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HYDRAULIC TWO-POST LIFT FLOORPLATE

TYPE
redats L-220F

ORIGINAL USERS’ MANUAL


version A.1.1 January 2020
USER’S MANUAL redats L-220F

|Table of contents

1. Important safety remarks ........................................................................................................................... 3


1.1 Important things to remember ................................................................................................................. 3
1.2 Qualified staff.......................................................................................................................................... 3
1.3 Safety remarks......................................................................................................................................... 3
1.4 Training ................................................................................................................................................... 4
1.5 Warning signs .......................................................................................................................................... 4
2. General description of the lift ..................................................................................................................... 4
3. Installation instruction ................................................................................................................................ 5
3.1 Before installation ................................................................................................................................... 5
3.2 Installation remarks ................................................................................................................................. 6
3.3 Installation ............................................................................................................................................... 6
3.4 Check after installation ......................................................................................................................... 10
4. Using guideline ........................................................................................................................................... 10
4.1 Remarks................................................................................................................................................. 10
4.2 Operation diagram ................................................................................................................................. 10
4.3 Rising the lift .......................................................................................................................................... 11
4.4 Lowering the lift..................................................................................................................................... 11
5. TROUBLESHOOTING ............................................................................................................................ 12
6. Maintenance ............................................................................................................................................... 13
6.1 Daily maintenance jobs ......................................................................................................................... 13
6.2 Weekly maintenance jobs ...................................................................................................................... 13
6.3 Monthly maintenance jobs .................................................................................................................... 14
6.4 Maintenance jobs – to be done once a year ........................................................................................... 14
Safety remarks............................................................................................................................................. 14
Attachment 1 General diagram .................................................................................................................... 15
Attachment 2 Hydraulic system ................................................................................................................... 16
Attachment 3 Connecting hoses to electromagnetic locking’s. .................................................................. 16
Attachment 4 Detailed drawings .................................................................................................................. 17
WARRANTY CONDITIONS ........................................................................................................................ 23

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1. Important safety remarks

1.1 Important things to remember


The seller cannot be held liable for any damage due to incorrect fitting, exceeding the lift’s capacity, incorrect
floor preparation or using the lift in a way different than this manual recommends, not following the safety
recommendations. This lift has been designed for lifting cars not heavier than the lift’s capacity.
Before turning the lift on, make sure you have read this instruction manual, to avoid possible damage or
unfortunate accidents. The lift must not be modified in any way, without a permission from the manufacturer.
This is especially pertaining to the control panel and all the other parts. The lift must be installed by qualified
staff – this provides for correct and trouble-free work of the lift.
The lift must be checked prior to every use. Also, it should undergo maintenance checks. A complete users’
manual should be available near the lift, in a place easily accessible for all users. All the installation tips
included in this manual should be used as hints.

The lift must be checked prior to every use. Also, it must undergo regular check-ups. A complete instruction
manual should be kept near the lift and be easily available for the user. The installation instructions provided
in this manual are just tips and suggestions. Always use professional equipment to work with the lift.
The warranty will no longer be valid if the Buyer does not follow its rules and tips regarding lift maintenance.
This particularly pertains to regular maintenance jobs.
1.2 Qualified staff
• The lift can be operated by qualified staff only.
• All the electrical connections should be done by certified electricians only.
• Non-qualified personnel should stay away from the lifting parts.
1.3 Safety remarks
• The lift must not be located on asphalt surfaces.
• Get to know all the safety remarks before you start working with the lift.
• The lift should not be used in the open air – without significant rearrangement of the structure.
• Keep your hands and feet away from the moving parts. Make sure to keep legs away from the moving
parts.
• The lift can be used by qualified staff only.
• Do not wear loose clothes – they could be caught by the moving parts of the lift.
• Keep the lift’s surroundings clean – to avoid danger.
• The lift has been designed to rise cars on their whole length. Make sure that the car’s weight does not
exceed the lift’s capacity.
• Make sure the safety locks are active, before you start working under the car.

