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IS500 Series Servo Drive User Manual Preface
Preface
Thank you for purchasing the IS500 series servo drive developed by Shenzhen Inovance
Technology Co., Ltd.
The IS500 series is a high-performance AC servo drive for small and medium power
applications. The IS500 series ranges from 100 W to 7.5 kW. It supports Modbus
communication protocol via RS232/RS485 communication port, and thus multiple IS500
servo drives can work on the same network by using together with a host PC.
The IS500 is easy to use due to the functions of rigid table setting, inertia auto-tuning and
oscillation suppression. It works quietly together with Inovance ISMH series small/medium-
inertia high-response servo motor.
This servo drive is able to implement rapid and accurate position, speed and torque
control, and is applicable for such automation equipment as semiconductor manufacturing
equipment, chip mounter, PCB punching machine, transport machinery, food processing
machinery, machine tool and conveying machinery.
This manual describes the correct use of the IS500 series servo drive, including safety
information, mechanical and electrical installation, commissioning and maintenance. Read
and understand this manual (obtained at delivery or download at WWW.inovance.cn) before
use. Contact our customer service center if you have any question during the use.
The instructions are subMect to change, without notice, due to product upgrade, speci¿cation
modi¿cation as well as efforts to increase the accuracy and convenience of the manual.
If you are an equipment manufacturer, forward this manual to the end user.
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Preface IS500 Series Servo Drive User Manual
Ƶ Product Checking
Upon unpacking, check the items described in the following table.
Notes
This drive is a general industrial automation product, and is not designed for use in
machinery or system intended for human life.
Wiring, operation, maintenance and inspection of the product can be conducted only by
quali¿ed personnel.
When selecting the screw tightening torque, consider the screw strength and material of the
installation part. Select a proper value while screws are ¿xed securely and the installation
part will not be damaged.
Install an appropriate safety device when trips of the product may cause series accidents or
loss to the equipment on which the product is installed.
Contact Inovance when this product is to be used on special applications such as atomic
energy control, aerospace equipment, transport equipment, medical apparatus, safety
devices and other equipment that requires high cleanliness.
Although this product has passed required QC testing, it may react unexpectedly due to trips
arising from ambient noise, static interference, input power supply, wiring, optional parts,
and etc. Fully consider mechanical safety measures to possible actions of the equipment in
the application site scenarios.
When the motor shaft runs without being grounded, the motor bearing may suffer from
electric corrosion or large noise, dependent on actual mechanical and installation conditions.
Trips of this product may cause rising smoke of almost a cigarette. Pay special attention
to such condition when the product is to be used in puri¿cation workshop and environment
alike.
Note that the chip resistor disconnection or poor contact condition may occur due to
sulfuration reaction if the product is to be used in an environment with high-density sulphur
or sulfuretted gas.
The input voltage far higher than the rated voltage may cause damage to the internal
components, thus resulting in smoke or even a ¿re.
End user decides whether the servo drive matches the structure, size, service life, features,
speci¿cation change of the equipment (to which the servo drive is to be installed) and its
parts, and whether the installation complies with local laws and regulations.
Note that use of this product beyond its speci¿cations can be not guaranteed.
This product is subject to change of certain components due to our dedication to continuous
improvement of the product.
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Contents
Preface.................................................................................................................. 1
Chapter 1 Servo System Selection .................................................................... 6
1.1 Designation Rules of the Servo Motor and Servo Drive .................................................. 7
1.2 Servo Motor and Servo Drive Con¿guration .................................................................... 8
1.3 Adapted Cables ............................................................................................................... 9
1.4 Motor SN Table .............................................................................................................. 12
1.5 Braking Resistor Speci¿cations ..................................................................................... 13
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Chapter 7 Function Code Table...................................................................... 102
Group H00: Servo Motor Parameters ................................................................................ 102
Group H01: Servo Drive Parameters................................................................................. 104
Group H02: Basic Control Parameters .............................................................................. 104
Group H03: Input Terminal Parameters ............................................................................. 107
Group H04: Output terminal Parameters ............................................................................110
Group H05: Position Control Parameters ...........................................................................113
Group H06: Speed Control Parameters .............................................................................119
Group H07: Torque Control Parameters ............................................................................ 120
Group H08: Gain Parameters ............................................................................................ 122
Group H09: Auto-adjusting Parameters............................................................................. 123
Group H0A: Fault and Protection ...................................................................................... 125
Group H0B: Display Parameters ....................................................................................... 126
Group H0C: Communication Parameters .......................................................................... 127
Group H0D: Auxiliary Function Parameters....................................................................... 129
Group H11: Multi-Position Function Parameters ............................................................... 130
Group H12: Multi-Speed Function Parameters ................................................................. 135
Group H17: VDI/VDO Parameters..................................................................................... 141
Group H30: Servo State Variables Read by Communication ............................................ 146
Group H31: Variables Set via Communication .................................................................. 147
DI/DO Basic Functions ...................................................................................................... 148
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1
Servo System Selection
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Servo System Selection IS500 Series Servo Drive User Manual
Name Function
CN5 analog monitoring Connect to the measuring instrument (such as an oscilloscope )
signal terminal to facilitate viewing signal status when gains are adjusted .
LED display 5-bit 7-segment LED display is used to display the running status
and parameter setting of the servo drive.
MODE SET
CN1 Used for reference input signals and other I/O signals .
control terminal
CN3, CN4 Connected in parallel inside the servo drive.
communication
terminals Connect to RS232 or RS485 communication devices .
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IS500 Series Servo Drive User Manual Servo System Selection
A x1
Rated Speed Mark Shaft Connection
Mark (RPM)
B x 10
1 Optical shaft
C x 100 1 letter + 2 digits
2 Solid with key
D x 1000 A x1
Mark Encoder Type Solid with key and
B x 10 3 threaded hole
E x 10000
1 letter + 1 digit
Example C x 100 Solid with
2500 -PPR 5
75 B: 750 W threaded hole
D x 1000 U 1
15 C: 1500 W incremental
incre-mental
E x 10000 20- bit bus type
2
Example
15B: 150 RPM
30C: 3000 RPM Mark Voltage Class
B 200 V
D 400 V
Note
Models ending with -U231* and -U234 * are standard models. Prior ordering is required for non-
standard models.
All ISHM4 models and part of ISMH2 models (ISMH2-20C/25C/30C/40C/50C) are not
con¿gured with a brake.
IS500 A S 5R5 I
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Servo System Selection IS500 Series Servo Drive User Manual
6HUYR0RWRUDQG6HUYR'ULYH&RQ¿JXUDWLRQ
Ƶ 220 V
Ƶ 380 V
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IS500 Series Servo Drive User Manual Servo System Selection
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Servo System Selection IS500 Series Servo Drive User Manual
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IS500 Series Servo Drive User Manual Servo System Selection
Cable
Cable Model Length Cable Appearance
(mm)
100±5 mm
S5-L-M03-3.0 3000
S5-L-M03-5.0 5000
25±5 mm 100±5 mm
S5-L-M03-10.0 10000 L±30 mm
S5-L-M24-3.0 3000
S5-L-M24-5.0 5000 50 mm
L±30 mm
S5-L-M24-10.0 10000
S5-L-M25-3.0 3000
S5-L-M25-5.0 5000 50 mm
L±30 mm
S5-L-M25-10.0 10000
S5-L-P00-3.0 3000
S5-L-P00-5.0 5000
10 mm
S5-L-P00-10.0 10000 L±30 mm
S5-L-P21-3.0 3000
S5-L-P21-5.0 5000 10 mm
L±30 mm
S5-L-P21-10.0 10000
S5-L-T00-3.0
(Servo drive to PC
communication cable)
3000±30 mm
S5-L-T01-0.2
(Communication cable
for multi-drive parallel
connection) 200±5 mm
S5-L-T01-0.5
(Communication cable
for multi-drive parallel
500±15 mm
connection)
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Servo System Selection IS500 Series Servo Drive User Manual
S5-L-T02-2.0
(Servo drive to PLC
communication cable) 50 mm
2000±30 mm
S5-L-T03-0.0
(Cable of the
terminal matching
resistor for servo
drive communication
(RS485/CAN))
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IS500 Series Servo Drive User Manual Servo System Selection
Note
Before installation and commissioning, ensure that the value of H00-00 is the actual motor SN.
