Professional Documents
Culture Documents
Submitted by:
J.Jenany (2014/E/013)
W.P.D.L Silva (2014/E/053)
Supervisor(s):
Dr. D. N. Subramaniam
Supervisor(s):
Dr. D. N. Subramaniam ..........................................
Examination Committee:
Lecturer 1 ..........................................
Lecturer 2 ..........................................
We, the undersigned, hereby declare that this report was written by ourselves and the work
contained therein is our own, except where explicitly stated in the text.
This report consists in five chapters and brife outline of the content of each chapters are below.
The first chapter briefly explain about the what is porous concrete, what is the background of
related to this research, how this research related with practicle applications, what are the aims
and objectives of this research and research questions.
The second chapter briefly explain the literture review of the research, it’s contain the
important factors affected to the porosity (Aggregate type and size,water cement ratio,
aggregte cemet ratio and cement paste content), total porosity, effective porosity , pore size
distribution, verticle porosity distribution, horizontal porosity distribution and pore
cnonectivity. Finally, explain about the statistic analysis in literture review.
The third chapter described about methodology. That includes how the material choose, how
the sample preparetion, what were the tests did, image preparetion, image analysis and quality
control methods.
Chapter four briefly discribed the result and dicussion of this research. Result section covers
how well the vertical pore size distribution in the porous concrete, shape factors for each
design using image analysis, and statistical analysis such as correlation.
Fifth chapter contains the conclusion and recommendation of the research. Finally reference
and appendix were attached which we used for the research work.
Firstly, we would like to thank the Department of Civil Engineering, University of Jaffna for
their guidance, encouragement and financial support for finishing this research successfully.
We would like to express our sincere gratitude to our research supervisor Dr. D. N.
Subramaniam, Senior Lecturer, Department of Civil Engineering, Faculty of Engineering,
University of Jaffna for give the best research title for our undergraduate research project,
valuable guidance, suggestions, encouragement and support to complete this research
successfully.
We would like to thank to Head of the department, Department of Civil Engineering and all
other lecturers for their valuable support and assistant during the programme.
Furthermore we would like to thank to non-academic staff specially lap assistants for giving
their valuable time and the support to finish the laboratory experiment successfully.
Finally we would like to express my sincere gratitude to all others whom we cannot name for
their support and tolerating us during this dedicated work and to.
1.3 SIGNIFICANCE 3
2.3 POROSITY 6
2.6. METHODS 11
3.12 SUMMARY 27
4.5 PORES AREA VARIATION WITH A/C, AGGREGATE SIZE & COMPACTION
36
4.7 SUMMARY 41
Civil Engineering Research Thesis : September, 2018 viii
CHAPTER V: CONCLUSIONS AND RECOMMENDATIONS .................................. 42
REFERENCE ...................................................................................................................... 43
APPENDICES...................................................................................................................... 46
Table 3.1: Mix proportions for twelve sets of pervious concrete ............................................. 22
Table 4.1: Shape factor for pores using image analysis ........................................................... 28
Table 4.2: Correlation for shape factor to each design ............................................................. 30
Table 4.3: Total pores area for each design .............................................................................. 36
Porosity being the vital parameter to predict the performance of porous concrete, it is
imperative to analyze the vertical porosity distribution. A complete understanding on the
distribution of porosity will assist the models to predict the fluid flows in porous concrete.
Prediction of performance is important in successful application of porous concrete. The
scope of our project is to develop vertical porosity distribution in porous concrete and
Objective is quantify and analyses vertical porosity distribution and develop random
probability function to predict vertical porosity distribution.
In past studies porosity distribution in the specimens was neglected. They only determined a
relationship between porosity and permeability. Mostly these studies used specimens that
were compacted in some method. Another research they only used inside slices to avoid
higher variations in porosity at the ends of the samples. Using image processing data, they
plotted, measured permeability with the measured porosity for the specimens that had a
vertical porosity distribution. Finally, they conclude that both the compaction method and
mean porosity effect the impact of a vertical porosity distribution on the permeability.
To quantify the vertical porosity distribution for each row of pixels in the image find using
ImageJ software. The image was cropped and scanned for the subsequent image analysis. The
cropped image was converted to gray scale into binary image and it was adjusted until the
correct thresholding value was ascertained. Then scale was set congruent to the dimension of
the image and analyzed to get the area of the pores by using ImageJ software.
Vertical pores area distribution mainly depend on aggregate size, A/C ratio and compaction
from the analysis, while A/C ratio increased, pores area also increased, aggregate size and
number of blows increased, pores area will be reduced. A/C ratio mostly affected, aggregate
size comparably less impact on pores area and compaction moderately affected to pores area
in the pores concrete. In addition, if pore size distribution is increased then vertical porosity
distribution also increased. This better understanding of the vertical porosity distribution in
porous concrete for non-load bearing walls.
Key words – Vertical porosity distribution, correlation, porous concrete, image processing and
effective porosity.
