R

NEHS0952
January 2006

TOOL
OPERATING
MANUAL
Base-Mounted Recirculating Parts Washers

SMCS: 0680
Important Safety Information
Think Safety
Most accidents that involve product operation,
maintenance, and repair are caused by failure
to observe basic safety rules or precautions.
An accident can often be avoided by
recognizing potentially hazardous situations
before an accident occurs. A person must be
alert to potential hazards. This person should
also have the necessary training, skills, and
tools to perform these functions properly.
Improper operation, lubrication,
maintenance, or repair of this product can
be dangerous and could result in injury or
death.
Do not operate or perform any lubrication,
maintenance, or repair on this product until
you have read and understood the
operation, lubrication, maintenance, and
repair information.
Safety precautions and warnings are provided
in this manual and on the product. If these
hazard warnings are not heeded, bodily injury
or death could occur to you or to other
persons.
The hazards are identified by the “Safety Alert
Symbol” and followed by a “Signal Word” such
as “DANGER”, “WARNING”, or “CAUTION”.
The Safety Alert “WARNING” label is shown
below.
WARNING
The meaning of this safety alert symbol is as
follows:
Attention! Become Alert! Your Safety is
Involved.
2
The message that appears under the warning
explains the hazard and can be either written
or pictorially presented.
Operations that may cause product damage
are identified by “NOTICE” labels on the
product and in this publication.
Caterpillar cannot anticipate every possible
circumstance that might involve a potential
hazard. The warnings in this publication
and on the product are, therefore, not
all-inclusive. If a tool, procedure, work
method, or operating technique that is not
specifically recommended by Caterpillar is
used, you must satisfy yourself that it is
safe for you and for others. You should
also ensure that the product will not be
damaged or be made unsafe by the
operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations
in this publication are on the basis of
information that was available at the time that
the publication was written. The specifications,
torques, pressures, measurements,
adjustments, illustrations, and other items can
change at any time. These changes can affect
the service that is given to the product. Obtain
the complete and most current information
before you start any job.
WARNING
When replacement parts are required for this
product, Caterpillar recommends using
Caterpillar replacement parts or parts with
equivalent specifications including, but not
limited to, physical dimensions, type,
strength, and material.
Failure to heed this warning can lead to
premature failures, product damage,
personal injury, or death.
Contents
Literature Information
Safety Section . . . . . . . . . . . . . . . . . . . . . . . 4
General Information Section . . . . . . . . . . . . 4
Assembly Section . . . . . . . . . . . . . . . . . . . . 4
Operation Section . . . . . . . . . . . . . . . . . . . . 4
Maintenance Section . . . . . . . . . . . . . . . . . . 4
Parts Section . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Section
Safety Icon Nomenclature . . . . . . . . . . . . . . 4
Personal Protection/Important Information. . 5
Prohibited Action . . . . . . . . . . . . . . . . . . . . 5
Hazard Avoidance . . . . . . . . . . . . . . . . . . . 5
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . 5
General Information Section
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications. . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly Section
Uncrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Solvent Pump Installation. . . . . . . . . . . . . 13
Solvent Pump Installation Without
Optional Filter. . . . . . . . . . . . . . . . . . . . 13
Solvent Pump Installation With
Optional Filter. . . . . . . . . . . . . . . . . . . . . 14
Fill the Base Tank. . . . . . . . . . . . . . . . . . . . 16
Install the Tub Weldment on the
Base Tank . . . . . . . . . . . . . . . . . . . . . . . . 17
Install Work Lamp Assembly . . . . . . . . . . . 18
Final Assembly. . . . . . . . . . . . . . . . . . . . . . 19
Operation Section
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance Section
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 21
Parts Section
Base-Mounted Recirculating Parts
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
General Parts List . . . . . . . . . . . . . . . . . . . 23
Accessories . . . . . . . . . . . . . . . . . . . . . . . . 23
Consumable Service Parts . . . . . . . . . . . . 23

