SPP&ID Training - 20 P&ID Lab PDF

MRS amrajasekar4321@gmail.
com
TABLE ON CONTENTS
CREATING A DRAWING ............................................................................................. 1

PLACING EQUIPMENTS .................................................................................................. 2
Placing Equipment Nozzles ................................................................................................... 11
Rotate the internal Nozzle ...................................................................................................... 14
PIPELINES ROUTING .................................................................................................... 14
Placing Piping Components ................................................................................................... 19
Placing the OPCs ................................................................................................................... 26
ENTERING THE EQUIPMENT PROPERTIES AND GENERATING THE ITEM TAG ............................... 29
Placing the Equipment Labels: .............................................................................................. 33
Placing the Instruments .......................................................................................................... 36
COPYING THE GROUP OF INSTRUMENTS: .......................................................................... 45
ROUTING SIGNAL LINES ............................................................................................... 48
LABELING THE INSTRUMENTS: ....................................................................................... 55
Placing Piping labels: ............................................................................................................. 58
GAPPING: ................................................................................................................. 66
ADDING DESCRIPTIONS TO OPCS: .................................................................................. 67
Placing the partner OPC’s from the Plant Stockpile: ............................................................. 70
Creating a Drawing
amrajasekar4321@g SMART PLANT TRAINING MANUAL
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20. P&ID Lab
Open Drawing Manager and Right Mouse Click on Unit 010 and select ‘New Drawing’
Fill in the details as shown and select OK to create the drawing.
Placing Equipments
Right Mouse Click on Drawing PR-PID-0016 and select ‘Open Drawing.
Symbols----Equipments----vessels---Tanks---Tank-Open Top 03
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Symbols---equipments----vessels----Tanks---Flotation Cell-Rougher(2)
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Symbols---Equipment---Mechanical----Agitator-----Agitator-Flotation Cell
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Symbols---Equipment----Mechanical-----Other Mechanical Equipments----Air Intake Louvre
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Symbols----Equipment----Mechanical---Other Mechanical equipments---Drivers----Electric

Motor 02
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Symbols----Equipment----Mechanical----Other Mechanical Equipments---Chutes----Launder-

Distributor
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Symbols----Equipment-----Mechanical----Material handling-----Cranes----Crane-Bridge
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Symbols----Equipment-----Mechanical----Material handling-----Cranes----Crane – Trolley
Symbols----Equipment----Mechanical---Other Mechanical equipments---Drivers----Electric

Motor
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Placing Equipment Nozzles

Symbols-----Equipment-----Nozzles------Flanged Nozzle
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Symbols-----Equipment-----Nozzles------Nozzle-internal
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Rotate the internal Nozzle
Pipelines Routing
Symbols------Equipment------Piping------Routing-------Primary piping
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Symbols------Equipment------Piping------Routing-------Secondary piping
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Placing Piping Components

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Symbols------Equipment------Piping-----Valves-----Two Way More-----Knife gate Valve
Symbols------Equipment------Piping-----Valves-----Two Way Common------Gate Valve
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Symbols------Equipment------Piping-----Fittings-----End Components----Hose Connection
Symbols------Equipment------Piping------Routing-------Secondary piping
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Symbols------Equipment------Piping-----Valves-----Two Way More-----Knife gate Valve
Symbols------Equipment------Piping-----Fittings-----End Components----End of Line Terminator
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Symbols------Equipment------Piping-----Valves-----Two Way Common------Ball Valve
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Placing the OPCs
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Symbols------Equipment------Piping-----Piping OPC’s------Off-Drawing
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Entering the Equipment Properties and Generating the Item Tag

