Leadership AGREPT Sipmplified Checklist - calcul

Muskuloskeletal disorder : Risk analysis

Hardness of the upper limb

SCORE Parts of the upper limb

1 = Never Neck Shoulder Elbow Wrist/Hand
2 = Occasionally
3 = Often L R L R L R
4 = Always
See bottom of page 3 for scoring rules

1- Are there some displacements of the head in

comparison with the neutral position?(extreme flexion
and extension, lateral flexion, rotation)
1

2-Are there actions where the shoulder is moved

backwards and downwards with the wrist tightened?

1 1 1 1

P 3- Are there movements where the elbow is level or

O higher than the chest?
S
T 1 1
U
R
E
4-Are there movements of twisting of the forearm?
(for example : screwing)
(palm upwards, palm outside)
1 1

5- Are there displacements of the wrist in comparison

comparison with the neutral position? (extreme flexion
and extension)
1 1

6- Does the worker use one of this following grips?

Pulp pinch (precision) / Medial grasp (difficulty to
close the hand)
1 1

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Leadership AGREPT Sipmplified Checklist - calcul

Muskuloskeletal disorder : Risk analysis

SCORE Parts of the upper limb

1 = Never Neck Shoulder Elbow Wrist/Hand
2 = Occasionally
3 = Often L R L R L R
4 = Always
See bottom of page 3 for scoring rules

7- Are there some lifting, pulling, pushing efforts for

objects or tools weighting more than 2 kgs?
(handling) 1 1 1 1 1 1 1
(with one or two hands)

8- Does the worker use some tools or objects with

S a weight equal or more than 1 Kg by hand?
T (manipulation) 1 1 1 1 1 1 1
R
E
N
G 9- Are the fingertips used for pushing, pressuring
T or pulling operations?
H
1 1

10- Does the worker do static efforts for example

gestures kept in the same position for more than
one minute? 1 1 1 1 1 1 1

11- Are there abrupt efforts or efforts which

increase very quickly in intensity?
(speed) 1 1 1 1 1 1 1

R
E 12- Is there repetition of extreme movements for
P one of the parts of the upper limb?
E (> than 4 times / mn)
T 1 1 1 1 1 1 1
I
T
I
V
E
13- Is there repetition of important efforts (>10Kgs)
N for one of the part of the upper limb?
E (> than 4 time / mn)
S 1 1 1 1 1 1 1
S

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Internal. Property of Faurecia Issue 01 - February 2010
Leadership AGREPT Sipmplified Checklist - calcul

Muskuloskeletal disorder : Risk analysis

SCORE Part of the upper limb

1 =Never Neck Shoulder Elbow Wrist/hand
2 = Occasionaly
3 = Often L R L R L R
4 = Always
See bottom of page 3 for scoring rules

14- Is there a direct contact with objects , tools or

some parts of the workstation with a sharp side or
1 1 1 1 1 1
which lead to a local pressure?

15- Does the worker use the palm or the base of his
hand like a hammer? 1 1

16- Is the handle of the tool too small or too big?

B 1 1
O
D
Y 17- Does the handle of the tool lead to a non-neutral
C position of the wrist?
O
N
S
1 1
T
R
A
I
N 18- Does the worker use vibrating tools?
T
S
1 1

19- Does the tool lead to jolts?

1 1 1 1

Hardness for the back

FREQUENCY (Per hour) FREQUENCY (Per hour)
1 to 3 0 3 31
1 to 1 0 0 > to 1 0 0
to 100 1 to 5 6 to 1 0 > to 1 0
Extreme
10 to 15 kg flexion

1 010to
to 15
1 5kgkg Gr e e n Or a ng e Re d Gr e e n Or a ng e Re d

E P
F O Lateral
Flexion
F S
T
O 1 515to 2 0kgkg Or a ng e
to 20 Re d Re d Gr e e n Or a ng e Re d
U
R R
T E
S S Important
rotation

> 20
> to 20kg kg Re d Re d Re d Gr e e n Or a ng e Re d

Scoring rules: Production Logistics

Score: CT < 1 min CT = or > 1 min
1 0 0 0
2 1x 1x 6x
3 > 1x > 3x > 15x
4 > 3x > 5x > 30x
CT= Cycle Time occurences / cycle occurences / hour

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Leadership AGREPT Sipmplified Checklist - calcul

Interpretation of the results

Interpretation of the results
Choice of the colour according to the results of hardness for the upper members:

Part of the upper limb

Neck Shoulder Elbow Wrist/Hand
Left Right Left Right Left Right

Total number of : 1 7 9 9 10 10 15 15

2 0 0 0 0 0 0 0

3 0 0 0 0 0 0 0

4 0 0 0 0 0 0 0

Part of the upper limb

Neck Shoulder Elbow Wrist/Hand
Left Right Left Right Left Right

Number of the questions of the Ergonomic Check-

7 9 9 10 10 15 15
List (100%)

Half of the number of the questions of the

4 5 5 5 5 8 8
Ergonomic Check-List (100%)

Results for the hardness for the upper limbs (colour) :

Green

Choice of the colour for the hardness for the back (based on the posture & the effort)

12 Effort results (colour) : Green

1 Posture results (colour) : Green 0 1 1

Results for the hardness for the back (colour) :

Green

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Leadership AGREPT Sipmplified Checklist - synthèse

Plant : Form number :

Synthesis
Workstation description :

Analyst :

Date :
Latéral :
Number of pieces/h
Workstation photo
Machine description :

Workstation description :

Piece description:
Operation done :

Results for the hardness for the upper limbs (colour)

Green

Results for the hardness for the back (colour)

Green

Results of the Ergonomic Check-list (Final colour of the workstation) :

Green

Observation (risk gestures identification) :

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Leadership AGREPT Sipmplified Checklist - Annexe

Appendix : How to obtain the colours?

Definition of the colour representative of the hardness for the upper limb

Parts of the upper limb

Neck Shoulder Elbow Wrist/Hand
Left Right Left Right Left Right

Number of the questions of the

7 9 9 10 10 15 15
Ergonomic Check-List (100%)

Half of the number of the questions of

4 5 5 5 5 8 8
the Ergonomic Check-List (100%)

Red workstation :
One or several quotation(s) 4.
Or One or several quotation(s) 3 with at least one very demanding zone:
Value equal or higher to the half of the number of questions for the hardness
for the upper limb
Orange workstation :
No quotation 4.
and one or several quotation(s) with no very demanding zone
Value strictly below the half of the number of the questions for the hardness for
the upper member
Green workstation :
No quotation 4
and No quotation 3.

Definition of the colour representative of the hardness for the back

POSTURE
Green Orange Red
Green Green Orange Red

EFFORT Orange Orange Orange Red

Red Red Red Red

Définition of the ergonomic Check-list colour (final colour for the workstation) :

BACK
Green Orange Red
Green Green Orange Red

Upper
Members
Orange Orange Orange Red

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Leadership AGREPT Sipmplified Checklist - Annexe

Upper
Members

Red Red Red Black

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Leadership AGREPT Sipmplified Checklist - photos

Representative pictures of the studied workstation

Picture Picture
1 2

Picture 1 : Picture 2 :

Picture Picture
3 4

Picture 3 : Picture 4 :

Picture Picture
5 6

Picture 5 : Picture 6 :

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Leadership AGREPT Sipmplified Checklist - photos

Picture 5 : Picture 6 :

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