%UDNLQJ5HVLVWRU6SHFL¿FDWLRQV
Speci¿cations of
Regenerative Resistor Min. Allowed
Power
Servo Drive Model Resistance
Resistance Capacity Supply
(ȍ)
(ȍ) (W)
IS500ƑS0R7I
Single-phase IS500ƑS0R9I
- - 45
220 V IS500ƑS1R6I
IS500ƑS2R8I
Single/ IS500ƑS3R8I 50
Three-phase
220 V IS500ƑS5R5I 40
50 40
Three-phase IS500ƑS7R6I 35 Prepare
220 V the 24
IS500ƑS012I 30
VDC power
Three-phase IS500ƑT1R9I 100 40 supply
380 V 60 yourself.
IS500ƑT3R5I 100 40
IS500ƑT5R4I 50 40 45
IS500ƑT8R4I
100 100 60
IS500ƑT012I
IS500ƑT017I 35
IS500ƑT021I 40 100
25
IS500ƑT026I
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Servo System Selection IS500 Series Servo Drive User Manual
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2
Installation and Mounting Dimensions
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
Item Description
Ambient temperature 0–40°C (non-freezing)
Environment humidity 20%–90% RH (no condensation)
Storage temperature -20 to 60°C (Peak temperature ensurance: 72 hours at 80°C)
Storage humidity 20%–90% RH (no condensation)
Vibration < 49 m/s2
Shock < 490 m/s2
ISMH1/H4: IP65 (except for the shaft-through portion and
motor connectors)
IP level
Other series: IP67 (except for the shaft-through portion and
motor connectors)
Altitude < 1000 m (de-rated if the altitude is above 1000 m)
Item Description
Rust-proof Wipe up the antirust agent at the motor shaft end before installing the servo
treatment motor, and then take rust-proof treatment.
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IS500 Series Servo Drive User Manual Installation and Mounting Dimensions
Item Description
Do not strike the shaft end during installation. Failure to comply will lead to
Use the screw hole at the shaft end when mounting a pulley to the servo motor
shaft with a keyway. To ¿t the pulley, insert a double-end screw into the screw
hole of the shaft, put a washer against the coupling end, and then use a nut to
push the pulley in.
For the servo motor shaft without a keyway, use friction coupling or the like.
When removing the pulley, use a pulley remover to protect the shaft from
Encoder
suffering severe impact from load.
To ensure safety, install a protective cover or similar device on the rotary area
such as the pulley mounted on the shaft.
Screw
Washer
Flange coupling ,
pulley
Align the shaft of the servo motor with the shaft of the equipment and then
couple the shafts. When installing the servo motor, make sure the alignment
accuracy satisfy the requirement as described in the following ¿gure. If the
shafts are not properly aligned, vibration will be generated and may damage the
bearings and encoder.
Installation
The servo motor can be installed horizontally or vertically.
direction
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
Item Description
Con¿rm the IP level of the servo drive when using it in a place with water drops
(except for the shaft-through portion). In the environment where the shaft-
through portion is exposed to oil drops, select and use a servo motor with oil
seal.
Observe the following conditions when using the servo motor with oil seal:
Make sure the oil level is lower than the oil seal lip during usage.
Use the servo motor with oil seal under the circumstance that the oil seal is
maintaining good condition under splashing of oil sprays.
Protect the oil seal lip from accumulating oil sprays when the servo motor is
installed vertically upward.
Flange face
Handling oil
and water Shaft-through portion
(indicates the clearance of
the shaft extension portion
from the motor end face)
Transmission shaft
Stress of Do not bend or apply tension to the cables, especially the signal cables whose
cables core wire is 0.2 or 0.3 mm thick. Do not pull the cables tightly during wiring.
When connecting the connectors, make sure there is no waste or sheet metal
inside the connectors.
Connect the connectors to the main circuit cable side of the servo motor ¿rst,
and make sure that the grounding wire of the main circuit cable is reliably
connected. If the connectors are ¿rst connected to the encoder cable side, the
encoder may become faulty due to the potential differences between PE.
Make sure the pins are correctly arranged during wiring.
Connectors
The connectors are made up of resins. Do not strike the connectors to prevent
damage.
Hold the servo motor body during transportation when the cables are well
connected, instead of catching the cables. Otherwise, the connectors may be
damaged or the cables may be broken.
If bending cables are used, do not attach stress on the cables during wiring.
Failure to comply may cause damage to the connectors.
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IS500 Series Servo Drive User Manual Installation and Mounting Dimensions
3) Do not install the servo drive in an environment with corrosive or inÀammable gases or
combustible goods, such as hydrogen sulfide, chlorine, anmonia, sulphur gas, chloridize
gas, acid, soda and salt.
4) Do not install the servo drive in the environment with high temperature, moisture, dust
and metal powder.
5) Install the servo drive in a place with no vibration.
Item Description
0 to +40°C (The average load rate must not exceed 80%
Ambient temperature
at the temperature of 40°C to 55°C) (no freezing)
Environment humidity < 90% RH (no condensation)
Storage temperature -20 to 85°C ( no freezing)
Storage humidity < 90% RH (no condensation)
Vibration < 4.9 m/s2
Shock < 19.6 m/s2
IP level IP10
Altitude < 1000 m
> 10 mm > 50 mm
> 20 mm
> 20 mm
> 50 mm
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
Install the servo drive vertical to the wall, making its front panel faces outward.
2) Cooling
As shown in the above ¿gure, keep suf¿cient clearances around the servo drive to ensure
cooling by cooling fans or natural convection. Install cooling fans above the servo drive to
avoid excessive temperature rise and maintain even temperature inside the control cabinet.
3) Installation side by side
When installing multiple servo drives side by side, keep at least 10 mm between two servo
drives (if installation space is limited, such clearance between servo drives can be ignored)
and at least 50 mm above and below each servo drive.
4) Grounding
The grounding terminal must be properly grounded. Failure to comply may cause electric
shock or malfunction due to interference.
500
500
0.04 A 40
24
22
ĭ8 -0.009
A
12
10
0.02
-0.021
TP
0
ĭ30
15.5
2.5 ĭ46
LG
2 x ĭ4.5
LL 25
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IS500 Series Servo Drive User Manual Installation and Mounting Dimensions
ĭ0 .03 A
500 500
ĭ1 4-0.01 1
LG
0
0.06 A
16 .5
ĭ50-0.02 5
0
0.02 A A
3
LL 30
27
0 .01 0 A
5-0.018
41.5
ĭ70
0
60
4 x ĭ5.5
5-0.03
EQS 0 0
11-0.10 5-0.018
0
4 x R5
TP
EQS Shaft end Flat key
500 500
LG
0.06 A
25
ĭ70-0.03
0
A
0.02 A
3
LL 40
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
27
0 .01 2 A
6-0.018
0
51.5
ĭ90
80
0
6-0.018
6-0.03
45 e
4 x ĭ7 0
15.5-0.10
0
EQS
4 x R8
TP EQS Shaft end Flat key
2.3.2 Overall Dimensions of the ISMH2 Series Servo Motor (Vn = 3000 RPM,
Vmax = 6000/5000 RPM)
1) 1.0 kW, 1.5 kW, 2.0 kW, 2.5 kW
ĭ0 .03 A
ĭ24-0 .0 13
KB2
0
KB1
LG
0. 06 A
KA1
KA 2
37.5
36
ĭ95-0 .0 35
ĭ35
0
A
0. 02 A
5
LL 45
0 .01 2 A
ĭ115
100
8-0.022
4 5e
0
8-0.036
0
20-0.2 0
TP 4 x R10 7-0.09
0
4 x ĭ7 EQS
EQS Shaft end Flat key
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IS500 Series Servo Drive User Manual Installation and Mounting Dimensions
ĭ0 .06 A
ĭ28-0 .0 13
KB1
0
LG 0.10 A
KA1
56 .5
KA 2
54
ĭ1 10-0.03 5
I35
0
A
0.02 A
6
LL 63
0 .01 2 A
ĭ145
1 30
8-0.022
45 e
0
8-0.036
24-0.2 7-0.09
0
4 x R15
0
4 x ĭ9
TP EQS Shaft end
EQS Flat key
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
2.3.3 Overall Dimensions of the ISMH3 Series Servo Motor (Vn = 1500 RPM,
Vmax = 3000 RPM)
1) 850 W, 1.3 kW, 1.8 kW
KB 2
ĭ0.0 6 A
ĭ22-0 .0 13
KB1
0
LG 0.10 A
KA 1
51 .5
KA2
36
ĭ1 10-0.0 35
ĭ3 5
0
A
0.02 A
6
LL 55
0 .01 2 A
ĭ145
1 30
8-0.022
45 e
0
8-0.036
18-0.2 0
7-0.09
0
4 x R15
4 x ĭ9
TP EQS
EQS Shaft end Flat key
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IS500 Series Servo Drive User Manual Installation and Mounting Dimensions
ĭ0.06 A
KB2
KB1
18 0.10 A
ĭS-0.01 6
0
K A1
LW
K A2
ĭ114.3-0.0 25
0
A
0.03 A
3.2
LL LR
0 .01 5 A
ĭ200
180
4 5e
W
4 x ĭ13.5
EQS
WK
0
RH-0.20 0
8-0.09
4 x R30
EQS
TP Shaft end Flat key
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
2.3.4 Overall Dimensions of the ISMH4 Series Servo Motor (Vn = 3000 RPM,
Vmax = 6000 RPM)
1) 400 W
ĭ0 .03 A
500 500
ĭ1 4-0.01 1
LG
0
0.06 A
16 .5
ĭ50-0.02 5
0
0.02 A A
3
LL 30
27
41.5
0 .01 0 A
ĭ70
60
5-0.018
0
4 x ĭ5.5
EQS
5-0.03
0
11-0.10
0
0
4 x R5 5-0.018
TP
EQS Shaft end Flat key
75 173 50 40±0.5
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IS500 Series Servo Drive User Manual Installation and Mounting Dimensions
150±0.5
160
75 173 70 58±0.5
75 183 90 80±0.5
75 198 100 90
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Installation and Mounting Dimensions IS500 Series Servo Drive User Manual
240±0.5
250
75 230 100 90±0.5
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3
Wiring of Servo Drive and Servo Motor
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Figure 3-1 System wiring for single-phase 220 V and three-phase 380 V
The power supply of the braking unit is 24 VDC, and the power is dependent on the motor
model and must meet the requirements.