3
Literature Information Operation Section
This manual should be stored in a clean, dry The Operation section is a reference for the
location near the base-mounted parts washer. operator. Photographs and illustrations guide
the operator through the correct procedures
This manual contains safety information, for using the base-mounted recirculating parts
operation instructions, and maintenance washer.
information.
Some photographs or illustrations in this Maintenance Section
publication show details that can be different The Maintenance section is a guide to
from your service tool. Guards and covers equipment care.
might have been removed for illustrative
purposes. Parts Section
Continuing improvement and advancement of The Parts section provides a complete list of
product design might have caused changes to part names, and some part numbers, for
your service tool, which are not included in this serviceable parts.
publication.
Whenever a question arises regarding your
service tool or this publication, please consult Safety Section
Dealer Service Tools (DST) for the latest
available information. Safety Icon Nomenclature
Safety Section Personal Protection/Important
The Safety section lists basic safety Information
precautions. Read the manual
Read and understand the basic precautions
listed in the Safety section before operating or Eye protection
performing maintenance and repair on this
service tool.
Face protection
General Information Section
M DS
MS SD
MSSDSDS S
The General Information section describes
M
MSDS
tooling functions and features. It provides
useful information on individual parts, Prohibited Action
accessories, and consumable supplies.
No smoking
Assembly Section
The Assembly section is a reference for the Hazard Avoidance
assembly procedure.
Fire hazard
Photographs and illustrations guide the
operator through the correct procedures for
the assembly of the base-mounted Slipping hazard
recirculating parts washers.
Tripping hazard

Crushing hazard (foot)

Crushing hazard (hand)

4
Safety Warnings WARNING
WARNING MS
Always follow the
M SD
SSS
M
M SSS
DDD c h e m i c a l
To avoid personal injury or death, manufacturers
carefully read and understand all instructions for
instructions before attempting to proper handling of solvent. If
operate any equipment or tools. petroleum-based solvent is used, it must
Do not operate or work on a machine unless have a flash point of 40.5°C (105°F) or
you read and understand the instructions greater and be compatible with unit
and warnings in this and all other applicable components. Solvent exposed to open
manuals. Contact Dealer Service Tools flame or sparks, or spilled onto any hot
(DST) for replacement manuals. Proper care surfaces or electrical components, can
is your responsibility. Always follow all State cause a fire, resulting in personal injury or
and Federal health and safety laws and/or death.
local regulations.
Some components of the
To avoid eye injury, base-mounted parts
always wear protective washers weigh enough to
glasses or face shield. cause crushing injury, if
Make sure no one can dropped. Always wear protective shoes and
be injured by flying objects or debris when use care when handling heavy components
using tools or working on a component. during assembly.
Clean up all leaked or
spilled fluids immediately.
Oil, fuel, or cleaning fluid
leaked or spilled onto any
hot surfaces or electrical components, can
cause a fire, resulting in personal injury or
death.
Personal injury can result
from slips or falls. DO
NOT leave tools or
components laying
around the work area, and clean up all
spilled fluids immediately.

5
General Information Section Base-mounted recirculating parts washers with
an optional external filter ensures a supply of
Introduction clean, fresh solvent. Included in the
three-stage filter kit is a polyester filter bag,
The base-mounted recirculating parts washers externally-mounted canister filter, and an
are designed for use with petroleum-based in-sink filter sock (for absorbing oil), which
solvent in service, repair, and/or maintenance extends the life of the solvent. The standard
shops. filter canister is 15 micron, and a 2 micron filter
• Base-mounted parts washers feature is also available.
14 gauge steel construction.
• A 74°C (165°F) fusible-link closes the fire
cover in the event of fire.
• Recirculating solvent flexhose(s) are
equipped with flow regulating valve(s).
• A stainless steel drain assembly allows
controlled drain-back of solvent.
• Included in the two-stage filter kit is a
polyester filter bag and an in-sink filter
sock (for absorbing oil), which extends
the life of the solvent.
• A deluxe work lamp provides a well-lit
work area.
• A disposable plastic liner inside the base
tank provides a convenient method of
sludge removal during the tank cleaning
process.
Base-mounted recirculating parts washers with
the optional external filter attachment include:
4C-3874, 4C-3875, 4C-3876, 191-4964,
191-4965, and 191-4968.
Base-mounted recirculating parts washers
without the optional external filter attachment
include: 194-3988, 194-3989, 194-3990,
194-3991, 194-3992, and 194-3993.