The objective of porous concrete in industrial applications is to enhance the porosity of the
concrete without compromising on its performance (such as compressive and flexural strength)
required for subsequent applications. Void ratio is the fraction of volume of voids in porous
concrete compared to the solid volume of solids. Void ratio is often considered as the surrogate
parameter to determine the porosity of concrete in industrial and laboratory scale studies. Total
porosity is the ratio of the total void volume compared to the total bulk volume which is
significantly congruent to void ratio(Lbrahim et al., 2014). Effective porosity is that portion of
the total void space of a porous material that are interconnected and capable of transmitting a
fluid, which is crucial in our study. Unconnected pores are often called dead-end pores. Particle
size, shape, and packing arrangement are among the factors that determine the occurrence of
dead-end pores(Gibb et al., 1984). But Image analyses quantify porosity and not effective
porosity(Lian et al., 2011). Applications often and more importantly depend on how well the
The range of void ratio that is commonly reported for pervious concrete is 15%-30% (Neithalath
and Deo, 2011). Actual void ratio may not substantially indicate effective porosity. In addition,
the porosity may not be distributed uniformly in horizontal and vertical direction, which will
further complicate the distribution of void ratio and eventually deviate from effective porosity.
The ratio of effective porosity to total porosity may potentially be affected by the size of
aggregate particles, shape of particles and angularity of particles.
Using image analysis technique to compute the void ratio of porous concrete has been
effectively used in current literature. Few studies attempted to analyze the distribution of
porosity in horizontal plane based on the size of pores and the distance between the pores. The
studies however, did not analyze the distribution in horizontal and vertical plane and
connectivity of porosity, rather, employed techniques to approximate in 3-dimensional scale. A
complete analysis should also incorporate analysis of uncertainty in the distribution of porosity
and connectivity of porosity.
In past studies, researchers rarely consider the vertical porosity distribution in porous concrete
but they still didn’t consider the horizontal porosity distribution in the porous concrete.
Therefore, find the impact of horizontal porosity distribution in porous concrete thoroughly to
implement porous concrete in the industrial applications.
1. How to distribute the porosity in horizontal and vertical plane in porous concrete?
2. How well the pores are interconnected?
1.3 SIGNIFICANCE
Porosity being the vital parameter to predict the performance of porous concrete, it is imperative
to analyze the distribution and connectivity of pores. A complete understanding on the
distribution of porosity will assist the models to predict the fluid flows in porous concrete.
Prediction of performance is important in successful application of porous concrete.
Normally conventional concretes which are designed for the lowest porosity, pervious concretes
are designed for a high porosity, and a high degree of interconnected pore structure. Most of the
past studies use or assume porosity has a homogenous distribution. In vertical direction, the
porosity has a non-homogenous distribution. The average porosity could vary from the porosity
of the boundary layer which strongly influences permeability, hydraulic conductivity and
thermal conductivity(Martin Iii et al., 2013). A literature review based on past studies of
important factors affect the porosity, quantify the porosity, porous connectivity, porosity
distribution, methods, statistical analysis and summary of the literature review.
Another study the preferred three sizes of aggregates used to produce gap graded pervious
concrete mixtures were # 8 (passing 4.75 mm and retained on 2.36 mm sieve), # 4 (passing 9.5
mm and retained on 4.75 mm sieve), and 3/8” (passing 12.5 mm and retained on 9.75 mm sieve).
In here they discussed the influence of single size aggregates and aggregate mixtures on the
pore sizes of different pervious concrete mixtures. Smaller aggregate size reduced connectivity
because large number of aperture or throats in specimens (Sumanasooriya and Neithalath,
2011). The porosities of aggregates with coarse particles are relatively higher than those for the
aggregates with fine particles. Because of the packing of pore particles and their irregular shape.
The single-sized coarser particles were packed more loosely, because of that increasing the
porosity (Akand et al., 2016).
The researcher was proposed Portland cement with various amounts of aggregates,
cementitious materials, fibers, and chemical admixtures use to prepare the pervious concrete
mix design. Their results showed that pervious concrete made with single-sized coarse
aggregates had high permeability (0.57 in. /sec) but did not have proper strength. They found
that adding fine sand at approximately 7% by weight of total aggregate enhanced the
compressive strength by 47% while at the same time gave possible water permeability. They
found that coarse aggregate between 9.5 mm to 19 mm obtained important changes in properties
compared to conventional concrete. And also, angular aggregates formed lower density, higher
void content, higher permeability, and lower strength than concrete that used rounded
aggregates in pervious concrete (Sumanasooriya and Neithalath, 2011).
2.3 POROSITY
Porosity is a measure of the void fraction in a material. Voids could either be ‘closed’
(inaccessible) or ‘open’ (connected to other voids and thence to the exterior of the material)
(Kuang et al., 2011). The porosity of pervious concrete is a function of the concrete materials,
their proportions, and the compaction procedures. The typical porosity of pervious concrete
ranges from 15% to 30% (Neithalath and Deo, 2011). Porosity affects the properties of pervious
concrete, including compressive strength, flexural strength, permeability, and storage capacity,
and is regarded as an important parameter in many design calculations (Montes et al. 2005).