For single-phase 220 V power supply, terminal L3 of the servo drive is not used, and do not
wire this terminal.
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
L1C
L2C
L1
L2
L3
-1
-2
B1/ +
B2
B3
U
V
W
Terminal
Terminal Name Terminal Function
Symbol
Main circuit power input. Only terminals
IS500: S1R6, S2R8 L1 and L2 are used. Connect 220 VAC
power supply between L1 and L2.
Main circuit power
L1, L2, L3 IS500: S5R5, S7R6,
input terminals
S012, T3R5, T5R4, Main circuit power input, based on the
T8R4, T012, T017, rated voltage on the nameplate.
T021, T026
Control power Connect to control power input. For speci¿c value, refer to the
L1C, L2C
input terminals rated voltage on the nameplate.
Connect an external braking resistor
between B1/ and B3 if the braking
IS500: S1R6, S2R8 capacity is insuf¿cient.
You need to purchase the external
braking resistor.
B1/ , B2, External braking B1/ and B2 are shorted by default.
B3 resistor terminals Remove the jumper between B1/
IS500: S5R5, S7R6,
and B2, and connect an external
S012, T3R5, T5R4,
braking resistor between B1/ and B3
T8R4, T012, T017,
if the braking capacity is insuf¿cient.
T021, T026
You need to purchase the external
braking resistor.
Terminals for
- 1 and - 2 are shorted by default. Remove the jumper
connecting
between - 1 and - 2, and connect an external DC reactor to
- 1, - 2 high-harmonics
suppress high-harmonics if required.
suppression
(only terminal - is available for S1R6 and S2R8)
reactor
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Terminal
Terminal Name Terminal Function
Symbol
Servo motor
U, V, W connection Connect to U, V and W phases of the servo motor.
terminals
Two grounding terminals are respectively connected to
Grounding the power supply grounding terminal and the servo motor
PE
terminal grounding terminal.
The entire system must be grounded.
The following ¿gures show the correct and wrong wiring of the external braking resistor.
B1/ +
Remove the jumper between B1/
and B2, and connect the braking
B3 resistor between B1/ and B3.
-1
B1/ +
Not connect
B2 to the correct
B3 terminal .
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
Observe the following precautions when wiring the external braking resistor:
1. Do not directly connect the external braking resistor to the positive and negative poles of
the bus (B1/ and - 1 ). Failure to comply will lead to damage of the servo drive.
2. Remove the jumper between B1/ and B2 before using the external braking resistor.
Failure to comply will cause overcurrent trip and thus damage the braking tube.
3. For selection of external braking resistors, refer to section 1.4. Do not select any resistor
lower than the minimum resistance value. Otherwise, the braking tube and the recti¿er unit
may be damaged.
5HFRPPHQGHG0RGHOVDQG6SHFL¿FDWLRQVRI0DLQ&LUFXLW&DEOHV
Ƶ 220 VAC
Ƶ 380 VAC
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
CN2
PG
L1C
L2C
Power Power
OFF ON OFF at fault
(1RY) +24V
1KM
31 1RY (Relay)
DO4+ (ALM+)
1KM Surge
suppressor
32 1D (Diode)
ON at fault Fault display
(1RY) DO4- (ALM-)
COM
1. In the wiring for the single-phase 220 V servo drive, terminal L3 is not used, and do not
wire this terminal
2. After power-on, when the control circuit is established and the main circuit is established,
the keypad displays "nrd". This is not a fault.
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
MCCB 1
Servo motor
2
U
B1/
B2 V
Noise filter
M
B3 W
1KM
L1
L2
L3 CN2
PG
L1C
L2C
Power Power
OFF ON OFF at
fault (1RY) 1KM +24V
31 1RY (relay )
DO4+(ALM+)
1KM Surge
suppressor 1D (diode)
32
ON at fault Fault display
(1RY) DO4- (ALM-)
COM
Note
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Duct
Cables
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
Frame Size
Connector Appearance Terminal Pin Layout of Adaptable
Motor
4-pin connector
A viewing direction
2 4
1 3
A viewing direction
Pin No. Signal 40
1 U 60
2 V 80
3 W
4 PE
Recommendation:
Plastic housing: EL-4A (CWB);
Terminal: 421.6003.0 (CWB)
MIL-DTL-5015 series 3108E20-18S aviation plug
20-18 aviation
plug
A H G
B I F
C D E
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Frame Size
Connector Appearance Terminal Pin Layout of Adaptable
Motor
MIL-DTL-5015 series
3108E20-22S aviation plug
20-22 aviation
plug
A
B F
C E
D
Y Series Z Series
180
Pin No. Signal Pin No. Signal
A U A U
C V C V
E W E W
F PE F PE
B Brake (regardless of
D positive or negative)
Note
CN2
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
5 15
6 16
7 17
8 18
9 19
10 20
Pin
Pin No. Signal Signal
A viewing
No.
direction 1 A+ 2 A-
3 B+ 4 B-
5 Z+ 6 Z-
7 U+ 8 U-
9 V+ 10 V-
11 W+ 12 W-
13 +5V 14 GND
15 PS+ 16 PS-
17 Reserved 18 Reserved
19 Reserved 20 Reserved
Housing PE
Recommendation:
Plastic housing of plug on cable side: 3M 10320, core: 3M 10120
Frame Size of
Connector Appearance Terminal Pin Layout
Adaptable Motor
9-pin connector
A direction
1 7
3 9
Twisted-pair 60
5 B-
80
1 Z+
Twisted-pair
4 Z-
9 +5V
8 GND
7 PE
Recommendation:
Plastic housing : AMP 172161-1
Terminal: AMP 770835-1
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Frame Size of
Connector Appearance Terminal Pin Layout
Adaptable Motor
MIL-DTL-5015 series
3108E20-29S aviation plug
20-29 aviation
plug
B A M
C N L
P T
D K
R S
E J
F H
G
100
Pin No. Signal 130
A A+ 180
Twisted-pair
B A-
C B+
Twisted-pair
D B-
E Z+
Twisted-pair
F Z-
G +5V
H GND
J PE
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
5. Shielded layer of the encoder cable must be properly grounded. Differential signals shall
be connected to the two wires of the twisted-pair cable.
6. To determine the length of the signal cable, consider voltage drop caused by the cable
resistance. Pay attention to the capacity of the power supply and make sure that the
signal and power are strong enough when arriving at the input side of the servo drive. It is
recommended to use twisted-pair cable of size AWG26 and above.
7. The encoder cable and signal cable must be separated by at least 30 cm.
8. If the encoder cable is too short and an extension cable is required, make sure the
shielded layers of two separate cables are well connected to ensure reliable grounding.
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Ƶ Input Signal
Default
Signal Pin No. Function Description
Function
DI1 CMD1 46 Multi-speed selection 1
DI2 CMD2 45 Multi-speed selection 2
Internal reference direction selection: default
DI3 DIR-SEL 4
direction or reverse direction
DI4 ALM-RST 44 Alarm reset
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
Ƶ Output Signals
Default
Signal Pin No. Function Description
Function
DO1+ S-RDY+ 29 ON when the servo drive is ready and the S-ON
DO1- S-RDY- 30 signal can be received.
PA-OUT 21
Phase A/B/Z frequency- A/B/Z open-collector
PB-OUT 22
division output signal output signal
PZ-OUT 17
DO6 ALO1 37
3-bit fault code output, open-collector output,
DO7 ALO2 38
maximum load: 30 V, 20 mA
DO8 ALO3 39
+24V 47 Internal 24 V power supply, voltage range: 20 to
COM 50 28 V, maximum output current: 200 mA
+5V 16
Internal 5 V power supply, maximum output
1 current: 200 mA
GND
2
PE Housing
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
The following ¿gures show the typical wiring for three control modes.
1. Position control mode
Figure 3-8 Wiring of the position control mode
Servo unit
5V
16
+5V Referenced to GND, the
Torque limit: 0-10 V AI1 5 servo drive provides 5 V
Impedance: about 9 kȍ Low-pass filter 1
GND power supply.
