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Semiconductor Science and Technology

Semicond. Sci. Technol. 36 (2021) 105008 (15pp) https://doi.org/10.1088/1361-6641/ac1962

Cu2ZnSnS4 thin film as a counter


electrode in zinc stannate-based
dye-sensitized solar cells
Mina Soltanmohammadi1,2, Vahid Karimi1,2, Soheil Alee1,2, Masoud Abrari1,2,
Morteza Ahmadi1,2 and Majid Ghanaatshoar1,2,∗
1
Laser and Plasma Research Institute, Shahid Beheshti University, Tehran, Iran
2
Solar Cells Research Group, Shahid Beheshti University, Tehran, Iran

E-mail: m-ghanaat@sbu.ac.ir

Received 15 April 2021, revised 13 July 2021


Accepted for publication 30 July 2021
Published 6 September 2021

Abstract
In this study, we deposited Cu2 ZnSnS4 (CZTS) thin films with various thicknesses using
electrodeposition and sputtering methods to exploit them as counter electrodes (CEs) in
Zn2 SnO4 -based dye-sensitized solar cells (DSSCs). The ternary Zn2 SnO4 compound with wide
bandgap energy, large corrosive resistivity, high electron mobility, and an appropriate
conduction band edge position concerning the dye molecules (N719) can be an outstanding
alternative for photoanode besides CZTS CE in DSSCs. On the other hand, CZTS is an
impressive candidate as a CE material, but its electrocatalytic activity for the recovery of I− /I−
3
ionic species can be different depending on the synthesis process. Our results indicated the
creation of porous morphology in the solution-based deposited films, which yields higher
electrocatalytic activity in the CE performance in comparison with the physical deposition
method, resulting in short circuit current densities of 9.77 and 8.40 mA cm−2 and open-circuit
voltages of 633 and 583 mV for the DSSCs prepared by the respective techniques. The large
active area and highly crystallized CZTS films, prepared by the electrodeposition method, led to
an around 50% efficiency improvement compared to the widely used, more expensive platinum.
Keywords: dye-sensitized solar cell, counter electrode, CZTS, ZTO

(Some figures may appear in colour only in the online journal)

1. Introduction CE are required [4]. Ideal CEs possess excellent electrocata-


lytic activity for the efficient recovery of charge carrier reduc-
Dye-sensitized solar cell (DSSC) is one of the most promising tion after electron injection and suitable electrical conductiv-
types of third-generation photovoltaic devices [1], which con- ity [5–7]. The ordinary CE for regeneration of iodide/triiodide
sists of three key components: a dye-sensitized semiconductor electrolyte is platinum (Pt) due to its extreme conductivity and
photoanode, an electrolyte with a redox couple (triiodide/iod- electrochemical response [8]. Moreover, Pt as a CE contributes
ide), and a counter electrode (CE) to convert light to electric more than 40% of the DSSCs’ total cost [9]. Numerous can-
energy. In order to produce high-efficiency DSSCs [2], some didates have been exploited to replace the low-abundance and
prominent features such as good stability [3] and low-cost expensive Pt [10], such as carbon-based materials [11], con-
jugated polymers [12], binary metal oxides [13], metal sulf-
ides [14], and metal nitrides [15]. Various binary metal oxides
and sulfides entice much concentration due to having nearly

Author to whom any correspondence should be addressed. the same electrocatalytic activity as Pt [16–19].

