SERVICEMAN NO DOKUMEN PBT-SVC-MTC-01-03B

SHEET SERVICE 1 .
2 .
TGL EFEKTIF

REVISI
01 Mei 2020
0
UNIT REG NO : 3 . HALAMAN
SMR (HM / HM) : 4 .
SIGN :
CHASIS NO : 5 .
HOUR PS1 PS2 PS1 PS3 PS1
NO DESCRIPTION Q-TY METERS REMARKS
Hm 250 HM500 HM750 HM1000 HM1250
1 OIL
a Change oil in engine - 15W-40 29.5 L 500 X √ X √ X
b Change of oil bath air filter 3.0L 250 √ √ √ √ √
c Change oil transmission gear,SAE 85W-90 (GL-5) Lubricants 14 1.000 X X X √ X
d Change oil in cases of drive axle wheel gearing (Differential) - 85W140 (GL-5)Lubricants 14.3L 1.000 X X X √ X
e Change oil in cases of final drive axle wheel gearing (Reduction hub) - 85W140 (GL-5)Lubricants 8L 1.000 X X X √ X
f Change oil in steering booster system - ATF III F 8L 4.000 X X X X X
g Change oil in hydraulic system of platform lifting mechanism (once a year)-ISO VG-32 1,51 4.000 X X X X X
h Change Hydraulic oil tipper vessel 4.000 X X X X X
i Change fluid in hydraulic drive system of the clutch - Dot 4 1.0L 4.000 X X X X X
j Change coolant, wash the system (duplicating trade mark) - Ethylene Glycol 45 L 12.000 X X X X X
2 FILTER
a Change oil filter Oil filter element S1560-72190 60274433 1 250 √ √ √ √ √
b Change of fuel filter 60274432 1 250 √ √ √ √ √
c Change of Filter Element water Separator 60358722/160603020017A 1 250 √ √ √ √ √
d Change of External filter air element 13674473 1 500 X √ X √ X
e Change of safety filter element A222100000166 1 1.000 X X X √ X
f Change of filter power steering 1 500 X √ X √ X
g Change cartridge filter of brake system AIR DRIER - 1 500 X √ X √ X