2 Maximum current: 200 mA
A/D GND
converter
GND
Torque limit: -10 to 0 V AI2 9 Low-pass filter
Impedance: about 9 kȍ 33
GND 10 PAO+
34
PAO-
35 Encoder frequency-
PBO+
36 division pulse
PBO- differential output
PULS+ 7 150 ȍ 19 PZO+
PULS
[CW phase A] PULS- 8 20
PZO-
SIGN SIGN+ 11 150 ȍ
[CCW phase B] 21
SIGN- 12 PA-OUT
Position CLR+ 15 150 ȍ 22
reference CLR PB-OUT Home signal
CLR- 14 open-collector
17 output
PZ-OUT
24V 50 COM
PL1 3 2.4 kȍ
By default, the terminals are
Internal 24 V PL2 13 2.4 kȍ COM ON when being conducted.
power supply You can modify the positive
18 2.4 kȍ and negative logics .
PL3
The below are default 29 S-RDY+(DO1+)
functions. You can also 24V
configure functions of the +24 V power 30 S-RDY-(DO1-)
DIs in function codes. supply 47
Multi-speed CMD1(DI1) 46 27
selection 1 V-CMP+(DO2+)
Multi-speed CMD2(DI2) 45 28 V-CMP-(DO2-)
selection 2 State
25 output
Internal reference DIR-SEL(DI3) 4 ZERO+(DO3+)
direction selection
26
ALM-RST(DI4) 44 ZERO-(DO3-)
Alarm reset
S-ON(DI5) 40 31 ALM+(DO4+)
Servo ON
32
ZCLAMP(DI6) 41 ALM-(DO4-)
Zero clamp
The above are default functions.
Multi-speed CMD3(DI7) 42 You can also configure functions
selection 3 of the DOs in function codes.
37
AL0(DO6)
Multi-speed CMD4(DI8) 43
selection 4 38 Fault code
AL1(DO7) output
JOGCMD+(DI9) 23 39
Forward jog AL2(DO8)
JOGCMD-(DI10) 24
Reverse jog
COM 50 COM
COM Connect to
the housing
Note: The servo drive provides the
power supply for DI detection internally. The shield of the PE is connected
to the housing of the connector.
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
Servo unit
5V
16
+5V Referenced to GND, the
servo drive provides 5 V
Analog speed 1
AI1 5 GND power supply.
Signal input: ±10 V Low-pass filter 2 Maximum current: 200 mA
Impedance: about 9 kȍ GND
A/D GND
converter
Analog torque limit AI2 9 Low-pass filter 33 PAO+
Signal input: ±10 V 34
Impedance: about 9 kȍ GND 10 PAO-
35 PBO+ Encoder frequency-
36 division pulse
PBO- differential output
19 PZO+
20
PZO-
21
PA-OUT
22
PB-OUT Home signal
open-collector
17 output
PZ-OUT
50
COM
The below are default
functions. You can also By default, the terminals are
COM ON when being conducted.
configure functions of the
DIs in function codes. You can modify the positive
and negative logics .
24V 29
+24 V power S-RDY+(DO1+)
supply 47
Multi-speed CMD1(DI1) 46 30
S-RDY-(DO1-)
selection 1
Multi-speed 27 V-CMP+(DO2+)
CMD2(DI2) 45
selection 2
28
Internal reference DIR-SEL(DI3) 4 V-CMP-(DO2-)
State
direction selection output
25 ZERO+(DO3+)
ALM-RST(DI4) 44
Alarm reset
26
ZERO-(DO3-)
S-ON(DI5) 40
Servo ON
31 ALM+(DO4+)
ZCLAMP(DI6) 41
Zero clamp 32
ALM-(DO4-)
Multi-speed CMD3(DI7) 42 The above are default functions.
selection 3 You can also configure functions
of the DOs in function codes.
Multi-speed CMD4(DI8) 43
selection 4 37
AL0(DO6)
JOGCMD+(DI9) 23 38 Fault code
Forward jog AL1(DO7) output
39
JOGCMD-(DI10) 24 AL2(DO8)
Reverse jog
COM 50
COM COM
Note: The servo drive provides the Connect to
the housing
power supply for DI detection internally.
The shield of the PE is connected
to the housing of the connector.
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Servo unit
5V
16
+5V Refere
servo d
1
GND power
Maximu
Analog torque 2
AI1 5 GND
Signal input: ±10 V Low-pass filter
Impedance: about 9 kȍ GND
A/D
converter 33
PAO+
Analog torque limit AI2 9 Low-pass filter 34
Signal input: ±10 V PAO-
Impedance: about 9 kȍ GND 10 35 E
PBO+
36 d
PBO- d
19
PZO+
20
PZO-
21
PA-OUT
22 H
PB-OUT
o
17 o
PZ-OUT
50 COM
By default, t
COM ON when be
The below are default You can mo
and negative
functions. You can also
configure functions of the 29 S-RDY+(DO
DIs in function codes. 24V
+24 V power
supply 47 30
S-RDY-(DO1
Multi-speed CMD1(DI1) 46
selection 1 27 V-CMP+(DO
Multi-speed CMD2(DI2) 45
selection 2 28
V-CMP-(DO2
Internal reference DIR-SEL(DI3) 4
direction selection 25 ZERO+(DO3
ALM-RST(DI4) 44 26
Alarm reset ZERO-(DO3-
S-ON(DI5) 40 31
Servo ON ALM+(DO4+
ZCLAMP(DI6) 41 32
Zero clamp ALM-(DO4-)
The above a
Multi-speed CMD3(DI7) 42 You can also
selection 3 of the DOs in
37
Multi-speed CMD4(DI8) 43 AL0(DO6)
selection 4 38 F
AL1(DO7) o
Forward jog JOGCMD+(DI9) 23
39
AL2(DO8)
JOGCMD-(DI10) 24
Reverse jog
COM 50 COM
COM Connect to
the housing
Note: The servo drive provides the
power supply for DI detection internally. The shield of the PE is connected
to the housing of the connector.
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
Note
The signal cables and power cables must be laid separately with the distance at least above 30
cm.
When the signal cable is not long enough and an extension cable needs to be connected, ensure
that the shield is connected reliably and the shielding and grounding are reliable.
+5V is referenced to GND, and +24V is referenced to COM-.
The current must not exceed the maximum allowable current. Otherwise, the servo drive cannot
work properly.
AI1 5
-10 to 10 V § 14 kȍ
GND 6
AI2 9
-10 to 10 V § 14 kȍ
GND 10
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
PULS+ 7 150 ȍ
PULS- 8
SIGN+ 11 150 ȍ
SIGN- 12
CLR+ 15 150 ȍ
CLR- 14
24V
PL2 13 3.3 kȍ 24V
PL2 13 3.3 kȍ
11 150 ȍ 11 150 ȍ
SIGN+ SIGN+
SIGN- 12 SIGN- 12
COM 50 COM 50
COM 50 COM 50
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
VCC
VF = 1.5-1.8 V
R1 R1 R1
PULS+ 7 150 ȍ
PULS- VF
8
SIGN+ 11 150 ȍ
VF
SIGN- 12
CLR+ 15 150 ȍ
CLR- 14 VF
Set the resistance based on the working resistance R1 so that the current is within 6–10
mA.
PULS+ 7 150 ȍ
PULS- VF
8
SIGN+ 11 150 ȍ
VF
SIGN- 12
CLR+ 15 150 ȍ
CLR- 14 VF
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Wrong connection 2: Multiple terminals share the same current-limit resistor, resulting in the
pulses receiving error.
Servo drive
Multiple terminals
share the same
VCC current-limit resistor
V F = 1.5-1.8 V
PULS+ 7 150 ȍ
VF
PULS- 8
SIGN+ 11 150 ȍ
VF
SIGN- 12
CLR+ 15 150 ȍ
VF
CLR- 14
Wrong connection 3: SIGN and CLR terminals are not connected, resulting in that these two
terminals receive no pulses.
Servo drive
VCC
VF = 1.5-1.8 V
PULS+ 7 150 ȍ
SIGN and
CLR signals PULS- VF
8
not connected
SIGN+ 11 150 ȍ
VF
SIGN- 12
CLR+ 15 150 ȍ
CLR- 14 VF
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
Wrong connection 4: Terminals are not correctly connected, resulting in burnout of terminals.