Porosity can be measured using the water displacement method proposed by Montes. The
Civil Engineering Research Thesis : September, 2018 6
relationship between the porosity of pervious concrete has been discussed in several studies
such as ACI 2006, Low et al. 2008, Kevern 2006, Schaefer et al. 2006, and Montes et al. 2005.
The method of volumetric porosity determined, directly quantified the volume of the sample
(according to the average of four measurements of the height and diameter) and weigh of the
dry and submerged sample in water. Firstly, using volumetric method the submerged weight
was measured (After soaking the cylinder for 30 min). To release any trapped air, they tapped
to the sample. The sample was submerged for short period time (5 min) to apply a vacuum and
vibration. The soaking and vacuum are used to remove any trapped air from the sample. Finally,
the porosity was found using following equation.
A−D
ϕ= 1 − ῥ𝐻2𝑂𝑉 X100 (2.1)
Here dry mass A, and submerged mass D, pH2O is the density of water and V is the volume of
the sample.
The vacuum sealing device uses another method to find the volume. The porosity was found as;
SG2−SG1
ϕ= X 100 (2.2)
SG2
Where B is vacuum sealed inside a bag having a mass, E is weighed submerged underwater
both sealed, and C is unsealed. FT and FT1 are the apparent specific gravity of the plastic sealing
material when sealed and unsealed, respectively (Martin Iii et al., 2013).
This research obtained that the size of the largest pores increases with increasing the pore
particles size for the specimen, identify the pore size distribution ranges are increased. The pores
in those specimens composed of smaller particles shows thinner distribution. For an example,
more than 90% of the pores volume relates to pores smaller than 1.08 mm. few pores (less than
2%) are larger than 2 mm. The pore size distribution ranges wider because the pore particles in
samples are coarser and the pore shapes are more irregular. In this research, compared with
Civil Engineering Research Thesis : September, 2018 8
other models, the Gauss distribution is most suitable to predict these processes. From statistical
analysis, the mean diameter can be found. Finally, they observed that the mean diameter of the
pores increases with increasing the pore particles size for the specimen (Akand et al., 2016).
Another research they only used inside slices to avoid higher variations in porosity at the ends
of the samples. Using image processing data, they plotted, measured permeability with the
measured porosity for the specimens that had a vertical porosity distribution. The permeability
of the compacted samples mostly collapses below the permeability of the individual slices. That
When build the wall or pavement we select the concrete cylinder randomly and build that one
together. So, we don’t know the individual pores will connect or not. That’s wise we have to
consider the factors of individual pores show the figure 2.3.
2.6. METHODS
Methodology used for find out the required pore structure parameter. In this section cover,
preparation of the sample, CT scanning and image processing.
2.6.2. CT scanning
One of the research, specimens were scanned using a medical CT scanner, model SOMATOM
Sensation 16. During scanning, the CT scanner was functioned at 120 kV and 330 mA. The 3D
image of the specimens and its vertical profile found by the image processing system of the CT
scanner. Each specimen included about 80 cross-sectional images (Kayhanian et al., 2012).
To measure the vertical pore distribution, using MATLAB they found the areal porosity (ratio
between the area of the pores and the total area of the sample) to each pixel row in the image.
The result porosities have many fluctuations and that was not a statistically accurate
representation of the horizontal slice porosity in the material at that point. Because of that they
could not predict the porosity distribution. To smooth the fluctuations of the porosity
distribution, porosity must be increased in sample. However, the larger an area used, the less
resolution the porosity distribution has.
The representative elemental area (REA) means the smallest area that yields a representative
porosity value for that location in the sample. This concept is similar to that of a representative
elemental volume (REV), but the porosity is being estimated by an area ratio in this case. It is
important to note that the wider a sample is, the rarer pixel rows need to be averaged to reach a
given REA. Assuming the two samples have the same REA. The recommendation for the REA
presented by Sumanasooriya and Neithalath (which they refer to as the representative area
elements [RAE]) is simply that it needs to be much larger than the usual pore size. While this
may be suitable for finding average properties from an image, finding a porosity distribution
requires that the REA be as small as possible (to provide maximum spatial resolution), While
still being large enough to be representative of the local porosity (Martin Iii et al., 2013).
2.6.3.2. Thresholding
Simply we can say thresholding is if pixel value is greater than a threshold values, it is assigned
one value (may be white), else it is assigned another value (may be black). In this research paper
firstly, all the raw gray scale images were cropped into 236 pixels×236 pixels square images.
The next step was to develop and implement an appropriate segmentation algorithm for the
The pore size distribution ranges wider because the pore particles in samples are coarser and
the pore shapes are more irregular. In the past research, compared with other models the Gauss
distribution is most suitable to predict these processes. The researchers measured permeability
with the measured porosity for the specimens that had a vertical porosity distribution by using
image processing data. The vertical porosity distribution in a cylinder acts to reduce the overall
permeability. Pore connectivity has the most important contribution to the transport of fluids.
In previous studies, the researchers identified the connected voxels using this algorithm, only
those connected voxels that share a common surface.
In past studies, the image analysis was mainly used for finding the pores size, space between
pores, pores area, connectivity of the pores and vertical porosity distribution by using
MATLAB, image j, Avizo Fire 3D and etc. Before the image analysis, sample was prepared
according to the mix design and cut the specimen to 3 or 4 slices then it was painted.