3 OIL SAMPLE
a Take sample of ENGINE OIL and check level 1 250 √ √ √ √ √
b Take sample of GEARBOX OIL and check level 1 1.000 X X X √ X
c Take sample of REAR EXLE OIL and Hub. check level 1 1.000 X X X √ X
4 WASHING
a Wash vehicle paying special attention to units and systems, for which the maintenance should be carried out, 250 √ √ √ √ √
5 ENGINE CHECK
Check tightening torque of clamps in connections of hoses with branches of cooling and heating system,
a
Retighten, if need be
250 √ √ √ √ √
b Inspect engine intake path for leakage (by means of appliance), 250 √ √ √ √ √
c Check tightening torque of bolts in clamp connections of exhaust system, 250 √ √ √ √ √
d Check the state of cooling system hoses 250 √ √ √ √ √
e Check the state of dust collector valve 250 √ √ √ √ √
f Check clearance in a fan drive electromagnetic coupling (if any) 250 √ √ √ √ √
Check fastening of turbocharger bolts and nuts; branches of inlet and exhaust system, mounting bolts of exhaust
g
manifolds,
250 √ √ √ √ √
h Check the state and fastening of wire harnesses and plug-in connectors of electronic engine control system; 250 √ √ √ √ √
i Adjust tension of water pump and alternator drive belt 250 √ √ √ √ √
j Adjust expansion gaps in a valve timing gear, 250 √ √ √ √ √
k Fasten power unit supports 250 √ √ √ √ √
Check the state of inside cavity of charge air cooler heat exchanger, wash, if necessary, Inspect charged air cooler
l
heat exchanger for leakproofness,
250 √ √ √ √ √
m Fasten brackets and clamps of fuel tank 250 √ √ √ √ √
n Fasten cooling block (radiator and charged air cooler heat exchanger) 250 √ √ √ √ √
6 CLUTCH
a Fasten air-hydraulic booster of clutch linkage; 250 √ √ √ √ √
b Adjust free travel of piston pusher of clutch release master cylinder 250 √ √ √ √ √
7 GEARBOX, POWER TAKE OFF
a Fasten transfer case 250 √ √ √ √ √
b Fasten power-take-off box 250 √ √ √ √ √
c Fasten oil pump of hydraulic system of platform lifting mechanism 250 √ √ √ √ √
d Adjust position of pusher of splitter gearshift mechanism, 250 √ √ √ √ √
e Fasten levers of gearbox remote-control drive, 250 √ √ √ √ √
8 CARDAN SHAFT DRIVE, AXLE, FRONT AXLE
a Check the state and clearance in cardan shaft joints 250 √ √ √ √ √
b Check the state of cardan shaft center bearing 250 √ √ √ √ √
c Check the gap in spline connections of cardan shafts, 250 √ √ √ √ √
d Check the state of bearings of pivot connections 250 √ √ √ √ √
e Check the state of constant velocity joints 250 √ √ √ √ √
f Check the state of bearings of all wheel hubs 250 √ √ √ √ √
g Fix flanges of cardan shafts 250 √ √ √ √ √
h Fix intermediate support 250 √ √ √ √ √
i Adjust steerable wheels toe-in (if necessary) 250 √ √ √ √ √
j Adjust front axle pivot bearings 250 √ √ √ √ √
 HOUR PS1 PS2 PS3 PS4 PS1
NO DESCRIPTION Q-TY METERS REMARKS
Hm 250 HM500 HM750 HM1000 HM1250
9 SUSPENSION, FRAMES AND WHEELS
a Check the state of torque rods, levers and torque rod brackets 250 √ √ √ √ √
b Fix the 1-st cross member to frame side members and cab front suspension brackets to the 1-st cross member, 250 √ √ √ √ √
c Fix the clips of front and rear springs 250 √ √ √ √ √
d Fasten frame rear cross member to side members, 250 √ √ √ √ √
e Fasten nuts and bolts of antiroll bar posts 250 √ √ √ √ √
f Fasten coupling bolts of ears of front and rear brackets of front springs; 250 √ √ √ √ √
g Fasten torque rods, levers and brackets of torque rods 250 √ √ √ √ √
h Fasten front suspension shock-absorbers 250 √ √ √ √ √
i Fasten wheel nuts, 250 √ √ √ √ √
j Fasten spare wheel nuts, 250 √ √ √ √ √
k Fasten spare wheel holder 250 √ √ √ √ √
l Check the state of frame, 250 √ √ √ √ √
m Fasten rear suspension brackets to frame, 250 √ √ √ √ √
n Adjust axial play in the shoes of center-point suspension, 250 √ √ √ √ √
10 STEERING CONTROL
a Check cotter-pinning of nuts of steering rod ball pins (visual inspection) 250 √ √ √ √ √
b Check fastening of drop arm 250 √ √ √ √ √
c Check fastening of rear support lever of steering control drive 250 √ √ √ √ √
d Check end play of steering control drive rear support, adjust, if necessary 250 √ √ √ √ √
e Check fastening of clamps (clips) of steering rods and steering system U-joints, tighten, if need be 250 √ √ √ √ √
f Check the play in steering link joints 250 √ √ √ √ √
g Check play in steering propeller shaft joints 250 √ √ √ √ √
h Check free travel of steering wheel 250 √ √ √ √ √
i Fix steering knuckle levers 250 √ √ √ √ √
11 BRAKE SYSTEM
a Check operability of brake system pneumatic actuator by manometers in test terminals 250 √ √ √ √ √
b Check brake system operability by visual inspection of elements and according to standard instrument readings, 250 √ √ √ √ √
c Check cottering of pins of brake chamber rods, 250 √ √ √ √ √
d Check the state and operation of auxiliary brake system (engine brake) 250 √ √ √ √ √
e Adjust brake chamber rod travel (if need be), 250 √ √ √ √ √
f Fasten brake chambers, 250 √ √ √ √ √
g Fasten brake chamber brackets, 250 √ √ √ √ √
h Check air-pressure duct of air brake compressor 250 √ √ √ √ √
Check the state of brake drums, shoes, linings, coupling springs and expansion cams (When checking the state of
i
wheel hub bearings)
250 √ √ √ √ √
j Fasten brackets and clamps of receivers 250 √ √ √ √ √
12 ELECTRICAL EQUIPMENT
Check the state of wire bundles (reliability of bundle and wire fastening, absence of sagging, rubbing out, sticking of
a
dirt or ice)
250 √ √ √ √ √
Check the state and reliability of fastening of storage batteries switch receptacles, of speedometer drive, of front and
b rear lamps, of wire bundles of front and rear lamps, of of inter-axle and inter-wheel differential lock,switches for pilot 250 √ √ √ √ √
lamps

