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F E A T U R E A R T I C L E

Diagnosing Transformer Faults


Using Frequency Response
Analysis
Key Words: Frequency response analysis, diagnostics, transformer faults, correlation coefficient,
loose turns, winding damage

F
requency response analysis, generally known S.A. Ryder
within the industry as FRA, is a powerful diagnostic Alstom Transformer Research Centre
test technique. It consists of measuring the imped- Saint-Ouen, France
ance of a transformer winding over a wide range of fre-
quencies and comparing the results with a reference set.
Differences may indicate damage to the transformer,
which can be investigated further using other techniques Frequency response analysis consists of
or by an internal examination. measuring the impedance of a
transformer winding over a wide range
Fundamentals
As already mentioned, FRA essentially consists of mea-
of frequencies and comparing the
suring the impedance of transformer windings over a results with a reference set.
wide range of frequencies and comparing the results with
a reference set. There are two ways of injecting the wide 1975 and 1977, and the first description of the method to
range of frequencies necessary, either by injecting an im- appear in the literature is [2]. An introduction to the
pulse into the winding or by making a frequency sweep method for the nonspecialist may be found in [3].
using a sinusoidal signal. The former method is some-
times known as the impulse response method and the Measurement Method
latter as the swept frequency method. The swept frequency method for FRA requires the use
A detailed evaluation of the relative merits of the two of a network analyzer to generate the signal, make the
methods can be found in [1]. Briefly, the main advantage measurements, and manipulate the results. A number of
of the impulse response method over the swept frequency suitable network analyzers are presently commercially
method is a shorter measurement time. The main advan- available.
tages of the swept frequency method over the impulse re- Figure 1 shows engineers making measurements on a
sponse method are as follows: test transformer as part of a research program. The au-
● better signal to noise ratio thor is on the right.
● equal, or nearly equal, accuracy and precision across the The basic measurement circuit is shown in Figure 2.
whole measurement range The tested impedance, in this case the transformer
● a wider range of frequencies are injected winding, is ZT. The standardized test impedance, in this
● less measuring equipment is required. case the impedance of the measurement cables is ZS. The
The author (and most others) uses the swept frequency injected signal is S, the reference measurement is R and
method. All of the results shown in this article were ob- the test measurement is T.
tained using the swept frequency method. A number of different methods are used for presenting
So far as is known to the author, the swept frequency the results. Following the lead of Dick and Erven [2], the
method was invented by Dick and Erven of Ontario Hy- author uses the modulus-argument form.
dro Research Laboratories (now Kinectrics) between The modulus is defined as:

16 0883-7554/03/$17.00©2003IEEE IEEE Electrical Insulation Magazine


k = 20 log 10 (T / R ), (1) nance. The first resonant frequencies can vary with the
state of residual magnetization of the core. They will also
using the same notation as Figure 2, which is equivalent be different on sister transformers, where manufacturing
to differences in the core joints will give different
reluctances.
 ZS  At medium frequency there is a group of resonances,
k = 20 log 10  ,
 ZS + ZT  (2) corresponding to the interaction of the shunt capacitance
and air-cored inductance of the windings. These are gen-
also using the same notation as Figure 2. erally the most repeatable. Slight differences may exist
The modulus is variously called the amplitude, the between sister transformers, owing to the effect of manu-
voltage ratio, the voltage gain, the impedance, and the ad- facturing differences in the windings. More significant
mittance. The author prefers amplitude, which is used differences may be found between windings on different
throughout this article. Voltage ratio and voltage gain can phases of three-phase transformers, owing to different
be seen to be descriptive. Impedance and admittance can lead configurations or different winding external
also be seen to be descriptive, but can also be slightly mis- clearances.
leading, as k is the ratio of two admittances or imped- At high frequency there is a more confused group of
ances. resonances, corresponding to the interaction of the shunt
The argument is defined by and series capacitances and air-cored inductances of parts
of the windings. The high-frequency response is affected
φ = ∠(T / R ), (3) by manufacturing differences, lead configuration, and
winding external clearances in much the same way as is
again using the same notation as Figure 2. The argument the medium-frequency response. At the highest frequen-
is usually called the “phase.” cies the influence of the measurement cables can become
The measured frequency range is usually rather large important, especially on large transformers. Grounding
(5 Hz to 20 MHz in the tests reported
here) and so the results are usually pre-
sented on a graph of amplitude or phase
against frequency. The phase-frequency
graph does not contain as much useful in-
formation as the amplitude-frequency
graph does, so it is often not plotted or
analyzed.
It is possible to use either a linear scale
or a logarithmic scale for frequency in
the graphs. A logarithmic scale has the
advantage of allowing all of the informa-
tion to be presented on a single graph
(with linear scales it is often necessary to
use a separate plot for each decade
examined).