The most common method to characterize pores is to use an area histogram to extract
information on the pore size distribution from image analysis of planar sections. Each pore is
In previous studies the authors used statistical analysis method as stereological methods, two-
point correlation function, morphological methods and Granulometry.
Biggest gap of the above research article; in past studies, they only determined the horizontal
total porosity. But they did not consider the horizontal porosity distribution but they consider
the vertical porosity distribution. Horizontal porosity distribution important than vertical
porosity distribution and pore connectivity. If the horizontal porosity distribution will analysis
properly then only the heat transferring process and permeability in porous pavement will
occurs properly. The horizontal porosity distribution differs from vertical porosity distribution,
in vertical porosity distribution, they had analyzed only area, volume and porosity of connected
pores. But in horizontal porosity distribution, we have to consider the area, volume and porosity
of the non-connected pores (individual pores).
From this literature review we got some idea to do our research project. Its help to us to do the
good research on void ratio and effective porosity profiling for porous concrete. This literature
review has served as the basis in defining the scope of this research work.
3.1 BACKGROUND
The methodology includes the criteria that had been used to fulfill the research objectives. The
research study focuses on void ratio and effective porosity profiling for porous concrete, for
application as non-load bearing walls. Outline of the research shown in Figure 3-1.
Porous concrete (Enhanced porosity concrete) is proportioned using gap-grading the coarse
aggregates and absence of fine aggregate. Normally conventional concretes which are designed
for the lowest porosity, pervious concretes are designed for a high porosity, and a high degree
of interconnected pore structure (Nguyen et al., 2014). From the literature review got the
knowledge about needed material, mix design, important factors affect the porosity, quantify
the porosity, porous connectivity, vertical and horizontal porosity distribution, methods and
statistical analysis.
Most of the research paper the researcher takes the W/C ratio as 0.33 and low W/C ratio have
high porosity (Wang et al., 2006). The A/C ratio is varied with the research paper to paper. If
aggregate size is increase the porosity will reduce (Neithalath et al., 2010). The pore size
distribution ranges wider because the pore particles in samples are coarser and the pore shapes
are more irregular. Compared with other models the Gauss distribution is most suitable to
predict these processes (Sumanasooriya and Neithalath, 2011). The researchers measured
permeability with the measured porosity for the specimens that had a vertical porosity
distribution by using image processing data. The vertical porosity distribution in a cylinder acts
to reduce the overall permeability (Zingg et al., 2016). Pore connectivity has the most important
contribution to the transport of fluids. In previous studies, the researchers identified the
connected voxels using this algorithm, only those connected voxels that share a common surface
(Neithalath et al., 2010). MATLAB, Image J, Avizo Fire 3D image processing software were
used for image analysis (Ćosić et al., 2015). From considered those factors formulated the
methodology in this research.
Some of the material such as cement, aggregate, water and paint were used for the research
project.
Cement : Ordinary Portland cement (OPC) as specified in Sri Lankan standard 855:1989
was used (Dolage, et al., 2015).
Aggregate : Size of the aggregate 10mm-14mm and 14mm-20mm.
Water : Fresh, colorless, odorless and tasteless potable water that was collected from
University of Jaffna, Faculty of Engineering’s water pipe.
Paint : Black premium quality aerosol spray paint and White banner paint were used.
Normally sieve analysis done by using of sieve mesh and sieve apparatus. When plot the particle
size distribution curve difficult to get the accurate distribution curve, in order to solve the
limitations image analysis method used and the accurate distribution between the aggregate
sizes were gotten.
The sample was taken from the one cube aggregate and it was mixed properly for the analyzing
purpose after that it sieved between the range of 10mm to 14mm and 14mm to 20mm, finally
10kg aggregate was taken from those samples for the testing purpose. This method applicable
for other ranges also. Tripod had to set an appropriate height with white sheet fully covered and
camera was set to horizontal, height of the tripod and level of camera should be in same level
until the experiments finished. The known dimension white sheet should be keep in under the
tripod to fully covered by camera while taking photos and white sheet also keep in same place
until the experiments. Aggregates was placed randomly on the white sheet without touch the
particles and the photo was taken. Same aggregate used for accurate measurement with
Civil Engineering Research Thesis : September, 2018 20
arranging in raw and take the photo. Particles diameter was taken by inserting of taken photos
in image J software. Particle weight was measured by getting of diameter and particles
considered as spherical shape. Difference between the total actual weight of the samples and
total weight of the aggregate which was calculated according to the diameter calculated. The
difference was distributed by considering of diameter and number of same diameter particles in
weight of the aggregates. Diameter of the particle, number of particles each diameter and
corrected weight was taken in one table. Particle size distribution curve was plotted in MS
EXCEL by considering of diameter. The Particle size distribution curve was plotted in several
intervals of diameter such as, 0.1, 0.2, 0.3, 0.5, and 1. The accurate curve was selected for the
average diameter calculation. Finally, particle size distribution curve and average diameter was
selected.