OC signal not Servo drive
connected to the
specified terminal
VCC
VF = 1.5-1.8 V
PULS+ 7 150 ȍ
VF
PULS- 8
SIGN+ 11 150 ȍ
VF
SIGN- 12
CLR+ 15 150 ȍ
VF
CLR- 14
SIGN+ 11 150 ȍ
SIGN+ 11 150 ȍ
VF
VF SIGN- 12
SIGN- 12
CLR+ 15 150 ȍ
CLR+ 15 150 ȍ
VF
VF CLR- 14
CLR- 14
Servo drive B
Servo drive B
VF = 1.5-1.8 V
VF = 1.5-1.8 V
VF VF
8 PULS- 8
PULS-
SIGN+ 11 150 ȍ
SIGN+ 11 150 ȍ
VF VF
12 SIGN- 12
SIGN-
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
3. DI circuit
DI1 to DI10 circuits are the same. The following takes DI1 circuit as an example.
a. When the host controller provides relay output:
Servo drive
24V
3.3 kȍ
DI1 46
COM 50
24V
3.3 kȍ
DI1 46
COM 50
PAO+ 33
PAO- 34
PBO+ 35
PBO- 36
PZO+ 19
PZO- 20
Encoder phase Z output circuit outputs OC signals. Normally, the encoder phase Z output
circuit provides feedback signals to the host controller. The circuit and the host controller
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
together form a closed-loop position control system. An optocoupler circuit, relay circuit, or
bus receiver circuit shall be used in the host controller to receive feedback signals.
5-24 VDC
Servo drive
21 PA-OUT
22 PB-OUT
17 PZ-OUT
50 COM
COM
The maximum allowable voltage and current of the optocoupler output circuit inside the
servo drive are as below:
Maximum voltage: 30 VDC
Maximum current: DC, 50 mA
2. DO circuit
DO1 to DO4 circuits are all optocoupler output . The following takes DO1 circuit as an
example
a. When the host controller supports relay input:
Servo drive
Servo drive
5-24 VDC
5-24 VDC
Relay not
Relay connected
29 DO1+ 29 DO1+
30 DO1- 30 DO1-
30 DO1- 30 DO1-
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
Relay
37 DO6
50 COM
COM
37 DO6 Optocoupler
50 COM
COM
The maximum allowable voltage and current of the optocoupler output circuit inside the
servo drive are as below:
Maximum voltage: 30 VDC
Maximum current: DC 50 mA
Note
The holding brake built in the servo motor is only used for keeping the stopped state. Do not
use it to stop running of the servo motor.
Brake coils are of no polarity.
When the servo motor with brake runs, the brake may generate click sound, which does not
affect its functions.
When brake coils are energized (the brake is ON), magnetic Àux leakage may occur at the shaft
end. Thus, pay special attention when using magnetic sensors around the servo motor.
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
L1 Servo motor
AC L2 U
power Motor
V
supply L3 M
W
Servo drive
L1C
Encoder
L2C CN2 PG
When DO1 outputs the brake signal (/BK), set H04-00 to 9 to allocate DO1 with FunOUT.9
(brake output).
2. The brake shall not share the same power supply with other devices. Otherwise, the
brake may conduct false operation due to voltage or current drop resulted from working of
other devices.
2
3. Cables of 0.5 mm and above are recommended.
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
1 3
2 4
No. 1 2 3 4
Definition GND AO1 GND AO2
2 AO1
3 A Unidirectional
1-mA meter
GND
4 AO2
3 A Unidirectional
1-mA meter
GND
The monitored objects of analog signals are listed in the following table.
Note
After the control power turns OFF, the analog monitoring output terminal may output around 5 V
voltage for 50 ms at most. Take this into full consideration when using this terminal.
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IS500 Series Servo Drive User Manual Wiring of Servo Drive and Servo Motor
CN3
3 RS232-TXD 8 5 2
receiving end of the host controller
4 RS485+
RS485 communication interface
5 RS485- 6 3
7 4 1
CN4
6 Reserved 8 5 2
7 Reserved
8 Reserved
Housing PE Shield
2. Pay attention to the power capacity when the external control power or 24 VDC power is
used, especially when the power is supplied to multiple servo drives or brakes at the same
time. If the power capacity is insuf¿cient, the supplied current will be insuf¿cient, causing the
servo drive out of control or brake failure.
3. It is forbidden to run or stop the motor by using the electromagnetic contactor. As a high-
inductance device, the motor generates instantaneous high voltage, which may damage the
contactor.
4. In scenarios where cables need to be moved, use Àexible cables. Common cables are
easily damaged after being bent for a long time. Cables con¿gured together with low power
servo motors cannot be used for movement.
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Wiring of Servo Drive and Servo Motor IS500 Series Servo Drive User Manual
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4
Running and Commissioning
efesotomasyon.com
Running and Commissioning IS500 Series Servo Drive User Manual
Based on the command modes and running characteristics, the servo drive supports three
running modes, position control, speed control, and torque control.
In the position control mode, the displacement is determined based on the number of pulses
and the speed is determined based on the input pulse frequency. The position control mode
strictly controls the position and speed, and is often used in the positioning device. It is the
most commonly used mode of the servo drive, applicable to the mechanical arm, mounter,
engraving and milling machine, and computer numerical control (CNC) machine tool.
In the speed control mode, the speed is controlled by the AI setting, DI setting, or
communication setting. It is often used in scenarios with constant speed. For example,
for the analog engraving and milling machine, the host controller uses the position control
mode, and the servo drive uses the speed control mode.
In the torque control mode, the torque is changed by changing the analog setting or the
address value by means of communication. This mode is mainly applied to the winding and
unwinding devices with strict tension requirements, for example, tension control scenarios
of the winding device or ¿ber pulling device. In these scenarios, the torque always changes
with the winding radius so that the tension will not change along with the change of the
winding radius.
Servo drive
POSDirSel
input Reference direction selection
Host INHIBIT
controller input
Pulse input forbidden
Position
CLR input regulator
Frequency- Position deviation cleared
division pulse
output
Frequency-division output
H05-17 Encoder
frequency-vision pulses
H05-38 Servo pulse
COIN output output source
Positioning completed
H05-20 Output condition of positioning
completed signal (COIN)
H05-21 Amplitude for positioning
completed
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IS500 Series Servo Drive User Manual Running and Commissioning
The position control mode is the most common mode of the servo drive. The main use
procedure is as follows:
1. Connect the power cables of the main circuit and control circuit of the servo drive, motor
power cables, and encoder cables correctly. After power-on, the keypad of the servo drive
displays "rdy", indicating that the wiring is correct.
2. Perform trial jog running by pressing keys and ensure that the motor can run properly.
3. Connect the signals of terminal CN1, such as the pulse direction input, pulse reference
input, and required DI/DO signals (servo drive enabled and positioning completed)
according to Figure 3-8.
4. Perform the setting related to the position control mode. Set the DI/DO functions in groups
H03 and H04 based on actual requirements. You may also need to set the home return and
frequency-division functions based on actual requirements.
5. Enable the servo drive. Send a position reference from the host controller to enable the
servo motor to rotate. Make the motor rotate at a low speed and check whether the rotating
direction and electronic gear ratio are normal. Then, adjust the gain. For details, see the
commissioning procedure in section 4.5.
Function
Function No. Description Setting Remarks
Name
Valid: Forward Set the logic of the
Position
direction corresponding DI to 0 or 1.
FunIN.27 POSDirSel reference
Invalid: Reverse This function is supported only
direction
direction when H05-00 is set to 0 or 1.
c. Pulse reference form
Select the pulse reference form by setting H05-15.
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Running and Commissioning IS500 Series Servo Drive User Manual
The following table describes the principles of the three pulse reference forms.
Table 4-1 Principles of pulse reference forms
Function
Function No. Description Setting Remarks
Name
Valid: Pulse reference
Pulse input input forbidden Set the logic of the
FunIN.13 INHIBIT
forbidden Invalid: Pulse reference corresponding DI to 0 or 1.
input allowed
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IS500 Series Servo Drive User Manual Running and Commissioning
The following ¿gure shows the working principle of the electronic gear ratio.
Figure 4-2 Working principle of the electronic gear ratio
Position
Position reference reference
(reference unit ) B (pulses ) Position Speed Current
PMSM
A loop loop loop
PG
Position feedback (pulses)
The IS500 supports two electronic gear ratios, which can be switched over by using the
function FunIN.24.
Note
This function has no effect on the displacement (total pulses of position references).
P x 0.368
Time (T)
Low-pass filter time Low-pass filter time
H05-04 H 05-04
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Running and Commissioning IS500 Series Servo Drive User Manual
Before filter
After filter After filter
The servo drive performs frequency division on the pulses from the encoder based on the
value of H05-17 and then outputs the processed pulses via the frequency-division output
terminal. The value of H05-17 corresponds to the pulses from PAO/PBO at each revolution
(before 4-frequency multiplication).
PAO PAO
PBO PBO
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IS500 Series Servo Drive User Manual Running and Commissioning
SPDDirSel input
Reference direction selection
Host
controller ZCLAMP input
Zero clamp function (H06-15)
Speed
regulator
V-LT output
Rotational speed limit output
V-ARR output
Speed reached output
V-CMP output
Speed consistent output
H06-17 Width of speed
consistent signal
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Running and Commissioning IS500 Series Servo Drive User Manual
Digital setting: The digital setting is performed on the keypad, and the speed set in H06-03
is used as the speed reference.
Analog setting: The analog setting means that the externally input analog voltage signal is
converted to the speed reference signal.
