PG ASE-10-MEC-DWG-192 As Built Electrostatic Precipitator

ISO FORMAT : ENV/DES/F04, REV-2, W.E.F. 15.NOV.
2010
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NAME HBC ASP/DMD DSG A4 1 : 60

FOR 3.5 M F.W., 4 SP, DOUBLE CE RAPPING
DATE 26.08.16 26.08.16 26.08.16
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CAD FILE NAME
THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.
ENVIRO DIVISION 1 OF 1 E0MAC01003 0
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FOR 15 GP, 400 SPACING , TTR.
DATE 30.08.16 30.08.16 30.08.16
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DATE 08.07.16 08.07.16 08.07.16 FOR - TTR & TBR ESP
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DATE 07.03.16 08.03.16 08.03.16
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SMG Harshad Amol TITLE :
2017.01.0 2017.01. Pulate
4 04 2017.01.0 A2 1 : 40
H 16:38:42
+05'30'
17:40:58
+05'30'
4 18:04:24
+05'30' 2D-1C, 15GP,TTR H
DRAWING / DOCUMENT IN PDF FORMAT VALID ONLY WITH DIGITAL SIGNATURES AND AUTHORIZED FOR
SUBMISSION / RELEASE FOR CONSTRUCTION

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DATE 07.12.16 08.12.16 08.12.16
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DATE 07.12.16 08.12.16 08.12.16
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DATE 12.08.16 16.08.16 16.08.16 STD
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PRASAD SUSHANT
Amol
KULKARNI 2017.08.2 Pulate
2017.08.2 6 2017.08.2
6 10:08:28 11:35:38 8 09:53:03
+05'30' +05'30' +05'30'
NO. OF
SR. NO. DU.NO. DWG. NO. DESCRIPTION SPAN WIDTH GRATINGS
PER DU.
1 ES.01.03.00.01.G1 E0MAS02001 STEP GRATING - 275 WIDTH, 780 780 275 1
2 ES.01.03.00.27.G1 E0MAS02005 LANDING (SW), STAIR WIDTH -800, 1200 830 1100 1
5 ES.01.03.00.30.G1 E0MAS02006 LANDING (DW), STAIR WIDTH -800, 1400 900 645 4
9 ES.01.03.00.47.G1 E0MAS02009 PLATFORM - (SW), 3030 LG., 800 830 1000 3
10 ES.01.03.00.48.G1 E0MAS02011 PLATFORM ADJUSTABLE (SW), 800 WIDTH, 3500 830 1127 3
11 ES.01.03.00.49.G1 e210432018 EXTENSION PLATFORM 485 700 1
12 ES.01.03.00.50.G1 E0MAS02017 ACCESS PLATFORM EXTENSION 1000 WIDTH, 345 900 1
13 ES.01.03.00.67.G1 E0MAS02009 PLATFORM - (SW), 3030 LG., 900 930 1000 3
14 ES.01.03.00.68.G1 E0MAS02011 PLATFORM ADJUSTABLE (SW), 900 WIDTH, 2400 930 1145 2
15 ES.01.03.00.69.G1 EEAS010181 GRATING SPARE 1000 x 1000, 1000 1000 1
16 ES.01.03.00.70.G1 E0MAS02010 PLATFORM - (DW), 2110 W X 3030 L., 1000 1000 6
17 ES.01.03.00.71.G1 E0MAS02012 PLATFORM ADJUSTABLE (DW), 2110 WIDTH, 2400 1000 1145 4
PRASAD SUSHANT
Amol
KULKARNI 2017.08.2 Pulate
2017.08.2 6 2017.08.2
6 10:15:11 11:35:58 8 09:53:32
+05'30' +05'30' +05'30'
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
GAS
B B
GAS
GAS
C C
GAS
D D
E FOUNDATION KEY PLAN E

SECTION AT : 'C-C'
C C
F F
ELEVATION
E N D V I E W (VIEW FROM GAS ENTRY)
G G
GAS GAS
CONSULTANT : NA END USER : PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS)

APPLICATION : ESP FOR 70 TPH TG Boiler ORDER TYPE : EXPORT
PROJECT NO.: E210432_433 CUSTOMER :
DWG / DOC TRANSFERRED
PREPARED CHECKED
THROUGH DMS WORKFLOW. APPROVED
PDF FILE OF THIS DRAWING IS VALID
SIZE SCALE PRODUCT NAME ELECTROSTATIC PRECIPITATOR
FOR CONSTRUCTION WITH DIGITAL
H DIPTI
KAMBLE
SIGNATURE OF APPROVER IN THIS
COLUMN
D M Dange
TITLE : H
[Approved for
2018.01.2
3 11:14:37
RELEASE]
2018.02.06
15:52:12
A1 1 : 77
+05'30' +05'30' MODEL - TTR
PLAN REFER REVISION HISTORY IN SHEET NO. 2 OF 2
VIEWED AT PENTHOUSE TOP LEVEL (BOILER NO. PB1482 ONLY)

ENVIRO DIVISION 1 OF 2 EEAA090071 2
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A - DESIGN DATA.
SCOPE OF SUPPLY (MECHANICAL) FOR ELECTRICAL T = THERMAX ENVIRO SR.NO. DESIGN PARAMETER
100% MCR Bagasse
SUPPLY REFER C = CUSTOMER
P & I DIAGRAM N = NA 1 DESIGN GAS FLOW RATE IN AM3/HR 208080

2 TEMPERAT URE DEG.C ( OPERATING ) 155
A SR.NO DESCRIPTION SCOPE REMARKS
3 CASING MECHANICAL DESIGN T EMPERATURE DEG.C 200
A
1 FOUNDATION BOLT S T 4 DUST T YPE Fly ash
2 SUPPORT ST RUCT URE T ST EEL 5 MAXIMUM INLET DUST LOADING ( GM / NM3 ) 5
3 ST RUCT URAL BEARING T 6 OUTLET EMISSION FOR ESP ( MGM / NM3) ALL FIELD WORKING. 100
4 ST AIRCASE & PLAT FORM T 7 OUTLET EMISSION (MGM/NM3) - FIRST FIELD OUT OF SERVICE
5 PLAT FORM AT CASING ACCESS DOOR T 8 MOISTURE IN GAS ( % V / V ) 25.97
6 PLAT FORM AT DUST DISCHARGE LEVEL T 9 UNBURNT CARBON IN DUST ( % ) 45-55
Hopper lining - SS 409 Lining 1.6 - 1/3rd
7 HOPPER ASSEMBLY WITH SS LINING T 10 COLLECTION AREA M2 1743.00
Hopper Height
8 CASING ASSEMBLY T 11 SPECIFIC COLLECT ION AREA M2 / M3 / SEC. 30.16
9 INLET NOZZLE FABRICAT ED COMPONENT S T 12 NO OF GAS PASSAGES 15
10 INLET NOZZLE PERFORATED SHEET S T 13 EFFECT IVE C E WIDTH (MET ER) 3.5
11 INLET NOZZLE RAPPER COMPONENTS T 14 EFFECT IVE C E HEIGHT (METER) 8.3
12 OUT LET NOZZLE FABRICAT ED COMPONENT S T 15 VELOCIT Y T HROUGH ESP M/SEC. 1.16
B B
13 OUT LET NOZZLE PERFORATED SHEET T 16 TREATMENT TIME (SEC.) 6.03
14 PENT HOUSE ASSEMBLY T 17 NO OF FIELDS IN SERIES 2
15 MONORAIL ST RUCTURE T 18 MIGRAT ION VELOCITY (CM/SEC.) 12.97
16 TR SET HANDLING ARRANGEMENT- CHAIN PULLEY BLOCK TYPE T 19 DESIGN PRESSURE (mmWC) -250
17 HV ASSEMBLY AND T.R. SET BASE FRAME T 20 DUST DENSIT Y FOR POWER (KG/M3) 200
18 PURGE AIR ASSLY - WORKING T 21 DUST DENSIT Y FOR DISCHARGE (KG/M3) 150
19 COLLECTING ASSEMBLY T 22 FLG T O FLG PRESSURE DROP (mmWC) 25
20 E-TUBE ASSEMBLY T 23 EFFICIENCY (%) 98.00%
21 ACCESS DOORS T -
22 INSULAT ION AND CLADDING ASSEMBLY T -
23 EXPANSION JOINTS AT INLET NOZZLE & OUT LET NOZZLE T Metalic, Carbon Steel -
24 SIGNS AND BRACKETS T -
25 ROT ARY AIR LOCK VALVE # # T -
C 26 SLIDE GAT E FOR ISOLAT ION BELOW HOPPER T - C
27 ERECTION TOOLS FOR ESP T -
28 OPERAT ION AND MAINTENANCE MANUAL FOR ESP T
29 ERECTION & COMISSIONING C
30 SUPERVISION OF ERECT ION & COMISSIONING T C - PROCUCT DATA B - LOAD DATA
31 EXCLUSIONS AS PER CONTRACT DOCUMENT C
32 COMMISSIONING SPARES T C-1 CASING THK. mm. 5 DESIGN WIND PRESSURE (KG/M2) 135 KG M2 SEISMIC ZONE IV AS PER UBC
33 C-2 HOPPER WALL T HK. mm. 5 ESP LOAD DATA ON RCC PEDEST AL TOP ALL LOADS ARE IN T ON / COLUMN
34 C-3 INLET & OUTLET NOZZLE T HK. mm. 5 SR NO. COLUMN STAT IC DUST LOADS DUE T O WIND IN LOADS DUE T O SEISMIC IN LIVE
35 C-4 PENT HOUSE SIDE WALL T HK. mm. 3 NUMBER LOAD LOAD HORIZONTAL VERT ICAL HORIZONT AL VERTICAL LOAD
36 C-5 PENT HOUSE TOP SHEET CHQ. PLT. THK. mm. 4 +/- X +/- Z +/- X +/- Z +/- X +/- Z +/- X +/- Z
37 C-6 PERFORAT ED SHEET FOR NOZZLE T HK. Mm 2.5 1 7G, 7H, 7L,7M 26 12 3 6 8 24 3 10 3 28 1.5
38 C-7 INSULAT ION T HK. mm 40 2 8G, 8H, 8L,8M 44 24 6 7 27 31 17 15 75 43 1.5
D 39 C-8 INSULAT ION DENSIT Y Kg/M3 100 3 9G, 9H, 9L, 9M 26 12 6 6 31 24 16 10 75 28 1.5
D
40 C-9 CLADDING TYPE / T HK. (SWG) Plain Aluminium / 24 4 10ST 1, 10ST2, 10ST3, 10ST 4 0.5
41 C - 10 HOPPER VOLUME M3 (100% FULL) 43.23 5
42 6
43 7
44 D - TR SET DETAILS 8
45 9
46 D-1 T.R. CONT ROLL TYPE MICRO PROCESSOR BASED CONTROL. 10
47 D-2 T.R. SET RATING DETAILS - 11
48 a] OUTPUT VOLT AGE 111 KV DC PEAK 12
49 b] OUTPUT CURRENT (mA) 13
50 1) TR SET NO.1 300 5) T R SET NO.5 14
2) TR SET NO.2 300 6) T R SET NO.6 15
F - GENERAL NOTES 3) TR SET NO.3 7) T R SET NO.7 ASH DENSITY CONSIDERED (KG/M3) = 1000
E 4) TR SET NO.4 CIVIL FOUNDAT ION DET AILS SHOWN IN T HIS DRG. ARE PICTORIAL ONLY.
E
1 TOT AL UNIT IS INSULATED WIT H LRB MAT TRESSES OF MINERAL WOOL AND PLAIN ALUMINUM CLADDING. CIVIL FOUNDAT ION DESIGN & DETAILING IS IN CUSTOMER SCOPE BASED ON LOAD DAT A MENT IONED ABOVE.
2 NOZZLE FLANGES ARE DESIGN T O T AKE EXT ERNAL LOAD (2T ) AND DUCT EXPANSION MAXIMUM 15MM HORIZONTAL. E - PAINTING DETAILS
3 THE EQUIPMENT SHALL BE DISPATCHED IN KNOCK DOWN CONDITION. G - ASH COLLECTION RATE IN EACH FIELD (KG/HR)
4 WEIGHT OF HEAVIEST COMPONENT IN TONNES (DESPATCHABLE) 3.0 T / T.R. SET . TYPE INSULATED NON INSULATED
5 SUPPLY VOLT AGE : 380±10% 50±5% AC 3 ph 4 wire Support Structure, Monorails, Staircase & Platforms, SR NO. FUAL
Components Casing, Hopper, Nozzle, Pent House/Insulator Box & misc. 100% MCR Bagasse
6 DUST MUST BE CONT INUOUSLY EVACUAT ED FROM HOPPERS T HE FIELD WISE ASH COLLECT ION Ladder, Canopy if applicable
RATES AS INDICATED IN T ABLE - B Surface Preparation Blast Cleaning to SA-2 1/2 Grade Blast Cleaning to SA-2 1/2 Grade 1 FIELD-1 570
7 THE EQUIPMENT SHALL BE DISPATCHED IN CKD CONDIT ION. CASING, NOZZLES, HOPPERS AND Primer (Inside) 2 Coat of Epoxy based zinc phosphate 2 FIELD-2 81
1 Coat of Inorganic Zinc silicate (80% Zn)
PENT HOUSE SHALL BE SUPPLIED IN PANEL FORM. Primer (Outside) 2 Coat of Epoxy based zinc phosphate 3 FIELD-3
8 CUST OMER T O PROVIDE 100 NB X 150 LG. SAMPLING PORT ON ESP INLET AND OUT LET DUCT. DFT/Coat (Microns) 35 70 4 FIELD-4
9 CUST OMER SHOULD PROVIDE GUIDE VANES AT THE INLET DUCTING OF ESP T O ENSURE UNIFORM GAS DIST RIBUT ION AT THE INLET OF ESP T O GET Intermediate Paint (Inside) 5 FIELD-5
1 Coat of MIO
DESIRED PERFORMANCE Intermediate Paint (Outside) NA 6 FIELD-6
F 10 IN CASE OF HOPPER FILLED CONDIT ION ARISE DUE T O ABNORMAL WORKING CONDITIONS, HOPPER TO BE EVACUATED DFT/Coat (Microns) 80 7 FIELD-7 F
ONE BY ONE BEFORE NORMAL ST ART-UP. THIS IS TO AVOID ANY OVERLOADING OF DOWNST REAM CONVEYING SYSTEMS. Finish Paint (Inside) 8 T OTAL DUST COLLECT ED
1 Coat of Polyurethane 651
11 CUST OMER T O PROVIDED APPROPRIATE SEALING ARRANGEMENT BELOW HOPPER IN ABSENCE OF RAV. Finish Paint (Outside) NA IN ESP (KG/HR)
12 FOR CIVIL WORK ONLY STR CT C DIMENSIONS T O BE REFEREED. DFT/Coat (Microns) 50
13 MATERIAL OF CONST RUCT ION :- CARBON ST EEL AS PER IS 2062. Finish Paint Shade (Inside) NA VALUES IN PARENT HESIS ARE FOR FIRST FIELD OUT OF SERVICE. NA
RAL-7035
14 CUST OMER T O PROVIDE ALL GROUTING & PACKING MATERIAL REQUIRED FOR FOUNDAT ION WORK. Finish Paint Shade (Outside) ROT ARY AIR LOCK VALVE CAPACITY IN M3/HR. AT 50 % FILLING EFFICIENCY. 10 M3 / HR
Grating for Staircase & Platform Hot dip Galvanized Internals Rust preventive Oil Coating MINIMUM WIDTH OF ASH HANDLING SYST EM SHALL BE GREATER T HAN 350 mm.
Railing for Staircase & Platform Hot dip Galvanized Bought outs As per manufacturer standard
Paint Make Thermax make (T-Guard)* (*wherever applicable) Hardware Cadmium Platted
G G
CONSULTANT : NA END USER : PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS)