The pervious concrete was prepared using Ordinary Portland Cement (OPC) and coarse
aggregates. The most common aggregate sizes used are passing 14 mm, retained on 10 mm
sieve, or passing 20 mm, retained on 14 mm sieve. Therefore, two different aggregate sizes
were sieved and separated. Maintaining a large open porosity necessitates a low water-to-
cement ratio (w/c of 0.33) and the absence of fine aggregates. First aggregate, cement and water
were mixed according to the mix proportion using cement concrete mixer and manually. Then
molds were cleaned properly and a layer of oil was applied each mold for the removing purpose.
After that mixed concrete was put into the molds and give the blows according to the mix design
using steel rod. A total of 72 cubes were prepared with dimension of 150×150×150 mm³.
Figure 3.5: Aggregate sieving (a), Mixing (b), Place into the mold with blows (c), Labeling (d)
and Water curing (e)
Eight porous concrete mixes using different gradations use to develop and calibrate the image
analysis method for vertical and horizontal porosity distribution and connectivity between
pores. Six cubes made from each of the twelve mixes shown in Table 3.1.
Compressive strength of porous concrete varies from 3 MPa to 28 MPa the mean value of the
compressive strength 4.2 MPa. Two specimens from each proportion was tested after 7 days
from casting. Porous cubes were placed between rigid plates of the universal axial testing
machine. The loading speed of the compression machine was maintained at 5-7 KN/s during
the cube crushing. Casted porous cubes for each proportion were tested by using compression
testing machine under axial loading according to European standards (EN 1926, 1999) as shown
in Figure 3.6. (European, 2006)
While porous cube got failure, maximum applied load was recorded from the machine and
corresponding compressive strength was calculated by using the Equation 3.1
P
σC = (3.1)
A
To measure the vertical porosity of the porous concrete using image analysis, a cube core was
cut as 10cm diameter cylindrical by using borehole machine. After cutting cubes were washed
and kept in outside until it dry. After that the cut surfaces were painted with black spray paint
(PREMIUM QUALITY AEROSOL SPRAY PAINT) to darken the pores of the sample. After
drying, only surface area was painted with white color paint using BANNER PAINT. Because
Figure 3.7: Core cutting (a), Drying (b), Black spray (c) and Painting (d).
The porosity of the porous specimens experimentally measures by using a method that
determines the volume of water displaced by a fully submerged cylindrical specimen.
Cylindrical specimen was allowed to air dry overnight. The specimens submerge in a glass tank
of water while placed in a ruler connected to as a scale. Dimension of the glass tank is 300mm
×300mm×300mm. The least count of the scale is 1mm. The volume of connected pores (Vv)
and the specimen volume (Vspecimen) were calculated and the effective porosity (φv) determined
as:
𝑉𝑣
∅𝑣 = 𝑉𝑠𝑝𝑒𝑐𝑖𝑚𝑒𝑛 (3.2)
Figure 3.8: Glass with known volume (a), Measure the porosity (b)
Civil Engineering Research Thesis : September, 2018 24
3.9 IMAGE PREPARATION
When the 3D image converted into 2D image for find out the area, correction factor must be
considered to avoid the error. For avoided error three methods were used.
First method, the circumference of the cylinder was divided into 1-degree strips and found
correction factor for all angles. After that image also divided according to the angle projection
length and cropped. Then each image segment was analyzed using image-j and all results were
multiplied with correction factor according to the angles. Too much of time consuming for
cropping the image and merge the image and complicated analysis. Thus, this method was
rejected.
Second method, the correction factor is one for projection lengths of 20 degree. A3 sheet was
taken, divided as 20 degrees angle and drew. Likewise, 18 images were taken to cover the all
surface area of the cylinder and it was merged by using merge tool software. After that each
image was analyzed by using image-j software. This method also time-consuming method. So,
this method also was not proceeded.
Finally, the surface of the cylindrical was scanned using panorama to getting 2D images without
any obstacle. When using panorama setting, it needed constant rotational rate. Because of that
10rmp motor (slow rotation), plastic plate and 6V battery were used to make the setup
instruments as shown the figure 3.10. While take the photo make sure the camera should be on
vertical or not and camera fixed in 25cm from center of cube. Panorama images were taken
easily and it take less time consider past methods. Finally, this method was followed to get the
images for image processing.
To quantify the space between pores, vertical and horizontal porosity distribution, the areal
porosity (ratio of the area of the pores to the total area of the sample) for each row of pixels in
the image find using MATLAB and ImageJ software. The image was cropped and scanned for
the image analysis. Then cropped image was converted gray scale into binary image. After that
it was threshold until get correct thresholding value. Then scale was set according to the
dimension and analyzed to get the area of the pores by using ImageJ software as shown in figure
3.11.
Quality of the study and acquirement of data were assured by following British standards.
Similar aggregate type, cement and water source were used in throughout in the testing
procedure.
Concrete casting was done according BS standards standard equipment were used
during measuring, mixing and compaction procedures.
Concrete test cubes were cured in a curing tank with maintained water level.
Dimension of the slice cube was constant.
While taking the photo for the cylindrical, the cubes are marked as 120mm and take
three or more rotation continuously to reduce the error.