The multi-speed references refer to the 16 groups of speed references and related control
parameters stored in the internal register and specified internally or via external DI. The
multi-speed references can be used in all the three working modes.
For the jog speed references, two DIs or the host control software is con¿gured with the jog
running functions (FunIN.18 and FunIN.19); the jog running speed is the speed stored in
H06-04, and the speed reference direction is determined based on the DI states.
b. Speed reference direction switchover
Set the function FunIN.26 to switch over the speed reference direction by a DI.
Function Function
Description Setting Remarks
No. Name
Speed reference Valid: Forward direction Set the logic of the
FunIN.26 SPDDirSel
direction Invalid: Reverse direction corresponding DI to 0 or 1.
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IS500 Series Servo Drive User Manual Running and Commissioning
When H06-02 is set to 3, you need to allocate a DI with the A/B switchover function to
determine whether A reference input or B reference input is active currently.
The ramp control function converts the stepped speed references to smooth speed
references with constant acceleration/deceleration, implementing smooth speed control
(including internally set speed reference).
Figure 4-5 Ramp control diagram
Stepped speed
reference After ramp control 1000 RPM
H06-05 H06-06
H06-05 speci¿es the time for the speed reference to accelerate from zero to 1000 RPM.
H06-06 speci¿es the time for the speed reference to decelerate from1000 RPM to zero.
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Running and Commissioning IS500 Series Servo Drive User Manual
The formulas of calculating the actual acceleration and deceleration time are as follows:
Actual acceleration time = (Speed reference/1000) x Acceleration ramp time of speed
reference
Actual deceleration time = (Speed reference/1000) x Deceleration ramp time of speed
reference
Figure 4-6 Acceleration/Deceleration time diagram
1000 RPM
Set motor
rotational speed
Actual Actual
acceleration time deceleration time
When the rotational speed is restricted, the smallest value of H06-07, H06-08, and H06-09 takes
effect, as shown in the following ¿gure, where the value of H06-09 is larger than the value of H06-
07, the actual forward rotational speed limit is the value of H06-08, and the reverse rotational
speed limit is the value of H06-07.
Maximum rotational
speed limit (H06-07)
Actual
rotational
speed
amplitude
Maximum rotational
speed limit (H06-07)
Reverse speed limit (H06-09)
Maximum motor
rotational speed
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IS500 Series Servo Drive User Manual Running and Commissioning
Note
By default, the limit does not exceed the maximum motor rotational speed.
The actual motor rotational speed amplitude meets the following requirements:
_Amplitude of forward speed_ min ^maximum motor rotational speed, H06-07, H06-08`
_Amplitude of reverse speed_ min ^maximum motor rotational speed, H06-07, H06-09`
The related function codes are set in the following table.
Function
Function No. Description Setting Remarks
Name
This function is
Zero clamp Valid: Zero clamp enabled
FunIN.12 ZCLAMP supported only in the
function Invalid: Zero clamp disabled
speed control mode.
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Running and Commissioning IS500 Series Servo Drive User Manual
Servo drive
TOQDirSel
input
Reference direction selection
External AI
speed limit
Host input
controller Torque limit
H07-17 Speed limit source
H07-18 V-LMT selection
H07-19 Forward speed limit/ Speed
Speed limit 1 in torque control regulator
H07-20 Reverse speed limit/
Speed limit 2 in torque control
V-LT output
Speed limit function
C-LT output
Torque limit output
Toq-Reach
output
Torque reached output
H07-21 Base value for torque reached
H07-22 Threshold of torque reached valid
H07-23 Threshold of torque reached invalid
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IS500 Series Servo Drive User Manual Running and Commissioning
The analog setting means that the externally input analog voltage signal is converted
to the torque reference signal of motor speed. The relationship between the analog and
the torque reference can be de¿ned based on actual requirements.
The related function codes are set in the following table.
Function Function
Description Setting Remarks
No. Name
Valid: Forward direction Set the logic of the
Torque reference
FunIN.25 TOQDirSel Invalid: Reverse corresponding DI to 0 or
direction
direction 1.
When H07-02 = 3, you need to allocate a DI with the A/B switchover function to determine
whether A reference input or B reference input is active currently.
Function Function
Description Setting Remarks
No. Name
Main/Auxiliary
Valid: Current running reference being A
FunIN.4 CMD-SEL reference -
Invalid: Current running reference being B
switchover
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Running and Commissioning IS500 Series Servo Drive User Manual
t t
When the rotational speed is limited, the DO terminal outputs the signal described in the
following table.
Function Function
Description Setting Remarks
No. Name
Con¿rming rotational speed limit in torque
Rotational control:
FunOUT.8 V-LT -
speed limit Valid: Motor rotational speed limited
Invalid: Motor rotational speed not limited
Note
The speed limit source can be internal or external. When the internal speed limit source
is used (H07-17 = 0), directly set the forward speed limit (H07-19) and reverse speed limit
(H07-20). When the external speed limit source is used (H07-17 = 1), the analog setting is
speci¿ed in H07-18, and the corresponding relationship between the speed limit and the
analog setting is set based on actual requirements. In addition, the externally set speed limit
must be lower than the internally set speed limit to prevent faults due to improper setting of
external speed limit.
The speed limit setting modes are set in the following function codes.
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0: Internal setting
(in torque control)
Speed limit During
H07 17 1: External V-LMT 1 0 Immediate T
source running
setting
Forward speed
1 3000 During
H07 19 limit in torque 0–9000 RPM Immediate T
RPM RPM running
control
Reverse
1 3000 During
H07 20 speed limit/ in 0–9000 RPM Immediate T
RPM RPM running
torque control
Allocate DIs with the P-CL/N-CL function for selecting external forward/reverse torque limit.
When the output torque is limited, the DO terminal outputs the C-LT signal described in the
following table.
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Allocate the functions and logics to DIs and DOs by setting the related function codes.
For example, when setting AI, specify T_LMT in H07-08, and then set the corresponding
relationship between the torque and the analog voltage.
When H07-07 = 1, the external setting is triggered by the DIs with functions P-CL and
N-CL, and torque limit is implemented according to the values of H07-11 and H07-12. When
the external torque limit or T_LMT value is larger than the internal limit value, the internal
limit value is used. That is, among all the limit conditions, the smallest limit value is used.
During forward rotation, the torque is limited to the positive value of |T_LMT|; during reverse
rotation, the torque is limited to the negative value of |T_LMT|.
External
0–300.0% (100%
forward During
H07 11 corresponds to the 0.1% 300.0% Immediate PST
torque running
rated motor torque)
limit
External
0–300.0% (100%
reverse During
H07 12 corresponds to the 0.1% 300.0% Immediate PST
torque running
rated motor torque)
limit
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The mechanism repeats the operation to adjust Reduce the rigidity level or use the
the rigidity level based on the setting of H 09-01. trap (H09-12 or H09-15).
Yes
Is there vibration?
No
End
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After the wiring and basic setting are complete, the servo
drive enters the "rdy" state.
Note: To prevent accidents due to overtravel during inertia
auto-tuning, install the limit switches on the mechanical side
and ensure that the movable travel of at least one revolution
on the forward and reverse directions is allowed for the motor.
Yes
Does the
actual motor movable travel No Reduce the maximum speed for inertia
satisfy the setting of H09-09? auto-tuning (H09-06).
Yes
Yes
Yes
Yes No
No
End
When H08-15 = 1 (default value), the actual speed may not reach the reference due to
too small inertia ratio, and the auto-tuning will fail. In this case, you need to set H08-15.
It is recommended that H08-15 be set to 5 initially and then increased gradually so that
the auto-tuning can be performed successfully.
For offline inertia auto-tuning, the triangular wave mode is suggested. For scenarios
with poor auto-tuning effect, the step rectangular wave mode is suggested.
When H09-05 = 1, pay attention to the mechanical travel and prevent accidents due to
overtravel during ofÀine inertia auto-tuning.
The related function code is set in the following table.
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rigidity level.
Check whether there is margin for the gain to prevent the situation in which the servo
system approaches the unstable state.
Gain
0: Manual During
H09 00 adjustment 1 0 Immediate PS
1: Automatic running
mode
Recommended Rigidity
Type of Load Mechanism
Level
Level 4 to level 8 Large-scale machinery
Level 8 to level 15 Applications with low rigidity such as belt
Applications with high rigidity such as ball screw
Level 15 to level 20
and direct-connected motor
Increasing the torque reference filter time in H07-05 helps suppress the mechanical
resonance but reduces the system response. The ¿lter time must not be increased randomly
and must meet the following condition:
1000
H07-05 [ms] <
2 S x H08-00 [Hz]
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4.5.4 Notch
The mechanical system has a certain resonance frequency. If the gain is too high,
resonance may occur around the resonance frequency, and a notch can be used to
solve the problem. The notch reduces the gain of the speci¿ed frequency to suppress the
mechanical resonance. Therefore, the gain can be set higher than that without using the
notch.
