Number of Document TPE-K3L-PR-12 Revision Number : 00 [Date of Release 2 47 September 2018 Page 31 of 10 |___ Originator by:, | __Reviewed by : fery'Sumarsono Medra Saragih_ Tai HSE Engineer Mgt. Representative President Director Document Level IT HAND TOOLS AND EQUIPMENT PROCEDURE PT. TIGA PILAR ENERGI List Content of Document : Number Department / Devision Received O1. cDcC a eet 02. Direction 03. — Division Project cc Division HSE Dilarang memperbanyak atau menggandakan dokumen ini tanpa tertulis dari Bagian Pusat Pengendalian Dokumen PT. TIGA P.PRAZ 47 September 2018 Number of Document | Dale of Release List Of Content Cover List of Content Tittle Purpose Scope References Procedures 5.1, Hazard of Hand Tools 5.2. Proper Use 5.3. Fit for Purpose 5.4. Inspection and Maintenance 5.5, Cleanlines and Storage 6. Type Of Hands Tools 6.1. Hammer 6.2. Cool Chiles 6.3. Spanner or Wrenches . Hammer Wranches . Files. . Socket Set . Adjustable Spanner . Hacksaws . Abrasive Grinders 6.10. Ladder 6.11. Air Lines 6.12. Power Tools 7. Document Of Changes vaeNe T Revision Number | Page 00 2 of 10 HQUUASRADASEARUWWOWOW NE bea |{ Number of Boctment TPE-K3L-PR-12 | Revision Number : 00 17 Sepiember 2018 | | age 3 of 10 | > Date of Relea 4. TITTLE Hand Tools And Equipment Procedure 2, PURPOSE This procedure guidenlines on the use of a selection of types of hand tools and equipment must be taken and assumption will have potential to cause injury or serious accidents if the hand tools and equipment are not used correctly. 3. SCOPE This procedure covers the necessary guidenlines when carrying out any of the following activities at PT. Tiga Pilar Energi yard and facilities ; * Construction & Fabrications * Maintenance * Pre-Commisioning 4, REFERENCES Indonesian Goverement Law No. 1 Years 1970 150 9001 ; 2015 Quality Management System ISO 14001 ; 2015 Environmental Management System OHSAS 18001 ; 2007 Occupational Health Safety Management System PP No, 50 Year 2012 SMK3 Client's Hand Tools and Equipment Procedure 5. PROCEDURES 5.1, Hazards of Hand Tools Hand tools are hazardous because of the proximity of the hands to work which is being done some of the hazards are : Tools slips and hands strikes another object Chips fly off the tools and injured the eye Tools is worn and slips off the work Tools is damage and fails during use Hand is caught in a pinch point Correct tools is not available Hand is cut on too! sharp edge Proper Use Hand tools must only be used for the purpose for which they were designed improvising and misuse of hand tools can lead to serious injuryNumber of Bocument TPEKGL-PR12 [Revision Number 00 Date of Release 17 September 2018 | Page 4 of 1] 5.3, Fit For Enjury 5.5. When using either hand tools or powered tools it is the responsibility of the operator to ensure that the tools is fit for purpose and suitable for the intended job Inspection and Maintenance Tools must be inspected before use. Regular maintenance at regula interval appropriate to the type, manufacture and intended use is required. Tools shall be used by competent person and training may be necessary to achieve the level of competence. Cleanliness And Storage Hand tools shall be kept in tool boxes or tool bags and shall be wiped clean after se before being stored between jobs. ‘TYPE OF HAND TOOLS 6.1. 6.3. 64. Hammer Hammer handle must be free from crack and damage and must securely fitted to the head. Metal handle is unacceptable, it could cause loose of grip and ergonomic. Cold Chisels ‘The point of the chisels shall be kept sharp at all time and the striking surface or head of the chisel is not hardened and is designed to mushroom with repeated used. The resulting mushroom must be dressed periodically to prevent metal chips from flying off hammer head slip and strike on to the gripping hand. Spanner Or Wrenches Only correct size of spanner shall be use at all times. Never use metric spanner on equipmentthat is not metric or non metric tools on metric equipment. Never hammer on a spanner wich is not designed for that purpose. Any damage spanner must be disposed of immemdiately. Hammer Wrenches Hammer wrenches or flogging spanners are designed to be struck with a hammer to tighten bolts. The striking face of the wrench must be kept well dress and free from mushroom.Number of Document TPE-K3L-PR42 Revision Number ~ 00 Date of Release 17 Se 6.5. 