Maintenance Dump Truck Chassis

9-29 9 -29 9 -29

2 - 0 - 0 - 0
2 02 WARNING
2 022 2 022
Risk
o z mof6injury or even death! o z m6 o z m6
ia discharging oil, it is easy to be scalded
xWhen xia by hot gear oil. No suitable container xisiaused to hold
waste oil. Accidental oil leakage may also cause fire, causing personal injury and even death.
When draining the oil, please be careful not to get scalded by hot gear oil. Use the appropriate
container to contain the used oil, and dispose of the used oil in a manner compliant with local
laws and regulations, so as to prevent the environmental pollution. In addition, the oil leaking may
cause fire, and thus cause personal injury or even death.

NOTICE
Risk of axle damage!
When refuelling, 0 9 -it2is9 easy to damage the axle by allowing0 9
9
-2dust or dirt to enter the system or by 09-2
9
- - -
blocking the
2 022vent plug. 2 022 2 022
When 6 the oil, do not let any dust or dirt m
mfilling 6 into the system, and keep the breather
enter m6 plug
o z o z o z
ia otherwise the axle may get damaged.
xclear, xia Maintain the oil level at normal height.xiaThe too high
or too low level will affect the use.

5.11.6 Grease of hub bearing – replace

5.11.6.1 Brief of hub bearings

The mileage for the first maintenance of hub bearings is 2000 km to 3000 km. Thereafter maintain
in the interval of 10000 km or 6 months.

929
Select the grease -according -29 and so on.
to the climate, operating environment
9 9-29
0 22-0 22-0 22 - 0
6 2 recommended in normal environment:
The brand 20
6 extreme
0
6 2 or
pressure lithium base grease NO.2
m
oz of Changcheng, Kunlun, Shell, Mobil and
NO.3 m
oz so on. oz m
xia xia xia
5.11.6.2 Hub bearings of middle and rear axle – maintain

Dismounting

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
2 02 2 02 2 02
oz m6 oz m6 oz m6
xia xia xia

5-62 Operation and Maintenance Manual-August-2021

 Dump Truck Chassis Maintenance

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 202 2 02
oz m6 oz m6 oz m6
xia xia xia

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 202 2 02
oz m6 oz m6 1
oz m62
xia 1x
ia xia

Fig 5-61 Hub bearings dismounting

1. Triangle wood 2. Wheel bolt

1. Park the vehicle on the flat place.

2. Plug the wheels of the front axle and the middle axle (or the rear axle) with the triangle wood
(1).

3. Release-0
-29
9 parking brake. 0 9-29
0 9- 29
the - -
2 022 02 2
202
2
4.mLift 6 2jack.
6 the rear axle (or the middle axle) withmthe 6
i a oz i a oz i a ozm
x 5. Unscrew the wheel bolt (2) with thex air spanner, then dismount the wheels. x

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 202 2 02
oz m6 oz m6 oz m6
xia xia xia

Operation and Maintenance Manual-August-2021 5-63

 Maintenance Dump Truck Chassis

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
6. Dismount2 in turn the half shaft (4), the
0 02 02
6 2 (5), the seal ring (6), the outer m6 2
spacemring m6
2
z oz oz
iao (7) cones, the wheel hub (8) assem-
xbearing xia xia
bly , the inner bearing (11) cones and so on.

Fig 5-62 Hub bearings dismounting

9-29 29 sleeve
3. Half shaft
9-
8. Wheel hub
9-29
2 - 0 - 0
2 shaft 2 - 0
02 202 02
4. Half 9. Hub bolt
62 m6 m6
2
o zm oz
5. Space ring 10. Hub nut
aoz
xia xia 6. Seal ring xi bearing
11. Inner
7. Outer bearing

Cleaning and changing grease

1. Clean the half shaft sleeve (3) with the

cleaner.

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
202 2 02 2 02
oz m6 oz m6 oz m6
xia xia xia
3
Fig 5-63 Half shaft sleeve

3. Half shaft sleeve

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
202 2 02 2 02
oz m6 oz m6 oz m6
xia xia xia

5-64 Operation and Maintenance Manual-August-2021

 Dump Truck Chassis Maintenance

0 9 -29 0 9 -29 0 9- 29
2. Check - abrasion, ablation and discolora- 22-
22the 2 2 -
2 0 0 2012
tion6in the hub and the outer bearing. If the
m m 62 m 6
oz iao
z oz
xia bearing is normal, clean it with the xcleaner. xia 13
Otherwise, change the bearing.

