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Three Phase Induction Motor - Instru
Three Phase Induction Motor - Instru
Introduction:
The most common type of ac motor being used for various industrial applications is the
induction motor. Three phase induction motors are widely used for industrial applications
such as lifts, cranes, pumps, lathes, exhaust fans etc.
It has following main advantages:
• Very simple and rugged construction
• Low cost
• Sufficiently high efficiency and reasonably good power factor
• Minimum maintenance, very reliable
• Self starting
Construction:
An induction motor consists essentially of two parts
1. Stator
2. Rotor
The rotor is placed inside the stator and is supported on both sides by two end shields. Energy
is supplied to the rotor through electromagnetic Induction and hence such machines are
called induction motors.
1. Stator
As the name suggests, it is a stationary part of the motor. Stator consists of three phase
windings, which are placed in the slots of a laminated steel core which is enclosed and
supported by a cast iron or steel frame as shown in figure 1. It is wound for definite number
of poles. These windings are insulated from each other and separated in space by 1200
electrical. Stator windings are either connected permanently in star or in delta internally or all
the six terminals are brought out to the terminal box. The operator can connect the machine in
star or delta as per requirement. When the stator is energized from a three-phase supply it
produces a rotating magnetic field in the stator core.
Figure 1: Stator
2| Three Phase Induction Motor by Dr. A. R. Phadke
2. Rotor
Induction motors are classified according to the rotor they have. There are two types of
Rotors -
a) Squirrel cage rotor
b) Slip ring or Phase wound rotor
a) Squirrel cage rotor:
Almost 90% of induction motors are squirrel cage type because of its simple and most rugged
construction. It consists of cylindrical laminated core with number of parallel slots as shown
in figure 2. One rotor bar is placed in each slot. Rotor conductors are heavy bars of copper,
aluminium or alloys and all the bars are permanently short-circuited by two end rings. This
gives us a Squirrel cage like construction. As the rotor conductors are permanently short
circuited, it is not possible to add an external resistance in the rotor circuit.
The rotor slots are skewed at a certain angle. This is useful in two ways.
1. It helps to reduce magnetic noise (hum).
2. It helps in reducing the locking tendency of the rotor with the stator.
Skewed rotor slots
End ring
Rotor
Shaft Bars
Figure 2: Squirrel cage rotor
In this type, the rotor winding is made on the insulated rotor slots with copper conductors
similar to the stator winding as shown in figure 4. The rotor is wound for the same number of
poles as that of the stator. The windings are internally connected in star. The other three
winding terminals are brought out and connected to three insulated slip rings mounted on the
shaft with brushes resting on them. Additional resistance can be inserted in the rotor circuit
for increasing starting torque of the motor as shown in figure 5.
When running under normal conditions, the slip rings are short circuited by a metal collar and
the brushes are lifted from the slip-rings to reduce the frictional losses and wear.
The assumed positive directions of the fluxes are as shown in figure 7. The maximum value
of the flux due to any one phase is m. The resultant flux r at any instant is given by the
vector sum of the three fluxes. Thus r = R + Y + B
R
R
Y’ B B’
R
B Y
B Y
R’
Y
Figure 7: Three phase stator windings in the stator
R Y B
3
+
2 m
-
3
2 m
3 3
iv) When = 1800, R = 0, Y = + m and B = - . The resultant flux is again
2 2 m
rotated clockwise through 600 as shown in figure 9(d).
3 3
v) When = 2400, R = - m , Y = + and B = 0. The resultant has rotated
2 2 m
clockwise through 600 as shown in figure 9(e).
3 3
vi) When = 3000, R = - m , Y = 0 and B = + . The resultant again rotates
2 2 m
clockwise through 600 as shown in figure 9(f).
3 3
vii) When = 3600, R = 0, Y = - m and B = + . The resultant flux has
2 2 m
rotated through 3600 from start as shown in figure 9(a).
Hence, we conclude that, when a three-phase supply is applied across the stator winding
terminals -
1. A rotating magnetic field is produced in the stator core.
2. The resultant flux is always constant and its value = 1.5m
r = 1.5 m
Y = - 3 m r = 1.5 m
2
B = + 3 m Y = - 3 m
2 2
R = + 3 m
2
R = + 3 m
2 Y = + 3 m B = - 3 m
2 2
r = 1.5 m
B = - 3 m r = 1.5 m
2
(c) = 1200 (d) = 1800
R = - 3 m
2 B = + 3 m
r = 1.5 m 2
Y = + 3 m R = - 3 m
r = 1.5 m 2 2
Relative
Rotor Rotor Rotor
motion
(a) (b) (c)
Figure 10: Working principle of three phase induction motor
This principle of operation can also be explained by Lenz’s law. According to Lenz’s law the
direction of induced current is such that it opposes the cause producing it. Here, the cause for
induced current is the relative speed between rotor and stator field. Hence to reduce the
relative speed, the rotor starts to rotate in the same direction as that of the stator flux.
Slip (s):
In practice, the rotor speed N is always less than the synchronous speed Ns. If N = Ns, then the
relative speed will be zero. Hence no rotor emf, no rotor current and so no torque to maintain
rotation. Thus, N is always less than Ns. The difference in speeds (Ns – N) is known as slip
speed.
The difference between the synchronous speed Ns and the actual speed N of the rotor is
N −N
known as slip (s). It is expressed as % of Ns. Thus % slip s = s 100
Ns
7| Three Phase Induction Motor by - Dr. A. R. Phadke
T
Average
e2 Torque
i2
Where,
R2 = Rotor resistance per phase and
X2 = Rotor leakage reactance per phase at standstill
It is seen from figure 12 that for certain duration the torque is negative and hence the average
torque is less than purely resistive rotor.
e2
Average
Torque
i2
Hence starting torque of squirrel cage induction motor is small and thus it is not suitable for
starting heavy loads.
In case of slip ring induction motor, extra resistance can be connected in the rotor circuit at
the time of starting. This helps in increasing the starting torque.
Condition for maximum starting torque:
Ts = K2. R 22
Z2
= K2 . R2
2
R2 +X
2 2
At a particular value of R2 the torque will become maximum. This condition can be obtained
by differentiating the above equation with respect to R2 and equating it to zero.
du dv
v −u
u dx dx
Using form, i.e., 2
here u = R2 and v = ( R22 + X 22)
v v
d T s ( R22 + X 22) 1 − R2 (2 R2)
= 2
=0
d R2 2
( R 2 + X 2)
2
Zr Zr
s E2 R2
T
r
R 2 + ( s X 2) R 2 + ( s X 2)
2 2 2 2
s E 2 R2
Tr
R 2 + ( s X 2)
2 2
10 | Three Phase Induction Motor by Dr. A. R. Phadke
s E 2 R2
T r = K …….. where K is a constant.
R2 + ( s X 2)
2 2
As E2 ,
s E 22 R 2
T r = K1 ……. where K1 is another constant.
R 2 + ( s X 2)
2 2
3
It can be proved that K 1 = .
2 N s
Condition for maximum torque under running condition:
s E 2 R2
T = K
R2 + ( s X 2)
2 2
In this equation, the variable term is slip s. At a particular value of s the torque will become
maximum. This condition is obtained by differentiating the above equation with respect to
slip s and equating it to zero. For simplicity put Y = 1/T and then differentiate.
1 R 22 + ( s X 2)
2
Y= =
T K s E 2 R2
R s X 22
Y= 2
+
K s E 2 K E 2 R2
dY d R2 s X 22
= +
ds ds K s E 2 K E 2 R2
− R2 +
2
X2
= =0
K s E 2 K E 2 R2
2
2
R2 = X2
K s E 2 K E 2 R2
2
R22 = s2 X 22
i.e., R2 = sX2
This is the condition for maximum torque under running condition.
2 2 2
s E2 X 2 E
T m = K1 2 2
= K1 2
2s X2 2X2
From the above equation following important points can be noted –
1. The maximum torque is independent of rotor resistance.
2. However, the rotor resistance determines the speed at which maximum torque occurs.
Torque becomes maximum when the rotor reactance equals its resistance.
3. By varying rotor resistance, which is possible only in case of slip ring induction
motors, maximum torque can be made to occur at any desired slip or speed.
4. Maximum torque varies inversely as standstill reactance X2. Hence it should be made
as small as possible.
5. Maximum torque is directly proportional to the square of the applied voltage as E2 is
proportional to the supply voltage V.
Relation between Torque and Slip / Torque-slip characteristics:
Stable
operation
of motor
It is clear that when s = 0, i.e., at synchronous speed, T = 0, hence the curve starts from point
0. At normal speeds, close to synchronism, the slip s is small hence the term sX2 is negligible
as compared to R2. Thus
s
T or T s if R2 is constant.
R2
Hence for low values of slip, the torque slip curve is approximately a straight line.
As slip increases because of increase in load on the motor, the torque also increases and
R
becomes maximum when s = 2 . This torque is known as 'pull out' or 'breakdown' torque or
X2
stalling torque.
12 | Three Phase Induction Motor by Dr. A. R. Phadke
For large values of slips R2 becomes negligible as compared to sX2. Thus, for large values of
slip
s 1
T
s2 X 2 s
Hence, the torque-slip curve is a rectangular hyperbola. So, beyond the point of maximum
torque, any further increase in motor load, results in decrease of torque developed by the
motor. Thus, the motor slows down and eventually stops.
