Shandong Hailaitaide Machinery CO.,LTD.

M Z Q -B 30 0/38-C

C o m p u ter C o n tro l H o rizo n tal Valve s Test B en ch

Equipment model: MZQ-B300/38-C

Design date: 2023.1

Validity period: 1 month

Shandong Hailaitaide Machinery Co., Ltd.

Tel: +8615689708216

Mobile phone: +8615689708216

Mailbox: belinda@chinahighlight.cn

Website: www.jnodmt.com
 ( Picture for reference, we will produce machine according to customers’ requirements.)

I.In tro d u ctio n

The new valve test bench developed and produced by our company is suitable for pressure

testing of valves such as gate valves and flanged ball valves.

The hydraulic valve test bench is based on our company's many years of production valve

testing equipment technology, and is managed and produced in strict accordance with the

ISO9001 quality management system. The products meet relevant standards such as

GB/T13927-2008 "General Valve Pressure Test", GB/T26480-2011 "Valve Testing and

Inspection" and AP1598 American Standard.

The hydraulic valve test bench integrates hydraulic, mechanical, electrical and medium storage

and circulation. It has the advantages of reasonable structure, perfect function, stable
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performance and high degree of automation. It is widely used in the high It is the most ideal

valve testing equipment for valve manufacturing, petroleum and petrochemical, natural gas,

water supply and drainage engineering, power plants, valve maintenance stations and other

industries.

II.S tru ctu re an d w orkin g p rin cip le

1. The hydraulic valve test bench is composed of hydraulic system, electrical control system,

high and low pressure water pump supply pressure device system, oil pressure, water pressure

instrument system, control valve system, clamping table system and hydraulic medium storage

circulating water tank. The test process and results, Comply with relevant regulations and

requirements.

2.The test bench adopts flange end face sealing, and the clamping jaw directly clamps the back

of the valve flange for compression. The clamping mechanism is directly driven by the clamping

cylinder of the clamping jaw to work. The clamping jaw can move forward and backward in the

axial direction without being limited by the thickness of the flange. The radial movement is

composed of an oil cylinder and a lever, which realizes the radial synchronous movement of

each gripper, and the radial gripper can advance and retreat. It is not limited by the diameter of

the valve flange. There is no external force on the test valve.

3.The left end of the test bench can move horizontally from left to right, and the pressure test is

not limited by the length of the test valve structure; the right end can be turned 90 degrees,

which is convenient for valve sealing and air tightness testing.

4.The high-pressure water pump is powered by a 4-7bar air pressure system, and the direction

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of the reversing valve is automatically controlled by the electrical appliance, so that the

high-pressure water pump automatically reciprocates. Pressure requirements for the valve

under test.

5.It is suitable for high-pressure water sealing test of flanged valve with 1.1 times the nominal

pressure, high-pressure water shell test of 1.5 times the nominal pressure, and low-pressure

air-tightness test of 4-7bar.

6.Working process: adjust the cylinder pressing pressure according to the nominal diameter and

pressure of the valve (refer to the pressure comparison table) - press the workpiece - turn on

the low water pump for quick water injection - turn on the high pressure water pump - keep the

pressure timer - release the pressure and reset .

7.The mobile workbench has the functions of pressure push and powerless drive. Prevent

damage to equipment and valves when testing valves.

8.Set the interlocking function of the compression cylinder and the medium pressure: when

there is pressure in the test valve cavity, the compression cylinder cannot be released. Protects

against misoperation.

9.Buyer's own preparation: 46# anti-wear hydraulic oil, cable, 8bar air source

III. Technical parameter

1. Test valve type: straight through flange gate valve, ball valve, globe valve, check valve.

2. Clamping method: the clamping jaws clamp the back of the flange, and there is no external

force on the valve body.

3. Valve and blind plate sealing method: O-ring seal on the end face, which can observe the

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leakage position.

4. Pressure test medium: water or 4-7bar low pressure gas (air or nitrogen).

5. Completed test items: 1.5 times the nominal pressure shell test, 1.1 times the nominal

pressure high pressure liquid sealing test; 4-7bar low pressure air tightness test.

6. Test range: DN50-300, see the pressure test range table.

7. Test valve structure length: 203-750mm.

8. Test valve flange diameter: ∅ 190-520mm.

9. Test valve flange thickness: 20-83mm.

10. The right working plate can be turned 90°, and the left moving frame can be moved left and

right.