APPLICATION : ESP FOR 70 TPH TG Boiler ORDER TYPE : EXPORT
PROJECT NO.: E210432_433 CUSTOMER :
DWG / DOC TRANSFERRED
PREPARED CHECKED
THROUGH DMS WORKFLOW. APPROVED
PDF FILE OF THIS DRAWING IS VALID
SIZE SCALE PRODUCT NAME ELECTROSTATIC PRECIPITATOR
FOR CONSTRUCTION WITH DIGITAL
H DIPTI
KAMBLE
SIGNATURE OF APPROVER IN THIS
COLUMN
TITLE : H
2018.01.1
8 17:37:30
D M Dange
[Approved for
RELEASE]
A1 1 : 77
+05'30'
2018.01.18
17:42:49 +05'30' MODEL - TTR

REV. PRPD. REV. PRPD.
NO. ZONE REVISION DETAIL DATE REV.BY CHK.BY APP.BY NO. ZONE REVISION DETAIL DATE REV.BY CHK.BY APP.BY
ENVIRO DIVISION 2 OF 2 EEAA090071 2
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B B
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SIGN TITLE :
H
NAME HBC ASP/DMD DSG A2 1 : 1 H
REFERENCE DRG. NO. -

DATE 13.07.16 13.07.16 13.07.16 OF TTR COLLECTING PLATE
SIGN CAD FILE NAME
x
THE COPYRIGHT OF THESE DRAWINGS AND OF ALL ENCLOSURES ENTRUSTED TO THE RECIPIENT PERSONALLY REMAINS THE EXCLUSIVE PROPERTY OF
THERMAX LTD. WITHOUT OUR WRITTEN CONSENT THEY MAY NOT BE COPIED OR REPRODUCED OR DELIVERED OR MADE KNOWN TO THIRD PARTIES. IF IN DOUBT, PLEASE ASK DO NOT SCALE THE DRAWING ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED NUMBER IN TRIANGLE DENOTES REVISION
ENVIRO DIVISION 1 OF 1 EEAC090015 0
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1 2 3 4 5 6 7 8
A A
B B
C C
D D
E BILL OF MATERIAL TOTAL WEIGHT KG.

E
F F
G G
DTL./DU. DRG/DDS QTY.

DRG./DDS.NO. MATERIAL DESCRIPTION MATERIAL SIZE WEIGHT KG.
NO. AVL. NOS.
SIGN TITLE :
H x
SIGN NAME DIP ASP/ DMD PGD A2 1 : 30 TL-C H
NAME DATE 17.02.14 17.02.14 17.02.14
x
NAME
x
IF IN DOUBT, PLEASE ASK DO NOT SCALE THE DRAWING ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED NUMBER IN TRIANGLE DENOTES REVISION
ENVIRO DIVISION 1 OF 2 EEAE010550 3
1 2 3 6 7 8
1 2 3 4 5 6 7 8
A A
B B
C C
D D
ES.01.14.01.05 - JUMPER FABRICATED TOTAL WEIGHT KG.
E DTL./DU. DRG/DDS
DRG./DDS.NO. MATERIAL DESCRIPTION MATERIAL SIZE
QTY.
WEIGHT KG. E
NO. AVL. NOS.
ES.01.14.01.03 - H V PIPE GUARD TOTAL WEIGHT KG.

NO. AVL. NOS.
F F
ES.01.14.01.02 - FLANGE COVER TOTAL WEIGHT KG.

NO. AVL. NOS.
ES.01.14.01.01 - T/R SET BASE TRACK TOTAL WEIGHT KG.
G G

NO. AVL. NOS.
SIGN TITLE :
H x
SIGN NAME DIP ASP/DMD PGD A2 1 : 20 TL-C H
NAME DATE 17.02.14 17.02.14 17.02.14
x
NAME
x
IF IN DOUBT, PLEASE ASK DO NOT SCALE THE DRAWING ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED NUMBER IN TRIANGLE DENOTES REVISION
1 2 3 6 7 8
ISO FORMAT : ENV/DES/F01, REV-1, W.E.F. 01.FEB.2010
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
`V'
`W'
A A
B B
C C
D D
E E
F `Y' F
G G

H SIGN TITLE : H
NAME HBC ASP/DMD DSG A1 1 : 20 FOR TTR
DATE 25.05.16 25.05.16 25.05.16
x
NAME
x
1 2 3 4 5 6 7 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
B B
C C
D D
E E
F F
G G

H SIGN TITLE : H
NAME HBC ASP/DMD DSG A1 1 : 20 FOR TTR
DATE 26.05.16 26.05.16 26.05.16
x
NAME
x
1 2 3 4 5 6 7 10 11 12 13 14 15 16
PARTS LIST FOR ONE (1) EXPANSION JOINT
SR. DWG
MATERIAL DESCRIPTION MATERIAL SIZE QTY WT. KG REMARKS
NO. NUMBER
1 ISSH-MS-TH. 3.0 - 1974 X 322 2.00 29.94
2 ISSH-MS-TH. 1.6 - 2320 X 905 2.00 52.74
3 ISSH-MS-TH. 3.0 - 1935 X 322 2.00 29.35
4 ISSH-MS-TH. 1.6 - 2281 X 905 2.00 51.86
5 ISA-MS. 100 X 100 X 6 - 2183LG. 4.00 80.33
6 ISA-MS. 100 X 100 X 6 - 1944LG. 4.00 71.54
7 ISA-MS. 50 X 50 X 6 - 230LG. 16.00 16.56

EEAF010012
8 ISA-MS. 50 X 50 X 6 - 427LG. 8.00 15.37
9 ISA-MS. 75 X 75 X 6 - 25LG. 8.00 1.36
10 HEX.HD SCREW M12 X 40LG. 16.00 0.00 CADMIUM PLATED
11 HEX. NUT - M12 16.00 0.00 CADMIUM PLATED
ISPL-MS-HR-TH-12 MM - 110 X
12 2.00 7.15
345
13 2.00 4.93
238
14 2.00 2.26
150
15 ISRO-MS-HD-DIA-25 MM - 32LG. 2.00 0.25
ISSH-MS-TH. 3.0- X 0.001628

16 2.00 0.08
SQ.MTS
17 ISA-MS. 75 X 75 X 6 - 150LG. 2.00 2.04
TOTAL
365.76
WEIGHT
NO.OF EXP.JOINTS REQUIRED PER ESP/BF (NOS) 2
TOTAL WEIGHT FOR 2 EXP.JOINTS (KGS) 731.52
TABLE OF DIMENSIONS FOR EXPANSION JOINT (TO BE READ IN CONJUNCTION WITH DWG EEAF010012
OUTX ISX NX TOTX FX RX OUTY ISY NY TOTY FY RY NH
2183 1983 15 1950 50 66.5 2144 1944 14 1820 50 112 66
AX1 AX2 AY1 AY2 B1 B2 B3 B4 FLG
1980 2320 1941 2281 NA NA NA NA 100
NOTES
1 Expansion range = 40mm (Max.)
2 For General Fabrication notes refer DS-1013 and for General Material Specifications refer DS-1013 section-F
3 Arrow of Gas Flow Direction to be painted in yellow colour.
4 Sr.No 7 & 8 to be painted with yellow colour & should be removed During Erection.
5 Painting - Refer Painting scheme or GA dwg of ESP/BF
6 Document No. and O.C.Number to be clearly marked on the finished product at visible locations.
THIS DOCUMENT IS THE OUTPUT OF VALIDATED COMPUTER PROGRAM AND NO MANUAL SIGNATURES ARE REQUIRED
NAME SIGN NAME SIGN

REV.
DESCRIPTION DATE
NO.
PREPARED BY CHECKED BY
CUSTOMER: B&H AC _PT. Indonesian Marine AC PTPN XI (ASEMBAGUS)

PROJECT NO: E210432 / 433 STD.NO.
TH E RMA X
PREPARED BY CHECKED BY APPROVED BY
NAME SIGN DATE NAME SIGN DATE NAME SIGN DATE
THERMAX LIMITED
TH ER M AX PJP SD 17-Jul-17 SSM SD 17-Jul-17 ASP SD 17-Jul-17
ENVIRO DIVISION
DESCRIPTION : REV.
DOC./DRG.NO.
NO.
EXPANSION JOINT-425L,1944(H) X 1983(W),Double Bellow,MS,ISA100

EEAE090128 0
SHT 1 OF 1
FILENAME : ENV-DES-F08-1-0 _ISO FORMAT FOR DOCUMENT A4 CONTROL NO. ENV/DES/F08, R0
DESIGN DATA SHEET
ASSEMBLY NUMBER . ES01320000 ASSEMBLY BOM (BOM FOR ONE ESP) ASSEMBLY DRG. NO. EEAE010087
SR. DU. NO. UNIT OF

C DESCRIPTION QTY WT. KG REMARKS
NO. DRG.NO MEASURE
1 NA NA NA NA NA 0.00 NA
ES01320002
2 B SPIKE NOS 12352 135.87 PART NO : EMAI000045
EMAI010001
ES01320003 CLADDING CLIT - 25 X 3 FLAT - (MATERIAL TO BE CUT

3 R NA SEE NOTE-1 SEE NOTE-1 PART NO : EMAI000046
EMAI010001 & BENT AT SITE AS INDICATED IN DWG EMAI01001)
ES01320004
4 B POP RIVET NOS 8081 0.00 PART NO : EMAI000011
EMAI010001
5 B ES01320005 BINDING G.I. WIRE, 20 SWG (0.914 MM DIA.) MTR 6948.00 35.99 PART NO : EMAI000032
ES01320006 G.I. WASHER 0.63 THK, 24 SWG OD. 20 X ID.

6 B NOS 10942 16.41 PART NO : EMAI000033
EMAI010001 4.5(IS:1079)
ES01320007 SHEET METAL SCREW (3mmx20LG) PAN HEAD

7 B NOS 2340 0.00 PART NO : EMAI000034
EMAI010001 PARALLEL SHAFT SELF TAPPING
8 NA NA NA NA NA NA PART NO : EMAH620007
ES01320009
9 B SPEED WASHER NOS 12970 128.28 PART NO : EMAI000013
EMAI010001
10 NA NA NA NA NA 0.00 NA
11 B ES01320011 TARFELT (SEAL AT CLADDING JOINT) M2 38.60 0.00 PART NO : EMAI000035
TOTAL
316.56
WEIGHT
NOTE:
1). The qty of D.U. ES01320003 & D.U. ES01320010 are combined & called in ERP BOM under Part Number EMAH570005
TITLE : OptiMax - INSULATION - TL -VERSION 1.1 RELEASE DATE: 07TH FEBRUARY 2011
0
REV. NAME SIGN NAME SIGN

DESCRIPTION DATE
NO. PREPARED BY CHECKED BY
CUSTOMER: B&H AC _PT. Indonesian Marine AC PTPN XI (ASEMBAGUS) PROJECT NO. E210432/433 STD.NO.
THERMAX LIMITED THERMAX

ENVIRO DIVISION
THERMAX SMG SD 13-Jul-17 ASP SD 13-Jul-17 DMD SD 13-Jul-17
DESCRIPTION : DOC./DRG.NO.
REV.
NO.
EEAE500555
INSULATION HARDWARE & MISC.BOM 0
SHT 1 OF 1
THIS DOCUMENT IS THE OUTPUT OF VALIDATED
FILENAME : ENV-DES-F08-1-0 _ISO FORMAT FOR DOCUMENT A4 COMPUTER PROGRAM AND NO MANUAL SIGNATURES CONTROL NO. ENV/DES/F08, R0
ARE REQUIRED
1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E
F F
G G
H H
ENVIRO DIVISION
1 2 3 6 7 8
Parvin.Pat Amol
el SUSHANT
Pulate
2017.07.1 2017.07.1 2017.07.1
7 11:46:39 8 11:04:10
7 11:08:17
+05'30' +05'30'
+05'30'
ASSEMBLY/ D.U. BOM Plate Thickness
Export
5
D.U. NO. DWG. NO. MATERIAL DESCRIPTION SIZE (Mtr/M^2) D.U QTY WEIGHT (KG)
ES.01.10.01.01 EEAF090005 BOTTOM SUPPORT PANEL INLET & OUTLET NOZZLE - 60 _ 2 449.87
ES.01.10.01.02 - RAPPING CHANNEL ISMC 75 -2 METER _ 1 14.28
ES.01.10.01.03 EEAF090005 STRAIGHTNING VANE _ 1 47.55
ES.01.10.01.04 EEAF010001 NOZZLE RAPPING FABRICATED PARTS _ 1 46.71
ES.01.10.01.05 EEAG010107 RUNG _ 52 33.80
ES.01.10.01.06 EEAF090157 ANGLE, MS, EQUAL, ISA 100 X 100 X 6 Thk, IS:2062 - 1944 LG _ 8 143.08
ES.01.10.01.07 EEAF090005 GRID PLATE - ISPL- 5 THK - IS:2062-GR.A 0.01 8.00 3.14
ES.01.10.01.08 _ CERAMIC ROPE NON ASBESTOS DIA. 6 48.000000 1 0.00
ES.01.10.01.09 EEAF090157 ANGLE, MS, EQUAL, ISA 100 X 100 X 6 Thk, IS:2062 - 2183 LG _ 8 160.67
NA _ NA 0 0 0.00
NA _ NA 0 0.00 0.00
NA _ NA 0 0 0.00
NA _ NA _ 0 0.00
ES.01.10.01.14 TO
EEAF090157 NOZZLE PANELS _ 10 X 2 5207.61
ES.01.10.01.23
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
NA 0 NA 0.00 0 0.00
WEIGHT FOR 1 NO. OF NOZZLE ASSLY. 6106.71
NOZZLE PIPE STRUT DETAILS

LEVEL NO. TYPE L W L3 PIPE SIZE NB. TOTAL LG.
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0

DESCRIPTION DATE
THIS DOCUMENT IS THE OUTPUT OF VALIDATED COMPUTER PROGRAM AND DOES NOT REQUIRE MANUAL SIGNATURES.
CUSTOMER: B&H AC _PT. Indonesian Marine PROJECT NO.: E210432 / 433

THERMAX LIMITED T H ER MA X

ENVIRO DIVISION
PJP - SD - 17-Jul-17 SSM - SD - 17-Jul-17 ASP - SD - 17-Jul-17
THERMAX
DESCRIPTION : DOC./DRG.NO. REV. NO.
NOZZLE ASSEMBLY BOM EEAF090157

0
FOR PROJECT NO - E210432 / 433 SHT 1 OF 2
CONSOLIDATED BOM
SR NO PART NO. MATERIAL DESCRIPTION SIZE (Mtr/M^2) QTY WEIGHT
1 EMAH530001 ISPL- 5 THK - IS:2062-GR.A 112.90 1 4431.32
2 EMSH570007 FLAT, MS, 75 ISF, 8 Thk, IS:2062 12.00 1 56.40
3 EMSH550002 CHANNEL, MS, ISMC 100 x 50, IS:2062 50.93 1 486.91
5 EMSH510007 ANGLE, MS, EQUAL, ISA 75 X 75 X 6 Thk, IS:2062 6.40 1 43.52
9 EMSH580009 ROUND BAR, MS, Dia 12, IS:2062 24.28 1 21.37
10 EMAG010002 CERAMIC ROPE NON ASBESTOS DIA. 6 48.00 1 0.00
11 EMAH130020 SCREW, HEX HD - CS:IS1363, PC4.6, M 12 X 50 LONG (CADMIUM PLATED,10 MICRON THK.) 0.00 286 0.00
12 EMAH140004 NUT, HEX- CS- IS:1364, PC4, M 12 (CADMIUM PLATED,10 MICRON THK.) 0.00 286 0.00
13 EMAH150004 WASHER, PLAIN- CS -IS:2016, FOR M 12 (CADMIUM PLATED,10 MICRON THK.) 0.00 286 0.00
14 EMAH530004 PLATE, ISPL 8 Thk, IS:2062 Gr-A 0.12 1 7.79
BOTTOM SUPPORT PANEL INLET & OUTLET NOZZLE - 60 D. U. NO. ES.01.10.01.01 DRAWING. NO. EEAF090005
L P2 P1 N1 D1 N2 D2
5868 734.00 800 5 4000 4 3200
STRAIGHTENING VANE : D. U. NO. ES.01.10.01.03 NO. OF GAS PASSAGE 15 DRAWING. NO. EEAF090005
L P2 N1 D1 P1
5868 784.00 5 4000 800
WEIGHT FOR 1 NO. OF INLET & OUTLET NOZZLE ASSEMBLY KG. 6106.71
TOTAL NUMBER OF INLET & OUTLET ASSEMBLY NOS. 1
TOTAL WEIGHT FOR 1 NO. OF INLET & OUTLET NOZZLE ASSEMBLY KG. 6106.71
NOTES -
1) FOR NOZZLE MANUFACTURING LAYOUT REFER DRG.NO. EEAF090157 S.No. Required Plate Sizes for Inlet & Outlet Nozzle Qty. (Nos)
2) FOR GENERAL FABRICATION NOTES, MATCH MARKING DETAILS & MATERIAL STD. REFER - DS-1013 1 PLATE: 2000 X 8892 X 5 THK 2.00
3) FOR WELDINGFITUPREFERDRG.NO.EEAF090005 2 PLATE: 1000 X 8892 X 5 THK 2.00
4) PAINTING DETAILS REFER PAINTING SCHEME 3 PLATE: 2000 X 7841 X 5 THK 1.00
5) TOTAL PAINT AREA - 4 PLATE: 625 X 7841 X 5 THK 1.00
1. NOZZLE INSIDE - 105.78 M^2 5 PLATE: 2000 X 7841 X 5 THK 1.00
2. NOZZLE OUTSIDE - 189.48 M^2 6 PLATE: 2000 X 7841 X 5 THK 1.00
6) ALL HARDWARES SHOULD BE CADMIUM PLATED
CUSTOMER: B&H AC _PT. Indonesian Marine PROJECT NO.: E210432 / 433

