisation of interference contour.
High power neck change welding

torch AFPS-2503:
Torch with integrated shock sensor,
AC Servo-power unit system as pull-
unit: fully integrated in the sixth axis of
the robot, compact design to reduce
the disturb contours and highest
operation comfort.
Robot Controller FD-11:

Compact modular Robot controller
that can controll up to 54 axes.
The robot controller joints all
components of the SynchroFeed
system to one harmonized unit.
Wireless Teach Pendant (WiTP):

The Wireless Teach Pendant WiTP
realizes the programming of robot
movements and welding parameters
on up to 5 Systems. It provides the
maximum liberty of action combined
with the maximum ease of use.
Welding system SynchroFeed
87
D-Arc
Highly efficient thick plate welding proces
The OTC DAIHEN D-Arc process
The new D-Arc process from OTC enables the one layer welding of thick materials with high efficiency.
Deep in the electric arc-generated melt
The unique LSI welding processor

“Welbee”, developed by OTC,
controls and regulates the D-Arc
High speed wire conveyor system up to a
high-performance welding process.
maximum of 100 m/min
Current flow control developed for

high-power current source of up to a
maximum of 1,000 A
The OTC Welbee processor
Further development of thick plate welding processes

The rotating, oscillating arc generates high maximum material input with controlled heat input and
reduced seam preparation.
70 % less effort for Large Small

seam preparation chamfer chamfer
and wire consump-
tion
80 % time and gas Multi-layer Single pass

saving welding welding
85 % reduced Great Small

welding time delay delay
88
ses
Conventional multilayer welding Advantages
CO2, 1.6 mm solid wire, 13 mm
• Reduced seam preparation by unilateral
300 A, 30 V, welding speed chamfering
20 mm
30 cm/min
Gap 4 mm • Strong reduction of the process time by
single-layer welding
• Immense savings in gas consumption
• Less wire consumption

20 mm
• Reduced rework by low warping
Welding time in minutes per meter of seam Gap area in mm 2

20 150
Number of layers: 6
15
Gap space: 123.5 mm2 100
Delay: 7° 10 approx. 80 % approx. 70 %
reduction reduction
50
5
D-Arc welding
0 0
Conventional D-Arc Conventional D-Arc
CO2, 1.6 mm solid wire, 11 mm

Warping in degrees Cost in Euro per meter of seam
650 A, 45 V, welding speed 7 mm
8 19
20 mm
30 cm/min 15
6
Gap 1 mm 11
4 approx. 85 % approx. 85 %
reduction 8 reduction
2
4
0 0
Conventional D-Arc Conventional D-Arc
20 mm
D-Arc welding pattern
Number of layers: 1
Gap space: 38.5 mm2
Warping: 1°
Allows optimum root formation without counter-welding
Welding system D-Arc
89
The complete welding system
for thick plate applications
The OTC system combines the

development of welding robotos and
new welding processes to a perfect
synchronized total solution. The
developed components are harmonised
to each other and lead to optimal easy
usability which makes the tuning of
welding processes very easy.
Torch DTWH 6500 S:
1,000 A high-performance
exchangeable neck torch, with
integrated shock sensor and 650 A /
100 % duty cycle, water-cooled with
heat shield.
Roboter FD-V20:
Six-axled welding robot, with a
payload of 20 kg.
Welbee DPS welding machine:

In this system, two digital inverter
welding machines with an integrated
Welbee processor are connected in
parallel.
The unique “Welbee” developed by
OTC is based on the future-oriented
nanotechnology. Welbee enables
high-quality welding with the help of
the precise regulation of the current/
voltage profile via ultra-fast control
circuits.
External high-performance cooling

unit:
For stable temperature control trough
integrated cooling.
(Ohne Abb.)
90
Wire feeders DF-PL and DF-PS:
Conveying system consisting of two
fully synchronized wire feeders, which
enable a wire feed speed of up to
100 m / min.
The system guarantees for an
essential process, and even the wire
conveying.
Robot control FD-11:

A compact and modular
control system with which, up
to 54 axes can be controlled in
a fully synchronous manner. In
Wire feeder DF-PS this case, the robot controller
combines the components of
the SynchroFeed system into a
homogeneous overall solution.
Welding system D-Arc
91
Manipulator Description
Welding Robots
Compact
FD-H5
Arc W
Long Reach
Rob
FD-B6
Big Payload
FD-B15
92
Standard
FD-V20
Series
Welding
bots Long Reach
FD-V6L
Standard
FD-V8
Manipulator Description
93
Ready-to-install robotic systems
in 4 standard versions
At this point, we would like to provide you with suggestions for possible configurations of a ready-
to-connect compact cell system, from specific components, including:
• Welding robots (articulated robots)
• Welding power source (welding technology)
• Welding torch system
• Fixed table or robot positioner
• Robot and system control
• Machine frame
• Safety housing
Example of a compact cell plant Type 01:

6-axled welding robot Type: FD-V6
Welding Technology: Digital Inverter Welding Machine
MAG welding, type: Welbee (optional: MIG, TIG and plasma)
OTC MIG/MAG welding torch system Type: RT series
Fixed tables
Robot control type: FD-11

Welding robot system with a 180° table
Welding Technology: OTC Digital Inverter Welding Machine
Electric 180°-Indexing table type: RST-250
94
Welding robot system with 2 horizontal turning (rotators)
Control extension including the Synchromotion software
Welding Technology: OTC Digital Inverter MAG welding machine
Rotary Positioner Type: A2PB252-E

Welding robot system with 2-station horizontal turning-
positioners
Control extension including the Synchromotion software
Welding Technology: OTC Digital Inverter Welding Machine
Horizontal Turning Positioner Type: HP-1500
Robotic systems
95
From the test result to the sense of achievement
Services
There is always
a before and an
after
Out anderstanding of service is to
maintain an allroand satisfaction in your
everyday production.
For the proper performance of our
systems we offer measures such as staff
training and maintenance.
Training
Welding demonstration Test welding power source to the

Robot
96
Assembly
From test result to

best result
All starts with the design: Specially combined welding
and handling applications are often subject to individu-
al criteria, so that only a detailed set of experiments can
assure a stable process. OTC provides in its European
headquarters the corresponding infrastructure and part-
nership commitment to conduct detailed tests even with
unusual process requerements.
OTC central warehouse in Mönchengladbach
Services
97
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OTC DAIHEN EUROPE GmbH

MIG / MAG step changer

ProduCt Catalogue 2017/ 2018

Member of Daihen Group Member of Daihen Group

MIG robots for a wide range of applications in industrial

AC/DC Hybrid (TIG) At the European headquarters, everything revolves

Founded in 1982 in Mönchengladbach, OTC DAIHEN

1989 1996 2002 2003 2013 2014 2016 2017

Entrance to a new dimension of welding

Welding control LSI

Significant improvement in welding performance

Realization of a low spatter

· You can also monitor the wire feeding speed.

Easy connection to external equipment using the

The Welbee line

Highest performance for welding steel, st

WB - P 320 E WB - P 400 WB - P 500 L

400-A-Pulse Model: 500-A-Pulse Model:

Characteristic curve control of OTC DAIHEN for pulse welding

Depending on the material to be processed, a separate

The characteristic control is part of the standard

• High welding speed due to high arc pressure

• Safe droplet transfer, even with high-viscosity

• Reduced spatter formation even in aluminum

Welding voltage (V)

Enables a high-quality, high-speed processes with

AC/MIG welding process

Current flow of the AC/MIG pulse process

DC pulsed MIG process AC pulsed MIG process

Excellent gap bridging operations

Wire feed rate: 3,2 m/min Electricity: 80 A

Welding of thin sheets, and Advantages

Maximum spatter reduction, thanks to the

The OTC DAIHEN low-spatter process

Conventional Less than 0.2 mm 0.2 to 0.5 mm 0.5 mm and larger

Reduction by up to M400L Strong spatter reduction

100 A 150 A 200 A 250 A

1 OTC DAIHEN Processor detects short circuit and the rapid-­

Excellent seam appearance Advantages

• Increased welding speed, even with larger

• Due to a larger tolerance range of the

• Best suited for mixed gas and CO2

Ideal seam geometry with secure root form

Penetration Control – ideal seam geometry with secure root formation

Penetration control Without penetration control

Constant weld pene- Shrink hole and incomplete

Penetration control produces high welding quality

Free wire end: 40 mm Free wire end: 25 mm

High-speed pulse mode Advantages

5 mm • Reduced firing of alloying elements, particularly

Welding current: 300 A

Extended working range due to the AC/D

AC/MIG welding process

Welding Wire feed

Weld seam appearance Cross-section

With galvanized steel, which has a tendency to build blow holes,

Air gap bridging and Advantages

• TIG-like seam appearance

• Reduction of gas bubbles

Welding current: 120 A Welding current: 85 A

Controlled heat input with variably adjusta

New, variably adjustable AC frequency (50–200 Hz)

• High welding speed due to high arc pressure

• Safe droplet transfer, even with high-viscosity

• Reduced spatter formation even in aluminum

1 OTC DAIHEN Processor detects short circuit and the rapid-

• Increased welding speed, even with larger

• Due to a larger tolerance range of the

• Best suited for mixed gas and CO2

5 mm • Reduced firing of alloying elements, particularly

• TIG-like seam appearance

• Reduction of gas bubbles

• ariable adjustable AC frequency from 50 to

• Deep weld penetration without preheating

• More precise formation of the weld seam sca-

• Particularly suitable for thin sheets and butt

• Safe and stable arc start