11. Working disc spacing: 250-1100mm.

12. Left and right clamping cylinders: 3X∅ 140mm.

13. Maximum clamping force: 100 tons.

IV.Pressure test range: DN50-300

Nominal diameter Nominal pressure Test pressure

DN50-80 1.6-25.0MPa 1.6-37.5Mpa
DN100 1.6-25.0MPa 1.6-37.5Mpa
DN150 1.6-20.0MPa 1.6-30.0 Mpa
DN200 1.6-10.0MPa 1.6-15.0 Mpa
DN250 1.6-10.0MPa 1.6-15.0 Mpa
DN300 1.6-6.4MPa 1.6-9.6 Mpa

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V.Machine Outline Drawing

VI.Water pipeline function preparation

1. This test bench is equipped with high and low pressure medium water pumps. The low

pressure pump is a vortex self-priming pump with large flow and upper water pressure. The full

load pressure value of the low pressure pump is 0-1.6Mpa, and the power source of the high

pressure pump is a 4-7bar air pressure system. The pressure value of the piston and high

pressure pump is 1.6-40Mpa. When the valve under test reaches the required pressure value, it

has an automatic stop function. The bottom of the machine circulates the storage medium water

tank, and puts rust inhibitor (powder) in the water tank to avoid rust and corrosion of the valve

under test and the one-way valve of the pipeline. This test bench is the most ideal equipment

for water saving and environmental protection.

2. The water and gas pipelines are designed with two-way pressure inlet and pressure relief,

and sound and light alarms are designed when the pressure holding time is up.

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VII.Product configuration

1. High pressure water pump: air driven liquid booster pump

2. Low pressure water pump

3. Electrical appliances: Delixi, Chint Electric;

4. Pressure gauge: Anti-shock pressure gauge from China Reerda Group;

5. Seals: O-rings are imported from Taiwan, and cylinder seals are imported from Taiwan

Stifford TPU;

6. Hydraulic components: Shanghai Huadao Co., Ltd./Ningbo Youkun;

7. Oil pump motor: China Dasu Motor Co., Ltd.;

8. Hydraulic oil pump: Xianju Hongtai Pump Co., Ltd.;

9. The piston rods are all made of 40Cr material, and are quenched and tempered, the

hardness is HRC28～32, and the surface is chrome-plated;

10. Hydraulic cylinder material: seamless steel pipe;

11. Water and gas pipeline control valve: self-made high-pressure needle valve;

12. Hydraulic manifold, pickling and cleaning;

13. Pickling and cleaning of hydraulic pipelines and water pipelines;

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VIII. Technical Parameter of Equipment
Machine Name Computer Control Horizontal Valve Test Bench

Model MZQ-B300/38 -C

Tested object Gate valve, safety valve

Features valve take-off pressure seal test

Test object Gate valve safety valve

Test medium Water Air/N2

Maximum test pressure 375 bar 250Bar

Maximum proof path DN50-DN300 DN50-DN300

Medium temperature Room temperature +10-80℃

Ambient temperature Room temperature

Simultaneous test pieces 1 piece

Control Automated

Wooden Cases Export standard fumigation wooden cases

IX. Quote
Q TY U N IT P R IC E S U B TO TAL
CODE D E S C R IP T IO N S
(S E T ) (U S D ) (U S D )
M Z Q -B 30 0/38 -C
1 1 U S D 30,86 5 U S D 30 ,8 65
C o m p u te r C o n tro l H o rizo n ta l Valve Test B en ch
TO TA L A M O U N T (F O B Q in g d a o ) U S D 30 ,8 65

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 Term s & C o n d itio n s

 1. Delivery Term: FOB Qingdao, by vessel

 2. Delivery Time: 45~60 days
 3. Payment Terms: T/T (30% to pay by T/T as down payment , the rest 70% is paid by T/T before
delivery. ）
 4. Installation / Operation / Service / Manual: In English
 5. Installation team: Commissioning service provided for 4-7 days. The client bears the technician’
s round-trip flight tickets, accommodations and daily salary of USD 80.
 6. Warranty: One year from the date of completion of the commissioning.
 7. Pre-shipment Inspection: Supplier should trial run whole line at supplier’s factory before shipment

C ertificate

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 P a ck a g in g p ic tu re s

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