A total of four notches can be used, and each has three parameters, frequency, width level,
and attenuation level. When the frequency is the default value 2000 Hz, the notch is actually
invalid. The 1st and 2nd notches are manual notches, and their parameters need to set
manually. The 3rd and 4th notches are self-adaptive notches, and their parameters are set
automatically by the servo drive.
The mode of the self-adaptive notch is determined in H09-02. When H09-02 = 1, only the
3rd notch is valid; when the servo is enabled and detects resonance, the parameters of the
3rd notch are set automatically to suppress the resonance. When H09-02 = 2, both 3rd and
4th notches are valid, and their parameters can be set automatically.
The self-adaptive notch is preferred during the use. If the self-adaptive notch cannot
produce satisfactory performance, use the manual notch. When using the manual notch,
set the frequency to the actual resonance frequency, which is obtained by the mechanical
feature analysis tool of the background software. Use the default value 2 of the width level.
Adjust the depth level based on the actual conditions. The smaller the value is, the better
the resonance suppression result is. The larger the value is, the worse the resonance
suppression result is. If the depth level is set to 99, the resonance suppression almost does
not work. Reducing the depth level enhances the suppression result, but causes phase lag
and system instability. Do not reduce the depth level if not necessary.
More precautions about the notch are as follows:
The notch can be used in only the speed control and position control modes.
When H09-02 is always 1 or 2, the updated parameters of the self-adaptive notch are
automatically written to EEPROM every 30 minutes, and the update within 30 minutes is
not written to EEPROM.
When H09-02 is set to 0, the current parameters of the self-adaptive notch will keep
unchanged. After the self-adaptive notch is used for suppression and the system
becomes stable for a certain period, you can set H09-02 to 0 to ¿x the parameters of the
self-adaptive notch.
It is recommended that at most two notches work at the same time. Otherwise, the
resonance may become severe.
When the resonance frequency is below 300 Hz, the suppression effect of the self-
adaptive notch may degrade.
When the resonance cannot be cleared after a long time use of the self-adaptive notch,
disable the servo drive.
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5
Background Software
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Background Software IS500 Series Servo Drive User Manual
The background software IS-Opera is provided at www.inovance.cn for free download and
use. Install a communication cable (S6-L-T00-3.0), and then the PC can communicate with
the servo drive. You can also make the communication cable yourself, and connect the
cable according to the instructions in chapter 3.
The IS-Opera supports the following functions:
Oscilloscope for detecting and saving instantaneous data during running of the servo
system
Electronic cam, whose parameters can be set in graphical form (supported only by
certain servo drive models)
Parameter management, including reading and downloading of parameters in batches
Database which can recognize customized function codes
Inertia auto-tuning
Mechanical feature analysis, which can analyze the resonance frequency of the
mechanical system
Jog running, which supports position references to make the motor repeat forward and
then reverse running
Gain adjustment, which supports the operation of adjusting the rigidity level and simple
motion information monitoring
Supporting the WindowsXP and Windows7 operating systems. For details on how to
use the IS-Opera, see the IS-Opera help manual.
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6
Troubleshooting
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Chapter 6 Troubleshooting
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Fault
Code and Probable Cause Con¿rming Method Solution Principle
Description
For the incremental
encoder, the frequency-
Er.110 The frequency- division pulses per
The value
(setting division pulses revolution must not exceed Set the frequency-
of H05-17
error of per revolution the encoder PPR. division pulses per
exceeds
frequency- of the encoder For the absolute encoder, revolution in H05-
the encoder
division do not meet the the frequency-division 17 again.
PPR.
pulse output) speci¿cations. pulses must not exceed
1/4 of the encoder
resolution.
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Fault
Code and Probable Cause Con¿rming Method Solution Principle
Description
There is only high-speed
searching and no low-
1. The home Replace the home
speed searching during
switch fails. switch.
the operation of returning
to home.
Check whether the time for
2. The search Increase the value
home return set in H05-35
time is too short. of H05-35.
is too short.
Er.601
(home return 3. The -
Increase the
timeout) motor stops
low-speed
immediately after
creeping time
reaching the Check whether the motor
and the search
home at high- stops immediately after
acceleration/
speed running, reaching the home at high-
deceleration time,
and there is speed running.
and decrease the
no low-speed
high-speed search
reverse creeping
speed.
process.
Use the twisted
shielded cables
The zero drift
1. The wiring is Check the wiring according and perform the
exceeds 500
incorrect. to the wiring diagram. wiring again, and
mV.
shorten the cable
distance.
Er.831 Disconnect the external
(AI zero drift cables and view the AI
too large) sampling value in group
H0B.
2. The servo Replace the servo
If the sampling value -
drive is faulty. drive.
exceeds 500 mV when
there is no input, it
indicates that the servo
drive is faulty.
Er.900 Check the running
The DI braking
(DI Check whether the DI mode and clear
switch is -
emergency braking switch is triggered. the DI braking
triggered.
braking) enable signal.
1. The cable
The
Er.920 of the external
1. Check cable wiring accumulative
(braking braking resistor Connect the
of the external braking heat of the
resistor is in poor braking resistor
resistor according to the resistor
overload) connection, cable correctly.
wiring diagram. exceeds the
becomes loose
setting value.
or breaks.
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Fault
Code and Probable Cause Con¿rming Method Solution Principle
Description
The jumper
across terminals
B1/ and D is
Check wiring of the jumper Connect the
disconnected
between power terminals. jumper correctly.
when the internal
braking resistor is
used.
3. The setting
of H02-25 is
incorrect when View the setting of H02- Set H02-25
the external 25. correctly.
braking resistor is
used.
Replace the power
4. The input
supply and ensure
power voltage Measure the power
that the power
is outside the voltage.
voltage is within
speci¿cations.
the speci¿cations.
Increase the
5. The capacity capacity of the The
Er.920 of the servo View the motion graphics servo unit or accumulative
(braking ampli¿er or and calculate the braking resistor, heat of the
resistor braking resistor is maximum braking energy. and increase resistor
overload) insuf¿cient. the acceleration/ exceeds the
deceleration time. setting value.
6. The speed
is too high, and
the deceleration Reduce the load,
View the motor graphics
process is not and improve the
and check whether
completed within capacities of the
the motor is in power
the required servo motor, servo
generation state for a long
time. The drive, and braking
time.
braking resistor resistor.
is in continuous
braking state.
Improve the
7. The load capacities of the
inertia exceeds Check the load inertia. servo drive, motor,
the limit. and braking
resistor.
8. The resistance Select the braking
of the external View the resistance of the resistor with
braking resistor is braking resistor. proper resistance
too large. and capacity.
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Fault
Code and Probable Cause Con¿rming Method Solution Principle
Description
9. The resistance
of the braking Check whether the setting
Set H02-27
resistor set of H02-27 is consistent
correctly. The
in H02-27 is with the actual value.
incorrect. accumulative
Er.920 heat of the
Do not connect the main resistor
(braking
circuit power supply, but exceeds the
resistor
10. The servo connect the control circuit Replace the servo setting value.
overload)
unit is faulty. power supply, and check drive.
whether the warning is still
reported.
When the external braking resistor is used, you must set the resistance in H02-27
and capacity in H02-26 correctly.
The
Er.922 The resistance resistance of
(resistance of the external the external
Select a proper
of the braking resistor is Measure the resistance braking
braking resistor
external smaller than the and check the setting of resistor is
and change the
braking minimum value H02-27. smaller than
setting of H02-27.
resistor too required by the the required
small) servo drive. minimum
value.
The set
reference
is too large
Er.939 Connect the motor (above 50%
(motor The motor power Check the motor power power cables or maximum);
power cable cables break. cables. again or replace the feedback
breaking) them. current is too
small (10%);
the speed is
too small.
Er.941 The modi¿cation
(parameter of certain
modi¿cation parameters takes
Power on the
taking effect effect only after - -
servo drive again.
only after the servo drive
power-on is powered on
again) again.
Check the running
mode. For the
Check whether the parameters that
Er.942
Parameters are host controller performs need not be stored The memory
(parameter
stored frequently frequent and fast in EEPROM, cache
storage too
to EEPROM. parameter writing on the set H0C-14 to 0 overÀows.
frequent)
servo drive. before the writing
operation of the
host controller.
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Fault
Code and Probable Cause Con¿rming Method Solution Principle
Description
Check the running
mode. Send a
Er.950 reverse reference
The forward
(forward Check whether the forward or rotate the
limit switch is -
overtravel limit switch is triggered. motor, making the
triggered.
warning) motor not reach
the forward limit
switch.
Check the running
mode. Send a
Er.952 forward reference
The reverse
(reverse Check whether the reverse or rotate the
limit switch is -
overtravel limit switch is triggered. motor, making the
triggered.
warning) motor not reach
the reverse limit
switch.
If the servo drive is
Internal
powered off and powered
Er.980 parameters
The encoder is on again several times Replace the servo
(encoder of the
faulty internally. but the warning is still motor.
fault) encoder are
reported, it indicates that
abnormal.
the encoder is faulty.
