LOCKED

Step Picture [Ratio 4:3, Size W=3.25”] Task code and Task Description

1 Twisting
 Twist the start/loop/end or start/end leads
altogether 3 times close to the coil body to
create a junction.
Note: Please using finger coat during twisting
to prevent oxidation on wires. Please using
powder during twisting to ease the twisting
process.

 Pilin awal/putaran/akhir atau awal/akhir kaki

semua bersamaan 3 kali dekat dengan
badan koil untuk membentuk
persimpangan.
Catatan: Tolong gunakan pelapis jari selama
melakukan pilin untuk mencegah oxidasi pada
kawat. Tolong gunakan bedak selama
melakukan pilin untuk mempermudah proses
pilin.

2 Twisting
 Twist each individual lead till the end.
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LOCKED
Give each lead about three twists. Do not
overtwist. Overtwisting will break wire
insulation &/or wires.
Note: Please using finger coat during twisting
to prevent oxidation on wires. Please using
powder during twisting to ease the twisting
process.

 Pilin masing-masing kaki individu sampai

ujung. Berikan masing-masing kaki sekitar
tiga pilin. Jangan kelebihan pilin. Kelebihan
pilin akan merukan insulasi kawat &/or
kawat.
Catatan: Tolong gunakan pelapis jari selama
melakukan pilin untuk mencegah oxidasi pada
kawat. Tolong gunakan bedak selama
melakukan pilin untuk mempermudah proses
pilin.

CONFIDENTIAL acc. to ISO 16016 Only valid as long as released in EDM or with a valid production documentation! scale: 1:1 date: 2018-May-28
Production Instruction respons.
approved
307-1568A
Bintan COSYS Instruction norm sheet 1 of 6
template: FTM-A0C0A LOCKED
Locked EDM checkout 2023-FEB-16
 LOCKED
Step Picture [Ratio 4:3, Size W=3.25”] Task code and Task Description

3 Cutting
 Cut the wire to required length and tin it.
Wire Length Tin Wire Set Ref.
(mm) (mm) Type Tinning
Profile
L1.1 20 3 30x50um 400degC, 77-0101..
AB15 3 sec
(start
wire)
L1.2 20 3 30x50um 400degC, 77-0101..
AB15 3 sec
(end
wire)

Note: Cutting & tinning length reference

according to 56-0114.. . Cutting fixture refer to
Routing.

 Potong kawat ke panjang yang ditentukan

dan lapisi timah itu.
Kawat Panjang Timah Tipe Profile Ref.
(mm) (mm) Kawat Pelapisan
Timah
L1.1 20 3 30x50um 400degC, 77-0101..
AB15 3 sec
(kawat
awal)
L1.2 20 3 30x50um 400degC, 77-0101..
AB15 3 sec
LOCKED

LOCKED
(kawat
akhir)

Catatan: Refensi panjang pemotongan &

pelapisan timah mengacu pada 56-0114.. .
Alat bantu pemotong mengacu pada Routing.

4 Apply Sealing Compound

 Apply sealing compound (e.g. spot-mask)
on the core-pot slot at coil wire side.
Note: Curing time 30 minutes at room
temperature. Evaluation of sealing compound
(e.g. spot-mask) curing time refer to PTID-
0942. Sealing compound (e.g. spot-mask)
refer to part list.

 Oleskan kompon penyegel (e.g. spot-mask)

Sealing compound on the coil wire side
Kompon penyegel pada sisi kawat koil
pada lubang core-pot pada sisi kawat koil.
Catatan: Waktu pengeringan 30 menit pada
temperatur ruangan. Evaluasi dari kompon
penyegel (e.g. spot-mask) waktu pengeringan
mengacu pada PTID-0942. Kompon penyegel
(e.g. spot-mask) mengacu pada daftar bagian.

CONFIDENTIAL acc. to ISO 16016 Only valid as long as released in EDM or with a valid production documentation! scale: 1:1 date: 2018-May-28
Production Instruction respons.
approved
307-1568A
Bintan COSYS Instruction norm sheet 2 of 6
template: FTM-A0C0A LOCKED
Locked EDM checkout 2023-FEB-16
 LOCKED
Step Picture [Ratio 4:3, Size W=3.25”] Task code and Task Description

5 Gluing
 Flip the coil bonding surface on top.
 Hold the coil at an angle between 0° and
75° relative to the ground.
Note: ATTENTION! Correct bonding surface
refer to 56-0114.. .

 Balik permukaan perekatan koil ke atas.

 Tahan koil pada sudut antara 0° dan 75°
relatif terhadap tanah.
Catatan: PERHATIAN! Permukaan perekatan
yang benar mengacu pada 56-0114.. .

6 Gluing
 Hold the needle at an angle between 45°
and 90° relative to the coil bonding surface
 Possible needle gauge to use: 25G (Red) &
21G (Purple)
Note: Glue using #103623, CHM GLUE
LOCTITE 460 GG
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LOCKED
 Tahan jarum pada sudut antara 45° dan 90°
relatif terhadap permukaan perekatan koil
 Kemungkinan ukuran jarum yang
digunakan: 25G (Red) & 21G (Purple)
Catatan: Lem menggunakan #103623, CHM
GLUE LOCTITE 460 GG

CONFIDENTIAL acc. to ISO 16016 Only valid as long as released in EDM or with a valid production documentation! scale: 1:1 date: 2018-May-28
Production Instruction respons.
approved
307-1568A
Bintan COSYS Instruction norm sheet 3 of 6
template: FTM-A0C0A LOCKED
Locked EDM checkout 2023-FEB-16
 LOCKED
Step Picture [Ratio 4:3, Size W=3.25”] Task code and Task Description

7 Gluing
 Dispense glue on the bonding surface
around the coil circumference - between 2
blue circles
Note:
 Large coil (inner diameter ≥4.1mm): apply
2 – 2.5 round of glue.
 Small coil (inner diameter ≤4.1mm): apply
1 – 1.5 round of glue

REQUIREMENT:
Glue must cover ≥ 90% bonding surface
Glue thickness:
 ≤ 0.4mm (large coil)
 ≤ 0.2mm (small coil)

 Oleskan lem pada permukaan perekatan

sekitar lingkar lilitan - antara 2 lingkaran
biru
Catatan:
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LOCKED
 Koil besar (diameter dalam ≥4.1mm):
oleskan 2 – 2.5 putaran dari lem.
 Koil kecil (diameter dalam ≤4.1mm):
oleskan 1 – 1.5 putaran dari lem

KEHARUSAN:
Lem harus menutupi ≥ 90% permukaan
perekatan
Ketebalan Lem:
 ≤ 0.4mm (koil besar)
 ≤ 0.2mm (koil kecil)

8 Gluing
 Flip the coil system by 180° so the bonding
surface faces down.
 Insert coil into the center of core-pot
Note:

REQUIREMENT:
Ensure coil top surface is lower than corepot
and coil sits flat to the bottom of core-pot as
much as possible

 Balik sistem koil 180° jadi permukaan

perekatan menghadap kebawah.
 Masukkan koil ke tengah dari core-pot
Catatan:

KEHARUSAN:
CONFIDENTIAL acc. to ISO 16016 Only valid as long as released in EDM or with a valid production documentation! scale: 1:1 date: 2018-May-28
Production Instruction respons.
approved
307-1568A
Bintan COSYS Instruction norm sheet 4 of 6
template: FTM-A0C0A LOCKED
Locked EDM checkout 2023-FEB-16
 LOCKED
Step Picture [Ratio 4:3, Size W=3.25”] Task code and Task Description

Pastikan permukaan atas koil lebih rendah

dari core-pot dan koil duduk rata ke dasar
dari core-pot sebanyak mungkin

9 Gluing
 Immediately press the coil for 3-5 second
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LOCKED
 Segera tekan koil 3-5 detik

10 Gluing
 And then leave it until 20-30 second before
next process

 Kemudian biarkan sampai 20-30 detik

sebelum ke proses berikutnya

CONFIDENTIAL acc. to ISO 16016 Only valid as long as released in EDM or with a valid production documentation! scale: 1:1 date: 2018-May-28
Production Instruction respons.
approved
307-1568A
Bintan COSYS Instruction norm sheet 5 of 6
template: FTM-A0C0A LOCKED
Locked EDM checkout 2023-FEB-16
 LOCKED
Step Picture [Ratio 4:3, Size W=3.25”] Task code and Task Description

10 Assembly Tape
 Paste the tape (refer to part list) around the
core-pot, flush to sensing face
 Solder the tape joint

 Tempelkan pita (mengacu daftar bagian)

dikeliling core-pot, sejajar dengan muka
penginderaan
 Solder penyambungan pita

11 Assembly Wire
 Solder the wire (refer to part list) to the tape
joint

 Solder kawat (mengacu daftar bagian) ke

penyambungan pita
LOCKED

LOCKED

CONFIDENTIAL acc. to ISO 16016 Only valid as long as released in EDM or with a valid production documentation! scale: 1:1 date: 2018-May-28
Production Instruction respons.
approved
307-1568A
Bintan COSYS Instruction norm sheet 6 of 6
template: FTM-A0C0A LOCKED
Locked EDM checkout 2023-FEB-16