3.12 SUMMARY
The aim of this research study is to determine and develop successful porous concrete based on
void ratio and effective porosity profiling for porous concrete. Physical properties of the
resultant mix deign checked for compressive strength. Parameters such as aggregate size,
aggregate content varied initially in order to arrive at a base mix design. The influence of the
composition materials such as aggregate sizes 10-14mm and 14-20mm of several porous
concrete mixtures were investigated using mixtures of different two aggregate sizes, which the
aggregate - cement ratio (2.5 and 5) and the water - cement ratio (0.33) were held constant.
Eight batches were cast for mixing of each aggregate and these included six cubes for a one
batch. Compressive strength test was done on the samples; every samples were tested for each
mix at 7 days of curing period. Quality of data was confirmed by following standard guidelines
specified in British standard codes, laboratory practices for testing. Testing machinery was
calibrated properly to maintain the accuracy of readings obtained.
Each cube was cut as cylindrical; sprayed with black colour spray and painted with white colour
paint. Images were taken for analyze vertical porosity distribution by using panorama. Every
cube was sliced as 40mm for analyze the vertical porosity distribution. After that developed the
equation and validate the model by using stochastics and Monte Carlo method as statistic
methods.
4.1 INTRODUCTION
In this section covers how well the vertical porosity distributed in the porous concrete for that
variation of pore size distribution, shape factors for each design using image analysis, and
statistical analysis such as correlation. Furthermore pores area variation with A/C ratio,
aggregate size and compaction, vertical pores distribution and finally summary of the results
and discussion. Though the presence of a vertical porosity distribution in porous non-load
bearing wall has been analyzed, the impact of this vertical porosity distribution on the porous
concrete has not been considered. This research investigates the impact of a vertical porosity
distribution on the porous concrete.
120
80
40
120
80
40
0
A/C ratio - 5 A/C ratio- 2.5 Imaginary line
160
Calculated perimeter (mm)
120
80
40
0
0 100 200 300 400 500
Actual perimeter (mm)
Consider the small aggregate sample and large aggregate sample, small aggregate sample is
near to the imaginary variation because small aggregate packing well and create small pores.
Large aggregate cannot packed well and it will be create irregular shape pores. If increasing a/c
ratio of both sample, the variation of both samples high compare to the less a/c ratio and it differ
from the imaginary line.
Compare the lowest and largest A/C ratio, lowest A/C ratio sample is near to the imaginary
variation due to the less aggregate and more cement paste. If cement content is high, cement
paste can be go in to the pores and reduce the pore area. So pores shape create as spherical. If
a/c ration large, pores create as irregular shape because of the random arrangement of aggregate.
If apply the compaction for this to samples, both shape factors close to the imaginary line
because of compaction create well arrangement of aggregates and reduce the pore area.
Table 4.2 shows the correlation between shape factors for each design. It was analyzed using
SPSS statistical software. Correlation is used to test relationships between quantitative
variables or categorical variables. In other words, it’s a measure of how things are related. The
study of how variables are correlated is called correlation analysis.
Pearson correlation coefficient, two-trail test of significance and flag significant correlations
was analyzed from that Pearson correlation coefficient were not well correlated but some cubes
are correlated them self, two-trail test of significance are almost greater than 0.5 and flag
significant correlations are more than 75% so it’s correlated with each design.
Let’s consider the design 01 and design 02 Pearson correlation coefficient -0.813, so it’s
correlated. And consider the design 01 and design 04 Pearson correlation coefficient 0.526, so
it’s correlated. Furthermore consider the design 02 and design 03 Pearson correlation coefficient
-0.189, so it’s also correlated but other than this other designs were not well correlated.
From the correlation analysis; almost Pearson correlation coefficient, two-trail test of
significance and flag significant correlations correlated, so that let’s take the assumption as all
pores area are spherical shape and the diameter of the pore area is calculated while consider the
pores are circle in two dimensional frame.
Figure 4.2 shows the effective porosity measurement from the practical and image analysis
calculation. According to the analysis; design 01 have the practical effective porosity as 0.31
but from the image analysis it is varies the range between 0.22 and 0.30 and the average is 0.27.
Design 02 have the practical effective porosity as 0.22 but from the image analysis it is varies
the range between 0.15 and 0.20 and the average is 0.18. Design 03 have the practical effective
porosity as 0.25 but from the image analysis it is varies the range between 0.17 and 0.27 and
the average is 0.23. Design 04 have the practical effective porosity as 0.21 but from the image
analysis it is varies the range between 0.13 and 0.18 and the average is 0.16. Design 05 have
the practical effective porosity as 0.341 but from the image analysis it is varies the range
between 0.32 and 0.39 and the average is 0.35. Design 06 have the practical effective porosity
0.40
0.35
0.30
Effective porosity
0.25
0.20
0.15
0.10
0.05
0.00
Image J
Practical
Practical
Image J
Practical
Image J
Practical
Image J
Practical
Image J
Practical
Image J
Practical
Image J
Practical
Image J
design 01 design 02 design 03 design 04 design 05 design 06 design 07 design 08
Figure 4.2 : Effective porosity analysis from the practical and image analysis
Practical effective porosity and effective porosity from the image analysis are all most same
and the error variation is small. Standard deviation of the variation is within the 95% confident
range. Form that effective porosity is not affected during the practical and image analysis.
The pore size distribution (PSD) is defined as the statistical distribution of the radius of the
largest sphere that can be fitted inside a pore at a given point. Using constrained nonlinear
optimization, we calculate the maximum radius of test particles at random points inside
the pore cavity. Pore size distribution was analyzed by using pores diameter, space between
pores and location of the pores. Horizontal and vertical porosity distribution will be analyzed
100
Cumulative pore size distribution
80
60
40
20
100
Cumulative pore size distribution
80
60
40
20
0
0 20 40 60 80 100
Figure 4.2 shows the pore area distribution while changing with the compaction. Graph 01
indicate the mix design 01 and Graph 02 indicate the mix design 02 from that both graph consist
10mm-14mm aggregate size and 2.5 A/C ratio but graph 01 is the without compacted sample
and graph 02 is compacted sample. From the graph, graph 01 have more variation than graph
01, without compacted sample have more variation compare with compacted sample. . Because
during compacting pore sizes going to reduce and cement paste enter the pores. So cumulative
Civil Engineering Research Thesis : September, 2018 33
pore sizes less than 20mm diameter is more than 50% in graph 2. From the result, compaction
highly affected to the pore area distribution. Same as mix design 05 and mix design 06.
100
Cumulative pore size distribution
80
60
40
20
80
60
40
20
0
0 20 40 60 80 100
Average diameter (mm)
Figure 4.3 shows the pore area distribution while changing with the A/C ratio. Graph 01 indicate
the mix design 04 and Graph 02 indicate the mix design 08 from that both graph consist 14mm-
20mm aggregate size and 5 blows compaction but graph01 is the 2.5 A/C ratio sample and graph
02 is 5 A/C ratio sample. According to the graph, graph 02 have more variation than graph 01,
large A/C ratio sample have more variation compare with low A/C ratio sample, because of the
less A/C ration has more cement paste than other design. So cement paste enter in to the pores
Civil Engineering Research Thesis : September, 2018 34
and pore area reduced. Then small size diameter pores reduced. From the result, A/C ratio
moderately affected to the pore area distribution. Same as mix design 01 and mix design 05.
80
60
(%)
40
20
80
60
40
20
0
0 20 40 60 80 100 120
Average diameter (mm)
Figure 4.4 shows the pore area distribution while changing with the aggregate size. Graph 01
indicate the mix design 05 and Graph 02 indicate the mix design 07 from that both graph consist
without compacted sample and 5 A/C ratio but graph 01 is 10mm-14mm aggregate size sample
and graph 02 is the 14mm-20mm aggregate size sample. From the graph, both graph have more
variation but graph 01 have more variation compare with the graph 02. From the result,
aggregate size rarely affected to the pore area distribution. Same as mix design 01 and mix
design 03.
4.5 PORES AREA VARIATION WITH A/C, AGGREGATE SIZE & COMPACTION
Pores area is varied by changing the mix design factors such as A/C ratio, aggregate size and
compaction. This heading include variation of pores area with A/C ratio, variation of pores area
with compaction and variation of pores area with aggregate size.
Table 4.3 shows the total pores area details for each designs from the table design 05 have
largest pores area and design 04 have low pores area. While consider the each of the design the
pores area range increasing D4 < D2 < D3 < D1 < D8< D7 < D5 < D6. Form the results; when
increasing the A/C ratio, total pores area also significantly increased.
D1 D2 D3 D4 D5 D6 D7 D8
160
Total pores area (cm2)
120
80
40
160
120
80
40
0
0 1 2 3 4 5 6
Averege- Cement ratio
Figure 4.6: Pores area Vs A/C ratio
Figure 4.1 shows the pores area varies with different Aggregate - Cement ratio but constant
aggregate size (10mm-14mm and 14mm-20mm), W/C ratio and compaction. Mix design 01
and mix design 03 graph indicate the aggregate size 2.5 A/C ratio and mix design 05 and mix
design 07 graph indicate the 5 A/C ratio. According to the result when A/C ratio is high then
pore area increases so porosity distribution also will increase while increasing the A/C ratio.
200.00
160.00
Pores area (cm2)
120.00
80.00
40.00
0.00
160.00
Pores area (cm2)
120.00
80.00
40.00
0.00
0 5 10 15 20
Aggregate size (mm)
Figure 4.7: Pores area Vs Aggregate size
Figure 4.2 shows the pores area varies with different aggregate size but constant A/C ratio, W/C
ratio and compaction. Mix design 01, 02, 03 and 04 graphs indicate the 2.5 A/C ratio and mix
design 05, 06, 07 and 08 graphs indicate the 5 A/C ratio. According to the result when Aggregate
size is low then pore area increases so porosity distribution also will increase while reducing
the aggregate size.