6.6. 67. 6.8. 6.9. ember 2018 Page 5 of 10 ‘The person holding the hammer wrench must never get his hands near the striking face. The wrench should be help in place with a place of wood or other vibrator absorbent material to avoid hand injury. Files Files shall only be used if they have a correct handle fitted, It is very brittle and shail not be struck by hammer: Socket Set Snipes or levers must never be used to achieve additional torque on a socket. This will easily exceed the design strength and cause the socket fail. Hand drive must never be used with power driven socket equipment. Adjustable Spanner Adjustable Spanner shall not be struck by hammer to loosen tight bolt and nuts. It always fit a nut loosely and always present of slipping off, Adjustable spanner shail be used for easily loosened nuts and bolts. Hacksaws The teeth should point forward and the cutting work is done on the forward stroke. Ensure the blade is in good condition and it tight. Tha start of a cut can be dangerous because there is no grove to start with and finger can be easily be injured when the saw jumps out of place initialy. Hacksaws can not be used to cut externally hard or case hardened material, Eye protection must be worn. Abrasive Grinders Hand Grinders 6.9.1. Ring Test Inspect the wheel closely and conduct "Ring Test”. If a dull sound is produced during the test, discard the whee! even no visible chips are see on the wheel. A sound undamaged wheel will aclear metallic tone when the wheel is tapped with a non-metalic tools. 6.9.2. Start ~ Up When first starting any grinding machine always stand aside until the wheel reaches its normal running speed. There after, check for wobbling and vibration, | |[ Number of Document TPE-K3L-PR-12 | Revision Number 00 Date of Release 6.9.3. 6.9.4. 6.9.5. 6.9.6. 6.9.7. 6.9.8, 6.9.9. 17 September 2018 | Page 6 of 10” | Abrasive Wheel Is is recommended that abrasive wheel with diameter of 4 in or more are: to be used with back up pad support. Its diameter shall be atleast 1/3 of the wheel diameter. Flanges Flange inspection should be frequently schedule and if the flange found to be sprung of defective, remove the spindle (arbor) at once. Replace with a flange in good condition Compression Washer Compression washer or blotters (wheel washer) should be used to compensate for unevenness of the wheel of flanges, Spindle Threads Spindle (Arbor) thread direction shall be such that any mounting or attaching device shall tend tighten during grinding. General Rules * Damage or bent spindles shail be replaced * Adjust work rest within 1/8-in 3mm of wheel * Do not use the side of the wheel for grinding unless it is so designed * Do not apply excevice pressure on the grinder when grinding * Keep a safe distance from others while grinding © Swich off the grinder before making any necessary adjustment or correction * Do not use an abrasive wheel that has imperfection in it or the wheel is slightly chipped Compression Washer Compression washer or blotters (wheel washer) should be used to compensate for unevenness of the wheel or flanges Spindle Threads Spindle (Arbor) threads direction shall be such that any mounting or attaching device shall tend to tighten during grinding,Number of Document TPEKSL-PRA2 Revision Number : 00 | Date of Release 6.10. Ladder 6.10.1. 