3. Dismount the oil seal of hub (14) and the

outer bearing (12) by repeating knocking it
symmetrically.

4. Clean the bearing location and the inner

cavity (13). 14
5. Mount the new outer bearing (12) and oil
-29
seal of hub (14).
9 9-29 Outer bearing
Fig 5-64
9- 29
2-0 2 - 0 2 - 0
202 a layer of grease on the surface of6 202 12. Outer bearing
6. Apply
6
14. Oil seal of
6
2
20hub
zm hub inner cavity (13). The oil massaoused
othe zm zm
i a x i
x in the single side of wheel hub (8) assembly
13. Inner cavity
xiao
is from 800 g to 1000 g.

7. Fill up the grease in the inner circle of outer

bearing (7) and inner bearing (11).

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 2 02 2 02
oz m6 oz m6 ozm6
xia xia xia
Fig 5-65 Filling grease

7. Outer bearing 11. Inner bearing

8. Wheel hub

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 2 02 2 02
oz m6 oz m6 ozm6
xia xia xia

Operation and Maintenance Manual-August-2021 5-65

 Maintenance Dump Truck Chassis

0 9 -29 0 9 -29 0 9-29

- adjusting - -
022 022 02 2
Mounting and
2 2 16 2
o z
1. Mountm6 the inner bearing circle, the wheelo z m6 oz m6
ia
xhub xia xia
assembly and the outer bearing circle in
turn.

2. Mount the locking nut (16). Screw up the

locking nut by rotating the wheel hub assem-
bly with the torque of 500 N·m around.

Fig 5-66 Mounting the locking nut

9-29 -29 nut

16. Locking
9 9-29
2 - 0 2-0 2 - 0
02 02 02
3. Adjust
m 6 2 the pre-tightening force of the m6 2 m6
2
z oz oz
iao
xbearing. xia xia
• Loose the locking nut (16) with a back-
space of about 30°– 45°. Rotate the brake
drum two circles. Wind one circle around
the wheel with a rope and pull up it with the
spring balance. The starting force should
be between 45 N and 90 N.

Fig 5-67 Loose the locking nut

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
202 2 02 2 02
oz m6 oz m6 oz m6
xia xia xia

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
202 02 5-68 Measure the starting force
2Fig 202
oz m6 ozm
6
ozm
6
xia x i a x i a

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 Dump Truck Chassis Maintenance

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
• 02 is no spring balance, adjust as
If there 02 02
62
mfollows: m6
2
m6
2
oz iao
z oz
xia x
A: Lock the wheel hub assembly until it can xia
not be rotated by one hand.
B: Loose the locking nuts with a backspace
of about 30°–45°. A
C: Rotate the wheel three or five circles.
D: Lock the nuts in about 15°.
E: Rotate the wheel hub assembly with one B C
hand until there is no axial moving.

-2 9 Fig 5-69
9 Without spring balance
2 29
-09 - 0 9- - 0 9-
02 2 02 2 02 2
62 m6
2
m6
2
o zm oz oz
xia xia xia

Fig 5-70 Pre-tightening force adjustment

9
-2 ring, space ring and half shaft in turn, 9
2 the tightening torque of 140 N·m–180 9
4. Mount the9seal
- 0 - 0 9-with - 0 9-2
N·m. 022 022 022
6 2 6 2 6 2
ozm ozm ozm
xia 5.11.6.3 Hub bearing of front axleia– maintain
x xia
Dismounting

1. Park the vehicle on the flat place and en-

gage the parking brake.

2. Block the wheels of the middle and rear

axle with the triangle wood (1).