c Check the state of storage batteries in terms of load stress, if necessary, pull the battery out to recharge or repair it 250 √ √ √ √ √
Fasten the wires to terminals of alternator, starter and storage battery, If necessary, clean wire junctions and retighten
d
contact nuts and screws;
250 √ √ √ √ √
e Fasten the starter 250 √ √ √ √ √
f Adjust direction of lamp light streams, 250 √ √ √ √ √
13 CAB AND PLATFORM
a Check the state and operation of hydraulic locks and of cab tilt gear limiter 250 √ √ √ √ √
b Check the state and operation of window lifter, 250 √ √ √ √ √
c Check the behaviour of windscreen heating and demisting system 250 √ √ √ √ √
d Check the state and operation of door locks 250 √ √ √ √ √
e Check the state of seats 250 √ √ √ √ √
f Check the state and operation of cab suspension, 250 √ √ √ √ √
g Check the state of stabilizer 250 √ √ √ √ √
h Check the depth of camber of platform safety cable 250 √ √ √ √ √
Check the state of overframe, In the presence of wear of overframe cushions or of cover plate of platform catcher,
i
ensure their replacement,
250 √ √ √ √ √
j Check the state and operation of hydraulic control valve and cab tilt stop valve 250 √ √ √ √ √
k Fasten brackets and tie bolts connecting over-frame with frame 250 √ √ √ √ √
l Fasten cab rear suspension brackets to frame side members 250 √ √ √ √ √
m Fasten cab suspension shock absorbers 250 √ √ √ √ √
n Fasten cab front suspension levers 250 √ √ √ √ √
o Check the state and fixation of fenders, steps, mudguards, 250 √ √ √ √ √
p Check the state and fixation of platform 250 √ √ √ √ √
 HOUR PS1 PS2 PS3 PS4 PS1
NO DESCRIPTION Q-TY METERS REMARKS
Hm 250 HM500 HM750 HM1000 HM1250
14 GREASING, CLEANING AND CHARGING PROCEDURES
a Grease joints and splined joints of propeller shafts of drive axle actuator 250 √ √ √ √ √
b Grease intermediate support bearing (if oil cup is available) 250 √ √ √ √ √
c Grease bearings of steering knuckle pivots 250 √ √ √ √ √
d Grease the bearings of constant velocity joints 250 √ √ √ √ √
e Grease steering rod joints (if any oil cup is available) 250 √ √ √ √ √
f Grease rear support of steering control drive 250 √ √ √ √ √
g Grease pins of front springs 250 √ √ √ √ √
h Grease sleeves (supports) of brake expansion cam shafts 250 √ √ √ √ √
i Grease adjusting levers of brake gears 250 √ √ √ √ √
j Grease brake shoe axles (if oil cups are available) 250 √ √ √ √ √
k Grease platform tilting axles 250 √ √ √ √ √
l Grease hydraulic cylinder fastening axles (if oil cups are available) 250 √ √ √ √ √
m Grease terminals of storage batteries 250 √ √ √ √ √
n Grease plug connections, located on the chassis (except for sealed connectors) 250 √ √ √ √ √
o Clean he outer surface of cooling system radiator frame from dirt, wash and blow-through by pressed air, 250 √ √ √ √ √
p Clean air filter (breather) in oil tank filler cap from dirt, wash and blow-through by pressed air, 250 √ √ √ √ √
q Wash protective gauzes in two-section brake valve, accelerating valves, 250 √ √ √ √ √
r Wash air silencers of brake system pneumatic components 250 √ √ √ √ √
s Top up to norm the fluid level in tank of clutch drive master cylinder 250 √ √ √ √ √
t Adjust coolant density to norm 250 √ √ √ √ √

u Grease shoe bushings of center point suspension (when adjusting the axial clearance in the spring saddles), 250 √ √ √ √ √

v Bring up to standard electrolyte density in storage batteries 250 √ √ √ √ √

15 DRIVING AXLES, FRONT AXLE
a Check the work of interwheel differential locking mechanism, 250 √ √ √ √ √
b Check the work of interaxle differential locking mechanism, 250 √ √ √ √ √
c Fasten cases of driving axle final drives 250 √ √ √ √ √
d Fasten nuts of the flanges of axle driving gear shafts, if any play, 250 √ √ √ √ √
16 COMPRESSOR
Check inner surface of compressor housing, remove any deposits from compressor wheel blades (the procedure
a
should be performed with turbochargers removed),
250 √ √ √ √ √
b Check air compressor for the presence of soot deposit 250 √ √ √ √ √