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Select and enter the following properties for the Open Tank.
Tag Prefix: 510-TK
Name: BULK ROUGHER FEED BOX
Supply By: By Contractor
Tag Sequence Number: Will be generated once we enter the Tag Prefix
Item Tag: (Tag Prefix)-(Tag sequence Number)-(Tag Suffix)
Select the Flotation Cell as shown and key-in the following properties:
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Tag Prefix: 510-FC
Name: BULK ROUGHER FLOTATION CELLS 1
Name the rest of the cells as BULK ROUGHER FLOTATION CELL 2, 3 AND 4
Select the Agitator and key-in the following properties:
Tag Prefix: 510-AG
Name: BULK ROUGHER FLOTATION CELL MECHANISM 1
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Name the other three as BULK ROUGHER FLOTATION CELL MECHANISM 2, 3 AND 4.
Select the Launder and key-in the following properties:
Tag Prefix: 510-LA
Name: BULK ROUGHER FROTH COLLECTION LAUNDER
Select the Launder and key-in the following properties:
Tag Sequence Number: CN-001 ( By keying in the desired Tag Sequence number before the Tag
Prefix we can prevent the system from generating the sequence number)
Tag Prefix: 734
Name: BULK FLOTATION/REGRIND SERVICE CRANE
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Placing the Equipment Labels:

Symbols\Equipment\ Labels - Equipment\Equipment Number.sym
Pick the label from the Catalog explorer and move the mouse on the target equipment, label gets
snapped on to the equipment as shown below.
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Left mouse click now, places the label as shown below. But still we will be in the placement
mode.
Moving the cursor to the desired location and left click will place it as shown below.
Place the Equipment Number label for the Flotation Cells and the launder as shown below.
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\Equipment\ Labels - Equipment\Descriptions\ Name-Number.sym
Place the Name-Number label on Bulk Rougher feed Box, Flotation Cells, Flotation
Mechanisms, Launder and Crane as shown below.
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Your drawing would look like this now.
Placing the Instruments:
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Zoom in to Bulk Rougher Flotation Cell 1 as shown below.
Symbols\Instrumentation\Off-Line\Dart Control Valve w Actuator
Place the Dart Control Valves as shown below.
Resize the Dart Control Valve as shown below by holding the yellow handle and pulling it down.
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Place Dart Control Valve on the remaining Flotation cells as well.
Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\ Discrete

single-funct Field Mounted
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Key in the following attributes.
Measured Variable: H
Instrument Type Modifier: S
Tag Sequence Number: 001
Notice that the Item Tag will become HS-001
Signal Point 1 Description: LOR
Signal Point 1 Description: START
Signal Point 1 Description: STOP
Symbols\Instrumentation\System functions\DCS Main panel
Place 4 DCS Main Panels and key in the Measured Variable and Instrument Type Modifier
attributes as shown below.
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single-funct Field Mounted
Key in the Measured Variable and Instrument Type Modifier attributes as shown below by
selecting the instruments one after the other.
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Now select the remaining two as shown below by holding the Ctrl key down or by fence method.
Notice that the Properties window will be showing the Select Set indicating that you have
selected more than one item. And the properties common to selected items are made available.
You can see the items that are part of the selected items through the pull down list as shown
below.
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Key in the Measured Variable and Instrument Type Modifier attributes as shown below and
notice that the same gets updated in the design window.

single-funct Access in Prime Location
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Key in the properties as shown below.

single-funct Access in Aux Loc
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Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\SIS-Field

Display
Also key in the properties as shown below using the Select set Feature.
Your Drawing would look like this now.
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Copying the group of instruments:

Select the instruments by making a fence as shown below.
Select Edit-Copy and then Edit-Paste.
Now select Move/Copy
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Select the From and To points following the prompts.
Drawing would look like this now.
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Symbols\Equipment\Nozzles\Instrument Connector
Place the Instrument Connector on the Gear Boxes and the Motors as shown below.
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Routing Signal Lines

Symbols\Instrumentation\Signal Lines\Connect to Process
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Symbols\Instrumentation\Signal Lines\Electric
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Symbols\Instrumentation\Signal Lines\Pneumatic
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Select the Pneumatic Run and move as shown below.
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Symbols\Instrumentation\Signal Lines\Unguided Electromagnetic
Symbols\Instrumentation\Off-Line\Radar Level
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Resize the Radar Level as shown below.
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Labeling the Instruments:

Symbols\Instrumentation\ Labels\ Tag Number with Balloon.sym
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Now select the label and key in the properties as shown below.
\Instrumentation\ Labels\Instrument - Signal Descriptions.sym
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Select the Label and key in the Description as shown below.
Place the label, Instrument - Signal Descriptions.sym on the following as well.
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Placing Piping labels:

\Piping\ Labels - Piping Segments\Flow Direction.sym
Place the Flow Direction symbol as shown below.

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Select the Pipe Run as shown below and notice the Flow direction property. It will be inlet.
Change it to Outlet as shown.
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Notice that the direction of the Arrow is changed.
Reverse it to Inlet and continue placing the Flow Direction symbol as shown.
\Piping\Segment Breaks\End of Group.sym

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Select the Pipe Run as shown below.
Now select the Fluid Code property and notice that, all the connected lines are selected and will
receive the value.
Place the End of Group symbol as shown below.
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Now select the pipe run again and select the Fluid Code property, notice that only the pipe run
below the End of Group symbol is ready to receive the value.
Place the End of Group symbol in the locations shown below.
\Piping\ Labels - Piping Segments\Line Number Ins.sym
Place the Line Number Symbol as shown below.
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As this is a driving label, we can key in the property by selecting the label or by selecting the
Pipe Run.
Continue to place the Line Number Ins label and key in the values as shown below.
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\Design\Gaps & Terminators\End Arrow Pipe.sym
Delete the End of Line Terminator symbols as shown below.
Place the End Arrow Pipe symbol as shown below.
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Select the label as shown below and click on the ellipsis in the Description field.
Type ‘TO GRADE’ as Description and observe the same in the Design window.
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Gapping:
Zoom in to the drawing area as shown and select Tools---Gap Now.
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Notice that there has been a gap in the vertical Runs wherever they graphically intersect the
horizontal Runs.
Gapping style and the priority with respect to the horizontal and vertical Runs can be set as per
requirement.
Alternatively we can keep the Auto Gap option selected. This setting will place a Gap whenever
the lines intersect graphically.
Adding Descriptions to OPCs:

Select the OPC shown below.
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Key in the Description and the To/From information as shown below.
Description: BULK ROUGHER SUMP PUMP
To/From: SUMP-2 510-PU-102
Notice the same getting updated on the OPN in the design window.
Continue to update the OPcs as shown.
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Placing the partner OPC’s from the Plant Stockpile:

Open the Drawing Manager and create two new Drawings as shown.
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Click on Create button and enter the Drawing number for the next drawing as shown.
Click OK to create.
Now the Drawings under Unit 010 will be listed like this.
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Right Click on PR-PID-0016 and open the drawing.
Zoom in as shown below and note down the OPC numbers which are In –Coming and on the left
side of the drawing.
Close the Drawing.
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Open the Drawing PR-PID-0015.
Select PR-PID-0015 and click OK to open.
P&ID looks as shown below.
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Look in to the Engineering Data Editor.
Set the Item type as OPC.
Toggle-on the Other Drawing.
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You will see all the OPC’s which have been placed on PR-PID-0016 drawing.
Notice that the Partner OPC drawing column is empty indicating that the Partner OPC’s are not
placed in any of the drawings and are in the Stockpile.
Now Toggle-off the other drawings and Toggle on the Stockpile with the item type set to OPC as
before.
You will get the list of OPCs which are residing in the stockpile.
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Notice that, the Drawing Number column is empty indicating again that they are yet to be placed
in the drawing. But you can see the partner OPC drawing number.
Now pick the first OPC and place it in the drawing as shown.
Zoon in to the OPC.
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OPC Tag will be same as its partner OPC. Also you will see the partner OPC’s drawing number
displayed on the OPC.
Open Continuation Drawing:
Right Click on OPC and select ‘Open Continuation Drawing’
This will open the drawing where in you will find the partner of this OPC.
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Select Window-Tile Vertically.
You can see both the drawings now.
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Close PR-PID-0016 drawing and place the remaining OPCs as shown.
Note: You will not be prompted to choose the direction while placing the OPCs from stockpile.
It gets aligned to its partner who is already in the other drawing.
Open the drawing PR-PID-0017 and place the remaining OPCs from the Stockpile.
\Piping\Labels - Piping Segments\Flow Direction.sym
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\Piping\Fittings\End Components\Open End
Symbols\Design\Graphics\Material Flow – Straight
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Rotate the symbol.
\Piping\Piping OPC's\Off-Drawing.sym
\Design\Graphics\Block
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MRS amrajasekar4321@gmail.