1361-6641/21/105008+15$33.00 1 © 2021 IOP Publishing Ltd Printed in the UK


Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Quaternary semiconducting compound Cu2 ZnSnS4 materials. For instance, BaSnO3 as photoanode represented
(CZTS) is an emerging solar cell material whose constitu- promising results along with the CZTS CE in DSSCs [43].
ents, Zn and Sn, are in Earth’s crust and environmentally Zinc stannate (Zn2 SnO4 ) with a cubic inverse spinel struc-
friendly [20, 21] with an admissible electrocatalytic ability. ture and the space group symmetry Fd-3 m (No. 227) is also
This p-type kesterite material has been broadly considered as a a great candidate to be used as a photoanode. This compound
promising photo- and electrocatalyst candidate with due atten- with a lattice constant of ∼8.65 Å has been used in DSSCs to
tion to owing high abundant, nontoxicity, and tunable energy provide a low absorption coefficient and stability [44]. This n-
bandgap (1.0–1.5 eV) [22, 23]. The effect of the CZTS film type semiconductor, as a non-toxic and economical material
thickness on its electrocatalytic activity with the I− /I−
3 redox with wide bandgap energy between 3.4 and 3.9 eV, is con-
species and the DSSC power conversion efficiency (PCE) still sidered a convenient alternative for traditional TiO2 photoan-
is a great challenge. Recent studies focused on the fabrica- ode in DSSCs. Zn2 SnO4 (ZTO) exhibits large corrosive res-
tion and development of solar cells based on CZTS CE have istivity and high electron mobility (10–12 cm2 V−1 s−1 ) [45],
rarely been reported in the literature. So far, several depos- which is ten times greater than that of TiO2 DSSCs. A con-
ition methods for CZTS thin films have been investigated, siderable attempt has been made to employ the ZTO layer
which include RF and direct-current (DC) magnetron sputter- as a photoanode because this material would transfer elec-
ing deposition [24, 25], co-evaporation [26], electron beam trons with ease, mainly due to its high electron mobility prop-
evaporation [27], pulsed laser deposition [28], spray pyrolysis erty. Moreover, the appropriate conduction band edge posi-
deposition [29], spin coating [30], screen-printing [31], and tion concerning the dye molecules (N719) introduces it as an
electrodeposition [32]. The electrodeposition technique as a impressive alternative for photoanode in DSSCs [45]. It should
solution-based process is a suitable and affordable synthesis be noticed that the behavior of the semiconductor material in
method with low-cost precursors, high-rate deposition, and electron injection from the lowest unoccupied molecular level
low-temperature deposition conditions [33]. However, this of the dye to the conduction band of the semiconductor is also
deposition method would face some limitations in large-scale effective in device performance [46]. The highest reported per-
production in the industry. In contrast, the sputtering depos- formance for ZTO-based DSSCs with Pt CE is 6.3% [47]. This
ition as a vacuum-based technique provides precise control value varies upon the techniques for fabricating the materials
over film thickness in large area and industrial scales [25]. and the cell device.
Although it increases the manufacturing costs it results in CZTS had been employed as a CE in TiO2 -based DSSCs. In
higher-quality thin films [34]. The maximum PCE of DSSCs this survey, in addition to discovering a potential economical
based on CZTS CE, approached by DC magnetron sputtering, substitute to replace the Pt CE, a non-toxic Zn2 SnO4 semicon-
was reported as 7.94%, in comparison to the Pt-based DSSCs ductor with wide bandgap energy and high mobility prepared
(8.55%) [2]. The DSSC efficiency with the electrodeposited by the co-precipitation method was introduced to be used as
CZTS CE was achieved to be around 7.09%, which increased a photoanode in DSSCs. The conduction band energy of ZTO
to 8.67% by using mirror reflection [35]. In a recent study, a is similar to that of the traditional TiO2 photoanode energy
PCE of 6.19% was also reported [36]. The DSSC comprised band diagram, where electrons generated from photoexcited
the optimized CZTS CE, deposited by a low-cost solvothermal dyes can be injected easily. Herein, we survey the effect of
method, besides TiO2 photoanode. Moreover, the lower effi- N719 dye-loaded ZTO films prepared by co-precipitation and
ciency of the DSSC with co-electrodeposited CZTS CE and doctor-blade techniques as a photoanode besides the CZTS
the same used photoanode material was evaluated as 1% [37]. CE on the DSSC performance. This is followed by study-
These results demonstrate the CZTS CEs influence, deposited ing the influence of CZTS crystalline phase, morphology, and
by chemical and physical methods with TiO2 photoanode, on its optical properties on DSSCs performance through both
the operation of DSSCs. vacuum and non-vacuum deposition processes. Furthermore,
As is known, the most commonly used wide-band-gap sputtered Pt on FTO substrate is exploited as a reference CE
material for photoanode is TiO2 by which the highest con- compared to CZTS CEs in assembling DSSC devices. In the
version efficiency of 9.33% in TiO2 /N719/Pt structure in the case of the CZTS CE, the survey’s focus is on the two meth-
presence of I− /I−3 electrolyte was obtained, whereas the PCE ods of synthesis and thickness optimization of CZTS CE to
was enhanced to 12.8% upon the use of organic silyl-anchor improve the efficiency of DSSCs. This work is beneficial to
dyes [38]. However, specific physical properties of TiO2 pho- understand the electrocatalytic reaction mechanism of CZTS
toanode like low electron mobility, high dye-loading time, and as CE of DSSCs.
noticeable charge recombination on metal oxide/electrolyte
interface limit further enhancement in the solar cell perform-
ance [39]. Thus, zinc oxide with higher electron mobility com- 2. Experimental details
pared to TiO2 has been introduced as a photoanode. Still, the
unstable chemical behavior of this material became a challen- In order to prepare a fine kesterite CZTS structure, the effect
ging issue for implementing it in large-scale production [40]. of various deposition parameters in both deposition meth-
Other binary n-type metal oxide semiconductors such as SnO2 ods is studied, and numerous samples under different condi-
[41] and Nb2 O5 [42] have also been exploited as photoanode. tions are deposited and characterized. But, eventually, only the
This study was continued by examining ternary semiconductor optimum deposition condition for each technique is reported.

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Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 1. (a) A representation of the experimental set up for electrodeposition system including simple DC power supply and an
electrodeposition cell. (b) Schematic demonstration of a single-step electrodeposition process consisting a working electrode (FTO
substrate), a counter electrode (graphite), and an Ag/AgCl reference electrode in a Cu, Sn and Zn ions electrolyte solution. (c) An
electrodeposited CZTS film. (d) A representation of the experimental set up for sputtering system includes a vacuum chamber and three
metallic targets, (e) Schematic illustration of a sputtering process in a vacuum chamber with Zn, Cu, and Sn targets and a FTO substrate in a
substation rotation that rotates with 10 RPM speed. (f) A sputtered CZTS film.

Electrodeposition of CZTS thin films onto fluorine-doped and electrocatalytic activity of sputtered CZTS on DSSCs per-
tin oxide (F:SnO2 , FTO, sheet resistance 15 Ω cm−2 ) coated formance in comparison to the electrodeposited layers. The
glass substrates were achieved by using a three-electrode sys- setup image and schematic of the three-cathode sputtering sys-
tem composed of FTO working electrode (WE), Ag/AgCl tem are illustrated in figures 1(d) and (e). Kesterite CZTS thin
as a reference electrode, and cylindrical shape graphite that films were deposited on the fluorine-doped tin oxide substrate
acts the CE role (figures 1(a) and (b)). The precursor solution using a two-step process. In the first step, Cu, Zn, and Sn
used in this study included Cu2 SO4 , Zn2 SO4 , SnSO4 , sodium metallic targets were placed in the sputtering system and were
thiosulfate, and trisodium citrate. The pH of the electrolyte deposited using sequential DC sputtering to form the CZT
solution was kept around five by dissolving tartaric acid. The stack. At first, the Zn layer was deposited on FTO, and then it
deposition without stirring took place at room temperature by was coated by the Sn layer. Finally, the Cu layer was deposited
fixing potential at −1.15 V vs. Ag/AgCl, which supplies accur- on top of this stack. Three various sputtering deposition times
ate applied current to redox Cu–Sn–Zn ions species. Mass and and sputtering parameters were considered to reach different
charge transports have been considered two crucial parameters anticipated thicknesses illustrated in table 1. All these steps
for tuning the composition of electrodeposits, which can res- were done in the same sputtering chamber to reduce any con-
ult in a significant variation of the layer thickness in different tamination and stress, and all the samples were rotated with
electroplating durations. CZT stack from the electrolyte con- 10 rpm speed to achieve homogenous layers. In the second
taining salts of Cu, Zn, and Sn was electrodeposited on FTO stage, samples were put in the annealing furnace that contained
substrates in three deposition durations (63, 115, and 190 s). 0.2 gr sulfur powder under 10−4 mbar pressure. The samples
After the deposition process, the sulfurization step was carried were heated from room temperature to 350 ◦ C in 35 min (with
out at a temperature of 550 ◦ C for 40 min in a furnace with 0.2 1 ◦ C per minute rate). Subsequently, samples were heated
gr sulfur powder under high vacuum conditions. Figure 1(c) from 350 ◦ C to 500 ◦ C for 18 min (with 8.3 ◦ C per minute
shows the CZTS sample deposited by the electrodeposition rate) and then maintained at 500 ◦ C for 30 min. This heat treat-
method. ment process in the presence of S causes the Sn, Zn, and Cu
A vacuum-based synthesis method was also employed to layers to diffuse into each other along with the sulfur, which
approach CZTS thin films as CE under the same device config- forms a final CZTS product (figure 1(f)). The electrodeposited
uration in order to investigate the effect of phase, morphology, and sputtered CZT samples were sulfurized at different heat

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Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Table 1. Detail data of sputtering Zn/Sn/Cu stack layers in different the Tauc formula using acquired absorption spectrum data.
deposition durations. The sheet resistance of layers was calculated using a four-
Deposition Applied Applied point probe resistance tester (Zhuhai Kaivo Optoelectronic
Target time (min) current (A) voltage (V) Technology Co., Ltd, China). All characterizations and optical
properties of the ZTO photoanode were reported in detail in
Zn 2, 5 and 11 0.08 410 our previous work [48]. The assembled DSSCs were illu-
Sn 14, 32 and 70 0.01 338
minated under a solar simulator (Sharif Solar, SIM-1000) at
Cu 3, 7 and 14 0.08 550
an air mass (AM) of 1.5 with the incident light intensity of
(100 mW cm−2 ) to measure the current density–voltage (J–V)
of the solar cell devices. Cyclic voltammetry (CV), Tafel plots,
treatment temperatures and time durations because, obviously, and electrochemical impedance spectroscopy (EIS) curves
a solution-based deposited thin film would be crystallized at were conducted by using a three-electrode electrochemical
different conditions with respect to a vacuum-based one. system in a solution, containing 0.05 M iodine and 0.5 M lith-
To synthesize ZTO nanoparticles via the co-precipitation ium iodide, at a scan rate of 5 mV s−1 using potentiostat/gal-
method, as described in the previous work [48], we prepared vanostat (Origaflex- OGF500, Methrohm, France) equipped
two individual solutions, including 1 M Zn (NO3 )2 .H2 O, and under the dark condition. The electrochemical impedance
0.5 M SnCl4 .5H2 O in distilled water, and then we mixed them. spectroscopy based on identical CEs was set at the poten-
The pH value of the resultant solution was adjusted at 10 using tial bias of V oc with the testing frequency range of 0.1 Hz to
0.5 M NaOH. The zinc stannate nanoparticles were obtained 10 kHz, and the applying perturbation amplitude of 10 mV.
by washing, centrifuging, and drying the final solution and,
subsequently, annealing of resultant powder at 1000 ◦ C for
3 h. We deposited the ZTO nanoparticles on FTO glass using 3. Results and discussion
the doctor-blade technique to obtain desired mesoporous lay-
ers. In order to sinter the layers, the ZTO films were placed The cross-sectional FESEM images of electrodeposited and
in a furnace and heated to the temperature of 500 ◦ C. After sputtered CZTS films on the FTO substrate are shown in
removing them from the furnace, they were immersed in an figure 3. The thicknesses of CZTS films, electrodeposited with
ethanolic solution of N719 dye for 22 h at room temperature. durations of 63, 115, and 190 s, are 270, 410, and 940 nm,
Afterward, the excess adsorbed dye molecules were removed respectively. These samples are labeled as CZTS-E1, CZTS-
using absolute ethanol, and then the ZTO photoanodes dried in E2, and CZTS-E3, correspondingly. On the other hand, the
the air atmosphere immediately. The sandwich-type solar cell sputtered samples have thicknesses of around 237, 427, and
was assembled by clipping the prepared CZTS/FTO or Pt/FTO 920 nm, which are labeled as CZTS-S1, CZTS-S2, and CZTS-
with ZTO photoanode in a redox mediator solution containing S3, respectively. The thicknesses of these three layers are
0.05 M iodine and 0.5 M lithium iodide in acetonitrile as an nearly equal to those of the electrodeposited films, making it
open-cell (figure 2(a)). A completely fabricated DSSC device possible to compare these two kinds of layers. Both sets of thin
can be seen in figure 2(b). layers have good adherence to polycrystalline tetragonal shape
X-ray diffraction (XRD) pattern was obtained by STOE structure substrates (FTO in our study) [49]. As displayed in
STADI-P Co., Germany x-ray diffractometer with high- the FESEM images, the thickness of CZTS layers in both tech-
intensity Cu-Kα radiation (λ = 1.5418 Å) in an angle range of niques is boosted with deposition time due to the increase in
10◦ –80◦ , to indicate the phase and the crystallographic struc- the Cu–Zn–Sn precursor on the FTO substrate. It should be
ture of the synthesized CZTS thin films. The crystallite size noted that the resistance of layers has a significant reliance on
and strain were respectively calculated using Debye–Scherrer the film thickness. This physical parameter has an impressive
and Williamson–Hall (W–H) formula. The dislocation density influence on solar cell efficiency. The FESEM images reveal
of the CZTS material was calculated through Williamson and that the sputtered CZTS CEs demonstrate a very dense and
Smallman’s formula. Moreover, to discern the kesterite CZTS compact structure without cracks. However, the CZTS CEs
structure of Cu2 SnS3 and ZnS phases, Raman spectroscopy prepared by the electrodeposition method shows a rough struc-
(Takram P50C0R10) was employed using an InGaAs detector ture. Moreover, the grains within the layers are considered
and a solid-state Nd-YAG (532 nm) laser with 15.0 kV oper- bulkier when the films become thicker through longer depos-
ating voltage. The morphologies of the CEs and film thick- ition times. This is followed by higher surface roughness in
ness were characterized by Mira III, Tescan, Czech Repub- the thicker CZTS films. Furthermore, electrodeposition as a
lic field-emission scanning electron microscope (FESEM). chemical solution process generally leads to approximately
The elemental composition of the specimen was determined porous structure layers compared to the sputtering method in
using energy-dispersive x-ray spectroscopy (EDX, Oxford 80- a vacuum chamber, which results in higher electrocatalytic
XMAX, England). Atomic force microscopy (AFM) (Brisk, activity due to the large surface area [50].
Ara research, Iran) was used to evaluate the surface rough- Figures 4(a) and (b) exhibit the top-view FESEM images of
ness. To investigate the optical properties of the synthes- the CZTS-E2 and CZTS-S2 layers. The surface morphology
ized thin films, a reflective UV–Vis spectrometer (3648 of the CZTS-E2 and CZTS-S2 films is composed of clusters
Avantes spectrophotometer, Netherland) was employed. Then of nanoparticles, with an average grain size of 141 nm and
the optical bandgap of the fabricated CEs was calculated via 111 nm, respectively. Larger grain sizes were found on the