6.10.2, 6.10.3, 6.10.4 eptember 2018 Page 7 of 76 One-in-Four Rule The ladder should be one meter out for every four meter up. This will make it lean at approximately 75 degress from horizontal. If the angle is too steep there is a danger of failing over backwards. Securing ‘The top of leader must be secured or tied off. The base shall be held by anothers person so that it cannot slip or fall when the ladder is first climbed to secure the top and altermately. Height Above Landing A portable ladder must be placed so that it extends 1 meter above the lending of the area where access is desired, Extention Ladder When exten least 3 rungs. ladder is extended, the two section must overlap by at 6.11, Air Lines 6.11.1 6AL2, Rules Of Air Lines ‘Compressed air and the misuse of compressed air lines can cause serious injury to personnel. A number of simple rules exits for the use of air driven equipment and tools © Never point air line at another person + Horseplay using air lines is strictly for bidden * Never use compressed air for cleaning purposes on dirt or dust of clothing + Always disconnect pneumatic tools from the air line when not in use + Never use compressed air for blowing metal shaving from drill, cutting machine etc. Air Line Safety Whip and Clips Operators shall ensure that safety whip lines and "R” clips are used I all time connection points along the air fines to prevent the air line from disconnecting.Number of Document TPE-KSL-PR-A12 Revision Number : 00 Date of Release 6.11.3 6.11.4. 17 Sepiember 2018 Page 8 of 10 Injury Serious injury may be cause if compressed air contacts the skin, Althought on the skin surface the wound may not appear serious but air can get throught the skin, enter and damage the blood stream. Any contact injury involving compressed air requires immediate medical attention. Breathing Air Lines Breathing air fines must be dedicated for that purpose and not be used on pneumatic power tools. The compressed air used for power tools is not of breathable quality because of lube oll carry over from the compressor. 6.12. Power Tools 6.12.1, 6.12.2. 6.12.3, 6.12.4, Power tools may be energized by electricity, air, hydraulic or engine driven, They may be portable or fixed in place in workshop ‘Typical hazard with power tools include : Noise levels may damage hearing Waste and debris expelled from tool may injury eyes Guards may have been removed or faulty Catching a body part or clothing on or between the point where the work is done The tools may damage it’s own power transmission cable © Person is truck by the material being worked on because it was not properly clamped or secured Long hair or loose chioting catch in the tools or work Tools get wet and cause an electrical shack Personal Protective Equipment (PPE) General PPE for the use of power tools consist of wearing safety glasses face shield and hearing protection for noisy tools. Suitable gloves must be worn. Pre-Use Inspection All power tools must be inspect before use include and inspection of Power transmission as well as the cutting or working edges for the tools it self. Also, power tools must be inspected and service at regular intervals appropriate to their type, manufacture and intended use.| Number of Document TPE-K3L-PR-12 [Revision Number 00 | | Date of Release 6.12.5, 6.12.6, 6.12.7, 6.12.8. 6.12.9, 17 September 2078 Page 9 of 10 | Power Cable Routing Power cables/line must be route so as not to be liable to damage or present an obstruction or tripping hazard. Use of Connect Socket Heavy duty impact type socket must be used on power impact wrenches. Ordinary socket designed for hand tools will not wishtand the shock loading of a power tool. Jsolation Of Electrical All electrical powered tools and portable equipment must be isolated from the supply when not in use, Chuck Key A chuck key of a correct type only, must be used to operate chuck. Operations must ensure that the key is removed from the chuck before ‘operating the power tool. Reaction Forces When using powered tools, the operator should be aware of any torque exert by the tool and must position himself to overcome the shock. Reaction forses must not exceed 55 Ibs (25 Kg) for any power tools. 6.12.10. Capacity Of The Power Too! Operation must always be within the capacity of the power tools and in accordance with the manufacture's instruction.Number of Document 7 TPE-K3L-PR12 | Date of Release | Page RECORD OF DOCUMENT CHANGES Date OF | Revision Document Changes — | Changes | 7 | | | | | Revision Number Prepared | 00 10 of 10 Approved