CREATING A DRAWING ............................................................................................. 1

Fill in the details as shown and select OK to create the drawing.

Symbols---Equipment----Mechanical-----Other Mechanical Equipments----Air Intake Louvre

Symbols----Equipment----Mechanical---Other Mechanical equipments---Drivers----Electric

Symbols----Equipment----Mechanical----Other Mechanical Equipments---Chutes----Launder-

Symbols----Equipment-----Mechanical----Material handling-----Cranes----Crane – Trolley

Symbols----Equipment----Mechanical---Other Mechanical equipments---Drivers----Electric

Placing Equipment Nozzles

Rotate the internal Nozzle

Placing Piping Components

Symbols------Equipment------Piping-----Valves-----Two Way More-----Knife gate Valve

Symbols------Equipment------Piping-----Valves-----Two Way Common------Gate Valve

Symbols------Equipment------Piping-----Fittings-----End Components----Hose Connection

Symbols------Equipment------Piping-----Valves-----Two Way More-----Knife gate Valve

Symbols------Equipment------Piping-----Fittings-----End Components----End of Line Terminator

Symbols------Equipment------Piping-----Valves-----Two Way Common------Ball Valve

Placing the OPCs

Entering the Equipment Properties and Generating the Item Tag

Tag Prefix: 510-TK

Name: BULK ROUGHER FEED BOX

Supply By: By Contractor

Item Tag: (Tag Prefix)-(Tag sequence Number)-(Tag Suffix)

Tag Prefix: 510-FC

Name: BULK ROUGHER FLOTATION CELLS 1

Supply By: By Contractor

Select the Agitator and key-in the following properties:

Tag Prefix: 510-AG

Name: BULK ROUGHER FLOTATION CELL MECHANISM 1

Supply By: By Contractor

Select the Launder and key-in the following properties:

Tag Prefix: 510-LA

Name: BULK ROUGHER FROTH COLLECTION LAUNDER

Supply By: By Contractor

Select the Launder and key-in the following properties:

Tag Prefix: 734

Name: BULK FLOTATION/REGRIND SERVICE CRANE

Supply By: By Contractor

Placing the Equipment Labels:

\Equipment\ Labels - Equipment\Descriptions\ Name-Number.sym

Your drawing would look like this now.

Placing the Instruments:

Zoom in to Bulk Rougher Flotation Cell 1 as shown below.

Symbols\Instrumentation\Off-Line\Dart Control Valve w Actuator

Place the Dart Control Valves as shown below.

Place Dart Control Valve on the remaining Flotation cells as well.

Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\ Discrete

Key in the following attributes.

Instrument Type Modifier: S

Tag Sequence Number: 001

Notice that the Item Tag will become HS-001

Signal Point 1 Description: LOR

Signal Point 1 Description: START

Signal Point 1 Description: STOP

Symbols\Instrumentation\System functions\DCS Main panel

Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\ Discrete

Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\ Discrete

Key in the properties as shown below.

Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\ Discrete

Symbols\Instrumentation\Off-Line\With Out implied Components\Single Function\SIS-Field

Your Drawing would look like this now.

Copying the group of instruments: