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Diagnosing Transformer Faults Using Frequency Response Analysis
Diagnosing Transformer Faults Using Frequency Response Analysis
F
requency response analysis, generally known S.A. Ryder
within the industry as FRA, is a powerful diagnostic Alstom Transformer Research Centre
test technique. It consists of measuring the imped- Saint-Ouen, France
ance of a transformer winding over a wide range of fre-
quencies and comparing the results with a reference set.
Differences may indicate damage to the transformer,
which can be investigated further using other techniques Frequency response analysis consists of
or by an internal examination. measuring the impedance of a
transformer winding over a wide range
Fundamentals
As already mentioned, FRA essentially consists of mea-
of frequencies and comparing the
suring the impedance of transformer windings over a results with a reference set.
wide range of frequencies and comparing the results with
a reference set. There are two ways of injecting the wide 1975 and 1977, and the first description of the method to
range of frequencies necessary, either by injecting an im- appear in the literature is [2]. An introduction to the
pulse into the winding or by making a frequency sweep method for the nonspecialist may be found in [3].
using a sinusoidal signal. The former method is some-
times known as the impulse response method and the Measurement Method
latter as the swept frequency method. The swept frequency method for FRA requires the use
A detailed evaluation of the relative merits of the two of a network analyzer to generate the signal, make the
methods can be found in [1]. Briefly, the main advantage measurements, and manipulate the results. A number of
of the impulse response method over the swept frequency suitable network analyzers are presently commercially
method is a shorter measurement time. The main advan- available.
tages of the swept frequency method over the impulse re- Figure 1 shows engineers making measurements on a
sponse method are as follows: test transformer as part of a research program. The au-
● better signal to noise ratio thor is on the right.
● equal, or nearly equal, accuracy and precision across the The basic measurement circuit is shown in Figure 2.
whole measurement range The tested impedance, in this case the transformer
● a wider range of frequencies are injected winding, is ZT. The standardized test impedance, in this
● less measuring equipment is required. case the impedance of the measurement cables is ZS. The
The author (and most others) uses the swept frequency injected signal is S, the reference measurement is R and
method. All of the results shown in this article were ob- the test measurement is T.
tained using the swept frequency method. A number of different methods are used for presenting
So far as is known to the author, the swept frequency the results. Following the lead of Dick and Erven [2], the
method was invented by Dick and Erven of Ontario Hy- author uses the modulus-argument form.
dro Research Laboratories (now Kinectrics) between The modulus is defined as:
Characteristics of
Winding Frequency Response Figure 1. Making measurements on a test transformer.
Results of FRA measurements made
on the LV winding of a 60 MVA trackside
ZS ZT
transformer made before and after a short-circuit with-
stand test are shown in Figure 3. The transformer with-
stood the applied short-circuits without damage, which is
why there are no significant differences between the
results. S R ZS T ZS
The low-frequency response is typically characterized
by decreasing amplitude reaching a minimum in a reso-
nance at or below 1 kHz. This resonance is caused by the
interaction of the shunt capacitance of the windings with
the magnetizing inductance. If there are two flux paths in
the core of different lengths, then it will be a double reso- Figure 2. Measurement circuit.
−30
response.
The medium-frequency response is
−40
sensitive to faults that cause a change in
−50 the properties of the whole winding. A
significant increase in the medium-fre-
−60 quency resonances normally indicates
axial movement of a winding. A signifi-
Before Test
−70 After Test cant decrease normally indicates radial
movement of the inner winding (hoop
−80 buckling). Slight differences are often ac-
Frequency (Hz) cepted as being a result of “windings
settling into place.”
Figure 3. Frequency response of LV winding. The high-frequency response is sensi-
tive to faults that cause changes in the
properties of parts of the winding. Localized winding
damage causes seemingly random changes in the
high-frequency response, often leading to the creation of
new resonant frequencies. The high-frequency response
may also be affected by the tank or cable grounding. Poor
tank grounding is easy to spot, as it affects all windings,
whereas damage is usually confined to one winding or at
worst one phase. Poor cable grounds are more difficult to
detect, as they may cause changes to just one winding, but
are unlikely to lead to the creation of new resonant
frequencies.
The comparison is best made using measurements
made earlier on the same winding. Where appropriate,
Figure 4. Loosened turns on 100 kVA distribution transformer. both sets of measurements should be made on the same
tap position and with the same accessories, such as bush-
of the transformer and the cable screens can also have an ings, fitted. If the transformer is oil filled, then the oil
important influence. The upper limit of the reproducible should have the same relative permittivity as previously.
range is likely to be at least 1 MHz, probably rather more Relative permittivity is influenced by the type of oil, the
for small transformers. For more details on factors relative humidity (itself a function of temperature and the
limiting the repeatable range, see [4]. absolute humidity) and so-called “normal aging.” If it is
suspected that the oil has been changed since the baseline
Diagnosing Faults measurement was made or that there has been a signifi-
As has been stated above, FRA consists of measuring cant change in the relative humidity, then caution is nec-
the impedance of transformer windings over a wide range essary and it may be advisable to make inter-phase
of frequencies and comparing the results with a reference comparison to supplement the comparisons with the
set. To be detectable a fault must cause either the induc- baseline measurement.
tance or the capacitance of a significant part of the wind- Inter-phase comparison is possible with three-phase
ing to change by a significant amount. Faults that do not transformers. Owing to differences in the magnetizing in-
cause such changes (partial discharge is probably the best ductance between the three phases, there will be differ-
example) are not detectable. Such faults may become de- ences between the FRA results at low frequencies. At
tectable if they become sufficiently severe to cause detect- medium and high frequencies, the results usually agree
able secondary damage (short-circuited turns, severe quite well, although not so well as different results from
local winding damage, etc.). the same winding. For some designs the agreement is not
Faults, such as short-circuited turns, change the mag- as good, owing either to differences in the lead configura-
netizing characteristics of the transformer and, hence, the tions or in the winding external clearances. See [5] for an
Trials by the author indicate that the correlation coef- The changes to the FRA results take the form of seem-
ficient is the most reliable statistical indicator. Full results ingly random changes in the amplitude, which are highly
of an evaluation may be found in [8]. The mathematical characteristic of this type of fault. The existing reso-
definition of the correlation coefficient is given in the nances are shifted around, but there is no creation of new
Appendix. resonances. Creation of new resonances is a common
symptom of winding damage on large transformers, but
Case Studies not on small distribution transformers such as this.
A small number of case studies are presented to show The correlation coefficients between the baseline mea-
the application of different comparison methods to the surement and the three measurements made during the
diagnosis of real and simulated faults on transformers. damage simulation, calculated in decade bands, are
shown in Table I.
Case Study 1—Loosened Turns on 100 kVA For most windings the correlation coefficients be-
Distribution Transformer (Simulated) tween results from undamaged transformers are very
This case study concerns a fault that was simulated on close to unity from 1 kHz up to 1 MHz. The author con-
the 100 kVA distribution transformer, shown in Figure 1. siders that a correlation coefficient of less than 0.9950 in
The fault was simulated by cutting away the cotton tape this range, between different measurements on the same
holding the outside of the A phase HV winding in place winding, merits further investigation.
and manually displacing turns from the outer layers of the In this case study the correlation coefficient for the
winding. This is intended to simulate localized winding 100 kHz-1 MHz decade band is low enough to merit fur-
damage that might result from a through fault. Figure 4 ther investigation in all three cases.
shows the damage created (the damaged phase is on the
right, the visible damage on the other phases was part of
Case Study 2—Hoop Buckling Failure of LV
another experimental program not described here).
Winding in 440 MVA Generator Transformer
The frequency response of the A-B phase of the HV
winding, before, during, and after the fault simulations, This case study concerns a 440 MVA 21/245 kV gener-
which were made in three stages, is shown in Figure 5. ator transformer. The transformer was originally in-
The double-decade band from 100 kHz to 10 MHz, stalled at a generating station in Germany in 1969. It was
where the changes caused by the damage are most appar- damaged by a through fault and was rewound in 2000.
ent, is shown in Figure 6. The frequency response of the three phases of the LV
winding is shown in Figure 8. The measurements were
made after the windings had been removed from the
core; the low-frequency response was largely absent and
was therefore cropped from the graph.
The changes to the FRA results take the form of de-
creases in the first two resonant frequencies (from about
62 kHz to 56 kHz and from about 222 kHz to about 207
kHz) and the creation of two new resonant frequencies
(at about 370 kHz and at about 700 kHz). These changes
are quite typical of what can be expected from hoop
buckling associated with winding damage, i.e., decreases
in the medium-frequency resonances and the creation of
new resonances at high frequencies.
The correlation coefficients between the measure-
ments, calculated in decade bands, are shown in Table II.
In this case study the correlation coefficients between
the undamaged phases 1 and 3 may be used as a baseline. It
Figure 7. Damage to LV winding of 440 MVA generator transformer. can be seen that the correlation coefficients with the dam-
Amplitude (dBm)
−10
damaged phases are rather lower than in
Case Study 1, partly owing to manufac-
−20
turing differences between the two phases
and partly owing to the less than ideal
−30
measurement conditions. See [9] for an-
other example of a hoop buckling failure. −40 Phase 1
Phase 2
Case Study 3—Axial Collapse of −50
(Damaged)
Series Winding in 300 MVA Phase 3
Autotransformer (Suspected) −60
This case study concerns a 300 MVA Frequency (Hz)
400/220 kV autotransformer. The trans-
former was originally installed at a sub-
station in France in 1980. It remained in Figure 8. Frequency response for LV winding.