Characteristics of
Winding Frequency Response Figure 1. Making measurements on a test transformer.
Results of FRA measurements made
on the LV winding of a 60 MVA trackside
ZS ZT
transformer made before and after a short-circuit with-
stand test are shown in Figure 3. The transformer with-
stood the applied short-circuits without damage, which is
why there are no significant differences between the
results. S R ZS T ZS
The low-frequency response is typically characterized
by decreasing amplitude reaching a minimum in a reso-
nance at or below 1 kHz. This resonance is caused by the
interaction of the shunt capacitance of the windings with
the magnetizing inductance. If there are two flux paths in
the core of different lengths, then it will be a double reso- Figure 2. Measurement circuit.

March/April 2003 — Vol. 19, No. 2 17


low-frequency response. Circulating
1 10 100 1000 10,000 100,000 1,000,000 10,000,000
0 currents loops, if they are sufficiently
large, redirect leakage flux into the core
−10 and also change the low-frequency re-
sponse. An ungrounded core changes the
−20 shunt capacitance of the winding closest
to the core and also the low-frequency
Amplitude (dBm)

−30
response.
The medium-frequency response is
−40
sensitive to faults that cause a change in
−50 the properties of the whole winding. A
significant increase in the medium-fre-
−60 quency resonances normally indicates
axial movement of a winding. A signifi-
Before Test
−70 After Test cant decrease normally indicates radial
movement of the inner winding (hoop
−80 buckling). Slight differences are often ac-
Frequency (Hz) cepted as being a result of “windings
settling into place.”
Figure 3. Frequency response of LV winding. The high-frequency response is sensi-
tive to faults that cause changes in the
properties of parts of the winding. Localized winding
damage causes seemingly random changes in the
high-frequency response, often leading to the creation of
new resonant frequencies. The high-frequency response
may also be affected by the tank or cable grounding. Poor
tank grounding is easy to spot, as it affects all windings,
whereas damage is usually confined to one winding or at
worst one phase. Poor cable grounds are more difficult to
detect, as they may cause changes to just one winding, but
are unlikely to lead to the creation of new resonant
frequencies.
The comparison is best made using measurements
made earlier on the same winding. Where appropriate,
Figure 4. Loosened turns on 100 kVA distribution transformer. both sets of measurements should be made on the same
tap position and with the same accessories, such as bush-
of the transformer and the cable screens can also have an ings, fitted. If the transformer is oil filled, then the oil
important influence. The upper limit of the reproducible should have the same relative permittivity as previously.
range is likely to be at least 1 MHz, probably rather more Relative permittivity is influenced by the type of oil, the
for small transformers. For more details on factors relative humidity (itself a function of temperature and the
limiting the repeatable range, see [4]. absolute humidity) and so-called “normal aging.” If it is
suspected that the oil has been changed since the baseline
Diagnosing Faults measurement was made or that there has been a signifi-
As has been stated above, FRA consists of measuring cant change in the relative humidity, then caution is nec-
the impedance of transformer windings over a wide range essary and it may be advisable to make inter-phase
of frequencies and comparing the results with a reference comparison to supplement the comparisons with the
set. To be detectable a fault must cause either the induc- baseline measurement.
tance or the capacitance of a significant part of the wind- Inter-phase comparison is possible with three-phase
ing to change by a significant amount. Faults that do not transformers. Owing to differences in the magnetizing in-
cause such changes (partial discharge is probably the best ductance between the three phases, there will be differ-
example) are not detectable. Such faults may become de- ences between the FRA results at low frequencies. At
tectable if they become sufficiently severe to cause detect- medium and high frequencies, the results usually agree
able secondary damage (short-circuited turns, severe quite well, although not so well as different results from
local winding damage, etc.). the same winding. For some designs the agreement is not
Faults, such as short-circuited turns, change the mag- as good, owing either to differences in the lead configura-
netizing characteristics of the transformer and, hence, the tions or in the winding external clearances. See [5] for an