• Check to be sure whether the lift’s arms touch the car’s jacking points. Also, be certain that the car
would not roll down or swing during lifting.

• Check all the moving parts regularly. The same pertains to the parts responsible for synchronization.
If you notice any abnormalities, contact the seller.
• When you’re done with the work, put the lift in the lowest position and plug it off.
• Do not modify any parts of the lift.
• If you’re planning to keep the lift not used, make sure to:
o plug it off
o drain out the oil
o lubricate the moving parts (hydraulic oil)

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1.4 Training
The lift can be used by qualified staff, who have undergone training provided by the seller.
Caution: The used oil should be disposed of according to the local law.
1.5 Warning signs

We put some warning signs, with hints concerning safe operation of the lift. Read them thoroughly. Make
sure to keep them clean. Replace if they get damaged in any way.

2. General description of the lift


This two-post lift consists of columns, cylinders, power source, as well as arms. It is powered by an
electrohydraulic system. The pump pushes hydraulic oil to the cylinders, moving the pistons. The piston moves
the chain that rises both the carriage and the lift’s arms. There are special ratchet devices that get activated
when the lift’s arms are risen. Thanks to that, they would not fall, even if the hydraulic system breaks down.

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2.1 Technical data

Distance
Overall
Model Capacity Lifting time Lifting height Width between
height
columns
Two-post lift L-
4000 kg 50 s 193 cm 282 cm 336.5 cm 278 cm
220F

3. Installation instruction

3.1 Before installation


3.1.1 Essential tools

• lifting tools
• hydraulic oil
• rotary drill (3/4”)
• chalk and meter
• caps
• hexagonal wrenches set, cross-head screwdriver, flat screwdriver,
• hammer. Pliers with sharp edge, socket wrench Ф17, Ф19, Ф22
Check if you got all the parts - attachment 1

Open the box and make sure all the parts are there. If any parts are missing, contact us.

3.1.2 Ground conditions


Put the lift on a flat and straight surface. The conditions: surface gap tolerance less than 5 mm, minimal
thickness 300 mm. Also, the concrete should be drying for at least 28 days.

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3.2 Installation remarks


• Make sure that both columns are located evenly against one another. They should also stand upright
against the ground. There should be no swinging of the columns.
• The oil hoses and steel cable should be securely tightened, to avoid oil leaks and loosening.
• Retighten all the screw evenly.
• Do not put any car on the lift while testing it.
3.3 Installation
Step 1: Open the casing and take out all the parts.

Step 2: Make sure that the columns are properly secured. If they are not, secure them.

Caution: don’t forget that if a column falls, it may get damaged. It may also cause injuries.

Step 3: After taking out the first column, put the supporting element under the second column. Take out the
locking bolts.

Step 4: Put both columns in the upright position (see Attachment 3, floor plan).

• Open the casing and choose the column on which you put the power source.

• Use the chalk to mark the plate structure on the floor. Put the column in the chosen position.

Step 5: Install the columns in the following way: first, the one with the power source, then – the other one.

• Drill holes for expansion bolts, using the drill. Make sure to drill in the upright way.

• After drilling the holes, remove all the dust and dirt. Make sure the columns stand inside the circle you
marked with the chalk.

Step 6: Steel cable installation

Install the steel cables, according to the following scheme.

• Rise the carriages on both sides – up to 80 cm. Both carriages should be at the same height.
• Check if the ratchet devices are activated, before you start installing the cables.

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• Having installed the cables, retighten them on both sides – you can easily check that, by hearing the
sound that appears upon rising.
• Lubricate the cables (IT’S A MUST)

Step 7: Install the power supply box.

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Step 8: Connect the oil hoses

Oil hoses connection scheme

Step 9: Connecting the cables


• Install the power box on a chosen column.
• Install the limit switch on the column and connect it to the power box – clamps 5 and 11.
• Install the electromagnetic cable (clamps 0 and 7), connecting the electromagnet, connect the limit
switch (clamps 0 and 8), make sure to put the limit switch lever in position, as incorrect positioning
can cause mechanical damage.
• Install the engine connector.

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Step 9: Install the arms

Connect the arms and carriage.

Install the arms on the carriage. Make sure that the ratchet devices work correctly.

Step 10: Top up the oil level


The oil tank capacity is 10 litres. The oil level should be at least 80% of the tank. Use hydraulic oil – HL32 in
winter, HL46 in summer.

Step 11: Trial run

• Read the instruction manual. Do not put a car on the arms during a trial run.
• Make sure all the connections are in good condition.

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3.4 Check after installation


No What to look at? YES NO

1. Are columns located in the upright position against the ground?

2. Do columns stand equally against one another?

3. Are the oil hoses correctly installed?

4. Are steel cables correctly installed?

5. Are the arms correctly installed?

6. Is the electronic system correctly installed?

7. Are all the connectors correctly tightened?

8. Have all the elements been lubricated?

4. Using guideline
4.1 Remarks
• Check the oil hoses. Look for possible leaks – if there are any, do not turn the lift on.
• If the safety switch does not work, do not turn the lift on.
• Do not lift/lower the car, unless the center of gravity is located between the arms. We cannot be held
liable for any damage here, especially when caused by improper positioning of the car.
• Both the operator, as well as other staff should remain in the safety zone while rising/lowering the
vehicle.
• Upon lifting the arms to the desired height, turn the power source off – so that no third parties can use
the lift.
• Before you start working with the vehicle or lifting/lowering it, make sure the ratchet devices are
active.
4.2 Operation diagram

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4.3 Rising the lift

Rising the lift

• Read the instruction manual thoroughly before starting work with the lift.
• Drive the car onto the lift.
• Fit the arms so as they touch the car’s jacking points. Make sure that the car’s center of gravity is
between the four arms.
• Connect the power source, according to the data shown on plate. Turn the lift on.
• Push the „UP” button, when the arm overlays touch the car’s underbody.
• Lift the car up a bit and check for stability.
• Lift the car to the desired height, make sure that it secure there. Use the button to activate safety locks.
Only then start working under the car.
Locking the lift

• Push the LOCK button to lock the carriage.

4.4 Lowering the lift


• Push the DOWN button on the control panel.

• Initially, the lift would go up a bit, then it would start to lower.

• After lowering the car completely (so as the wheels touch the ground), remove the arms from under
the car. Remove all the obstacles.

• Drive the car away.

Emergency turning off


If you need to turn the lift off in emergency, just puts the EMERGENCY BRAKE button.

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5. TROUBLESHOOTING

Caution! If you are unable to remove the damage yourself, get in touch with us. Don’t forget to provide
photos of the damage, along with details regarding the problem.

Problem Cause Solution


Scratches inside the posts Lubricate the inside of the post
Strange sounds
Dirt inside the column Clean it
Loose power source Check
The engine does not start or Damaged engine Replace it
rise
Replace it/check the
Faulty safety switch/loose cables
connections.
The engine works incorrectly. Check the power source
Dirty overflow valve Clean it
Engine works but does not
Gear pump damaged Replace it
rise
Low oil level Top it up
Oil hose loose or fallen off Install it again
Oil hose leaking Check or replace
The oil cylinder not tightened Replace the gasket

Carriages work slowly Leaky valve Replace if needed

The electromagnetic valve does not work correctly Clean or replace

Loose steel cables Retighten them


Clogged oil filter Replace it
Low oil level Top it up
Overflow valve in incorrect position Change the position
Rising too slow
Oil temperature too high (over 45 degrees) Change the oil
Cylinder gasket has scratches. Replace it
Internal surface in the columns is not lubricated. Lubricate

Clogged throttle Clean or replace

Dirty hydraulic oil Change the oil


Slow lowering
Clogged overflow valve Clean it
Clogged oil hose Clean it
Damaged steel cables Not lubricated during installation or other damage Replace them

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6. Maintenance

Just a few basic maintenance steps would increase the lift’s longevity. Check the most important guidelines for
maintenance checks. The service intervals depend on the conditions that you use the lift in.

Remember to lubricate the following parts

Symbol Name
1 Pulley
2 Steel cables
3 Gear wheel
4 Chain
5 Sled
6 Screw
7 Arm blocking
8 Lifting arm
9 Rubber pulley
10 Pulley

6.1 Daily maintenance jobs


• Make sure to check the lift’s condition
daily.

• Make sure to check if the safety locks work correctly – any abnormalities could lead to serious injuries.

• Make sure the safety locks get activated on time – when they do, you will hear a sound.

• Check if the expansion bolts are properly tightened.

6.2 Weekly maintenance jobs


• Make sure all the moving parts work without problems.

• Check if all safety features are in good condition.

• Check the oil level. If you can lift the carriage to the top position, this means the oil level is fine. If
not, the oil level is too low.

• Check if the expansion bolts are properly tightened.

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6.3 Monthly maintenance jobs


• Check if the expansion bolts are properly tightened. Make sure the hydraulic system is tight. Retighten
them if there are any leaks.

• Check the greasing of all moving parts.

• Check the greasing of all steel cables.

6.4 Maintenance jobs – to be done once a year


• Drain all the oil out of the tank. Check the oil quality. Clear the oil filter.
• Be sure to follow the above rules – you will be sure to keep the lift in good condition for many years
and avoid accidents.
Safety remarks
• Only trained staff can use the lift.
• No third parties should stay close to the working lift
• Never use the lift to move people or car with people inside.
• Do not lift the cars heavier than the max. capacity.
• Always apply the handbrake in the car you’re working on. The part blocking lift’s arms should be in
the default position.
• Lifting can only be done if the blocking mechanisms are inside the column.
• Disconnect the lift from the power source if it is not working.
• After using the lift for a certain time, the synchronizing cables may loosen under pressure. This may
affect synchronization of the arms. You can adjust it, using the adjusting screw.
• Be sure to do all the maintenance jobs on a regular basis. You can shorten the intervals if the lift is
used extensively or in tough conditions.
• Make sure the fire protection system is active at your workshop.
• Fit the 10A fuse in the 230V wiring. Make sure it is located not further than 50 cm from the lift.

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Attachment 1 General diagram

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Attachment 2 Hydraulic system

Attachment 3 Connecting hoses to electromagnetic locking’s.

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Attachment 4 Detailed drawings

Symbol Name Quantity


2DE-100 Complete column set 2
2D-200 Lifting arms (complete set) 2
2DE-300 Carriage (complete set) 2
2D-400 Hydraulic actuator 1
2D-500 Chain 2
2D-600 Baseplate 1
2DE-400 Power unit (set) 1
2DE-200 Control panel (set) 1
2D-900 Lifting arm (set) 2
2D-1100 Hydraulic actuator cylinder 1

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Symbol Name Quantity


2D-101 Seger ring fi25 6
2D-102 Flat washer large fi25 6
2D-104 Pulley fi108*25 mm 4
2D-105 Hex screw M12*25 8
2D-106 Spring washer fi12 8
2D-107 Flat washer fi12 8
2D-108 Hexagon nut M12 8
2D-109 Cap screw M4*25 2
2D-110 Switch 1
2DE-101 Cap screw M6*8 8
2DE-102 Cover 4
2DE-103 Hexagonal screw with cap head M5*10 16
2DE-104 Electromagnet 4
2DE-105 Electronic security plate 4
2DE-106 Cover 4

2DE-107 Base 4

2DE-108 Hexagonal screw M6*10 4


2DE-109 Post 2
2D-115 Upper plate 2
Symbol Name Quantity
2D-201 Screws M8*16 8
2D-202 Rubber pulley 4
2D-203 Screw 4
2D-204 Nut 4
2D-205 Complete set of nuts 4
2D-206 Lifting arm 1
2D-207 Hex screw M8*12 8
2D-208 Lifting arm 2
2D-209 Cover 4
2D-210 Hexagonal screw M8 8
2D-211 Semi-circular block 4
Hexagonal screw with
2D-212 12
cap M8*12
2D-213 Rubber washer 2
2D-201 Lifting arm 2
2D-902 Lifting arm 1

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Symbol Name Quantity


2D-301 Protection 16
2D-302 Rubber protective cover 2
2D-303 Cap screw M8 4
2D-304 Carriage 2
2D-305 Ring fi4*60 4
2D-306 Roller 4
2D-307 Spring 4
2D-308 Block 4
2D-309 Cylindrical insert 4
2D-310 Seger ring M5*10 4
2D-311 Shaft insert 4

Symbol Name Quantity


2D-401 O-ring 48*6 mm 2
2D-402 O-ring 44*10 mm 2
2D-403 Oil cylinder cover 2
2D-405 Oil hose connector 1
2D-1102 Oil hose connector 2
2D-406 Piston 2
2D-407 O-ring 25*4 mm 2
2D-408 O-ring 64*5,5 mm 2
2D-409 O-ring 63*9.2 mm 2
2D-410 O-ring 63*10 mm 2
2D-411 Piston stem 2
2D-412 Oil cylinder actuator 1
2D-414 Chain wheel 2
2D-415 Shaft 4
2D-101 Seger ring fi30 4
Hexagonal screw with cap head
2D-416 4
M8*16
2D-417 Stabilizer 2
Sealing rings - set
2
(401,402,407,408,409 and 410)
2D-1101 Main oil cylinder 1

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Symbol Name Quantity


2D-701 Motor 1
2D-702 Flow-through valve 1
2D-703 Insert 1
2D-704 Plastic oil tank 1
2D-705 Oil collecting pipe 1
2D-706 Oil hose 1
Electromagnetic
2DE-403 1
valve
2D-708 Chain pump 1
2DE-402 Check valve 1
2D-710 Valve 1
2D-711 Oil hose connector 1
2D-712 Overflow valve 1
2DE-401 Valve seat 1
2D-714 Screw 1

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Symbol Name Type Quantity


2DE-201 Casing 1
2DE-206 Transformer 1
2D-803 Switch LW26GS-20-04-1 1
2D-804 Contactor CJX2-1810/24V 1
2D-805 Fuse DZ47-60 1
2D-806 Power indicator AD16/24V 1
2D-807 Emergency switch 1
2D-808 Button (lifting) LAY37 1
2DE-202 Relay 1
2DE-203 Off/On 1
2DE-204 Button (lowering) 1
2DE-205 Button (blocking) 1

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ELECTRIC SCHEME
230V

SB1: Emergency switch HL: Power indicator


SB2: UP Button (lifting) QF: Power switch
SB3: DOWN button (lowering) FU1: Fuse 1
SB4: LOCK button (blocking) FU2: Fuse 2
KM: Power contactor AC TC: Transformer
SQ: Limit switch Q: Electromagnet
KT: Relay Y: Relief valve
Av: Switch

Connection scheme

PE L1 L2 L3 11, 5 7, 0 8, 0 U, Y, W PE

Power Switch Electromagnet Shut-off valve Motor

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WARRANTY CONDITIONS
1. P.H.U. SZCZEPAN Krzysztof Szczepaniak, located in Jabłonna near Lublin, Jabłonna-Majtek 12,
23-114 Jabłonna (hereinafter referred to as the "Guarantor") guarantees the following goods on the terms and
conditions set out below.
2. The warranty period is 12 months from the date of receiving by the Buyer the goods purchased from the
Guarantor or its business partner. After the warranty expires, the guarantor provides paid services at the
expense of the Buyer.
3. The basis for granting the guarantee is this warranty card with the seal and signature of the seller or
presentation of the proof of purchase (receipt, invoice).
4. The liability of P.H.U. SZCZEPAN under this guarantee is limited to goods delivered and used in Poland.
5. The guarantor shall be liable only for defects in the goods resulting from the fact that they were caused by
the product itself or due to technological errors in the production process.
6. In case of manufacturing and material defects of the goods within the warranty period, the Guarantor, after
checking the correctness of the complaint, ensures free of charge removal of defects within 90 days from the
date of receipt of the defective goods (this period may be delayed due to reasons beyond the Guarantor's
control). The Guarantor undertakes to deliver the goods at his own expense to the place to which they were
delivered at the time of sale.
7. The buyer should deliver the goods on his expense to the Guarantor's office.
8. The Buyer is obliged to allow the Guarantor to check the causes of the complaint, otherwise the time limit
for warranty service will be changed.
9. The warranty does not cover goods that have been damaged as a result:
- inappropriate transport of goods made by the Buyer
- operation and maintenance of goods not performed in keeping with the Operating Instructions,
- assembly performed by the Buyer on its own, contrary to the Operating Instructions,
- operation of the goods in unfavourable climatic conditions exceeding the guidelines specified in the Operating
Instructions
- incorrect usage - not following the recommendations and maintenance intervals given in the Operating
Instructions
- use of the Buyer's own elements of equipment without consultation with the Guarantor,
- making modifications and repairs by the Buyer without agreement with the Guarantor
- mechanical damages - cracks, scratches, crushing,
- damage caused by third parties or as a result of random events and natural disasters
10. Any damage mentioned in paragraph 4 or any other damage caused by the User's fault can be repaired at
the User's expense.
11. The warranty does not cover maintenance activities described in the user's manual, i.e. calibration, oil
change, belt tensioning, lubrication of sliding parts, etc.
12. In the event of an unjustified complaint or a defect resulting from the User's fault, the User covers the costs
incurred by the Guarantor, which may include transport, courier costs, the cost of technical inspection, the cost
of repair, the cost of the replaced components and the cost of cleaning the operating components.
13. Insignificant defects of the product, which remain invisible after installation and do not affect its usable
value, e.g. scratches, paint splinters, discoloration of plastic elements, are not subject to complaint.
14. If the defect cannot be removed and the product is still usable, the user has the right to do likewise:
- return of the value counterbalancing the decrease in product quality,
- replacement of a defective product with a full value product,
15. Warranty does not exclude, limit or suspend the Buyer's rights resulting from non-conformity of goods
with the agreement.

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Jabłonna 12
23-114 Jabłonna
NIP: 712-254-67-61
tel. 81-565-71-71, fax 81-470-93-67, sklep@phu-szczepan.pl, www.phu-szczepan.pl, www.redats.pl
¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯
The EC Declaration of Conformity (original)
CE-13
1/2019
PHU SZCZEPAN
Wyposażenie Wulkanizacji i Warsztatów
Jabłonna-Majątek 12
23-114 Jabłonna
As an authorized representative of the manufacturer:
Nantong Balance Mechanical & Electronic Co., Ltd.
Jiangtian Road, Binhai Industrial Zone, Qidong,
Nantong, Jiangsu, P.R. China

Product:
Two post lift
Model: REDATS L-220F (PL- 4.0-2DE)
Under the sole responsibility, we declare that the product is in conformity with:
EC Certificate, number CE-C-0831-16-164-20-5A issued on 2017.02.16 by Notified Body for Machinery
Directive number 1105: CCQS UK Ltd. Level 7 Westgate House, Westgate Rd., London W5 1YY UK.
The product complies with the essential requirements of the:
2006/42/EC Directive
as well as the detailed requirements specified in harmonized standards of:
EN IS0 12100:2010, EN 1493:2010, EN 60204-1:2006+A1:2009

This Declaration is a basis for applying the CE mark on the product.


This Declaration relates exclusively to the machinery in the state in which it was placed on the market and excludes
components which are added and/or operations carried out subsequently by the final user.
Technical documentation is available at: PHU SZCZEPAN Wyposażenie Wulkanizacji i Warsztatów, Jabłonna
Majątek 12; 23-114 Jabłonna, Poland

Jabłonna-Majątek January 2020.

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