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Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 2. (a) The schematic diagram demonstrates the complete solar cell structure consisting CZTS deposited layer onto the FTO
substrates, ZTO layer prepared on the FTO glass substrate immersed in N719 dye molecules, and the iodide/triiodide electrolyte, between
the electrodes. (b) A fabricated complete solar cell with CZTS counter electrode.

Figure 3. FESEM of CZTS layers (deposited on FTO substrates) synthesized by different deposition methods and time durations.
(a) Electrodepositing—63 s (CZTS-E1, SEM MAG = 75.0 kx, WD = 10.85 mm), (b) electrodepositing—115 s (CZTS-E2, SEM
MAG = 50.0 kx, WD = 11.40 mm), (c) electrodepositing—190 s (CZTS-E3, SEM MAG = 50.0 kx, WD = 12.91 mm),
(d) sputtering—17 min (CZTS-S1, SEM MAG = 75.0 kx, WD = 10.89 mm), (e) sputtering—45 min (CZTS-S2, SEM MAG = 50.0 kx,
WD = 12.88 mm), and (f) sputtering—95 min (CZTS-S3, SEM MAG = 25.0 kx, WD = 11.85 mm).

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Figure 4. Top view FESEM images of the (a) CZTS-E2 (SEM MAG = 75.0 kx, WD = 9.96 mm) and (b) CZTS-S2 (SEM MAG = 100.0
kx, WD = 11.80 mm) layers, and AFM images of (c) the CZTS-E2 and (d) CZTS-S2 layers.

electrodeposited layer. As was expected, the CZTS-E2 thin acquired CZTS layers through various deposition durations in
film shows a porous structure. It could improve the CZTS/elec- electrodeposition and sputtering techniques. The peaks loc-
trolyte interfacial contact area and therefore increase the pos- ated at 2θ = 28.53◦ , 33.10◦ , 47.28◦ , and 56.12◦ are indexed as
sibility for interfacial electron transfer. (112), (200), (220), and (312) crystallographic planes of kes-
The AFM images of CZTS-E2 and CZTS-S2 samples on terite CZTS (JCPDS 26-0575), respectively. The CZTS films
the FTO substrates have been demonstrated in figures 4(c) and grow with a preferred grain orientation along (112) direction.
(d). The value of the root mean square (RMS) roughness is These CZTS film structure patterns are in good agreement with
238.79 nm and 98.64 nm, correspondingly. The larger rough- the reported profile of kesterite Cu2 ZnSnS4 [53]. This meas-
ness of the electrodeposited layer helps to enhance the elec- urement indicates that the crystal structure of CZTS did not
trocatalytic activity for ions reduction. Comparing to previ- change in the two mentioned deposition processes. Besides the
ously published paper with RMS roughness between 45 and FTO peaks, which are from the substrate, there is no additional
71 nm in different layers [23], our samples demonstrate super- peak related to secondary phases. The larger crystallite size of
ior RMS roughness that may result in better DSSCs perform- the CZTS film upon an increase in thickness can also be seen
ance. This result is in agreement with the FESEM images. in the XRD pattern. The peaks with relatively higher intensity
Moreover, all samples possess a desirable structural qual- and sharpness are detected in the thickest CZTS-E3 CZTS-S3
ity with excellent uniformity and adhesivity, making them a samples. This result is in agreement with the survey conducted
proper candidate for replacing commonly used Pt CEs. The by Jarernboon et al [1].
film’s surface cannot be easily scratched off, indicating that The crystallite size value for electrodeposited and sputtered
the film surface is mechanically robust (good adherence to the CZTS thin films were determined using the Debye-Scherrer
λ
substrate) [51]. However, it is clear that the sputtered CZTS formula [54], Dhkl = βKcos θ , where Dhkl is the crystallite size
layers have slightly better uniformity and adhesivity in com- perpendicular to crystal face <hkl>, K = 0.9 is the shape
parison with the layers prepared by the solution-based process. constant, λ = 0.15405 nm (Cu Kα radiation), β stands for
CZTS structure consists of two tetragonal structures termed the full width at half maximum (FWHM) of peaks and θ is
stannite and kesterite, as reported by Ito [37]. Kesterite the angle of diffraction. The crystallite sizes of CZTS-E1,
structure is attributed to the space group I4̄2 m with a statistical CZTS-E2, and CZTS-E3 samples were found to be ∼23.9,
distribution of copper and zinc on the Wyckoff position 4d ∼35.7, and ∼40.5 nm, which show an upward trend by an
[52]. Figures 5(a) and (b) demonstrate the XRD pattern of the increase in the film thickness. Additionally, the crystal quality

