There are two types of mechanical design for PLC systems.

A single box, or a brick

is a small programmable controller that fits all units and interfaces into one
compact casing, although, typically, additional expansion modules for inputs and
outputs are available. Second design type – a modular PLC – has a chassis (also
called a rack) that provides space for modules with different functions, such as
power supply, processor, selection of I/O modules and communication interfaces –
which all can be customized for the particular application.[22] Several racks can
be administered by a single processor and may have thousands of inputs and outputs.
Either a special high-speed serial I/O link or comparable communication method is
used so that racks can be distributed away from the processor, reducing the wiring
costs for large plants. Options are also available to mount I/O points directly to
the machine and utilize quick disconnecting cables to sensors and valves, saving
time for wiring and replacing components.[citation needed]