/ 7 | ANDREW YULE & CO Ltd © FO: 3395 Unit 20f2 | — (AGovtof india Enterprise) SILNo : 13364 ch t= . — ee ae ———— / Customer : BHEL 10 MVA, Page :30f 12 rad Project Q 1118.9 KV, 524.86/836.74A | . Transformer Test Report (Contd.,) Ge 4) MEASUREMENT OF WINDING RESISTANCE (inonms) G Oil temp during test: 34 C [Vv RESISTANCE fe HV RESISTANCE c Tested | Tap! | Tap2 | Tap3 | Tap4 | Taps jury | 0.0693 | 0.0676 | o.oe0 | 0.0642 | 0.0624 ¢ Tviw | 0.0896 | 0.0678 | o.ose2 | 0.0647 | 0.0827 G 1WIU | 0.0696 | 0.0679 | 0.0862 | 0.0644 | 0.0627 c LY RESISTANCE c ‘2Qu2v :0.0230 2v2w :0.0231 — 2w2u:0.0231 wan: 0.0116 a Remarks : For Calibration details of Equipments used : Ref Annexure ~ Il c ce c 2) MEASUREMENT OF IMPEDANCE VOLTAGE & LOAD LOSS a sT SI IP c Test object ‘ Froma4isv [7 LST el rc regulator and T ct Wow : Step up P transformer NCTA) ae c PT c From CT secondaries bad er tf c a fo] POWER ANALYSER 7 secondary —| at he ai ee esacys. VVVIMI ,uU 2) 4) Daa) ~ FO : 3395 Unit 2 of 2 | Customer : BHEL Project. : IRAQ ANDREW YULE& COLtd | SI.No : 13364 10 MVA, | Page :40f 12 116.9 KV, 524.86/836.74 A Transformer Test Report (Contd.,) IMP VOLTS & LOAD LOSS TEST (Contd..) OBSERVATIONS : _ Three phase supply at rated freq was given to HV Windings with LV Winding terminals shorted to circulate rated full load current This was done at NORMAL & Extreme taps. P.T.RATIO : 3300/110V = PTR: 30 ; C.T.RATIO : 500/5 = CTR : 100 Ave oil temp during test: 34 dea C Tap | Average ‘Average | Ammeter | Average | Wattage LOAD pos Phase Line Readings Current Rdgs Loss no | Voltage | Voltage Amps (Amps) | (Watts) | (Watts) 558.6 496.63 19020 566.88 | 973.40 | 501.48 | 496.15 | 18280 | 56860 ~ | 5605 490.35 19560 & Corrected impedance to rated current of 499.87 A F = 973.40 x (499.87/496.15) = 980.69 Volts Corrected loss to rated current of 499.87 A = 56860 x (499.87/ 496.15)? = 57715 Watts 532.3 524.60 18960 538.35 | 927.61 | 527.20 | 523.26 | 18250 | 56660 © | 536.02 517.99 19450 & Corrected impedance to rated current of 524.86 A a = 927.61 x (524.86/523.26) = 930.44 Volts Corrected loss to rated current of 524.868, = 56660 x (524.86/ 523.26)" = 87006 Watts 516.85 562.87 20130 522.59 | 900.17 | 555.16 | 560.97 | 19010 | 59540 w | 5197 544.87 20400 & Corrected impedance to rated current of 552.49 A Ga = 900.17 x (552.49/550.97) = 902.66 Volts Corrected loss to rated current of 552.49 A 59540. x (552.49 550.97)" = 59870 Wattsya ITS c yua4 FO : 3395 Unit 2 of 2 Customer : BHEL ANDREW YULE & CO Ltd (A Govt .of india Enterprise) 10 MVA, | SLNo : 13364 t Page :50f 12 Project : IRAQ 11/6.9 KV, 524,86/836.74 A ° ‘Transformer Test Report (Contd.,) IMP VOLTS & LOAD LOSS TEST (Contd. CALCULATIONS Tap 1 Tap3_ | Taps iy Measured ave line resistance (ohm) 0.0695 | 0.0661 | 0.0626 | 0.02307 Rated full load current (amps) 499.87 | 524.86 | 552.49 | 836.74 | Calculated I°R loss at amb temp (W) = ling resistance x 1.6 xrated current? | 26049 | 27927 | 28663 | 24226 SN Parameter HV-Tap-1 [ HV-Tap-3 | HV-Tap-5 1 | Load loss at amb temp (W) 87715 | 57006 | 59870 = Measured loss at amb temp. 2 | Calculated total IR loss at amb temp (W) 50274 51552 52888 = PR loss (LV + HV tap) 3. | Calculated stray loss at amb temp (W) 7441 5454 6982 = (4)-(2) 4 | Calculated impedance at amb temp(%) =(Imp.voltated volt KV ) x 100 B491 | 8450 | 8.638 5 | Calculated % Resistance at amb temp = load loss/rated KVA ) x 100 ye Calculated % Reactance(%) Seat one En 8.471 8.439 8.617 7 | Calculated % Resistance at 75 deg C (%) 0.644 | 0.641 | 0670 ={(sl.no.14Y/KVA ] x100 8 | Calculated % Impedance at 75 deg C (%) 8.496 8.464 8.643, [ Sq.root(R? at 75 deg C + x’] @ | Calculated total 1°R loss at 75 deg C (W) 57937 | 59409 | 60949 FPR loss at amb x [310/(235 + amb)] 10 | Calculated stray loss at 75 dec C (W) 6457 4733 6058 = stray loss at amb x [ 310/(235 + amb)] 11 | Calculated load loss at 75 deg C (W) 64394 | 64142 | 67007 = stray loss +1? R loss at 75 deg C REMARKS: The load Loss at Normal tap at 75 deg C is less than the permissible 67000 W. ‘The Percentage Impedance at 75 deg C is within the tol. Limit of + 10% of 8.35 % Remarks : For Calibration details of Equipments used : Ref Annexure ~ II pa rg SiaPN ~ YRMVE 9D YUAN yo O47 VAMOS HAVA i) + a ANDREW YULE & CO Ltd Oars aoa | (A Govt .of India Enterprise) _ [elas ee een Customer : BHEL | 410 MVA, 6 | " Page :6 of 12 Project: IRAQ |__ 1116.9 Kv, 524.86/836.74 A 3 Transformer Test Report (Contd.,) 3) NOLOAD LOSS & CURRENT TEST SETUP Test object Froma4isv [~?~LET ee asia regulator and + cr tv awl. Step up n transformer cr 1W 2w i Pr From CT secondaries of ee ee om | POWER ANALYSER secondary —| OBSERVATIONS Keeping the LV terminals 2u2v2w & 2n open, required 3 phase voltage at rated Frequency was applied to HV terminals 1U1V1W. P.T-Ratio = 33000/ 110 = 300 C.1 Ratio = 5/5=1 % |] Average | Average | Ammeter | Average | NO LOAD LOSS Rated | Phase | Line | Readings | Current volts | Voltage | Voltage | Amps | (amps) | Wattage] Total (volts) Rdgs. loss 1.042 2242 90% | 5716 9900 0.900 0.968 2166 5830 0.963 1422 1.531 2740 100% | 6351 | 11000 | 4.367 | 1.443 | 2789 7247 1.432 1718 2.420 3350 110% | 6986 ) 12100 | 2218 | 2311 | 3689 9071 2.295 2032 Remarks : ‘The observed No Load loss at 100 % rated volt is within the permissible 9000 W_ Remarks : For Calibration details of Equipments used: Ref Annexure — I geyxvxaVIAIAGD V4 7 Customer : BH EL | Project: IRAQ FO 3385 Unit 2 as ANDREW YULE & CO oi (A Gort of India Ent 11/6.9 KV, 524.86/836.74 A SI.No : 13364 Ne Page :7 of 12 Transformer Test Report (Contd.,) 'ALCULATIONS OF EFFICIENC REGULATION AT NOR TAP. LOAD EFFICIENCY REGULATION UpF | ospr | UPE O8PF 100 % | 99.29 99.12 0.998 5.779 75 %| 99.43 99.28 5% | 99.54 99.42 99.55, 99.44 Formula used (with the observed values at normal tap at 75 deg C) Efficiency =( output / input) x 100 Where , output = KVA x (% load 1100) Input = KVA x ( %load /100) + No load loss at rated volt + [(load Loss x (% load /100)7) A) With UPF Load at 75 % Load Efficiency = 0.75 x KVA) x 100 {0.75 x a + Noload loss + (0.75° x load loss )] B) With 0.8 PF load at 75% los Efficiency =. ot x.0.8x KVA) x 100 [(0.75 x 0.8 x KVA )+ Noload loss + (0.75° x load loss 1 Regulation =[(%xcos @)~(%RsingP +(%xsin@)+(%RCos S) I 200 a) With UP.F. Load b) With 0.8 P.F load Substituting these , we get Regulation = [ (0.8 x % X-0.6 x%R )? 200) Cos B= cos 0=1 & Sin@ =Sin0=0 CosB=08 & Sin @ =06 +(0.6x%X)+(0.8x%R) 4a) RATIO TEST(REF : Clause 16.3 of IS 2026 Part 1) TEST SET UP RATIO METER Ga) | a i. 12/120VAN eye ale G\e tale eae a) ay ta) a) a) ~, Customer : BHEL | 10 MVA, Project | FO : 3395 Unit 2 of 2 Page :8of12 IRAQ 1116.9 KV, 524.86/836.74 A ‘Transformer Test Report (Contd.,) RATIO TEST (contd.,) OBSERVATIONS tap | Correct Measured ratio % No. Ratio | 1U1W/2u2n | 1V1U/2v2n_| 1W1V/2w2n | Var Hi 2.898 2800 2800 2900 [003 2 | 2830 2.630 2.830 2.830 0.00 3 2761 | __2762 BI6 Ree O04 4 2682 2694 2684 2604 | 007 3 2628 2624 2624 2634 | 0.04 ‘The observed % variation is within the permissible + 0.5 % Remarks : For Calibration details of Equipments used : Ref Annexure ~ II 4b) VECTOR GROUP TEST TEST SET UP ZN 1W 3 Phase supply ‘Three phase voltage was applied to terminals of 1U1V4W with 1U2U Shorted AUIV ~ 383 Away +211 Wav - 214 1U1W - 382 Ww 211 Wow - 451 IVAW - 381 Since 1V2w > 1V2v ,the Vector group Dynt is confirmed. Remarks : For Calibration details of Equipments used : Ref Annexure ~ I yee”,uUNVIVDAIAIN AND yV90700 ANDREW YULE & CO Ltd FO ; 3395 Unit 2 of 2 (A Govt .of India Enter ) | | Customer : BHEL Project : IRAQ 10. MVA, Page :9of 12 1118.9 ev, 524 861696.74 A Transformer Test Report (Contd, ) 5) DIELETRIC TEST: 5A) SEPARATE SOURCE VOLTAGE TEST Test Set uo Reguitornd }———————1_ |v Test Object High voltage we ‘Transformer Ww arth L Barth 1) HV WINDING A Single phase 28 KVrms at rated frequency supply was given between HV winding terminals & Earth, with LV Terminals Earthed, for 60 Seconds. 2)LV WINDING A Single phase 20 KVrms at rated frequency supply was given between LV winding terminals & Earth, with HV Terminals Earthed, for 60 Seconds. RESULT : The job withstood the test at HV and LV. sB) INDUCED OVER VOLTAGE TEST Test Set up Test object Froma200Hz |~~—{ CT a Genset and — HY ~ step up 7] Transformer t = PT From CT secondaries eat eee Peet te for <<] POWER ANALYSER ‘Secondary — ng @ a5 DVIVIMNANIDIID ‘ ¢ 7 ANDREW YULE & CO Ltd FO : 3395 Unit 2 of 2 Customer : BHEL Project : IRAQ Transformer Test Report (Contd..) OBSERVATIONS. (A Govt .of India Enterprise) 10 MVA, | 1116.9 KV, 524.86/836.74 A SILNo : 13364 Page : 10 of 12 Induced high voltage test was conducted by applying 22 KV 3 phase voltage at HV side to induce twice the rated voltage at 196 Hz for 32 secs. Result ; The job withstood the test satisfactorily. Remarks : For Calibration details of Equipments used : Ref Annexure ~ II 6) MESURMENT OF INSULATION RESISTANCE (in megohms) TEST SETUP DIGITAL 0-5KV 0 [> MEGGER Earth TEST co OBJECT IV ov wee Earth 5 Kv range Oil temp during test_:_ 33 Deg C Terminals tested | (Rafter 18secs | IRafter60 secs | IR after 600 secs Lv - (Earth + HV) 1420 1980 2560 HV ~ (Earth + LV) 2400 3100 4060 HV-LV 2740 3840 6750 7) MAGNETIC BALANCE TEST AT NOR TAP A Single phase supply was given across one limb and the voltage induced across the other two limbs were measured. This was successively applied to other phases as follows :- 2uan 2v2n 2wan 219.7 161.9 877 115.8 2214 106.0 61.6 160.2 2217 Remarks : For Calibration details of Equipments used : Ref Annexure — Ii Sp oteealeeele ata eR Re N= yy | ANDREW YULE & CO Ltd FO : 3395 Unit 2 of 2 (A Govt .of India Enterprise) SLNo : 13364 Customer : BHEL 10 MVA, | Project : IRAQ { 1116.9 KV, 524.86/836.74 A l ‘Transformer Test Report (Contd.,) Page : 11 0f 12 8) MAGNETISING CURRENT TEST AT.NOR TAP (in mA) Three phase volts rated frequency was applied to LV terminals with HV terminals kept open. The current through all phases were measured as follows :~ au | 2v 2w _| 95.8mA 66.4 mA 100.2mA | Remarks : For Calibration details of Equipments used : Ref Annexure — Il 9) OU, LEAKAGE TEST The transformer was tested for Oil leakage by applying twice the normal Pressure, 7 PSI measured at the base of the tank and kept for 12 Hrs. Result : No oil leakage seepage was observed. Remarks : For Calibration details of Equipments used: Ref Annexure — II 10) AUX. CIRCUIT INSULATION TEST 2 KV was applied between aux. circuit insulation & earth for 60 secs. Remarks : The auxiliary circuit insulation withstood the test. Remarks : For Calibration details of Equipments used: Ref Annexure — Il 11) ZERO SEQUENCE IMPEDANCE TEST Voltage | TAP | Applied| Measured | Zeroseqimp | Zero seq im applied Volts Amps per phase per phase between = (3 V)/ ohms) % Shorted 3 | 14.119] 106.82 0.3965 8.320% 2u2vewé 2n % Zo = {(Zo(ohms)xLV rated current(amps) xv3)/LV rated Voltage} x 100 Remarks : For Calibration details of Equipments used : Ref Annexure — I ay vr