9-29 9-29 9- 29
2 - 0 2 - 0 2 1 2 - 0
02 02 02
62 62 m6
2
o zm o zm Fig 5-71 Block the wheels
oz
xia xia xia
1. Triangle wood 2. Nut

Operation and Maintenance Manual-August-2021 5-67

 Maintenance Dump Truck Chassis

0 9 -29 0 9 -29 0 9-29

- axle (4) with the jack (3). - -
022 022 02 2
3. Lift the front
2 2 2
z m6 the nut (2) with the air spanner
4. Unscrew
o o z m6 oz m6
ia dismount the wheels.
xand xia xia

4
3

Fig 5-72 Lift the front axle

-2 9 3. Jack
-2 9 4. Front axle
29
-09 -09 - 0 9-
0 22 0 22 02 2
6 2 the outer bearing (5) circle, the m6 2
5. Dismount
m m6
2
z aoz 12 13 oz
iao nut (12), the front hub (6) assembly,xithe
hub
xinner xia
bearing (7) circle, the seal ring (9) and
so on.

7 8 9 10
5 6 11

Fig 5-73 Dismount

29 -29 29
2- 09- 0 9
2- bearing 2 - 0 9-
02 202 02
5. Outer 10. Space ring
62 m6 62
o zm o z 6. Front hub z
11. Brake discm
xia xia 7. Inner bearing iao
12. Hubxnut
8. Radial seal ring 13. Hub bolt
9. Seal ring

9-29 9- 29 9-29
2 - 0 2 - 0 2 - 0
202 2 02 202
oz m6 oz m6 oz m6
xia xia xia

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 Dump Truck Chassis Maintenance

0 9 -29 0 9-29
0 9- 29
-and changing - -
022 022 02 2
Cleaning
6 2 2 2
o z
1. mClean the steering knuckle m6
oz the
(14) with
14
oz m6
xia xia xia
cleaner.

2. Check the abrasion, ablation and discolora-

tion in the wheel hub and the outer bearing. If
the bearing is normal, clean it with the cleaner,
otherwise change the bearing. See “Hub
bearings of middle and rear axle – maintain”
on page 5-62.

3. Dismount the
0 9 -29oil seal and the bearing cup 0 9 -29 0 9- 29
- - -
022 hub. Clean the bearing cup and 2022Fig 5-74 Steering knuckle
of the wheel
2 202 2
o
the
z m6inner chamber of the wheel hub,ozthen m6 oz m6
xia mount the oil seal and bearing cup. xia 14. Steering knuckle xia
4. Apply a layer of grease on the surface of
the hub inner cavity. The oil mass used in the
single side of wheel hub assembly is from 800
g to 1000 g. See “Hub bearings of middle and
rear axle – maintain” on page 5-62.

5. Fill up the lubricant in the outer and inner

bearing cones.

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 2 02 202
oz m6 oz m6 oz m6
xia xia xia

9-29 9-29 9- 29
2 - 0 2 - 0 2 - 0
2 02 2 02 202
oz m6 oz m6 oz m6
xia xia xia

Operation and Maintenance Manual-August-2021 5-69

 Maintenance Dump Truck Chassis

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
22 adjusting
Mounting and
0 2 02 2 02
m6
oz the inner bearing circle (15), hub z m6 oz m6
xia
1. Mount iao x 17
xia
assembly (16) and the outer bearing circle
(17) in turn. 16

15

9-29 9-29 9-29

2 - 0 2 - 0 2 - 0
2 02 2 02 2 02
oz m6 ozm6 oz m6
xia xia Fig 5-75 Mounting xia
15. Inner bearing 17. Outer bearing
circle circle
16. Hub assembly

2. Mount the anti-friction plate (18). Screw

up the locking nut (19) by rotating the wheel
hub assembly with the torque of 200 N·m
around. 9 2 29 29
- 0 9- - 0 9- - 0 9-
3. Adjust 02 2
the pre-tightening force of the 02 2 022
2 2 2
m6
bearing.
oz z m6 oz m6
iao
x4.iaMount the locking gasket, the sealing xgas- xia 19

ket and the wheel hub cup in turn.

18
Fig 5-76 Mounting anti-friction plate

18. Anti-friction plate 19. Locking nut

5.11.7 Toe-in – maintain

0 9 -29 0 9 -29 0 9 -29
- - -
022 – check
5.11.7.1 Toe-in
2 2 022 2 022
o z m6 o z m6 o z m6
xia xia xia
Check the toe-in of the front wheel after the running-in period of 2000 km to 3000 km, and from
then on, check every 5000 km to ensure the front wheel toe-in is in 0 mm-2 mm. Otherwise, check
the toe-in by the following method:

5-70 Operation and Maintenance Manual-August-2021