18 IEEE Electrical Insulation Magazine


example of differences in medium- and high-frequency nances and relies on there being sufficient resonances to
FRA results between the phases of a new transformer. give useful information but not so many as to cause con-
Comparison between sister transformers is also possi- fusion. This method can be difficult for computers to ap-
ble. It can be particularly useful for single-phase trans- ply, because they tend to confuse noise for resonances,
formers forming three-phase banks. There may be quite especially at the edges of the reproducible range.
large normal differences in the low-frequency results, but An alternative, which the author has been involved in
at higher frequencies the results tend to agree quite well, promoting, is to calculate statistical indicators of the
although not so well as different results from the same amount of agreement or disagreement between the two
winding. See [4] for an example of normal differences be- sets of measurements. This amounts to a more objective
tween FRA results from sister transformers. and transparent way of performing the first part of the
The faults causing changes to the low-frequency re- graphical comparison described above (and if the changes
sponse can all be reliably detected using other means: are large enough, the other two as well). This extracts in-
short-circuited turns by magnetizing current or turns ra- formation from the results across the whole of the repeat-
tio measurements, circulating currents by DGA or a ther- able range and is easily applied by computers.
mal scan, and no core earth by
capacitance measurement. The faults
causing changes at medium and at high
1 10 100 1000 10,000 100,000 1,000,000 10,000,000 100,000,000
frequency are difficult to detect using 0
other means: turns ratio, capacitance
measurement, and leakage impedance
−20
measurement are effective in some cases
but not all. For a detailed evaluation of
FRA for fault diagnosis see [6]. For a par- −40
Amplitude (dBm)

ticularly spectacular example of FRA


succeeding where other methods fail see −60
[7].
Baseline
The rest of this article, and the practi-
−80 Loosened
cal examples presented, will concentrate
on the detection of winding damage. Loosened,
Moved Down
−100
Loosened,
Comparison Methods Moved to Ends
The comparison of results is usually
−120
made by plotting a graph of the ampli-
tude against frequency for both sets of Frequency (Hz)
measurements. An experienced observer
then examines the two curves for any sig- Figure 5. Frequency response for HV A-B – 10 Hz to 10 MHz.
nificant differences. Significant differ-
ences are usually understood to be:
● changes to the shape of the curve 100,000 1,000,000 10,000,000
−10
● the creation of new resonant frequen-
cies or the elimination of existing reso-
nant frequencies −15
● large shifts in existing resonant fre-
quencies. −20
Amplitude (dBm)

The main problem with this method of


comparison is that the expert’s opinion −25
may lack both objectivity and transpar-
Baseline
ency. Loosened
−30
One way of addressing both problems Loosened,
is to note down all of the resonant fre- Moved Down
quencies. This gives objective and trans- −35 Loosened,
Moved to Ends
parent information on the number of
resonances that have been created or elim- −40
inated, and how far any resonances may Frequency (Hz)
have shifted. However, it can only extract
information from the results at the reso- Figure 6. Frequency response for HV A-B – 100 kHz to 10 MHz.