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Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 5. X-ray diffraction patterns of CZTS layers on FTO substrates produced by (a) electrodeposition and (b) sputtering methods.
Williamson–Hall plots of layers deposited by (c) electrodeposition and (d) sputtering methods. The Raman spectroscopy measurement of
different CZTS layers, prepared on FTO by (e) electrodeposition and (f) sputtering methods.

of CZTS-S1 and CZTS-S2 samples was relatively low because proves the better electrical property of the electrodeposited
of the smaller crystallite size of ∼21.9 and ∼24.5 nm, respect- sample.
ively. The Debye–Scherrer calculation for CZTS-S3 with nar- Based on the XRD data, The Williamson–Hall plots have
rower FWHM revealed a crystallite size of about 28.2 nm. been acquired to estimate the strain in the crystal lattice. The
As it is seen, the crystallite size of the films increases with Williamson–Hall equation is written as [55]:
film thickness. However, the electrodeposited CZTS films

demonstrate a better crystalline structure with a slightly lar- β cos (θ) = + 4ε sin (θ) , (1)
ger crystallite size rather than the sputtered layers. Thus, D
it is possible to predict a better charge transport and less where β is the FWHM of each peak, D is the crystallite
charge recombination in the sample with larger crystallites. size, and ε is the strain. The slope of β cos (θ) versus 4 sin (θ)
To be specific, the sheet resistance of the CZTS-E2 and gives the strain in the nanostructure. Figures 5(c) and (d) show
CZTS-S2 layers, measured by a four-point probe resistance Williamson–Hall plots for all the deposited samples, and the
tester, is 217 mΩ sq−1 and 11.65 Ω sq−1 , respectively, which strain in each sample is summarized in table 2. As can be seen,

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Table 2. Calculated strain and dislocation of different deposited average atomic percentage of Cu, Zn, Sn, and S in the elec-
layers. trodeposited layer is 24.12%, 11.95%, 12.66%, and 51.27%,
Thickness δ(dislocation respectively, and this value is 24.67%, 12.87%, 13.08%, and
Sample (nm) ε (strain) density) × (10 9 )2 49.38% for the sputtered layer. They are so close to the most
acceptable values of the best CZTS stoichiometry relation with
CZTS-E1 270 −0.607 0.0017 25% Cu, 12.5% Zn, 12.5% Sn, and 50% S. In a previous study
CZTS-E2 410 0.334 0.0007
conducted by Khattak et al [59], the composition ratio attrib-
CZTS-E3 940 0.166 0.0006
CZTS-S1 237 0.158 0.0020
uted to Cu, Zn, Sn and S elements in the electrodeposited
CZTS-S2 427 0.223 0.0016 CZTS thin films had the values of 25.22%, 11.33%, 13.33%,
CZTS-S3 920 0.154 0.0012 and 50.11% respectively, which are so close to what we
reported.
Figures 6(a) and (b) depict the variation of (hυα)2 as
the highest strain is attributed to the CZTS-E1, and the change a function of bandgap energy (Eg ) for electrodeposited and
in the strain of the sputtered CZTS layers is not considerable. sputtered CZTS thin films. Near the absorption edge or in
The dislocation density is also defined as the length of the dis- the strong absorption zone of the transmittance spectra, the
location lines per unit volume of the crystal and is also calcu- absorption coefficient, α, is related to the incident photon
n
lated through [56]: energy (hυ) as hυ α = A(hυ − Eg ) where A is a constant and
n is equal to 1/2 for direct semiconductors such as CZTS [60].
1 The optical bandgap of all CZTS films has been calculated by
δ= . (2) using the Tauc formula. The obtained values of the bandgap
D2
energy of layers started from 1.33 to 1.52 eV, which is a
A downward trend can be seen in dislocation density value suitable period for visible-driven photocatalysts. It is acknow-
by increasing the thickness of the CE. As discussed above, a ledged that the optimum bandgap value of the kesterite struc-
rise in crystallite size results in crystallinity and conductiv- ture CZTS thin film, as a p-type semiconductor, is close to
ity enhancement and improves the electronic properties of the 1.5 eV [1]. Moreover, the bandgap energies of the layers from
materials [57]. According to equation (2), this is accompanied both depositing methods have the same trend. As the thickness
by a decline in dislocation density value. of the CZTS films increases, the value of the bandgap becomes
Since the XRD peaks of the kesterite CZTS phase are very greater. Thus, the samples with outstanding crystalline qual-
close to the profiles of ZnS (JCPDS no. 89-2426) and Cu2 SnS3 ity also demonstrate a suitable optical bandgap. Bandgap vari-
(JCPDS no. 89-4714) compounds, additional Raman meas- ation is accompanied by the change in optical parameters of
urement is crucial [58]. Hence, Raman spectroscopy was util- the thin films, such as the refractive index, which can be cal-
ized to identify the phase with more confidence. The results of culated from both Moss relation and Herve and Vandamme
the Raman spectroscopy have been illustrated in figures 5(e) relation [61], which respectively are written as:
and (f). Three vibration peaks at 286, 336, and 367 cm−1
were perceived in the Raman spectra of the sputtered CZTS Eg n4 = k, (3)
samples, which were indexed to kesterite CZTS film. Like-
wise, the Raman spectrum of the electrodeposited CZTS √
samples authenticated the nature of the CZTS kesterite struc- A
ture with peaks at around 286, 335, and 372 cm−1 , which n= 1+
Eg + B
, (4)
correspond to previously published values of the peak char-
acterization [2]. In addition to a substantial Raman shift of the
peak of 372 cm−1 from 367 cm−1 , an observable deviation of where k is a constant value (108 eV), and A and B in equation
335 cm−1 peak from 336 cm−1 in the sputtered samples can be (4) have the constant values of 13.6 and 3.4 eV, respectively.
seen. These shifts may be caused by residual micro-stress. The The ultimate values can be seen in table 3. It is clear that both
wrinkle patterns and broad peaks at CZTS-S1 and CZTS-S2 calculated values from the two equations are approximately
Raman spectra are evidence of the disorder in cations place- the same and so close to the values previously reported by
ment and residual compression tension of CZTS elements. No Fouad et al [20].
binary or ternary sulfides peaks are discerned in samples pre- Through absorbance values calculated from UV-visible
pared by both the chemical and physical deposition processes, spectroscopy, we can evaluate the absorption coefficient and
confirming the high purity of the CZTS layers. By comparing extinction coefficient (K0 ) of the thin films. The extinction
the electrodeposited and sputtered thin films, the clear pres- coefficient is assessed by K0 = αλ 4π where λ stands for the
ence of thinner Raman scattering peaks in the electrodepos- wavelength of the incident light [62]. Figure 7(a) represents
ited samples demonstrates a better quality, which is in good the dependence of the extinction coefficient on the wavelength
agreement with the XRD data. The Raman peaks (especially of CZTS-E2 and CZTS-S2 thin films. As can be seen, around
at 336 cm−1 ) of the CZTS-E3 and CZTS-S3 films also have λ = 500 nm, which is in the absorption region of N719 dye
the highest intensity, as seen in figure 5. molecules, the extinction coefficients of the two samples are
We determined the detailed atomic ratio of the samples by nearly equal and with a low value that does not perturb light
energy dispersive x-ray analysis (EDX). The corresponding absorbing by dye molecules and so, the DSSC performance.