6
Specifications Assembly Section
Filtered Parts Washer Capacity/Fire Rating
Part No. Flow Rate Fusible Link Tank Capacity Uncrate
4C-3874 1135 lph 74°C (165°F) 114 L (30 gal) 1. Locate the shipping crate near the area
(300 gph) where the parts washer will be located. Cut
4C-3875 1135 lph 74°C (165°F) 114 L (30 gal) and remove the restraining straps. Remove
(300 gph)
the lid from the shipping crate.
4C-3876 1135 lph 74°C (165°F) 132 L (35 gal)
(300 gph)
191-4964 1135 lph 74°C (165°F) 114 L (30 gal)
(300 gph)
191-4965 1135 lph 74°C (165°F) 114 L (30 gal)
(300 gph)
191-4968 1135 lph 74°C (165°F) 132 L (35 gal)
(300 gph)

Filtered Parts Washer Electrical/Overall Size

Part No. Volt Hz Size
4C-3874 115 60 81 x 56 x 25 cm (32 x 22 x 10 in)
4C-3875 115 60 122 x 56 x 25 cm (48 x 22 x 10 in)
4C-3876 115 60 122 x 71 x 36 cm (48 x 28 x 14 in)
191-4964 220 50 81 x 56 x 25 cm (32 x 22 x 10 in)
191-4965 220 50 122 x 56 x 25 cm (48 x 22 x 10 in)
191-4968 220 50 122 x 71 x 36 cm (48 x 28 x 14 in)

Unfiltered Parts Washer Capacity/Fire Rating

Part No. Flow Rate Fusible Link Tank Capacity
194-3988 1135 lph 74°C (165°F) 114 L (30 gal)
(300 gph)
194-3989 1135 lph 74°C (165°F) 114 L (30 gal)
(300 gph)
194-3990 1135 lph 74°C (165°F) 132 L (35 gal)
(300 gph)
194-3991 1135 lph 74°C (165°F) 114 L (30 gal)
(300 gph)
2. Inspect for any visible signs of damage.
If damage has occurred, contact Dealer
194-3992 1135 lph 74°C (165°F) 114 L (30 gal)
(300 gph) Service Tools.
194-3993 1135 lph 74°C (165°F) 132 L (35 gal)
(300 gph)

Unfiltered Parts Washer Electrical/Overall Size

Part No. Volt Hz Size
194-3988 115 60 81 x 56 x 25 cm (32 x 22 x 10 in)
194-3989 115 60 122 x 56 x 25 cm (48 x 22 x 10 in)
194-3990 115 60 122 x 71 x 36 cm (48 x 28 x 14 in)
194-3991 220 50 81 x 56 x 25 cm (32 x 22 x 10 in)
194-3992 220 50 122 x 56 x 25 cm (48 x 22 x 10 in)
194-3993 220 50 122 x 71 x 36 cm (48 x 28 x 14 in)

7
3. Open the smaller cardboard container and 5. Open the large cardboard container and
remove base tank (3a) from the shipping open the hinged fire cover on the tub
crate. weldment. Remove the small carton(s)
from inside the tub weldment and close the
NOTE: The base tank is heavy. Assistance
hinged fire cover.
will be required to remove it from the
cardboard container. NOTE: If the parts washer is equipped with
the filter option, there will be two cartons inside
the tub; one for miscellaneous hardware, and
WARNING one for filter parts.
The base tank weighs
enough to cause crushing
injury, if dropped. Always
wear protective shoes and
use care when handling the base tank during
assembly.

6. Use a lifting device and sling(s) with

adequate capacity to lift the tub weldment
from the cardboard container.

Notice
(3a) Base Tank.
The tub weldment is heavy. To prevent damage,
4. Place the base tank on the floor, with room make sure the lifting device and sling(s) are
to work around it, in the desired location capable of supporting the weight of the tub
where it will be used. The front of the base weldment and accessories.
tank is the side with the single hinge pin
sleeve, as indicated by the arrow.
NOTE: If desired, install an optional 4C-3898 WARNING
Caster Set on the base tank.
The tub weldment weighs
enough to cause crushing
injury, if dropped. Always
wear protective shoes
and use care when handling the tub
weldment during assembly.

8
 8. Open the small cardboard carton(s) and
inspect the contents. Verify the cardboard
carton(s) contain all the required parts. If
parts are missing, contact Dealer Service
Tools.

7. Set the tub weldment on two support

stands capable of supporting the weight of
the tub weldment and accessories.

Notice
The tub weldment is heavy. To prevent damage,
make sure the support stands are capable of
securely supporting the weight of the tub
weldment and accessories.

Hardware Parts Kit (included with all parts washers).