March/April 2003 — Vol. 19, No. 2 19


Table I. Correlation coefficients for 100 kVA distribution transformer.
Correlation Coefficient Between Baseline Results and:
Decade Band
Loosened Loosened, Moved Down Loosened, Moved to Ends
10 Hz-100 Hz 0.9999 0.9998 0.9998
100 Hz-1 kHz 0.9652 0.9893 0.9737
1 kHz-10 kHz 1.0000 1.0000 1.0000
10 kHz-100 kHz 0.9991 0.9994 0.9996
100 kHz-1 MHz 0.9827 0.9886 0.9908

Trials by the author indicate that the correlation coef- The changes to the FRA results take the form of seem-
ficient is the most reliable statistical indicator. Full results ingly random changes in the amplitude, which are highly
of an evaluation may be found in [8]. The mathematical characteristic of this type of fault. The existing reso-
definition of the correlation coefficient is given in the nances are shifted around, but there is no creation of new
Appendix. resonances. Creation of new resonances is a common
symptom of winding damage on large transformers, but
Case Studies not on small distribution transformers such as this.
A small number of case studies are presented to show The correlation coefficients between the baseline mea-
the application of different comparison methods to the surement and the three measurements made during the
diagnosis of real and simulated faults on transformers. damage simulation, calculated in decade bands, are
shown in Table I.
Case Study 1—Loosened Turns on 100 kVA For most windings the correlation coefficients be-
Distribution Transformer (Simulated) tween results from undamaged transformers are very
This case study concerns a fault that was simulated on close to unity from 1 kHz up to 1 MHz. The author con-
the 100 kVA distribution transformer, shown in Figure 1. siders that a correlation coefficient of less than 0.9950 in
The fault was simulated by cutting away the cotton tape this range, between different measurements on the same
holding the outside of the A phase HV winding in place winding, merits further investigation.
and manually displacing turns from the outer layers of the In this case study the correlation coefficient for the
winding. This is intended to simulate localized winding 100 kHz-1 MHz decade band is low enough to merit fur-
damage that might result from a through fault. Figure 4 ther investigation in all three cases.
shows the damage created (the damaged phase is on the
right, the visible damage on the other phases was part of
Case Study 2—Hoop Buckling Failure of LV
another experimental program not described here).
Winding in 440 MVA Generator Transformer
The frequency response of the A-B phase of the HV
winding, before, during, and after the fault simulations, This case study concerns a 440 MVA 21/245 kV gener-
which were made in three stages, is shown in Figure 5. ator transformer. The transformer was originally in-
The double-decade band from 100 kHz to 10 MHz, stalled at a generating station in Germany in 1969. It was
where the changes caused by the damage are most appar- damaged by a through fault and was rewound in 2000.
ent, is shown in Figure 6. The frequency response of the three phases of the LV
winding is shown in Figure 8. The measurements were
made after the windings had been removed from the
core; the low-frequency response was largely absent and
was therefore cropped from the graph.
The changes to the FRA results take the form of de-
creases in the first two resonant frequencies (from about
62 kHz to 56 kHz and from about 222 kHz to about 207
kHz) and the creation of two new resonant frequencies
(at about 370 kHz and at about 700 kHz). These changes
are quite typical of what can be expected from hoop
buckling associated with winding damage, i.e., decreases
in the medium-frequency resonances and the creation of
new resonances at high frequencies.
The correlation coefficients between the measure-
ments, calculated in decade bands, are shown in Table II.
In this case study the correlation coefficients between
the undamaged phases 1 and 3 may be used as a baseline. It
Figure 7. Damage to LV winding of 440 MVA generator transformer. can be seen that the correlation coefficients with the dam-

20 IEEE Electrical Insulation Magazine


aged phase 2 are very much lower than
those between the undamaged phases in 20
both the 10 kHz-100 kHz and 100 kHz-1
MHz decade bands. This is a good indica- 10
tion of abnormal differences, which merit 1,000 100,000 1,000,000
0
further investigation. Note that the corre-
lation coefficients between the two un-