8
Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 6. The Tauc plots acquired from UV-visible spectra of CZTS thin films. The interception of the dashed slopes with x-axis, represents
the bandgap energy of the prepared layers by (a) electrodeposition and (b) sputtering methods.

Table 3. Calculated reflective index of different deposited layers. figures 8(b)–(d). This analysis implies (25.06% Zn), (12.53%
n, Herver and Sn), and (62.41% O) ensuring ZTO alloy formation. The map-
Bandgap n, Moss Vandamme ping images also display homogeneous and uniform compos-
Sample energy (eV) relation [61] relation [61] ition distribution.
To analyze the CZTS electrocatalytic properties, we carried
CZTS-E1 1.33 3.00 3.04 out the CV experiment. Figures 9(a) and (b) illustrate the CV
CZTS-E2 1.47 2.92 2.96 curves of the CEs with a scan rate of 5 mVs−1 . All the CEs
CZTS-E3 1.48 2.92 2.96
with different thicknesses exhibited two reduction peaks. One
CZTS-S1 1.47 2.92 2.96
CZTS-S2 1.45 2.93 2.97
peak is assigned to the redox reaction of I− −
3 /I electrolyte,
CZTS-S3 1.52 2.90 2.93 while the other one is related to the reduction of I2 /I−
3 at the
CE/electrolyte interface, according to the following reactions,
respectively [63]:

We also calculated the Urbach energy related to the dens- I− −


3 + 2e → 3I , (5)
ity of localized states in the bandgap induced by structural
disorder (stress and dislocation). The absorption coefficient
has an exponential dependence on photon energy(and) Urbach 3I2 + 2e → 2I−
3 . (6)
energy, which is estimated by [62] α = α0 exp hEuυ , where
α0 is a constant and Eu is the Urbach energy. Figure 7(b) As it has been reported in the literature [44] when a negat-
shows a linear plot of lnα vs. hν and the Urbach energy can ive pulsed electrical bias (reverse bias) is applied to a DSSC
be obtained from the slope, as displayed in the figure. The under illumination conditions, plenty of I− ions are produced
Urbach energy values is 0.70 meV for CZTS-E2 and 0.85 meV in the vicinity of the CE via the reduction equation (5). There-
for CZTS-S2 sample. It can be concluded that the electrode- fore, the peak current density (J pc ) of a CV curve implies
posited CZTS film presents an improved crystallinity, as com- the electrocatalytic ability of CEs for the reduction of I− 3 in
pared with those grown by sputtering method. This is in con- DSSCs. It clearly means that the electrode with a high peak
sistent with the results deduced from XRD patterns. current density of I− − −
3 to I reduction through the I3 + 2e →

Having provided the proper CZTS CEs, we fabricate the 3I equation shows superior electrocatalytic capacity at the
DSSCs based on the ZTO photoanode to get a better under- CZTS CE [45]. Thus, as shown in figure 9, the larger peak cur-
standing of the structure of a complete cell and investigate its rent responses led to the enhancement of the electrocatalytic
morphological features, FESEM and elemental distribution of activity of CZTS-E2 CE compared to CZTS-E1 and CZTS-E3
the ZTO-photoanode are evaluated. Figure 8(a) demonstrates CEs with moderately lower J pc . This electrocatalytic activity
the FESEM cross-sectional image of the ZTO-photoanode trend is also observed in CZTS films prepared by the sput-
deposited by doctor blade technique on FTO substrate. The tering method. It is also detected that the value of J pc for the
ZTO layer tends to aggregate and is formed by the packing of electrodeposited CZTS films is larger than that of the sputtered
nano-sized particles. To examine the compositional elements CZTS CEs. Furthermore, the J pc values suggest that the elec-
and purity of the ZTO layer, the EDX analysis is provided, trodeposited kesterite CZTS CEs possess higher electrocata-
and elemental mapping images of the ZTO layer are shown in lytic activity to reduce triiodides rather than the sputtered CEs.