0952-031

Filter Kit (included only with parts washers having

optional external filtration).

9
Assembly
1. Install lamp pole (5a) into the threaded hole
at the rear of hinged fire cover (2). Tighten
the lamp pole so the welded “W” faces
forward.
NOTE: Make sure the “W” on the pole points
forward and lines up with the keyhole in
hinged fire cover (2).
3. Inspect the in-sink filter sock, and position it
inside the filter sock housing bracket. If
excess dust from in-sink filter sock (21) has
accumulated in tub weldment (1) during
shipping, a shop vacuum may be used to
remove the dust, or it can be allowed to
wash into the base tank when the unit is
filled with a cleaning solution.

(1) Tub Weldment. (21) In-Sink Filter Sock.

(2) Hinged Fire Cover. (5a) Lamp Pole.

4. Install drain assembly (13) in the tub

2. Open the hinged fire cover, and securely weldment.
engage the fusible link in the keyhole in the
center of the hinged fire cover.

WARNING
The hinged fire cover weighs
enough to cause personal injury if
it accidentally falls shut. Always
make sure the fusible link is fully
engaged in the keyhole.

(12) Drain Screen. (13a) Upper Bowl. (13b) Rubber

Gasket. (13c) Lower Bowl. (13d) Nut (Large).
(13e) Plastic Gasket. (13f) Drain Pipe. (13g) Nut (Small).

a. Separate drain screen (12) and insert

upper bowl (13a) into the bottom
opening from inside the tub weldment.

10
 d. Install nylon gasket (13e) into the
flanged opening of drain pipe (13f).
Slide small nut (13g) over the drain
pipe and install it onto the threaded
portion of upper bowl (13a), as shown.
Tighten the small nut securely.

(12) Drain Screen. (13a) Upper Bowl.

b. From underneath the tub weldment,

install rubber gasket (13b) and lower
bowl (13c) over upper bowl (13a).
NOTE: Make sure rubber gasket (13b) is
installed on the underside of the tub.

(13a) Upper Bowl. (13e) Plastic Gasket.

(13f) Drain Pipe. (13g) Nut (Small).
(13a) Upper Bowl. (13b) Rubber Gasket.
(13c) Lower Bowl.

c. Hold lower bowl (13c) in place and

install large nut (13d) to secure the
lower bowl and rubber gasket in place.
Tighten the large nut securely.

(13c) Lower Bowl. (13d) Nut (Large).

11
5. Install the polyester filter bag.
a. Remove and discard the tag from
inside polyester filter bag (15). Install
worm gear clamp (14) over the open
end of the filter bag.

(14) Worm Gear Clamp. (15) Polyester Filter Bag.

b. Slide the open end of the polyester filter

bag over the drain pipe. Position the
worm gear clamp so it is over the
exposed threads above the small nut.
Tighten the worm gear clamp securely.

12
Solvent Pump Installation 3. Slide ear clamp (10) over solvent pump
connector hose (9). Install the hose over
There are two procedures to install the solvent hose barb fitting (11). Crimp the ear clamp
pump, depending if the parts washer has an to secure the hose to the fitting.
optional external filter. If the parts washer
does not have an optional external filter, use
the following procedure, Solvent Pump
Installation Without Optional Filter. If the parts
washer has an optional external filter, use the
Solvent Pump Installation With Optional Filter
procedure.

Solvent Pump Installation Without

Optional Filter
1. Insert solvent pump (8) hanger into the
bracket located on the bottom rear edge of
tub weldment (1). Make sure the intake
screen on the solvent pump faces in. (9) Pump Connector Hose. (10) Ear Clamp.
(11) Hose Barb Fitting.
NOTE: The polyester filter bag is removed
from the drain pipe for photographic clarity.
4. Route the solvent pump’s power cord to
electrical box (27) on the side of tub
weldment (1), and plug it into the lower
outlet.

(1) Tub Weldment. (8) Solvent Pump.

2. Install hose barb fitting (11) into the

threaded opening next to the solvent pump (1) Tub Weldment. (27) Electrical Box.
hanger bracket and tighten securely.

(11) Hose Barb Fitting.