service there until 1998, when it was re-
placed by a higher-capacity transformer
10 100 1,000 10,000 100,000 1,000,000
and transferred to the reserve. The HV 0
and LV bushings were removed and the
transformer was stored under dry nitro- −10
gen. In 2000, the transformer was moved
to a different substation, where it was re- −20
Amplitude (dBm)
compared by eye, by noting down the resonant frequen- [5] J.A. Lapworth and T.J. Noonan, “Mechanical condition assessment
cies, or by using statistical indicators. Statistical indica- of power transformers using frequency response analysis,” paper
presented at 1995 Conference of Doble clients, Boston, 1995.
tors are particularly useful as they add objectivity and
[6] T.J. Noonan, “Power transformer condition assessment and
transparency. renewal. Frequency response analysis update,” paper presented at
1997 Conference of Doble clients, Boston, 1997.
Acknowledgments [7] J.A. Lapworth, “Transformer fails seven years after close-up faults.
This article is published with the permission of Alstom FRA diagnoses the problem,” paper presented at 2002 Conference
Transformer Research Centre and Electricité de France of Doble clients, Boston, 2002.
Recherche. The author gratefully acknowledges the con- [8] S. Ryder, “Methods for comparing frequency response analysis
tributions of his colleagues Dominique Lacaze, Michael measurements,” in Proc. 2002 IEEE Int. Symp. Electrical
Rösner, and Stefan Tenbohlen. Insulation, Boston, MA, 2002, pp. 187-190.
[9] J.A. Lapwoth, “Detection of winding movement in power
The fault simulation program on the 100 kVA distribu-
transformers by frequency response analysis (FRA),” presented at
tion transformer was undertaken as part of a joint project the Int. Conf. Power Transformers, Kolobrzeg, Poland, 1999.
between Alstom Transformer Research Centre and [10] J.P. Taisne, A. Tanguy, J.P. Patelli, E. Chemin, F. Devaux, and S.
Electricité de France Recherche. Some of the experiments Ryder, “French experience with decision making for damaged
described in this article were carried out by Vincent transformers,” presented at the International Council on Large
Bergaud as part of a final year project while he was a stu- Electric Systems (CIGRÉ), Paris, France, 2002.
dent with IUT Paris Jussieu. [11] M. Stace and S.M. Islam, “Condition monitoring of power
transformers in the Australian state of New South Wales using
Simon A. Ryder (M ’03) was born in England in 1973. He transfer function measurements,” in Proc. 5th ICPADM, Seoul,
Korea, 1997, pp. 248-251.
graduated from St. John’s College, Oxford University,
[12] S. Ryder, “Diagnosing transformer faults using frequency response
with an MEng. in Engineering Science in 1996. He joined
analysis: Results from fault simulations,” paper presented at IEEE
Alstom later that year. He is presently working as a re- Power Engineering Society Summer Meeting, Chicago, IL, 2002.
search engineer at Alstom Transformer Research Centre. [13] D.K. Xu, C.Z. Fu, and Y.M. Li, “Application of the artificial neural
His main areas of interest are frequency response analy- network to the detection of the transformer winding deformation,”
sis, thermal characteristics of transformers, and winding presented at the International Symposium on High Voltage
technology. He is a member of IEEE-PES and of IEE Engineering, London, U.K., 1999.
(U.K.), a personal member of CIGRÉ, and a chartered en-
gineer (U.K.). Appendix: Mathematical Definition
of the Correlation Coefficient
References Consider two sets of n numbers, X {x 1, x 2, x 3, … x n}
[1] S. Ryder and S. Tenbohlen, “Comparison of swept frequency and
impulse response methods for making FRA measurements,” paper and Y{y1, y2, y3, … y n}. The correlation coefficient be-
to be presented at 2003 Conference of Doble clients, Boston, 2003. tween these two sets of numbers is defined by
[2] E.P. Dick and C.C. Erven, “Transformer diagnostic testing by
frequency response analysis,” IEEE Trans. PAS, vol. 97, pp. n n n
2144-2153, Nov./Dec. 1978.
[3] S. Ryder, “Frequency response analysis for diagnostic testing of
ρ= ∑ x i y i / ∑ x i2 ∑ y i2 .
x =i x =i x =i (A1)
power transformers,” Electricity Today, vol. 13, no. 6, pp. 14-19,
2001.
[4] S. Ryder, “Experimental investigations of the repeatability of The correlation coefficient was first applied to the analy-
[frequency response analysis] measurements,” paper presented at sis of FRA results by Xu, Fu, and Li in [13]. A detailed
2002 Conference of Doble clients, Boston, 2002. evaluation of its performance may be found in [8].