9
Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 7. (a) Extinction coefficient of the CZTS-E2 and CZTS-S2 layers. (b) The slope of the carvers demonstrates the Urbach energy of
the CZTS-S2 and CZTS-E2 layers.

Figure 8. (a) Cross section FESEM image of ZTO-photoanode. Elemental mapping images of (b) Sn, (c) Zn, and (d) O in the ZTO
photoanode.

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Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 9. Cyclic voltammograms of Pt and various CZTS CEs obtained by (a) electrodepositing and (b) sputtering processes at a scan rate
of 5 mV s−1 in acetonitrile solution containing 0.05 M iodine and 0.5 M lithium iodide as supporting electrolyte. Tafel polarization curves
of Pt and various CZTS films fabricated by using (c) electrodepositing and (d) sputtering processes. Nyquist plots of the DSSCs with
different counter electrodes deposited by (e) electrodepositing and (f) sputtering processes.

A greater electrocatalytic activity effectively results in the To further confirm the electrocatalytic activities of the fab-
charge transport improvement of the films. The cyclic voltam- ricated CEs in an ionic electrolyte, Tafel polarization was plot-
mogram curves of the sputtered CEs display a much more ted for all the CEs from CV measurement. The Tafel curves
similar shape of the Pt curve relative to those of solution- for the electrodeposited and sputtered samples are shown in
based films. Remarkably, these results demonstrate that the figures 9(c) and (d). The exchange current density (J 0 ), which
cost-effective CZTS thin film deposited by the electrodepos- can be acquired from the slope at middle potential and extra-
ition method is an outstanding choice to be used instead of the polated interception of the cathodic branch with equilibrium
expensive Pt layer in DSSCs. potential, defines the electrochemical activity of different CEs

11
Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

[64]. In general, J 0 is reversely proportional to series resist- semicircle at higher frequencies). The large semicircle arises
ance (Rct ), as below [65]: from the interactions of the electrolyte and CZTS CE (electro-
lyte/CE), and the small semicircle appears because of the plat-
RT
J0 = , (7) inum wire electrode and electrolyte interaction, which corres-
nFRct
ponds to low impedance. By analyzing figure 9(e), we can see
where R is the gas constant, T stands for the absolute temper- that only the Pt CE sample has a very small semicircle in the
ature in Kelvin, n shows the number of electrons involved in low-frequency region, indicating the electrolyte species diffu-
the electrochemical reduction of triiodide in the electrode, F is sion and Warburg impedance [69]. As is known, the diameter
the Faraday constant, and Rct is the charge transfer resistance of the large semicircle represents the amount of Rct between
at electrolyte/CE interface. The amount of J 0 for the electrode- the CE and the electrolyte. Under the dark condition, the lower
posited samples increases in the order of CZTS-E1, CZTS-E3, value of Rct is favorable because it facilitates the electron trans-
and CZTS-E2. So, the amount of Rct decreases with increasing fer from CE to the electrolyte and speeds up the reduction of
J 0 , which can be useful in improving the performance of cells. I−
3 [70]. Consequently, more current would be produced in
This result represents the comprehensive agreement of the the dummy cell. The smallest value of Rct for the electrode-
electrocatalytic activity of the electrodeposited CEs with the posited CZTS CEs is related to the CZTS-E2 sample, which
electrochemical data acquired from the CV curves for reduc- implies that it has a high electrocatalytic ability to reduce trii-
tion of the redox electrolyte (I− /I−3 ). On the other hand, for odide ions and can be superseded the expensive Pt in DSSCs.
the CEs prepared by the sputtering method, the higher elec- The conclusions for the electrocatalytic activity derived from
trocatalytic activity of CZTS-S2 and CZTS-S3 relative to that the EIS and CV data are consistent. This is followed by the
of CZTS-S1 and Pt CEs with much more exchange current result that CZTS-E1 has a higher Rct value than CZTS-E3
density is presented in figure 9. The larger peak current dens- and Pt samples. This also establishes a possible explanation
ity and the exchange current density of CZTS-S2 and CZTS- for the great electrocatalytic activity of the CZTS CEs com-
E2 CEs demonstrated in the CV analysis and Tafel polariza- pared to Pt. As the same token, the smallest value of Rct in the
tion curves measurement, respectively, could be fundament- case of CZTS-S2 reflects the highest electrocatalytic activity
ally attributed to their more efficient electrocatalytic activity of this layer among the other sputtered samples that are con-
and the interfacial charge-transfer property of thin films [66]. firmed by CV measurement. Totally, CZTS-S2 and CZTS-E2
In addition to the electrocatalytic ability of CEs for converting samples possess greater electronic transport properties rather
the redox species to each other, the charge transport through than the other films. The series resistant (Rs ) value of a CE,
the CE has a significant influence on the DSSCs performance. which was obtained through fitting the EIS spectra in figure 9
As evaluated in the XRD analysis, the crystallite size of lay- and defined by the intercept on the real axis, is another main
ers perceptibly surges in thicker thin films, resulting in the factor in producing the outstanding solar cell performance. As
point that the electron transport occurs with more ease in these seen by increasing the thickness of the CZTS films and thereby
samples [67]. Therefore, the impressive electrocatalytic activ- increasing Rs , a further reduction in the performance of solar
ity of a catalyst depends strongly on evaluating the extreme cells in the thickest layers may occur.
charge transport (passing electrons through the CE) and charge Figures 10(a) and (b) illustrate the current density–voltage
transfer (passing electrons through the CE/electrolyte inter- (J–V) curves of the DSSCs based on sputtered and electrode-
face) factors due to the remarkable crystalline quality of CE posited CZTS CEs and Pt with ZTO photoanode. In addition,
materials in DSSC devices. Although rising the thickness of the solar cell photovoltaic parameters are listed in table 4. The
the CE within a longer deposition time yields crystallite size PCE was analyzed at an illumination of 100 mW cm−2 under
enlargement, it also leads to an increase in series resistance standard AM 1.5 conditions. The champion cells of electrode-
(Rs ), which reduces the current of a dummy cell. posited (CZTS-E2) and sputtered (CZTS-S2) DSSCs with
To elucidate how various sputtered and electrodeposited short-circuit current density (Jsc ) of 9.77 and 8.40 mA cm−2 ,
CZTS CEs can affect the charge transfer and the electrocata- open-circuit voltage (V oc ) of 633 and 583 mV, and fill factor
lytic activity of a DSSC device, EIS measurement was carried (FF) of 43% and 38% show PCE of around 2.66% and
out. In this measurement, the CZTS CE as the WE, a wire of 2.15%, respectively. However, the standard device with Pt
platinum as the CE, and a standard Ag/AgCl reference elec- CE possesses lower efficiency (1.78%), ascribed to lower Jsc
trode were used, which all had been immersed in the electro- (7.55 mA cm−2 ), V oc (620 mV), and FF (38%) than the super-
lyte solution. The Nyquist plots of all the samples are high- ior CZTS-based DSSCs. The electrochemical properties of the
lighted in figures 9(e) and (f). In general, the Nyquist plots of CZTS CEs and photovoltaic performance of its dummy cells
the CE consist of three semicircles, which are located in three confirm that it is an economical and noble material for devel-
dynamic frequency ranges of low-frequency, mid-frequency, oping ZTO-based DSSCs, rather than Pt CE. Furthermore, in
and high-frequency regions [68]. Since the main focus of our comparison to the device with sputtered CZTS CEs, it is noted
study is on the performance of various CZTS CEs, the EIS that the DSSCs based on the electrodeposited CZTS CEs have
analysis is only performed on the symmetric cell structure of much higher solar performance due to higher porosity and the
the CZTS CEs to represent corresponding impedance. As it active area created by the non-vacuum deposition method.
can be seen in figure 9, Nyquist diagrams mainly consist of The improvement in the efficiency of the DSSCs using the
one large semicircle. In some samples, there are two semi- CZTS CEs based on thickness optimization is caused by the
circles (a large semicircle at lower frequencies and a small increase of J sc and V oc . This conclusion can be deducted from