13
Solvent Pump Installation With Optional
Filter
1. Remove and discard ear clamp (10) and
connector hose (9) from the hose barb
fitting on solvent pump (8).
NOTE: Do not damage the hose barb fitting
on the solvent pump. The fitting will be
reused.
3. Install the external filter connector hoses.
a. Slide ear clamp (10) over the end of
filter supply connector hose (24a).
Install the connector hose onto the
solvent pump hose barb fitting. Crimp
ear clamp (10) to secure the hose onto
the pump fitting.
b. Slide ear clamp (10) over the end of
filter return connector hose (24b).
Install the filter return connector hose
on the hose barb fitting installed in the
bottom of tub weldment (1). Crimp the
ear clamp to secure the hose onto the
tub fitting.
c. Insert solvent pump (8) hanger into the
bracket located on the bottom rear
edge of the tub. Make sure the intake
screen on the solvent pump faces in.

(8) Solvent Pump. (9) Pump Connector Hose.

(10) Ear Clamp.

2. Install hose barb fitting (11) into the

threaded opening next to the solvent pump
hanger bracket and tighten securely.

(1) Tub Weldment. (8) Solvent Pump. (24a) Filter Supply

Connector Hose. (24b) Filter Return Connector Hose.
(10) Ear Clamp.

(11) Hose Barb Fitting.

14
4. Loosen the bolt in the filter bracket b. Slide ear clamp (10) over the end of
indicated by the arrow. Install the filter filter return connector hose (24b) and
bracket over the top edge of tub weldment install it on filter head (23) outlet fitting,
(1) on the same end as the electrical box. as shown. Crimp the ear clamp to
Tighten the bracket bolt and locknut to secure the hose onto the fitting.
secure the filter bracket onto the tub
weldment.
NOTE: Do not completely tighten the bracket
bolt. It will be tightened in a later step.

(10) Ear Clamp. (24b) Filter Return Connector Hose.

(A) Inlet. (B) Outlet.

6. Install filter (25) onto filter head (23).

(1) Tub Weldment.
Lightly lubricate the filter gasket with clean
oil and tighten it.
5. Install the connector hoses on the filter
head.
NOTE: First, make sure both swivel O-ring
fittings are tight (completely seated) in the filter
housing.
a. Slide ear clamp (10) over the end of
filter supply connector hose (24a) and
install it on filter head (23) inlet fitting,
as shown. Crimp the ear clamp to
secure the hose onto the fitting.

(23) Filter Head. (25) Filter.

(10) Ear Clamp. (23) Filter Head. (24a) Filter Supply

Connector Hose.

15
7. Route the solvent pump’s power cord to 2. Fill the base tank with the required amount
electrical box (27) on the side of tub of solvent. Fill the base tank so the solvent
weldment (1), and plug it into the lower pump will be completely submersed, once
outlet. the tub weldment is installed.

WARNING
MS
Always follow the
M SD
SSS
M
M SSS
DDD
c h e m i c a l
manufacturers
instructions for
proper handling of solvent. If
petroleum-based solvent is used, it must
have a flash point of 40.5°C (105°F) or
greater and be compatible with unit
components. Solvent exposed to open
flame or sparks, or spilled onto any hot
(1) Tub Weldment. (27) Electrical Box. surfaces or electrical components, can
cause a fire, resulting in personal injury or
death.
Fill the Base Tank
1. Insert plastic liner (4) into base tank (3a) so
it conforms to the inside of the base tank.
Fold the excess plastic liner over the top Notice
edge of the base tank.
Running the solvent pump without fluid can
NOTE: The front of the base tank has the result in damage to the pump. Make sure the
single hinge pin sleeve. Position the base tank base tank is filled so the solvent pump will be
in the location where the parts washer will be completely submersed in the fluid during
used. Once the base tank is filled, it is very operation.
heavy and can be difficult to move. When
positioning the base tank, allow room for
access to the rear of the parts washer, once
assembled.

(3a) Base Tank. (4) Plastic Liner.

16
Install the Tub Weldment On the 2. Carefully lower the tub weldment assembly
toward the base tank.
Base Tank
1. Use a lifting device and sling(s) with
adequate capacity to carefully lift the tub
weldment assembly off the support stands
and position it over the base tank.

WARNING
The tub weldment weighs
enough to cause crushing
injury, if dropped. Always
wear protective shoes
and use care when handling the tub
weldment during assembly.
3. Position the solvent pump’s power cord into
the small notch at the rear of the base tank.
If equipped with an external filter, position
the connector hoses into the notches at the
rear of the base tank. Lower the tub
weldment assembly into position.
NOTE: Make sure the pump connector hoses
are not pinched or twisted, which would
restrict the flow of solvent.