If the warning
is reported
when three-
phase cables
When H0A-00
are connected
is set to 1, the
according to the
three-phase
requirements,
servo drive can
Er.990 Check whether the servo handle the Its principle is
run (0.4–0.75
(input drive is three-phase but warning as Er.420 similar to that
kW) when two
phase loss only two phases are (power cable of the phase
phases are
warning) connected during running. phase loss). If loss fault.
connected, but
the warning is
a warning is
reported when
reported in this
two-phase cables
case.
are connected
according to the
requirements, set
H0A-00 to 0.
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7
Function Code Table
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IS500 Series Servo Drive User Manual Function Code Table
States of 0–0xFFFF
functions not Bit0: FunIN.1
Power-on During
H03 00 allocated Bit1: FunIN.2 1 0 -
again running
among FunIN ……
1–16 (HEX) Bit15: FunIN.16
States of 0–0xFFFF
functions not Bit0: FunIN.17
Power-on During
H03 01 allocated Bit1: FunIN.18 1 0 -
again running
among FunIN ……
17–32 (HEX) Bit15: FunIN.32
0–34
0: No function
DI1 function During
H03 02 1–34: FunIN.1–34 1 6 Upon stop -
selection running
(refer to the DI/DO
basic function table)
Input polarity: 0–4
0: Low level valid
1: High level valid
DI1 logic During
H03 03 2: Rising edge valid 1 0 Upon stop -
selection running
3: Falling edge valid
4: Both rising edge
and falling edge valid
0–34
0: No function
DI2 function During
H03 04 1–34: FunIN.1–34 1 7 Upon stop -
selection running
(refer to the DI/DO
basic function table)
Input polarity: 0–4
0: Low level valid
1: High level valid
DI2 logic During
H03 05 2: Rising edge valid 1 0 Upon stop -
selection running
3: Falling edge valid
4: Both rising edge
and falling edge valid
0–34
0: No function
DI3 function During
H03 06 1–34: FunIN.1–34 1 5 Upon stop -
selection running
(refer to the DI/DO
basic function table)
Input polarity: 0–4
0: Low level valid
1: High level valid
DI3 logic During
H03 07 2: Rising edge valid 1 0 Upon stop -
selection running
3: Falling edge valid
4: Both rising edge
and falling edge valid
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0–34
0: No function
DI10 function During
H03 20 1–34: FunIN.1–34 1 0 Upon stop -
selection running
(refer to the DI/DO
basic function table)
Input polarity: 0–4
0: Low level valid
1: High level valid
DI10 logic During
H03 21 2: Rising edge valid 1 0 Upon stop -
selection running
3: Falling edge valid
4: Both rising edge
and falling edge valid
AI1 minimum
H03 50 -10.00–+10.00 V 0.01 V -10.00 V Immediate At stop -
input
Corresponding
H03 51 setting of AI1 -100.0%–+100.0% 0.10% -100.0% Immdiate At stop -
minimum input
AI1 maximum
H03 52 -10.00–+10.00 V 0.01 V 10.00 V Immediate At stop -
input
Corresponding
H03 53 setting of AI1 -100.0%–+100.0% 0.10% 100.0% Immdiate At stop -
maximum input
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0–18
DO7 0: No function
During
H04 12 function 1–18: FunOUT.1–18 1 13 Upon stop -
running
selection (refer to the DI/DO basic
function table)
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(To be continued)
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1: AI1 During
H07 18 V-LMT selection 1 1 Immediate T
2: AI2 running
Forward speed
1 3000 During
H07 19 limit in torque 0–9000 RPM Immediate T
RPM RPM running
control
Reverse speed
1 3000 During
H07 20 limit in torque 0–9000 RPM Immediate T
RPM RPM running
control
0–300.0%
Base value for During
H07 21 (100% corresponds to 0.1% 0 Immediate PST
torque reached running
the rated motor torque)
Threshold of 0–300.0%
During
H07 22 torque reached (100% corresponds to 0.1% 20.0% Immediate PST
running
valid the rated motor torque)
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Low speed
During
H08 08 threshold of gain 0–6000 RPM 1 RPM 10 RPM Immediate PS
running
switchover
High speed
100 During
H08 09 threshold of gain 0–6000 RPM 1 RPM Immediate PS
RPM running
switchover
0: Gain switchover
disabled, use ¿rst
gain
1: Gain switchover
disabled, use
Gain switchover
H08 10 second gain 1 0 Immediate At stop PS
condition
3: Automatic gain
switchover based
on speed reference,
with amplitude set in
H08-08 and H08-09
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0: 2400 bit/s
1: 4800 bit/s
Serial port baud 2: 9600 bit/s During
H0C 02 1 5 Immediate -
rate 3: 19200 bit/s running
4: 38400 bit/s
5: 57600 bit/s
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Old protocol:
0x0002: command code
Modbus error not being 0x03/0x06/0x10 At
H0C 14 - - - -
code 0x0004: CRC checksum display
received by servo
computer different from
checksum in data frame
0x0008: Accessed
function code not exist
0x0010: Written function
code value exceed limits
0x0080: Written function
code modi¿able only in
stop state but servo being
in running state
Modbus During
H0C 25 0–5000 ms 1 ms 1 ms Immediate -
response delay running
Modbus 32-bit 0: High 16 bits before low
function code 16 bits During
H0C 26 1 1 Immediate -
transmission 1: Low 16 bits before high running
sequence 16 bits
Modbus error 0: Old protocol During
H0C 30 1 0 Immediate -
frame format 1: Standard error protocol running
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Function Code Table IS500 Series Servo Drive User Manual
-1073741824– 1 10000
During
H11 37 6th displacement +1073741824 reference reference Immediate P
running
reference unit unit unit
Maximum
During
H11 39 running speed of 1–9000 RPM 1 RPM 200 RPM Immediate P
running
6th displacement
Acceleration/
Deceleration During
H11 40 0–65535 ms (s) 1 ms (s) 10 ms (s) Immediate P
time of 6th running
displacement<
Waiting time after During
H11 41 0–10000 ms (s) 1 ms (s) 10 ms (s) Immediate P
6th displacement running
-1073741824– 1 10000
During
H11 42 7th displacement +1073741824 reference reference Immediate P
running
reference unit unit unit
Maximum
During
H11 44 running speed of 1–9000 RPM 1 RPM 200 RPM Immediate P
running
7th displacement
Acceleration/
Deceleration During
H11 45 0–65535 ms (s) 1 ms (s) 10 ms (s) Immediate P
time of 7th running
displacement<
Waiting time after During
H11 46 0–10000 ms (s) 1 ms (s) 10 ms (s) Immediate P
7th displacement running
-1073741824– 1 10000
During
H11 47 8th displacement +1073741824 reference reference Immediate P
running
reference unit unit unit
Maximum
During
H11 49 running speed of 1–9000 RPM 1 RPM 200 RPM Immediate P
running
8th displacement
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IS500 Series Servo Drive User Manual Function Code Table
Bit0: DO1
Bit1: DO2
DO state set via Bit2: DO3 During
H31 04 1 0 Immediate PST
communication Bit3: DO4 running
Bit4: DO5
Bit5–15: Reserved
Speed
-9000.000– 0.001 During
H31 09 reference set via 0 Immediate S
+9000.000 RPM RPM running
communication
Torque
-100.000%– During
H31 11 reference set via 0.001% 0 Immediate T
+100.000% running
communication
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Function Code Table IS500 Series Servo Drive User Manual
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IS500 Series Servo Drive User Manual Function Code Table
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Function Code Table IS500 Series Servo Drive User Manual
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IS500 Series Servo Drive User Manual Function Code Table
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Function Code Table IS500 Series Servo Drive User Manual
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Warranty Agreement
1. The warranty period of the product is 18 months (refer to the barcode on the
equipment). During the warranty period, if the product fails or is damaged under the
condition of normal use by following the instructions, Inovance will be responsible for
free maintenance.
2. Within the warranty period, maintenance will be charged for the damages caused by the
following reasons:
a. Improper use or repair/modi¿cation without prior permission
b. Fire, Àood, abnormal voltage, other disasters and secondary disaster
c. Hardware damage caused by dropping or transportation after procurement
d. Improper operation
e. Trouble out of the equipment (for example, external device)
3. If there is any failure or damage to the product, please correctly fill out the Product
Warranty Card in detail.
4. The maintenance fee is charged according to the latest Maintenance Price List of
Inovance.
5. The Product Warranty Card is not re-issued. Please keep the card and present it to the
maintenance personnel when asking for maintenance.
6. If there is any problem during the service, contact Inovance’s agent or Inovance directly.
7. This agreement shall be interpreted by Shenzhen Inovance Technology Co., Ltd.
Website: www.inovance.cn
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Product Warranty Card
Add. of unit:
Customer
information
Contact person:
Name of unit:
P.C.:
Tel.:
Product model:
Name of agent:
Failure
information
Maintenance personnel:
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