120.00
Pores area (cm2)
80.00
40.00
0.00
160.00
Pores area (cm2)
120.00
80.00
40.00
0.00
0 1 2 3 4 5 6
Compaction
Figure 4.8: Pores area Vs Compaction
Figure 4.3 shows the pores area varies with different compaction but constant A/C ratio, W/C
ratio and aggregate size. Mix design 01, 02, 05 and 06 graphs indicate the 10mm-14mm
aggregate size and mix design 03, 04, 07 and 08 graphs indicate the 14mm-20mm aggregate
size. According to the result when Compaction is low then pore area increases so porosity
distribution also will increase while reducing the compaction.
Vertical porosity distribution analysis include two important things such as pore size
distribution analysis and porosity distribution analysis. Below figure shows the vertical pore
size distribution graph;
100
Cumulative pore size distribution (%)
80
60
40
20
0
0 20 40 60 80 100
Average diameter (mm)
Figure 4.4 show the variation of the vertical pores size distribution, according to the figure 01;
Design 01 & 02 have same A/C ratio (2.5) aggregate sizes but design 01 is without compacted
sample and design 02 is compacted sample from this without compacted sample has more pores
variation compare to the compacted sample. Design 03 & 04 also like Design 01& 02. While
consider the design 01 & 03 same A/C ratio and compaction but different aggregate size, from
this analysis; design 01 (small aggregate size) has more variation compare to the design 03
(Large aggregate size). Design 02 & 04 also like same as design 01 &03. And also consider the
different A/C ratio; lowest (A/C ratio- 2.5) samples have more variation compare to largest
(A/C ratio- 5) samples. In addition, D10, D60 & D90 values were taken from the figure 01,
normally D10 values are converge to one value but consider the D60 value, there was a range
variation. Uniformity coefficient (Cu) is defined as the ratio between D10 and D60. If uniformity
coefficient is high, the pores area for that sample also high.
In the results and analysis section; while consider the shape factor, got the result as all pores
area is consider as spherical shape and in the two dimensional it can be circle. Let’s consider
the effective Practical effective porosity and effective porosity from the image analysis are all
most same and the error variation is small. Standard deviation of the variation is within the 95%
confident range. Form that effective porosity is not affected during the practical and image
analysis. Conclusion of the pore size distribution analysis; while increasing the compaction of
the sample, pore size distribution is going to be reduce and while reducing the aggregate size of
the sample, pore size distribution is going to be reduce. Furthermore increasing the A/C ratio of
the sample, pore size distribution is going to be increase.
Vertical pores area distribution mainly depend on aggregate size, A/C ratio and compaction
from the analysis, while A/C ratio increased, pores area also increased, aggregate size and
number of blows increased, pores area will be reduced. A/C ratio mostly affected, aggregate
size comparably less impact on pores area and compaction moderately affected to pores area in
the pores concrete. In addition, if pore size distribution is increased then vertical porosity
distribution also increased. This better understanding of the vertical porosity distribution in
porous concrete for non-load bearing wall.
Using image analysis to measure the vertical porosity distribution of a porous concrete has been
shown to result. Vertical pores area distribution mainly depend on aggregate size, A/C ratio and
compaction from the analysis, while A/C ratio increased, pores area also increased, aggregate
size and number of blows increased, pores area will be reduced. A/C ratio mostly affected,
aggregate size comparably less impact on pores area and compaction moderately affected to
pores area in the pores concrete. In addition, if pore size distribution is increased then vertical
porosity distribution also increased. This better understanding of the vertical porosity
distribution in porous concrete for non-load bearing walls. Vertical porosity distribution
increasing while using the small aggregate size, large aggregate-cement ratio and without
compacted sample but consider the strength of the porous cube for using non-load bearing walls,
the strength can be in same range. The without compacted samples do not have the strength in
that range so that use the 5 blows compacted sample.
Recommendations for our research is increase the number of samples for each mix designs to
get more consistency data to do the best analysis and do the model validation as well as propose
the equation for vertical porosity distribution. And also increasing the number of mix design
such as used the more different A/C ratio such as 4.5, 5.5, 6.5, 7.5 and 8.5 and find out how the
cement paste affected to the pores area, used the varies aggregate size range. If the aggregate
size range is reduce, porosity variation of porous concrete can be identify due to the aggregate
size variation. And also compaction can be increase to find the effect of compaction in porous
concrete such as increase the no of blows for an example for 10, 15 and 20. If compaction
increase, pore size will be decrease. For Quantify the pores data, propose new method to observe
the micro size pores. It may be reduce the practical errors. When measure the effective porosity
make sure the absorption of the porous concrete to get high precision of effective porosity. In
addition while doing the laboratory experiment, practical error may be occur so reduce the error
as well as possible.
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Cumulative pore size distribution (%)
80
60
40
20
0
0 20 40 60 80 100
Average diameter (mm)
Figure C-1: Variation of Cumulative pore size distribution with Average diameter for
Mix design 03
100
Cumulative pore size distribution (%)
80
60
40
20
0
0 20 40 60 80 100 120
Average diameter (mm)
Cube 01 Cube 02 Cube 03 Cube 04 Cube 05
Figure C-2: Variation of Cumulative pore size distribution with Average diameter for
Mix design 06