In fact, the stable operation of motor lies between the values of s = 0 and s corresponding to
maximum torque. The operating region is shown shaded in figure 13.
Effect of rotor resistance on torque-speed characteristic:
The torque equation for an induction motor is given by -
s E 22 R 2
T = K1
R 2 + ( s X 2)
2 2
Using the above equation we can draw torque-slip characteristics for different values of rotor
circuit resistance R2 as shown in figure 14. For maximum torque, R2 = sX2. Thus, for greater
R2 the slip is more and the point of maximum torque shifts towards left as shown in figure 14.
connection between stator and rotor. Thus, the entire power is transferred to rotor inductively
through air gap. Following losses take place at various stages while energy is transferred
from input to output.
Losses in induction motor:
a) Copper loss:
i) Due to the resistance of the stator winding, there is a loss of power = 3 I 12 R1 , called
as stator copper loss which occurs in the stator.
ii) Similar loss also occurs in the rotor which is equal to 3 I 22 R 2 .
b) Iron loss: Due to the effect of hysteresis and eddy currents, there is a loss of power in
stator as well as in rotor. The rotor iron loss is negligible because the rotor frequency
is very small. Stator iron loss depends on supply frequency and flux density which are
constant and hence stator iron loss is constant.
c) Mechanical loss: This is power loss due to friction and windage.
Power Stages:
Figure 15 shows how the electrical power supplied to the stator winding of an induction
motor is converted into mechanical power output at the shaft.
Stator Mech
Input to Stator Rotor Frictional Net motor
copper power
stator P1 output = copper and output
loss + developed
Rotor loss = windage B.H.P. x
= 3 VL Iron loss in the rotor
input P2 3 I 22 R 2 losses 735.5
IL cos (const) = 2NsTg
Pm =
watts
2NTg
Note: As rotor copper loss is equal to s times rotor input, it is always advantageous to run the
motor with small value of slip as possible or in other words for efficient operation the speed
of the rotor N must be close to the synchronous speed Ns.
Rotor and motor efficiency:
Rotor gross output 2 N T g N
Rotor = = = and
Rotor input 2 N s T g N s
I0
Iw
0
I
V1 I1X1
I1R1 I1
E1 I2’
1
Iw I0
I
I2R2 2
E2 = sE2
I2 I2sX2 = I2Z2
I0
Iw I
sX2
V1 E1 R0 X0 Rotor Er
Stator
I2 R2 I2 X2 R2 X2
I2
sX2
Er = sE2 E2 R2 E2 R2 1 − 1
s
s
R1 X1 R2 ’ X2’
I1 I2’
I0
Iw I
V1 R0 X0 E1 = E2’ R L’
R01 X01
I1 I2’
I0
Iw I
V1 R0 X0 R L’
s
Thus T
R2
Therefore, for a given torque the slip can be changed by changing the resistance of rotor
circuit R2. As rotor resistance is increased, slip will increase and speed decreases.
2) e.m.f. injection method: If we inject a voltage which is in phase opposition to the rotor
e.m.f., it is equivalent to increasing the resistance of rotor circuit. Similarly injecting a
voltage in phase with rotor e.m.f. is equivalent to decreasing the rotor resistance. Thus,
by injecting e.m.f. in rotor circuit the speed can be changed.
Starting of induction motors:
Why is starter required for an induction motor?
At start the stator magnetic field is rotating at synchronous speed, whereas rotor is stationary.
Hence the relative speed between rotating magnetic field and rotor is maximum at this
moment. The magnitude of the induced e.m.f. in the conductor depends on rate of change of
flux. The magnitude of this e.m.f. is given by s.E2 and frequency is given by s.f.
At start the slip is maximum and equal to 1. Thus, maximum e.m.f. is induced in the rotor
conductor at start. As the rotor is short circuited, the rotor circuit acts as a short-circuited
secondary of a transformer. Thus primary i.e., stator will also draw a heavy current from
supply. Under running conditions, the slip (s) goes on decreasing, thus the magnitude of
e.m.f. induced in rotor and its frequency decreases.
Thus, induction motors, when direct switched; take five to seven times their full load current.
This initial excessive current is objectionable because it will produce large line voltage drop
that, in turn, will affect the operation of other electrical equipment connected to the same line.
It is, therefore, recommended that large three phase induction motors be started with reduced
applied voltage across the stator terminals at starting. Small motors up to 5 HP ratings may
however be started direct-on-line (D.O.L.)
When the ‘OFF’ push button is pressed, the coil gets de-energized, the main contacts of the
contactor open and the motor stops. In case of overload on the motor, the contact 'e' of the
over-load relay will open, and subsequently the motor will stop.
button control. An automatic star delta starter uses time delay relay through which star to
delta conversion takes place automatically with some pre-fixed time delay.