THERMAX LIMITED T H ER M A X

ENVIRO DIVISION PJP - SD - 17-Jul-17 SSM - SD - 17-Jul-17 ASP - SD - 17-Jul-17
THERMAX
NOZZLE ASSEMBLY BOM EEAF090157

0
FOR PROJECT NO - E210432 / 433 SHT 2 OF 2
BILL OF MATERIAL FOR INLET & OULET PERFORATED SHHETS (PART NO-EEAF000886)
DU. NO DRG NO. PART NO. MATERIAL DESCRIPTION MATERIAL SIZE QTY. FINISH WT KG. RAW WT KG.
1 EEAF010830 EEAF000233 23% OPEN PERF. SHEET 2.5 Thk 739 x 2500 4 111.67 145.03
GRAND TOTAL 1423.65 2104.33
FOR FABRICATION DETAILS OF BELLOW MATERIALS, REFER NOZZLE WELD FITUP DRG. NO. EEAF090040
G.D.SCREEN FABRICATED PARTS ( DU.NO - ES.01.50.01.XX ) PART NO - EEAF000887
DU. NO. PART NO ITEM DESCRIPTION MATERIAL SIZE QTY DU Wt. Kg
1 - SHEET, ISSH MSHR, 2.5 THK, IS:1079 GR-O 1.5 SQ.MTS. 1 29.44
2 - FLAT, MS, 100 ISF, 6 Thk, IS:2062 5514 LG 2 51.83
3 - ANGLE, MS, EQUAL, ISA 100 X 100 X 6 Thk, IS:2062 5514 LG 2 101.46
5 - CHANNEL, MS, ISMC 150 x 75, IS:2062 5514 LG 1 92.64
6 - SCREW, HEX HD-CS:IS1363, PC4.6, M 16 X 40 LONG (CADMIUM PLATED,10 MICRON THK.) - 72 0.00
7 - NUT, HEX -CS- IS:1364, PC4, M 16 (CADMIUM PLATED,10 MICRON THK.) - 72 0.00
8 - WASHER, PLAIN- CS -IS:2016, FOR M 16 (CADMIUM PLATED,10 MICRON THK.) - 72 0.00
11 FLAT, MS, 40 ISF, 6 Thk, IS:2062 4311 LG 1 8.10
17 ROUND BAR, MS, Dia 16, IS:2062 230 LG 16 5.78
18 EEAF010769 GUIDE VANES ON GD SCREEN FOR INLET NOZZLE - 40 274.40
19 EEAF010005 G.D.SCREEN ACCESS DOOR ARRANGEMENT - 3 8.13
Grand Total 869.23
BILL OF MATERIAL
SR.NO. PART NO DU Name QTY. TOTAL WT. KG.
1 EEAF000886 BILL OF MATERIAL FOR INLET & OUTLET NOZZLE PERFORATED SHEETS 1 1423.65
2 EEAF000887 G.D.SCREEN FABRICATED PARTS 1 869.23
Grand Total 2292.88
Parvin.Pat
SUSHANT Amol
el 2017.08.1 Pulate
2017.08.1 6 15:25:51 2017.08.1
6 15:08:47 +05'30'
7 16:03:14
+05'30'
+05'30'
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
B B
C C
D D
E E
F F
G G

H SIGN TITLE : H
NAME SCC DMD PGD A1 1 : 70
DATE 20.10.14 20.10.14 20.10.14 HEIGHT - 5700
SIGN CAD FILE NAME
x
ENVIRO DIVISION 1 OF 1 EEAG011893 1
1 2 3 4 5 6 7 10 11 12 13 14 15 16
1 2 3 4
REV. NO. x
SIGN
A x
NAME A
B B
C C
D D
E E
PART NO DESCRIPTION SIZE QTY WT

EMAH530002 SHEET, ISSH MSHR, 3.0 Thk, IS:1079 Gr-O 0.575 1 13.54
SIGN TITLE :
NAME SMG/SCC ASP/DMD DSG A4 1 : 10

DATE 24.04.16 24.04.16 24.04.16
F F
CAD FILE NAME
ENVIRO DIVISION 1 OF 1 EEAG090006 1
1 4
TYPE GP SPACING FIELD WIDTH NO OF FIELD COLLECTING PLATE HT. NO OF HOPPER IN END VIEW
Export
TTR 15 400 3.500 2 8.300 1
ASSEMBLY BOM
D.U. NO. DWG. NO. MATERIAL DESCRIPTION SIZE (MM/M^2) QTY WEIGHT
ES.01.09.01.01 E0MAG09001 CASING COLUMN _ 6 2724.81

ES.01.09.01.02 E0MAG09002 CASING SIDE PANEL TOP _ 4 1691.54
ES.01.09.01.03 E0MAG09003 CASING SIDE PANEL INTERMEDIATE _ 8 2899.18
ES.01.09.01.04 E0MAG09004 CASING SIDE PANEL NON STD _ 8 1712.46
ES.01.09.01.05 E0MAG09005 CASING SIDE PANEL BOTTOM _ 4 2047.88
ES.01.09.01.06 E0MAG09006 TOP END GIRDER INLET & OUTLET, TTR _ 2 1647.18
ES.01.09.01.07 E0MAG09008 ROOF GIRDER, TTR _ 1 872.25
ES.01.09.01.08 E0MAG09010 BOTTOM END GIRDER, (TYP-1) _ 2 2575.23
ES.01.09.01.09 E0MAG09012 HOPPER GIRDER, (TYP-1) _ 1 1514.53
ES.01.09.01.10 EEAG090005 CASING ROOF PANEL ACCESS DOOR _ 2 98.22
ES.01.09.01.11 EEAG090006 CASING BAFFLE - 1, (SHEET, ISSH MSHR, 3.0 Thk, IS:1079 Gr-O) 2500 28 379.16
NA NA NA 0 0 0.00
ES.01.09.01.13 E0MAG09017 SAFETY LADDER 2400 9 115.99
ES.01.09.01.14 EEAG090007 PLATFORM - INTERNAL _ 3 53.18
ES.01.09.01.15 E0MAG09019 SUPPORT BRACKET - 1 _ 6 18.06
ES.01.09.01.16 _ CHANNEL, MS, ISMC 100 x 50, IS:2062 (CUT & USE AT SITE) 2000 3 57.36
ES.01.09.01.17 E0MAG09021 RUNG _ 30 19.39
NA NA NA _ 0 0.00
NA NA NA _ 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
ES.01.09.01.22 _ FLAT, MS, 30 ISF, 6 Thk, IS:2062 900 42 52.92
ES.01.09.01.24 _ SCREW, HEX HD-CS:IS1363, PC4.6, M 12 X 60 LONG (CADMIUM PLATED,10 MICRON THK. _ 152 0.00
ES.01.09.01.25 _ SCREW, HEX HD - CS:IS1363, PC4.6, M 12 X 110 LONG (CADMIUM PLATED,10 MICRON THK.) _ 34 0.00
ES.01.09.01.26 _ NUT, HEX- CS- IS:1364, PC4, M 12 (CADMIUM PLATED,10 MICRON THK. _ 186 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
ES.01.09.01.29 E0MAG09164 PIPE STRUTS, HORIZONTAL - (PIPE, MS, 200 NB, 4.5 Thk, IS:3589 ) 5868 3 446.29
ES.01.09.01.30 E0MAG09025 PIPE STRUTS & WALKWAY 5868 3 696.97
ES.01.09.01.31 E0MAG09026 PIPE BRACING -1 3647 6 112.63
ES.01.09.01.32 E0MAG09026 PIPE BRACING -2 3486 6 107.72
ES.01.09.01.33 E0MAG09027 GUSSETE -1, (PLATE, ISPL 8 Thk, IS:2062 Gr-A) 0.061 6 22.90
ES.01.09.01.34 E0MAG09028 GUSSETE -2, (PLATE, ISPL 8 Thk, IS:2062 Gr-A) 0.068 18 77.33
NA NA NA 0.000 0 0.00
ES.01.09.01.37 E0MAG09074 CASING ROOF PANEL - 1 _ 4 1862.53
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
ES.01.09.01.49 _ CHANNEL, MS, ISMC 150 x 75, IS:2062 2200 4 147.84
NA _ NA 0 0 0.00
NA NA NA NA 0 0.00
NA NA NA NA 0 0.00
TOTAL WEIGHT 23149.23

DESCRIPTION DATE
CUSTOMER: B&H AC _PT. Indonesian Marine AC PTPN XI (ASEMBAGUS) PROJECT NO. E210432/433
THERMAX LIMITED THE RM AX

ENVIRO DIVISION
SMG - SD - 11-Jul-17 ASP - SD - 11-Jul-17 DMD - SD - 11-Jul-17
THERMAX
CASING ASSEMBLY BOM EEAG090414

0
FOR PROJECT NO - E210432/433 SHT 1 OF 4
MANUFACTURING PARAMETERS
D.U. NO. ES.01.09.01.01 DWG. NO. E0MAG09001 CASING COLUMN
A B C D E F G H J K L M N
7490 250 216 8 6 6000 5 5000 160 ISMB 200 150 250 12
D.U. NO. ES.01.09.01.02 DWG. NO. E0MAG09002 CASING SIDE PANEL TOP
A B C D E F G G1 H J K
3990 645 900 3 2700 75 323 2115 5 ISMC 200 ISF 50 X 6
D.U. NO. ES.01.09.01.03 DWG. NO. E0MAG09003 CASING SIDE PANEL INTERMEDIATE
A B C D E F G G1 H J K
3990 645 900 3 2700 NA 323 2115 5 ISMC 75 ISF 50 X 6
D.U. NO. ES.01.09.01.04 DWG. NO. E0MAG09004 CASING SIDE PANEL NON STD
A B C D E F G G1 H J K L M
3990 645 900 3 2700 NA 323 2115 5 ISMC 75 ISF 50 X 6 1097 1107
D.U. NO. ES.01.09.01.05 DWG. NO. E0MAG09005 CASING SIDE PANEL BOTTOM
A B C D E F G G1 H J K L
3990 645 900 3 2700 75 323 2115 5 ISMC 75 ISF 50 X 6 ISMC 300
M P N Q R S
495 600 5 3000 150 148
D.U. NO. ES.01.09.01.06 DWG. NO. E0MAG09006 TOP END GIRDER INLET & OUTLET, TTR
A B C D E F G H J J1 J2 K K1
6300 150 12 250 12 125 6 350 2400 2400 NA 800 NA
L L1 L2 M M1 M2 N P Q R S T
1200 1200 NA 1 1 NA 350 7 5600 750 6 4800
U V W X Y
ISF 50 X 6 ISF 50 X 6 52 102 102
D.U. NO. ES.01.09.01.07 DWG. NO. E0MAG09008 ROOF GIRDER, TTR

A B C D E G H J J1 J2 K K1 L
6300 200 16 200 12 6 350 2400 2400 NA 800 NA 1200
L1 L2 M M1 M2 N P Q R S
1200 NA 1 1 NA 850 ISF 50 X 6 ISF 50 X 6 77 77
T U V W X
5588 650 394 6 4800
D.U. NO. ES.01.09.01.08 DWG. NO. E0MAG09010 BOTTOM END GIRDER, (TYP-1)
A B C D E F G H I J K L M
6000 6300 325 12 5760 250 16 6 210 1060 5 5300 350
N P Q R S T U V W X Y Z Z1
200 7 5600 290 10 250 10 8 270 300 77 85 194
S1 S2
ISF 50 X 6 ISF 50 X 6
D.U. NO. ES.01.09.01.09 DWG. NO. E0MAG09012 HOPPER GIRDER, (TYP-1)

A B C D E F G H J K L M N
6000 6300 10 10 6 5760 600 700 883 6 5298 351 200
P Q R S T U V W X Y Y1 Z Z1
7 5600 290 10 250 10 8 270 300 8 80 56 5600
M1 N1 P1 0 0 0 0 0 0 0 0 0 0
66 8 528 0 0 0 0 0 0 0 0 0 0
THERMAX LIMITED THERM AX

ENVIRO DIVISION
THERMAX SMG - SD - 11-Jul-17 ASP - SD - 11-Jul-17 DMD - SD - 11-Jul-17

0
D.U. NO. ES.01.09.01.30 DWG. NO. E0MAG09025 PIPE STRUTS & WALKWAY
A B C D E F G H J
5868 810 7 5670 99 84 57 5700 PIPE, 200 NB, 4.5 Thk
D.U. NO. ES.01.09.01.31 DWG. NO. E0MAG09026 PIPE BRACING

A B C D
3647 210 105 PIPE, 50 NB, 3.65 Thk
D.U. NO. ES.01.09.01.32 DWG. NO. E0MAG09026 PIPE BRACING

A B C D
3486 210 105 PIPE, 50 NB, 3.65 Thk
D.U. NO. ES.01.09.01.33 DWG. NO. E0MAG09027 GUSSETE -1

D1 D2 D3 D4 D5 D6
425 252 236 177 154 144
D.U. NO. ES.01.09.01.34 DWG. NO. E0MAG09028 GUSSETE -2

D1 D2 D3 D4 D5 D6
542 252 236 252 271 144
ROOF MANUFACTURING & ASSLY PARAMETERS

DWG.NO. A B C D E F G H J K
FIELD - 1 E0MAG09074 4000 3994 747 2500 1247 NA 115 ISMC 100 ISMC 150 5
FIELD - 2 E0MAG09074 4000 3994 747 2500 1247 NA 115 ISMC 100 ISMC 150 5
CASING ASSEMBLY PARAMETERS AT SITE

CASING ASSEMBLY
A B C D E F G H J K L
DRAWING NO.
E0MAG09165 4000 2 8000 6000 2 4000 1107 7490 11040 216 3
WALKWAY & BRACING
M N P Q
ASSLY DRAWING NO.
E0MAG09169 7500 350 2000 2745
NOTES -
1) FOR GENERAL FABRICATION NOTES & MATERIAL STD. REFER - DS-1013
2) PAINTING DETAILS REFER PAINTING SCHEME
3) TOTAL PAINT AREA -
i) CASING INSIDE - 590.53 M^2
ii) CASING OUTSIDE - 326.37 M^2

ENVIRO DIVISION

0
CONSOLIDATED BOM
SR NO PART NO. MATERIAL DESCRIPTION SIZE (MM/M^2) QTY WEIGHT
1 EMSH560003 BEAM, MS, ISMB 200 x 100, IS:2062 44748.00 1 1082.90

11 EMAH140004 NUT, HEX- CS- IS:1364, PC4, M 12 (CADMIUM PLATED,10 MICRON THK. 0.00 262 0.00
15 EMAH160002 WASHER, TAPER, FOR M 12 (CADMIUM PLATED,10 MICRON THK.) 0.00 24 0.00
16 EMAH530002 SHEET, ISSH MSHR, 3.0 Thk, IS:1079 Gr-O 23.35 1 549.94
22 EMAG010018 CERAMIC ROPE, NON ASBESTOS, DIA.10 ( WITHSTAND TEMP-1200 DEG. CEL) 6000.00 1 0.00
24 EMAH130015 SCREW, HEX HD-CS:IS1363, PC4.6, M 16 X 40 LONG (CADMIUM PLATED,10 MICRON THK. 0.00 16 0.00
25 EMAH140003 NUT, HEX -CS- IS:1364, PC4, M 16 (CADMIUM PLATED,10 MICRON THK. 0.00 16 0.00
28 EMSH420004 PIPE, MS, 32 NB, 3.25 Thk, IS:1239 240.00 1 0.75
29 EEAG011184 ASH SCREEN FOR INTERNAL PLATFORM 0.59 1 18.91
35 EMAH130017 SCREW, HEX HD-CS:IS1363, PC4.6, M 12 X 60 LONG (CADMIUM PLATED,10 MICRON THK. 0.00 152 0.00
36 EMAH130029 SCREW, HEX HD - CS:IS1363, PC4.6, M 12 X 110 LONG (CADMIUM PLATED,10 MICRON THK.) 0.00 34 0.00
TOTAL WEIGHT 23149.23

ENVIRO DIVISION

0
TYPE GP SPACING FIELD WIDTH (M) NO OF FIELD HEIGHT
TTR 15 400 3.5 2 1800
ASSEMBLY BOM
D.U. NO. DWG. NO. MATERIAL DESCRIPTION MATERIAL SIZE QTY. WEIGHT
ES.01.12.01.01 E0MAG01022 PENTHOUSE COLUMN 1800 6 283.09
ES.01.12.01.02 E0MAG01022 ROOF BEAM-1 2908 2 129.70
ES.01.12.01.03 E0MAG01022 ROOF BEAM-2 2908 2 129.70
ES.01.12.01.04 E0MAG01022 ROOF BEAM-3 2908 2 140.75
ES.01.12.01.05 E0MAG01022 PENTHOUSE PANEL 1365 X 1790 23 1710.64
ES.01.12.01.07 EEAG010159 INSULATION COVER 250 X 2500 13 151.58
ES.01.12.01.08 _ BEAM, MS, ISMB 150 x 75, IS:2062 1750 3 78.75
ES.01.12.01.09 _ SCREW, HEX HD-CS:IS1363, PC4.6, M12 X 40 LONG _ 56 0.00
ES.01.12.01.10 _ NUT, HEX- CS- IS:1364, PC4, M 12 _ 56 0.00
ES.01.12.01.11 _ WASHER, PLAIN- CS -IS:2016, FOR M 12 _ 56 0.00
ES.01.12.01.12 E0MAG01022 PENTHOUSE ROOF PANEL-1 1244 X 3994 8 2008.92
NA _ NA _ 0 0.00
ES.01.12.01.14 E0MAG01022 PENTHOUSE ROOF PANEL-3 1264 X 3994 2 486.27
ES.01.12.01.15 _ CHANNEL, MS, ISMC 150 x 75, IS:2062 3884 12 783.01
ES.01.12.01.16 _ PLATE, ISPL 16 Thk, IS:2062 Gr-A 140 X 300 4 21.10
NA _ NA 0 0 0.00
TOTAL WEIGHT (Kg) 5950.7
ASSEMBLY PARAMETERS
A B C D E
1800 4000 6000 3994 6264
NOTES -
1 - PAINT AREA INSIDE - 201.93 M^2
2 - PAINT AREA OUTSIDE -155.47 M^2
3 - FOR GENERAL FABRICATION NOTES, MATCH MARKING DETAILS & MATERIAL STD. REFER - DS-1013
4 - PENTHOUSE ASSEMBLY REFER DWG. NO - E0MAG01023
5 - PENTHOUSE ROOF LAYOUT REFER DWG. NO - E0MAG01035
6 - ALL HARDWARES SHOULD BE CADMIUM PLATED

DESCRIPTION DATE

PROJECT NO. E210432/433

ENVIRO DIVISION
DESCRIPTION : DOC./DRG.NO. REV.

NO.
PENTHOUSE ASSEMBLY BOM EEAG090415

0
D.U. BOM AND PARAMETERS
MANUFACTURING PARAMETERS
L M N P Q R S T U V W X
1790 1800 2908 3994 107 420 9 3780 1264 398.0 3 1194
SR NO MATERIAL DESCRIPTION MATERIAL SIZE QTY. WEIGHT

1 BEAM, MS, ISMB 200 x 100, IS:2062 1780 1 43.08
2 PLATE, ISPL 10 Thk, IS:2062 Gr-A 140 X 200 1 2.20
ES.01.12.01.01
3 PLATE, ISPL 10 Thk, IS:2062 Gr-A 100 X 200 1 1.57
4 ANGLE, MS, EQUAL, ISA 50 X 50 X 6 Thk, IS:2062 75 1 0.34
TOTAL WEIGHT 47.18

ES.01.12.01.02 1 CHANNEL, MS, ISMC 200 x 75, IS:2062 2908 1 64.85
TOTAL WEIGHT 64.85

ES.01.12.01.03 1 CHANNEL, MS, ISMC 200 x 75, IS:2062 2908 1 64.85
TOTAL WEIGHT 64.85

ES.01.12.01.04 1 BEAM, MS, ISMB 200 x 100, IS:2062 2908 1 70.37
TOTAL WEIGHT 70.37

1 SHEET, ISSH MS HR, 3.0 Thk, IS:1079 Gr-O 1455 X 1880 1 64.42
2 TRAPEZOIDAL STIFFENER 3 THK. MS. 50 X 30 1784 2 7.39
ES.01.12.01.05
3 FLAT, MS, 30 ISF, 3 Thk, IS:2062 1359 1 0.96
4 CHANNEL, MS, ISMC 75 x 40, IS:2062 75 3 1.61
TOTAL WEIGHT 74.38

1 CHEQUERED PLATE, ISPL 4 Thk, IS:2062 Gr-A 1244 X 3994 1 184.58
2 ANGLE, MS, EQUAL, ISA 50 X 50 X 6 Thk, IS:2062 3884 1 17.48
ES.01.12.01.12 3 FLAT, MS, 50 ISF, 5 Thk, IS:2062 1240 10 24.80
4 FLAT, MS, 50 ISF, 5 Thk, IS:2062 3775 3 22.65
TOTAL WEIGHT 251.12

NA NA 0 0 0.00
NA NA 0 0 0.00
NA NA NA 0 0 0.00
NA NA 0 0 0.00
NA NA 0 0 0.00
TOTAL WEIGHT 0.00

1 CHEQUERED PLATE, ISPL 4 Thk, IS:2062 Gr-A 1264 X 3994 1 187.55
2 FLAT, MS, 50 ISF, 5 Thk, IS:2062 1189 10 23.78
ES.01.12.01.14
3 FLAT, MS, 50 ISF, 5 Thk, IS:2062 3775 4 30.20
TOTAL WEIGHT 243.14

THERMAX LIMITED THE RMAX

ENVIRO DIVISION

NO.

0
CONSOLIDATED BOM
SR NO PART NO. MATERIAL DESCRIPTION MATERIAL SIZE (MM/M^2) QTY. WEIGHT
6 EMAH530002 SHEET, ISSH MS HR, 3.0 Thk, IS:1079 Gr-O 70.13 1 1651.50
10 EMAH730001 CHEQUERED PLATE, ISPL 4 Thk, IS:2062 Gr-A 49.85 1 1851.75
13 NA NA 0.00 0 0.00
15 EMAH530017 SHEET, ISSH MS HR, 2.0 Thk, IS:1079 Gr-O 9.65 1 151.58
17 EMAH130008 SCREW, HEX HD-CS:IS1363, PC4.6, M12 X 40 LONG (CADMIUM PLATED,10 MICRON THK.) _ 56 0.00
18 EMAH140004 NUT, HEX- CS- IS:1364, PC4, M 12 (CADMIUM PLATED,10 MICRON THK.) _ 56 0.00
19 EMAH150004 WASHER, PLAIN- CS -IS:2016, FOR M 12 (CADMIUM PLATED,10 MICRON THK.) _ 56 0.00
ROOF HOLE PARAMETERS REFER DWG NO. E0MAG01035
FIELD A1 B1 C1 D1 E1 F1
1 4000 3994 747 2500 1247 NA
FIELD A1 B1 C1 D1 E1 F1
2 4000 3994 747 2500 1247 NA

ENVIRO DIVISION

NO.

0
LIFTING TYPE FIELD WIDTH (M) NO OF FIELD FOR MONORAIL GP
Export TTR
Chain Pulley 3.5 2 15
ASSEMBLY BOM
D.U. NO. DWG/PART NO. MATERIAL DESCRIPTION MATERIAL SIZE QTY. WEIGHT
ES.01.13.01.01 EEAG011866 (D#) MONORAIL COLUMN -1, ISMB-200 (HT. 5700) _ 4 586.47
ES.01.13.01.02 EEAG011868 (D#) MONORAIL COLUMN -2, ISMB-200 (HT. 5700) _ 2 289.59
ES.01.13.01.03 EEAG011872 TIE BEAM - 1 (ISMB-MS-150 X 75) 3992 6 359.28
ES.01.13.01.07 EEAG011874 (D#) TIE BEAM - 3 (ISMB-MS-150 X 75) 3051 1 45.77
ES.01.13.01.12 __ MONORAIL BEAM (ISMB-MS-250 X 125) 11122 1 414.85
ES.01.13.01.13 __ GUSSET -1 (ISPL-MS-HR-TH. 10 MM) 270 X 145 2 6.15
ES.01.13.01.14 __ GUSSET -2 (ISPL-MS-HR-TH. 10 MM) 150 X 100 10 11.78
ES.01.13.01.15 EEAG011889 (D#) GUSSET -3 (ISPL-MS-HR-TH. 10 MM) 0.0135 M^2 6 6.36
ES.01.13.01.18 __ SUPPORTING MEMBER (ISMB-MS-150 X 75) 1650 3 74.25
ES.01.13.01.19 __ SCREW, HEX HD-CS:IS1363, PC4.6, M12 X 40 LONG _ 40 0.00
ES.01.13.01.20 __ NUT, HEX- CS- IS:1364, PC4, M 12 _ 40 0.00
ES.01.13.01.21 __ WASHER, PLAIN- CS -IS:2016, FOR M 12 _ 40 0.00
ASSEMBLY PARAMETERS
A B C D E
4000 2 8000 6490 1650
NOTES -
1 - TOTAL PAINT AREA - 77 M^2
2 - FOR GENERAL FABRICATION NOTES, MATCH MARKING DETAILS & MATERIAL STD. REFER - DS-1013
3 - MONORAIL STRUCTURE ASSLY REF. DWG NO - EEAG011893
4 - ALL HARDWARES SHOULD BE CADMIUM PLATED
5 - (D#) MARKED INDICATED DIVERTIBLE ITEM

DESCRIPTION DATE
CUSTOMER: PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS PROJECT NO. E210432_433

ENVIRO DIVISION
THERMAX SSM - SD - 13-Jul-17 ASP - SD - 13-Jul-17 DMD - SD - 13-Jul-17
DESCRIPTION : REV.
DOC./DRG.NO.
NO.
MONORAIL ASSEMBLY BOM EEAG090419

0
FOR PROJECT NO - E210432_433 SHT 1 OF 2
CONSOLIDATED BOM
SR NO PART NO. MATERIAL DESCRIPTION MATERIAL SIZE QTY. WEIGHT
1 EMSH560003 BEAM, MS, ISMB 200 x 100, IS:2062 46149 1 1116.81
4 EMAH530004 PLATE, ISPL 8 Thk, IS:2062 Gr-A 0.458 M^2 1 28.76
5 EMAH530005 PLATE, ISPL 10 Thk, IS:2062 Gr-A 0.5456 M^2 1 42.83
6 EMAH130008 _
SCREW, HEX HD-CS:IS1363, PC4.6, M12 X 40 LONG (CADMIUM PLATED,10 MICRON THK.) 40 0.00
7 EMAH140004 NUT, HEX- CS- IS:1364, PC4, M 12 (CADMIUM PLATED,10 MICRON THK.) _ 40 0.00
8 EMAH150004 WASHER, PLAIN- CS -IS:2016, FOR M 12 (CADMIUM PLATED,10 MICRON THK.) _ 40 0.00
CUSTOMER: PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS PROJECT NO. E210432_433

ENVIRO DIVISION
THERMAX SSM - SD - 13-Jul-17 ASP - SD - 13-Jul-17 DMD - SD - 13-Jul-17
DESCRIPTION : REV.
DOC./DRG.NO.
NO.
MONORAIL ASSEMBLY BOM EEAG090419

0
Parvin.Pat Amol
SUSHANT
el Pulate
2017.07.2
2017.07.2 1 12:19:46
2017.07.21
1 11:38:16 17:40:24
+05'30' +05'30'
+05'30'
ASSEMBLY/ D.U. BOM Spool
SS Lining
Plate
Piece Thickness Export
No Yes 5
D.U. NO. DWG. NO. MATERIAL DESCRIPTION SIZE (Mtr/M^2) D.U QTY WEIGHT (KG)
ES.01.08.01.01 EEAH090005 HOPPER DISCHARGE FLANGE, 400 SQ I/S, 100 HT _ 1 24.54
ES.01.08.01.02 EEAH090004 BY PASS CHUTE DIA -350, FOR HOPPER (4 THK.) _ 1 73.14
NA NA NA _ 0 0.00
NA NA NA _ 0 0.00
NA NA NA _ 0 0.00
ES.01.08.01.06 EEAH090010 HAMMER PAD, FOR HOPPER _ 1 5.89
ES.01.08.01.07 EEAH090007 GRID PLATE - ISPL- 5 THK - IS:2062-GR.A 0.01 12.00 4.71
ES.01.08.01.08 EEAH090007 CORNER PLATE - ISPL- 5 THK - IS:2062-GR.A 0.002809 4 0.44
ES.01.08.01.09 EEAH090007 SS CORNER FLAT LINING - SHEET SS409, 1.6 THK 0.142 X 2.2 4 15.99
ES.01.08.01.10 EEAH090007 SS FLAT - FLAT, 50 ISF, 3 THK, SS409 13.00 1 15.60
ES.01.08.01.11 EEAH090007 CORNER FLAT - FLAT, MS, 75 ISF, 6 Thk, IS:2062 6.50 4.00 91.00
HOPPER TO BY-PASS CHUTE CONNECTING PIPE-
ES.01.08.01.12 EEAH090007 0.64 1 1.56
PIPE, MS, 25 NB, 3.25 Thk, IS:1239
NA NA NA _ 0 0.00
NA NA NA _ 0 0.00
ES.01.08.01.14 TO
EEAH090087 HOPPER PANELS _ 16 3971.25
ES.01.08.01.31
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
NA _ NA 0.00 0 0.00
WEIGHT FOR 1 NO. OF HOPPER ASSLY. 4204.12
HOPPER PIPE STRUT DETAILS
LEVEL NO. TYPE L W L3 PIPE SIZE NB. TOTAL LG.
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0
NA 0 0 0 0 NA 0

DESCRIPTION DATE
CUSTOMER: PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS) PROJECT NO.: E210432_433
THERMAX LIMITED NAME SIGN DATE NAME SIGN DATE NAME SIGN DATE
HOPPER ASSEMBLY BOM EEAH090087 0

CONSOLIDATED BOM
SR NO PART NO. MATERIAL DESCRIPTION SIZE (Mtr/M^2) QTY WEIGHT
2 EMAH600004 SHEET SS409, 1.6 THK 12.61 1 161.40
10 EMAF100064 SOCKET MS 50 NB BSPT (FEMALE) 0.00 2 0.00
11 EMAF100065 PLUG MS 50 NB BSPT 0.00 2 0.00
SCREW, HEX HD-CS:IS1363, PC4.6, M 16 X 40 LONG (CADMIUM
12 EMAH130015 PLATED,10 MICRON THK.) 0.00 8 0.00
WASHER, PLAIN- CS -IS:2016, FOR M 16 (CADMIUM PLATED,10
13 EMAH150003 MICRON THK.) 0.00 8 0.00
NUT, HEX -CS- IS:1364, PC4, M 16 (CADMIUM PLATED,10 MICRON
14 EMAH140003 THK.) 0.00 8 0.00
15 EMAH530030 HR SHEET / HR PLATE, 4 MM IS:1079 GR-O 0.13 1 4.08
20 EMAF100066 SOCKET MS 25 NB BSPT (FEMALE) 0.00 1 0.00
21 EMAF100067 PLUG MS 25 NB BSPT 0.00 1 0.00
SCREW, HEX HD-CS:IS1363, PC4.6, M20 X 60 LONG (CADMIUM
23 EMAH140009 NUT HEX HD CS, IS 1363 PC4, M20,CADMIUM COATED) 0.00 12 0.00
24 EMAH150007 WASHER PLAIN CS FOR M20,CADMIUM COATED) 0.00 12 0.00
25 EMAG010002 CERAMIC ROPE NON ASBESTOS DIA. 6 5.76 1 0.00
27 EMSH590001 FLAT, 50 ISF, 3 THK, SS409 13.00 1 15.60
SCREW, HEX HD - CS:IS1363, PC4.6, M 12 X 50 LONG (CADMIUM
NUT, HEX- CS- IS:1364, PC4, M 12 (CADMIUM PLATED,10 MICRON
29 EMAH140004 THK.) 0.00 74 0.00
WASHER, PLAIN- CS -IS:2016, FOR M 12 (CADMIUM PLATED,10
30 EMAH150004 MICRON THK.) 0.00 74 0.00
31 EMAF100062 SOCKET MS 1-1/2" BSPT (FEMALE) 0.00 4 0.00
32 EMAF100063 PLUG MS 1-1/2" BSPT 0.00 4 0.00
33 EMAF100058 SOCKET MS 3/4" BSPT (FEMALE) 0.00 2 0.00
34 EMAF100059 PLUG MS 3/4" BSPT 0.00 2 0.00
35 EMAF100056 SOCKET MS 3/4" NPT (FEMALE) 0.00 2 0.00
36 EMAF100057 PLUG MS 3/4" NPT 0.00 2 0.00
37 EMAF100060 SOCKET MS 1/2" BSPT (FEMALE) 0.00 2 0.00
38 EMAF100061 PLUG MS 1/2" BSPT 0.00 2 0.00
WEIGHT FOR 1 NO. OF HOPPER ASSEMBLY KG. 4204.12

TOTAL NUMBER OF HOPPER ASSEMBLY NOS. 2
TOTAL WEIGHT FOR 2 NO. OF HOPPER ASSEMBLY KG. 8408.23
NOTES -
1) FOR HOPPER MANUFACTURING LAYOUT REFEREEAH090087
DRG.NO. S.No. Required Plate Sizes for Hopper Qty. (Nos)
2) FOR GENERAL FABRICATION NOTES, MATCH MARKING DETAILS & MATERIAL STD. REFER1- PLATE: 1250 X 3938 X 5 THK 8.00
3) FOR WELDING FIT UP REFER DRG.NO. EEAH090007 2 PLATE: 1250 X 3938 X 5 THK 2.00
4) PAINTING DETAILS REFER PAINTING SCHEME 3 PLATE: 2000 X 6390 X 5 THK 4.00
5) TOTAL PAINT AREA - 4 PLATE: 2000 X 6390 X 5 THK 2.00
1. HOPPER INSIDE 125.77
- M^2
2. HOPPER OUTSIDE221.38
- M^2
CUSTOMER: PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS) PROJECT NO.: E210432_433
THERMAX LIMITED NAME SIGN DATE NAME SIGN DATE NAME SIGN DATE
HOPPER ASSEMBLY BOM EEAH090087

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
B B
C C
Ø6 ROD
D D
30 FLAT
E E
Ø6 ROD
30 FLAT
Ø6 ROD
30 FLAT
F F
G G
PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ELECTROSTATIC PRECIPITATOR

H SIGN TITLE : H
NAME PDS DMD DR A1 1 : 5 WITH ROUND BAR (29.95 KG/M2)
DATE 31.07.09 31.07.09 31.07.09
x
NAME
x
REV. NO. x ZONE REVISION DETAIL DATE REV.BY CHK.BY APP.BY REV. NO. x ZONE REVISION DETAIL DATE REV.BY CHK.BY APP.BY
OCCURRENCE OCCURRENCE
ENVIRO DIVISION 1 OF 1 EEAS010181 2
1 2 3 4 5 6 7 10 11 12 13 14 15 16
1 2 3 4
REV. NO. x
SIGN
A x
NAME A
B B
C C
D D
BILL OF MATERIAL TOTAL WEIGHT KG.
E E

NO. AVL. NOS.
SIGN TITLE :
NAME RRP BK/DMD DSG A4 1 : 10

DATE 23.03.15 23.03.15 23.03.15 FOR SUPPORT STRUCTURE COLUMN - 1 SET.
F F
CAD FILE NAME
ENVIRO DIVISION 1 OF 1 EEAS011269 1
1 4
SANJAY SUSHANT
Amol
PATIL 2017.08.2 Pulate
2017.08.2 2 2017.08.2
2 14:52:11 15:51:28 2 17:09:42
+05'30'
+05'30' +05'30'
SANJAY
SUSHANT Amol
PATIL Pulate
2017.08.2
2017.08.2 2017.08.2
2 15:52:11
2 14:53:54 2 17:10:29
+05'30' +05'30'
+05'30'
SANJAY SUSHANT Amol
2017.08.2 2 2017.08.2
2 14:55:04 15:52:32 2 17:11:13
+05'30' +05'30' +05'30'
SANJAY SUSHANT Amol
PATIL Pulate
2017.08.2 2017.08.22
2017.08.2
2 15:54:33 17:11:56
2 14:57:11
+05'30' +05'30'
+05'30'
SANJAY SUSHANT
Amol
2017.08.2 2 2017.08.2
2 15:05:06 15:55:10 2 17:12:37
+05'30' +05'30' +05'30'
SANJAY
SUSHANT Amol
PATIL
2017.08.2 Pulate
2017.08.2 2017.08.22
2 15:07:00 2 15:55:31
17:13:14
+05'30' +05'30' +05'30'
SANJAY SUSHANT Amol
2017.08.2 2 2017.08.2
2 15:08:10 15:55:51 2 17:14:02
+05'30' +05'30'
+05'30'
SANJAY SUSHANT
PATIL 2017.08.2 Amol Pulate
2017.08.2 2 2017.08.22
17:14:29
2 15:09:08 15:56:09 +05'30'
+05'30' +05'30'
Go to Input
STAIRCASE AND PLATFORM ASSEMBLY PARAMETERS AND BOM.