Amplitude (dBm)
−10
damaged phases are rather lower than in
Case Study 1, partly owing to manufac-
−20
turing differences between the two phases
and partly owing to the less than ideal
−30
measurement conditions. See [9] for an-
other example of a hoop buckling failure. −40 Phase 1
Phase 2
Case Study 3—Axial Collapse of −50
(Damaged)
Series Winding in 300 MVA Phase 3
Autotransformer (Suspected) −60
This case study concerns a 300 MVA Frequency (Hz)
400/220 kV autotransformer. The trans-
former was originally installed at a sub-
station in France in 1980. It remained in Figure 8. Frequency response for LV winding.
service there until 1998, when it was re-
placed by a higher-capacity transformer
10 100 1,000 10,000 100,000 1,000,000
and transferred to the reserve. The HV 0
and LV bushings were removed and the
transformer was stored under dry nitro- −10
gen. In 2000, the transformer was moved
to a different substation, where it was re- −20
Amplitude (dBm)

assembled and the bushings refitted.


−30
Shortly after its return to service the
transformer was tripped by various pro- −40
tective relays. FRA measurements were
made to see whether the windings had −50
been damaged. The incident is described
in more detail in [10]. A⋅a
−60
C⋅c
The frequency response of A-a and
C-c phases of the series winding is shown −70
in Figure 9. Earlier measurements (de- Frequency (Hz)
scribed in [10]) had identified the C
phase as damaged and had eliminated the Figure 9. Frequency response for series winding.
possibility of damage to the common
winding. The correlation coefficient reaches very low values in
The differences in the FRA results take the form of an the 1 kHz-10 kHz decade band, where the changes
increase in the frequency of the main medium-frequency caused by the axial displacement are most apparent, and
resonance on C-c winding with respect to A-a winding in the 100 kHz-1 MHz decade band, where the changes
(1640 Hz on A-a winding, 1830 Hz on C-c winding) and caused by the consequent winding damage are most ap-
the creation of several new resonant frequencies above parent. The correlation coefficient in the 10 kHz-100
100 kHz on C-c winding (175 kHz, 190 kHz, 443 kHz, kHz decade band is close to normal. See [5], [9], and [11]
637 kHz, 679 kHz, and 843 kHz). These changes are for further examples of axial collapse of windings.
quite typical of what can be expected from axial displace-
ment associated with winding damage, i.e., increases in Conclusions
the medium-frequency resonances and the creation of Frequency response analysis is a proven and effective
new resonances at high frequencies. This diagnosis has means of detecting faults in transformers. The main inter-
yet to be confirmed by an internal inspection. est of the method lies in its ability to find faults, princi-
The correlation coefficients between the measure- pally mechanical damage to the windings, which cannot
ments, calculated in decade bands, are shown in Table III. always be detected using other means. Results can be

March/April 2003 — Vol. 19, No. 2 21


Table II. Correlation coefficients for 440 MVA generator transformer.
Decade Band Correlation Coefficient Between Results
Phase 1 – Phase 2 Phase1 – Phase 3 Phase 2 – Phase 3
10 kHz-100 kHz 0.8618 0.9953 0.8923
100 kHz-1 MHz 0.7761 0.9626 0.7779

Table III. Correlation coefficients for 300 MVA autotransformer.


Decade Band Correlation Coefficient
10 Hz-100 Hz 0.9908
100 Hz-1 kHz 0.9918
1 kHz-10 kHz 0.7483
10 kHz-100 kHz 0.9797
100 kHz-1 MHz 0.8577