NOTE: If equipped with an external filter, it

may be necessary to slide the filter head to the
center to allow the sling to be secured under
each corner of the tub weldment.

17
4. Align the hinge pin sleeves and install two
rear and one front hinge pins (28) to secure
the tub weldment to the base tank.
(28) Hinge Pin.
5. Remove the slings and lifting device. If
equipped with an external filter, slide filter
head (23) back into position near the rear
corner of the tub weldment. Completely
tighten the filter head bolt and locknut.
(23) Filter Head.
18
Install Work Lamp Assembly
1. Remove the guard from the work lamp and
install a 100 watt maximum, type A, bulb.
Replace the guard.
NOTE: The work lamp has a top mounted
ON/OFF switch. This switch may be left in the
ON position so that the lamp is ON whenever
the pump is operating.
2. Install work lamp assembly (7) onto work
lamp mounting stud (5b). Pull up on the
black collar of the work lamp base while
inserting it over the mounting stud.
Release the collar to lock the lamp into
position.
NOTE: Make sure the collar fully releases into
the original position to lock the lamp onto the
mounting stud.
(5b) Work Lamp Mounting Stud. (7) Work Lamp
Assembly.
3. Route the work lamp assembly electrical
power cord to electrical box (27) and plug
it into the upper outlet.
(27) Electrical Box.
Final Assembly
1. Use plastic ties (not included) to neatly
bundle and secure all the hoses and
electrical cords to prevent chaffing and/or
damage during use.
2. Plug the electrical assembly power cord
into a grounded power supply with the
correct Voltage rating.
19
3. Insert drain screen (12) into drain assembly
(13a). Position the drain screen so the
solvent will flow through to the base tank.
(12) Drain Screen. (13a) Drain Assembly.
Notice
The drain screen can be positioned to block the
flow of solvent back to the base tank. If the
solvent is allowed to fill the tub weldment, the
fluid level can be lower than the submersible
pump, stopping the flow of solvent and possibly
damaging the solvent pump.
Operation Section
Operation
1. Open hinged fire cover (2) and engage the
fusible link attached to lamp pole (5a) into
the keyhole in the fire cover.
2. With the flex hose(s) directed into the tub
weldment, open the flow regulating
valve(s). Push the power switch to the ON
position. The solvent should flow through
the flex hose(s). The unit is now ready for
use.

WARNING
To help prevent
fires, always
keep the hinged
fire cover closed
when not in use. The fusible link must
always be engaged when the hinged fire
cover is open.

(I) ON. (O) OFF.

NOTE: This unit is equipped with a filter sock

to extend solvent life. To use this option, open
the flow regulating valve for the filter sock
while the solvent pump is running.

(2) Hinged Fire Cover. (5a) Lamp Pole.

WARNING
The hinged fire cover weighs
enough to cause personal injury if
it accidentally falls shut. Always
make sure the fusible link is fully
engaged in the keyhole.

20
Maintenance Section 4. Replace the solvent at regular intervals, or
when the solvent is contaminated and no
Maintenance longer effective. When replacing the
solvent, always replace the polyester filter
NOTE: Fluid and filter replacement intervals bag and base tank plastic liner.
depend on the amount of use. Proper
replacement intervals will need to be identified
for each base-mounted recirculating parts
washer application. Use these guidelines as a WARNING
starting point for a maintenance program.
MS
Always follow the
1. Check the solvent level in the base tank M
M
MSSS
SD
DDDSSS
c h e m i c a l
frequently. Maintain the solvent level so the manufacturers
solvent pump is completely submersed. instructions for
proper handling of solvent. If
petroleum-based solvent is used, it must
Notice have a flash point of 40.5°C (105°F) or
greater and be compatible with unit
Running the solvent pump without solvent can components. Solvent exposed to open
result in damage to the pump. Make sure the flame or sparks, or spilled onto any hot
base tank is filled so the solvent pump will be surfaces or electrical components, can
completely submersed in the fluid during cause a fire, resulting in personal injury or
operation. death.

2. It is recommended the filter sock be NOTE: Always dispose of all fluids, solid
replaced a minimum of once every six waste, and filters in accordance with local,
months, or more often if reduced solvent state, and federal regulations.
flow through the filter sock is apparent.
3. It is recommended the spin-on filter
element (if equipped) be replaced a
minimum of once every three months, or
more often if reduced solvent flow through
the flex hoses is apparent.