SR DETAIL NO. 01 DETAIL NO. 02 DETAIL NO. 03 DETAIL NO. 04 DETAIL NO. 05 DETAIL NO. 06 DETAIL NO. 07 DETAIL NO. 08 DETAIL NO. 09 DETAIL NO. 10 DETAIL NO. 11 DETAIL NO. 12 DETAIL NO. 13 DETAIL NO. 14 DETAIL NO. 15 SR
DU.NO. DWG. NO. DESCRIPTION A B C D E F G H J K WT/NOS. UM QTY TOTAL WT
NO ISMC-125 X 65 ISMC-75 X 40 ISA-50 X 50 X 5 ISA-65 X 65 X 5 ISMB-200 X 100 PIPE-65NB X 3.65TH PIPE-32NB X 3.25TH PIPE-20NB X 2.65TH ISF-50 X 6 ISF-100 X 6 ISPL-MS-6 TH. ISPL-MS-8 TH. MS-CHQD. PL.4 TH. GRATING ISA-100 X 100 X 6 NO
1 ES.01.03.00.01 E0MAS02001 STEP GRATING - 275 WIDTH, 780 780 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.215 0 7.14 NOS 115 821.01 1
2 ES.01.03.00.02 E0MAS02004 STRINGER - (N.S) - 39 DEGREE., 3000 3000 3705 247 39 101 1116 2434 4868 0 0 4868 0 5884 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 86.13 NOS 1 86.13 2
3 ES.01.03.00.03 E0MAS02003 STRINGER - (F.S) - 39 DEGREE., 3000 3000 3705 247 39 101 1116 2434 4868 0 0 4868 0 5884 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 86.13 NOS 1 86.13 3
16 ES.01.03.00.16 E0MAS02013 RAILING INCLINED - 1000 HT, PIPE 32 NB, 20 NB, 39 DEGREE, 3000 4637 3604 1159 901 2918 4637 39 1000 769 948 0 0 0 0 0 0 9457 4637 600 0 0.000 0.000 0.000 0.000 0 38.46 NOS 2 76.92 16
23 ES.01.03.00.23 E0MAS02007 BRACKET, 2475 2475 2090 760 0 0 0 0 0 0 0 0 0 0 0 2475 2090 0 0 0 0 0.030 0.080 0.000 0.000 280 82.51 NOS 6 495.06 23
24 ES.01.03.00.24 E0MAS02007 BRACKET, 1460 1460 1264 422 0 0 0 0 0 0 0 0 0 0 0 1460 1264 0 0 0 0 0.030 0.080 0.000 0.000 280 52.57 NOS 3 157.72 24
25 ES.01.03.00.25 E0MAS02008 BRACKET SELF SUPPORTED, 1460 1460 1465 0 0 0 0 0 0 0 0 0 0 0 0 1460 0 0 0 0 0 0.000 0.270 0.000 0.000 280 54.86 NOS 2 109.71 25
26 ES.01.03.00.26 E0MAS02008 BRACKET SELF SUPPORTED, 2475 2475 2480 0 0 0 0 0 0 0 0 0 0 0 0 2475 0 0 0 0 0 0.000 0.448 0.000 0.000 280 90.57 NOS 5 452.87 26
27 ES.01.03.00.27 E0MAS02005 LANDING (SW), STAIR WIDTH -800, 1200 1200 930 800 0 1100 830 0 0 0 0 4236 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.913 0 82.83 NOS 2 165.66 27
30 ES.01.03.00.30 E0MAS02006 LANDING (DW), STAIR WIDTH -800, 1400 1400 1910 923 725 645 900 0 0 0 0 7984 0 1775 0 0 0 0 0 0 0 0.000 0.000 0.000 2.322 0 180.94 NOS 1 180.94 30
34 ES.01.03.00.34 E0MAS02014 RAILING - 1000 HT, PIPE 32 NB, 20 NB, 1000 1000 1000 1000 0 1000 0 0 0 0 0 0 0 0 0 0 0 2894 1000 1200 0 0.000 0.000 0.000 0.000 0 13.55 NOS 7 94.83 34
47 ES.01.03.00.47 E0MAS02009 PLATFORM - (SW), 3030 LG., 800 800 930 830 0 0 0 0 0 0 0 6060 0 0 2400 0 0 0 0 0 0 0.000 0.000 0.000 2.490 0 165.72 NOS 2 331.44 47
48 ES.01.03.00.48 E0MAS02011 PLATFORM ADJUSTABLE (SW), 800 WIDTH, 3500 3500 930 800 1214 1137 1127 830 0 0 0 7000 0 0 3200 0 0 0 0 0 0 0.000 0.000 0.000 2.806 0 191.43 NOS 1 191.43 48
49 ES.01.03.00.49 E210432018 EXTENSION PLATFORM 0 0 0 0 0 0 0 0 0 0 0 0 1830 0 0 0 0 0 0 0 0.000 0.000 0.000 0.330 0 16.83 NOS 1 16.83 49
50 ES.01.03.00.50 E0MAS02017 ACCESS PLATFORM EXTENSION 1000 WIDTH, 0 0 0 0 0 0 0 0 0 0 1930 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.310 0 34.56 NOS 4 138.26 50
61 ES.01.03.00.61 E0MAS02015 EXTENSION PLATFORM FOR PENTHOUSE TOP - 1000 WIDTH, 2500 2500 2490 820 820 0 0 0 0 0 0 0 11308 0 0 0 0 0 0 0 0 0.055 0.000 2.550 0.000 0 178.04 NOS 1 178.04 61
67 ES.01.03.00.67 E0MAS02009 PLATFORM - (SW), 3030 LG., 900 900 1030 930 0 0 0 0 0 0 0 6060 0 0 2700 0 0 0 0 0 0 0.000 0.000 0.000 2.790 0 176.18 NOS 2 352.35 67
68 ES.01.03.00.68 E0MAS02011 PLATFORM ADJUSTABLE (SW), 900 WIDTH, 2400 2400 1030 900 1233 0 1145 930 0 0 0 4800 0 0 2700 0 0 0 0 0 0 0.000 0.000 0.000 2.130 0 139.89 NOS 1 139.89 68
69 ES.01.03.00.69 EEAS010181 GRATING SPARE 1000 x 1000, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 29.95 NOS 13 389.35 69
70 ES.01.03.00.70 E0MAS02010 PLATFORM - (DW), 2110 W X 3030 L., 0 0 0 0 0 0 0 0 0 0 9090 0 0 5925 0 0 0 0 0 0 0.000 0.000 0.000 6.000 0 327.81 NOS 2 655.62 70
71 ES.01.03.00.71 E0MAS02012 PLATFORM ADJUSTABLE (DW), 2110 WIDTH, 2400 2400 1233 0 1145 0 0 0 0 0 0 7200 0 0 5925 0 0 0 0 0 0 0.000 0.000 0.000 4.580 0 260.52 NOS 1 260.52 71
74 ES.01.03.00.74 EEAS010010 STOPPER, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.14 NOS 80 11.20 74
75 ES.01.03.00.75 EEAS010739 `C' CLAMP - FOR GALVANIZED GRATING, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.24 NOS 750 180.00 75
76 ES.01.03.00.76 EEAS010585 CLAMP-WELDABLE, FOR GALV. RAIL. POSTS, (PART NO.EEAS000090) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.24 NOS 200 48.00 76
77 ES.01.03.00.77 EEAS010585 CLAMP-WELDABLE, FOR GALV. RAIL. POSTS, (PART NO.EEAS000091) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.29 NOS 100 28.80 77
78 ES.01.03.00.78 EMAH550003 CHANNEL, ISMC 125 x 65, IS:2062 Gr-A & IS:808, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 13.10 MTR 24 314.40 78
79 ES.01.03.00.79 EMAH510002 ANGLE, EQUAL, IS:2062 Gr-A ISA 50 X 50 X 5 TH, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 3.80 MTR 18 68.40 79
80 ES.01.03.00.80 EMAH420004 PIPE, CS, IS:1239 PART-I, CLASS - MEDIUM, 32 NB, 3.25 Thk, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 3.14 MTR 18 56.52 80
81 ES.01.03.00.81 EMAH420002 PIPE, CS, IS:1239 PART-I, CLASS - MEDIUM, 20 NB, 2.65 Thk, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 1.58 MTR 18 28.44 81
82 ES.01.03.00.82 EMAH570005 FLAT, 25 ISF, 3 Thk, IS:2062 Gr-A & IS:1730/1731, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.60 MTR 18 10.80 82
83 ES.01.03.00.83 EMAH570003 FLAT, 75 ISF, 6 Thk, IS:2062 Gr-A & IS:1730/1731, 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 3.50 MTR 18 63.00 83
85 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 85
86 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 86
87 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 87
88 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 88
89 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 89
90 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 90
91 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 91
92 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 92
93 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 93
94 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 94
95 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 95
96 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 96
97 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 97
98 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 98
99 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 99
100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.000 0.000 0.000 0.000 0 0.00 0 0 0.00 100
TOTAL WEIGHT (KG.) 10171.30
CONSOLIDATED BILL OF MATERIAL
S.NO DESCRIPTION SIZE ( MM / M^2) QTY WT.KG. NOTES:- THIS DOCUMENT IS THE OUTPUT OF VALIDATED COMPUTER PROGRAM AND DOES NOT REQUIRE MANUAL SIGNATURES.
1 ISMC-MS-125 X 65 239312.00 1 3134.99 1 - Refer staircase & platform assly. dwg no. E210432018
2 ISMC-MS-75 X 40 11308.00 1 80.74 2 - Painting details - Refer Painting scheme.
3 ISA-MS-50 X 50 X 5 134640.00 1 511.63 3 - Paint/mark du. no. & oc. no. on each despatchable unit as per bom.
4 ISA-MS-65 X 65 X 5 33875.00 1 165.99 4 - For general fabrication notes & material std. refer DS-1013
5 ISMB-MS-200 x 100 34525.00 1 835.51 5 - Grating refer dwg. No. EEAS010181
6 PIPE IS:1239 - 65 NB X 3.65 TH 16332.00 1 106.32 6 - D.U.No. 78, 79, 80, 81, 82, 83 to be sent loose at site.
7 PIPE IS:1239 - 32 NB X 3.25 TH 435830.00 1 1368.51 7 - All Hardwares should be Cadmium Plated
PROJECT NO :- E210432 / E210433 CUSTOMER B&H AC _PT. Indonesian Marine AC PTPN XI (ASEMBAGUS)
8 PIPE IS:1239 - 20 NB X 2.65 TH 186676.00 1 294.95
9 ISF-MS-50 X 6 161620.00 1 387.89
PREPARED CHECKED APPROVED PRODUCT NAME ESP
10 ISF-MS-100 X 6 0.00 0 0.00
11 ISPL-MS-HR-TH. 6 MM 0.32 1 15.29
PAINT AREA :-
SIGN -SD- -SD- -SD- TITLE :
12 ISPL-MS-HR-TH. 8 MM 3.50 1 219.63
SR.NO DESCRIPTION AREA M^2
13 M.S. CHEQUERED PL. 4 TH. 2.55 1 94.73
NAME PPK SSM ASP STAIRCASE & PLATFORM ASSEMBLY
14 GRATING 90.52 1 2791.63
1 STRUCTURAL ITEMS 227.16
15 ISA-MS-100 X 100 X 6 4480.00 1 41.22
DATE 24-Aug-17 24-Aug-17 24-Aug-17
16 ISF-MS-25 X 3 78000.00 1 46.80 PROJECT NO :- E210432 / E210433
2 GRATING 190.10
17 ISF-MS-75 X 6 18000.00 1 63.00
18 ISPL-MS-HR-TH. 10 MM 0.14 1 11.30
3 RAILING 99.39
19 ISMC-MS-100 X 50 0.00 0 0.00 THERMAX LIMITED T H ER M A X
20 SCREW HEX, HEX NUT, PLAIN WASHER M10 X 70 LG. 750 0.00
TOTAL PAINT AREA 516.65 SIZE SHEET DRAWING NO REV
21 STUD, HEX NUT, PLAIN WASHER M10 X 25 LG. 600 0.00
22
23
0 0 ENVIRO DIVISION THERM AX
24 1 OF 1 EEAS090115 0
TOTAL WEIGHT (KG.) 10171.30 REV NO REVISION DETAIL DATE REV.BY CHK.BY APP.BY
A1

PG ASE-10-MEC-DWG-192 As Built Electrostatic Precipitator

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PG ASE-10-MEC-DWG-192 As Built Electrostatic Precipitator

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ISO FORMAT : ENV/DES/F04, REV-2, W.E.F. 15.NOV.

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

NAME HBC ASP/DMD DSG A4 1 : 60

THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.

ENVIRO DIVISION 1 OF 1 E0MAC01003 0

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

NAME HBC ASP/DMD DSG A4 1 : 70

THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.

ENVIRO DIVISION 1 OF 1 E0MAC01015 0

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

NAME SMG/SCC ASP/DMD DSG A3 1 : 35

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.

IF IN DOUBT, PLEASE ASK

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

IF IN DOUBT, PLEASE ASK

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

IF IN DOUBT, PLEASE ASK

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

SIGN PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

E FOUNDATION KEY PLAN E

E N D V I E W (VIEW FROM GAS ENTRY)

CONSULTANT : NA END USER : PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS)

THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.

PLAN REFER REVISION HISTORY IN SHEET NO. 2 OF 2

VIEWED AT PENTHOUSE TOP LEVEL (BOILER NO. PB1482 ONLY)

P & I DIAGRAM N = NA 1 DESIGN GAS FLOW RATE IN AM3/HR 208080

CONSULTANT : NA END USER : PT. Indonesian Marine A/C PTPN XI (ASEMBAGUS)

THERMAX LIMITED PROJECTION SHEET DRAWING NO. REV.

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

REFERENCE DRG. NO. -

E BILL OF MATERIAL TOTAL WEIGHT KG.

DTL./DU. DRG/DDS QTY.

ES.01.14.01.05 - JUMPER FABRICATED TOTAL WEIGHT KG.

ES.01.14.01.03 - H V PIPE GUARD TOTAL WEIGHT KG.

DTL./DU. DRG/DDS QTY.

ES.01.14.01.02 - FLANGE COVER TOTAL WEIGHT KG.

DTL./DU. DRG/DDS QTY.

ES.01.14.01.01 - T/R SET BASE TRACK TOTAL WEIGHT KG.

DTL./DU. DRG/DDS QTY.

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

PREPARED CHECKED APPROVED SIZE SCALE PRODUCT NAME ESP

1 ISSH-MS-TH. 3.0 - 1974 X 322 2.00 29.94

2 ISSH-MS-TH. 1.6 - 2320 X 905 2.00 52.74

3 ISSH-MS-TH. 3.0 - 1935 X 322 2.00 29.35

4 ISSH-MS-TH. 1.6 - 2281 X 905 2.00 51.86

5 ISA-MS. 100 X 100 X 6 - 2183LG. 4.00 80.33

6 ISA-MS. 100 X 100 X 6 - 1944LG. 4.00 71.54

7 ISA-MS. 50 X 50 X 6 - 230LG. 16.00 16.56

8 ISA-MS. 50 X 50 X 6 - 427LG. 8.00 15.37

9 ISA-MS. 75 X 75 X 6 - 25LG. 8.00 1.36

10 HEX.HD SCREW M12 X 40LG. 16.00 0.00 CADMIUM PLATED

11 HEX. NUT - M12 16.00 0.00 CADMIUM PLATED

15 ISRO-MS-HD-DIA-25 MM - 32LG. 2.00 0.25

ISSH-MS-TH. 3.0- X 0.001628

17 ISA-MS. 75 X 75 X 6 - 150LG. 2.00 2.04

NO.OF EXP.JOINTS REQUIRED PER ESP/BF (NOS) 2

TOTAL WEIGHT FOR 2 EXP.JOINTS (KGS) 731.52

OUTX ISX NX TOTX FX RX OUTY ISY NY TOTY FY RY NH

2183 1983 15 1950 50 66.5 2144 1944 14 1820 50 112 66