compared by eye, by noting down the resonant frequen- [5] J.A. Lapworth and T.J. Noonan, “Mechanical condition assessment
cies, or by using statistical indicators. Statistical indica- of power transformers using frequency response analysis,” paper
presented at 1995 Conference of Doble clients, Boston, 1995.
tors are particularly useful as they add objectivity and
[6] T.J. Noonan, “Power transformer condition assessment and
transparency. renewal. Frequency response analysis update,” paper presented at
1997 Conference of Doble clients, Boston, 1997.
Acknowledgments [7] J.A. Lapworth, “Transformer fails seven years after close-up faults.
This article is published with the permission of Alstom FRA diagnoses the problem,” paper presented at 2002 Conference
Transformer Research Centre and Electricité de France of Doble clients, Boston, 2002.
Recherche. The author gratefully acknowledges the con- [8] S. Ryder, “Methods for comparing frequency response analysis
tributions of his colleagues Dominique Lacaze, Michael measurements,” in Proc. 2002 IEEE Int. Symp. Electrical
Rösner, and Stefan Tenbohlen. Insulation, Boston, MA, 2002, pp. 187-190.
[9] J.A. Lapwoth, “Detection of winding movement in power
The fault simulation program on the 100 kVA distribu-
transformers by frequency response analysis (FRA),” presented at
tion transformer was undertaken as part of a joint project the Int. Conf. Power Transformers, Kolobrzeg, Poland, 1999.
between Alstom Transformer Research Centre and [10] J.P. Taisne, A. Tanguy, J.P. Patelli, E. Chemin, F. Devaux, and S.
Electricité de France Recherche. Some of the experiments Ryder, “French experience with decision making for damaged
described in this article were carried out by Vincent transformers,” presented at the International Council on Large
Bergaud as part of a final year project while he was a stu- Electric Systems (CIGRÉ), Paris, France, 2002.
dent with IUT Paris Jussieu. [11] M. Stace and S.M. Islam, “Condition monitoring of power
transformers in the Australian state of New South Wales using
Simon A. Ryder (M ’03) was born in England in 1973. He transfer function measurements,” in Proc. 5th ICPADM, Seoul,
Korea, 1997, pp. 248-251.
graduated from St. John’s College, Oxford University,
[12] S. Ryder, “Diagnosing transformer faults using frequency response
with an MEng. in Engineering Science in 1996. He joined
analysis: Results from fault simulations,” paper presented at IEEE
Alstom later that year. He is presently working as a re- Power Engineering Society Summer Meeting, Chicago, IL, 2002.
search engineer at Alstom Transformer Research Centre. [13] D.K. Xu, C.Z. Fu, and Y.M. Li, “Application of the artificial neural
His main areas of interest are frequency response analy- network to the detection of the transformer winding deformation,”
sis, thermal characteristics of transformers, and winding presented at the International Symposium on High Voltage
technology. He is a member of IEEE-PES and of IEE Engineering, London, U.K., 1999.
(U.K.), a personal member of CIGRÉ, and a chartered en-
gineer (U.K.). Appendix: Mathematical Definition
of the Correlation Coefficient
References Consider two sets of n numbers, X {x 1, x 2, x 3, … x n}
[1] S. Ryder and S. Tenbohlen, “Comparison of swept frequency and
impulse response methods for making FRA measurements,” paper and Y{y1, y2, y3, … y n}. The correlation coefficient be-
to be presented at 2003 Conference of Doble clients, Boston, 2003. tween these two sets of numbers is defined by
[2] E.P. Dick and C.C. Erven, “Transformer diagnostic testing by
frequency response analysis,” IEEE Trans. PAS, vol. 97, pp. n n n
2144-2153, Nov./Dec. 1978.
[3] S. Ryder, “Frequency response analysis for diagnostic testing of
ρ= ∑ x i y i / ∑ x i2 ∑ y i2 .
x =i x =i x =i (A1)
power transformers,” Electricity Today, vol. 13, no. 6, pp. 14-19,
2001.
[4] S. Ryder, “Experimental investigations of the repeatability of The correlation coefficient was first applied to the analy-
[frequency response analysis] measurements,” paper presented at sis of FRA results by Xu, Fu, and Li in [13]. A detailed
2002 Conference of Doble clients, Boston, 2002. evaluation of its performance may be found in [8].

22 IEEE Electrical Insulation Magazine

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