12
Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

Figure 10. Current density–voltage characteristics of the DSSCs with different CEs prepared by (a) electrodepositing and (b) sputtering
methods under AM 1.5 sun-light illumination of 100 mW cm−2 .

Table 4. Photovoltaic characteristics of the DSSCs with different 4. Conclusions


counter electrodes prepared by electrodepositing and sputtering
methods. Well-crystalline kesterite CZTS thin films, synthesized on
Sample V oc (mV) J sc (mA cm−2 ) FF (%) Efficiency (%) FTO substrates by two different processes (sputtering and
electrodepositing), were used as the CE in the ZTO-based
Pt 620 7.55 38 1.78 DSSCs. The photovoltaic and electrocatalytic performance of
CZTS-E1 620 8.20 40 2.03
DSSCs was dependent on the crystal quality and morphology
CZTS-E2 633 9.77 43 2.66
of the CEs. It was realized that the crystallinity of the CZTS
CZTS-E3 602 7.79 43 2.02
CZTS-S1 583 7.92 36 1.66 layers produced by both deposition techniques was improved
CZTS-S2 583 8.40 44 2.15 by an optimization process that could achieve low disloca-
tion density and high conductivity. The chemical deposition
route prepared CEs with porous structure and high surface
Table 5. Physical parameters of the optimized layers. roughness, which can be considered a practical approach to
enhance the electrocatalytic performance of DSSCs. It was
Thickness Bandgap Crystalline found that the optimized CZTS-S2 and CZTS-E2 layers pos-
Sample (nm) (eV) size (nm) Rs (Ω) Rct (Ω)
sess the lowest Rct among other deposited layers and higher
CZTS-E2 410.95 1.47 35.7 26.10 13.95 electrocatalytic activity than that of Pt CE for I− −
3 /I redox
CZTS-S2 427.77 1.45 24.5 66.23 42.02 reaction. The devices with optimum CZTS CE thicknesses
showed the conversion efficiency of 2.15% (CZTS-S2) and
2.66% (CZTS-E2), which were superior to that of the tra-
ditional Pt-based cell (1.78%). According to these results,
the data in tables 4 and 5. Particularly, the V oc of samples with CZTS CE substitution is helpful to improve potential elec-
around 500 nm thickness (CZTS-S2) markedly owns the max- trocatalytic performance, especially by utilizing a feasible and
imum value due to the large crystallite size, which led to more economical non-vacuum technique. The use of cost-effective
conductivity. So, the superior values of V oc and FF further CZTS as an alternative to noble Pt, in combination with the
confirm the crystal quality of the CZTS-S2 sample with the physical- or chemical-based fabrication methods, can promote
bandgap energy of 1.47 eV. Compared to the sample in which the possibility of developing low-cost, scalable, and efficient
the CZTS CE was prepared by the sputtering method (CZTS- DSSCs. Adding Se to the structure of the CZTS layer to vary
S2), the electrodeposited sample with nearly the same thick- the material bandgap energy and improve its electrical and
ness demonstrated a larger J sc , thus higher efficiency which optical properties in ZTO-based DSSCs can be done in future
can be explained by the CV and Tafel analyses. The highest J sc investigations.
for DSSCs based on CZTS-S2 and CZTS-E2 CEs comes from
a better electrocatalytic activity and lower Rct resistivity. The
value of J sc is principally influenced by the electrons, excited
to the conduction band and transmitted through the ZTO pho- Data availability statement
toanode and the electrolyte. In the CZTS-S2 with higher series
resistance, the recombination of carriers will increase dramat- The data that support the findings of this study are available
ically, and so, J sc reduces. upon reasonable request from the authors.

13
Semicond. Sci. Technol. 36 (2021) 105008 M Soltanmohammadi et al

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