21
Parts Section
Base-Mounted Recirculating Parts Washer

16

11 7
17

19
5b
18
6
5a

20
22 21
23 25, 26

24
10

12
13a
10
1
9
13b Optional Filter Group
13c
13d 27
13e 11 10
13f 8
13g
14

28 15

28
4

3b
28
3a

0952-030

22
General Parts List Accessories
General Parts List Accessories
Item Part No. Description Part No. Description
1 — Tub Weldment 4C-8061 Workshelf - Removable Platform,
2 — Hinged Fire Cover 70 x 51 x 25 cm (25.5 x 20 x 10 in)
3a — Base Tank 4C-3899 Small Parts Basket - Removable,
3b — Drain Plug (1/2 inch NPT) 20 x 30 x 10 cm (8 x 12 x 4 in)
41 4C-3905 Plastic Liner 4C-3898 Caster Set - Base Tank, Four 75 mm (3 in)
5a — Lamp Pole Heavy-Duty Casters
5b — Work Lamp Mounting Stud 4C-8058 Recirculating/Agitating Pump Kit (120 VAC) -
61 4C-8079 Fusible Link Includes Steel Housing, 1200 GPH
Submersible Pump, 30 Micron Filter, Flex
7 4C-3883 Work Lamp Assembly
Hose, Flow Regulator Valve, Hand-Held Spray
8 — Solvent Pump Gun with 1.5 m (5 ft) Hose, Agitation Control
9 — Pump Connector Hose Valve, and Agitation Venturi
10 — Ear Clamp (#210) 1U-9920 Parts Cleaning Brush - Black Polypropylene,
11 — Hose Barb Fitting 28 cm (11 in) long, Wire Size #10
12 — Drain Screen 1U-9919 Parts Cleaning Brush - Tampico, 28 cm (11 in)
13a — Upper Bowl long, Wire Size #10
13b — Rubber Gasket 1U-9922 Parts Cleaning Brush - Unitized, 28 cm (11 in)
13c — Lower Bowl long, Wire Size #10
13d — Nut 2B-4317 Parts Cleaning Brush - Paint Style, Blk Nylon,
13e — Plastic Gasket 27 cm (10.75 in) long, 3.8 cm (1.5 in) wide
13f — Drain Pipe 4C-3894 Flow Through Cleaning Brush - Includes
13g — Nut hose and fittings for 4C-3874

14 — Worm Gear Clamp 4C-3895 Flow Through Cleaning Brush - Includes

hose and fittings for 4C-3875 and 4C-3876
151 184-2319 Polyester Filter Bag
16 — Flex Nozzle 4C-3891 Hand-Held Spray Gun - Pistol grip nozzle with
hose and fittings for 4C-3874
17 — Flow Regulating Valve
4C-3891 Hand-Held Spray Gun - Pistol grip nozzle with
18 — Tee Fitting
hose and fittings for 4C-3875 and 4C-3876
19 — Connector
20 — Filter Sock Hose
211 189-5637 In-Sink Filter Sock
22 — Filter Sock Bracket
Consumable Service Parts
23 — Optional Filter Group Consumable Service Parts
24 — External Filter Connector Hoses Part No. Description
251 1R-1712 15 Micron External Filter 4C-8079 Fusible Link
(Standard) 4C-3905 Plastic Liner
261 1R-0749 2 Micron External Filter 184-2319 Polyester Filter Bag
(Optional) 189-5637 In-Sink Filter Sock
27 — Electrical Box 1R-1712 15 Micron External Filter (Standard)
28 — Hinge Pin 1R-0749 2 Micron External Filter (Optional)
—1 4C-6796 Mineral Spirits (Low Odor) 4C-6796 Mineral Spirits (Low Odor)
1Also listed in Consumable Service Parts table.

23
 For information on service tools or shop supplies,
contact Dealer Service Tools on:

Dealer Service Tools

501 S. W. Jefferson
Peoria, IL U.S.A. 61630-2125
U.S.A.: 1-800-542-8665
Illinois: 1-800-541-8665
Canada: 1-800-523-8665
World: 1-309-675-6277
Fax: 1-309-494-1355
dealerservicetool_hotline@cat.com

©2006 Caterpillar NEHS0952

All Rights Reserved Printed in U.S.A.